CN112017860A - Plug-in components device of electro-magnet coil machine - Google Patents
Plug-in components device of electro-magnet coil machine Download PDFInfo
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- CN112017860A CN112017860A CN202010742622.7A CN202010742622A CN112017860A CN 112017860 A CN112017860 A CN 112017860A CN 202010742622 A CN202010742622 A CN 202010742622A CN 112017860 A CN112017860 A CN 112017860A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to the technical field of electromagnet coil production. A plug-in device of an electromagnet coil machine comprises a lug plate loading device, a turnover assembly, a moving mechanism, a clamping cylinder, a clamping jaw, a longitudinal stop block and a lateral stop block; the discharge end of the material feeder on the lug plate is connected with the overturning assembly; the moving mechanism is connected with the overturning assembly, the clamping jaws are installed at two moving ends of the clamping cylinder, and the longitudinal stop block and the lateral stop block are fixedly arranged on the side of the clamping cylinder; the lateral stop block is positioned between the two clamping jaw clamping parts, a counter bore is formed in the side face of the lateral stop block, a magnet is arranged in the counter bore, and the longitudinal stop block is positioned above the two clamping jaw clamping parts. The invention has the advantages of accurate lug clamping and high loading success rate.
Description
Technical Field
The invention relates to the technical field of electromagnet coil production, in particular to a plug-in device of an electromagnet coil machine.
Background
An electromagnet is a device that is energized to produce an electromagnet. The core is wound with an electrically conductive winding adapted to its power, and the coil, which is energized with electric current, is magnetic like a magnet, which is also called an electromagnet. It is usually made in the shape of a bar or a shoe to make the core easier to magnetize. As shown in fig. 8, the conductive coil is wound on the plastic base 100, a cylindrical iron core is disposed in the plastic base 100, the connection lug 200 is inserted into two ends of the plastic base 100, and the connection lug 200 is connected to two ends of the conductive wire.
The patent application with the publication number of CN108032053A, the name of the patent application is a feeding mechanism of electromagnetic core equipment, discloses a feeding mechanism of electromagnetic core equipment, including lower cover loading attachment, iron core positioner, iron core handling device and upper cover loading attachment, lower cover loading attachment includes lower cover vibration feeding tray, lower cover accuse apart from subassembly and lower cover determine module, is equipped with first material way on the lower cover vibration feeding tray, and one side that first material was said is equipped with first breach, lower cover determine module includes first sensor, first push pedal and first detection cylinder, and first detection cylinder is the level setting and its output towards the first breach on the first material way, the one end of first push pedal and the output fixed connection of first detection cylinder.
The prior art has the following defects: 1. the feeding of the wiring piece is easy to block, the sheet is difficult to clamp, and the plug-in precision is not high; 2, the wiring lug is not smoothly pressed in, and the moving efficiency of the plastic seat is low; 3. the efficiency of lug riveting is low, and the lug is not straight.
Disclosure of Invention
The invention aims to provide a plug-in device of an electromagnet coil machine, which is accurate in lug clamping and high in loading success rate, aiming at the defects of easy blocking of lug feeding, difficult clamping of thin sheets and low plug-in precision in the prior art.
For the purpose of the invention, the following technical scheme is adopted: a plug-in device of an electromagnet coil machine comprises a lug plate loading device, a turnover assembly, a moving mechanism, a clamping cylinder, a clamping jaw, a longitudinal stop block and a lateral stop block; the discharge end of the material feeder on the lug plate is connected with the overturning assembly; the moving mechanism is connected with the overturning assembly, the clamping jaws are installed at two moving ends of the clamping cylinder, and the longitudinal stop block and the lateral stop block are fixedly arranged on the side of the clamping cylinder; clamping jaw press from both sides the portion inboard and be provided with the fluting of indent, the side of lug is cliied to the fluting, the side direction dog is located two clamping jaws and presss from both sides between the portion, the side of side direction dog is provided with the counter bore, is provided with magnet in the counter bore, vertical dog is located two clamping jaws and presss from both sides the top of portion.
Preferably, the discharging end of the lug plate feeder is provided with a proximity sensor and an optical fiber sensor.
Preferably, the overturning assembly comprises a side plate, a rotary cylinder and a material receiving block; the rotary cylinder is installed on the side plate, the material receiving block is installed at the rotating end of the rotary cylinder, a vertical groove is formed in the end portion of the material receiving block, the wiring piece is received in the vertical groove, a round through hole is formed in the side of the vertical groove, and the round through hole corresponds to the light path of the optical fiber sensor.
Preferably, the moving mechanism comprises a support, a first transverse moving cylinder, a second transverse moving cylinder and a longitudinal moving cylinder; the support is fixed on the rack, the first transverse moving cylinder is horizontally arranged on the support, the support is movably connected with a first sliding plate through a sliding rail, and the first sliding plate is connected with the telescopic end of the first transverse moving cylinder; the second transverse cylinder is arranged on the first sliding plate, the first sliding plate is movably connected with a second sliding plate, and the second sliding plate is connected with the telescopic end of the second transverse cylinder; the longitudinal moving cylinder is vertically arranged on the second sliding plate, and the clamping cylinder is arranged at the telescopic end of the longitudinal moving cylinder through a folded plate.
A working method of a plug-in device of an electromagnet coil machine is characterized in that when the plug-in device works, lugs are sequentially sent out from a lug feeder, a single lug is overturned for ninety degrees through an overturning assembly, then the lugs are clamped by a clamping jaw, horizontal movement is controlled by a first transverse moving cylinder and a second transverse moving cylinder, the lugs are conveyed to the position above jacks of a plastic base, vertical movement is controlled by a longitudinal moving cylinder, and the lugs are inserted into the jacks.
An electromagnet coil production machine comprises a rack, and a conveying device, a driving device, an inserting device and a riveting device which are arranged on the rack; the conveying device is arranged in the middle of the rack, the plug-in devices are positioned on two sides of the conveying device, the driving device is positioned above the conveying device, the riveting device is positioned at the discharge end of the conveying device, and the discharge end of the riveting device is provided with a collecting box; the plug-in device adopts the plug-in device of the electromagnet coil machine.
Preferably, the conveying device is used for conveying the plastic seat of the electromagnet coil to perform intermittent motion and correspondingly process the plastic seat, the driving device is used for driving the plastic seat to move, the plug-in device is used for inserting the lug into the plastic seat, and the riveting device is used for riveting the lug into the plastic seat to be firmly connected.
The plug-in device of the electromagnet coil machine adopting the technical scheme has the advantages that: the wiring lug is overturned by arranging the overturning assembly, so that the posture of the loaded wiring lug is horizontal, vibration conveying is facilitated, and the wiring lug is not easy to clamp; the lateral stop blocks are arranged to block the lateral sides of the lugs, and magnets are attracted from the lateral sides of the lateral stop blocks, so that the lugs are tightly attached to the lateral stop blocks, and the lugs are prevented from inclining when being clamped due to the fact that the narrow sides of the lugs are clamped; horizontal sideslip action is realized through setting up first sideslip cylinder and second sideslip cylinder, and quick transport is realized to first sideslip cylinder, and accurate removal is realized to second sideslip cylinder, improves the handling efficiency and the precision of lug.
Adopt an electro-magnet coil machine of above-mentioned technical scheme's advantage is:
1. the conveying device is provided with the pressing-down assembly and the pressing assembly to press in step by step, so that the plastic base is prevented from being turned over due to overlarge pressing force on one side to influence the conveying precision, the pressing assembly is used for carrying out local pressing, so that the stress on two sides of the plastic base is uniform, and the quality of pressing in the wiring lug is improved; the plastic seat horizontally moves in the conveying rail, no jig is arranged, and the plastic seat is positioned by arranging the positioning assembly at a specific position, so that the plastic seat is processed, and the moving and transporting efficiency of the plastic seat is improved.
2. The plug-in device overturns the lug by arranging the overturning assembly, so that the loaded lug is horizontal in posture, is convenient for vibration conveying and is not easy to clamp; the lateral stop blocks are arranged to block the lateral sides of the lugs, and magnets are attracted from the lateral sides of the lateral stop blocks, so that the lugs are tightly attached to the lateral stop blocks, and the lugs are prevented from inclining when being clamped due to the fact that the narrow sides of the lugs are clamped; horizontal sideslip action is realized through setting up first sideslip cylinder and second sideslip cylinder, and quick transport is realized to first sideslip cylinder, and accurate removal is realized to second sideslip cylinder, improves the handling efficiency and the precision of lug.
3. The riveting device drives the riveting block to carry out riveting operation by arranging the driving wedge block, and on one hand, the principle of an inclined plane is utilized to improve the riveting force; on the other hand, the movement stroke of the riveting block is convenient to accurately control, the transverse structure is more compact, and the number of cylinders is reduced; when the riveting, the lug top is compressed tightly by pressing the briquetting, fixes, and the lower extreme of lug blocks the side by the backing bar, can extrude the alignment to the lug in the riveting, improves the straightness of product.
Drawings
Fig. 1 is a flow chart of a method for producing an electromagnet coil according to an embodiment of the present invention.
Fig. 2 is an exploded view of the conveyor.
Fig. 3 is an exploded view of the driving device.
Fig. 4 is an exploded view of the card device.
Fig. 5 is a structural view of the jaw clamping portion.
Fig. 6 is an exploded view of the riveting apparatus.
Fig. 7 is a structural view of a caulking portion.
Fig. 8 is an exploded view of the electromagnet coil.
Detailed Description
As shown in fig. 2-8, an electromagnet coil production machine comprises a frame 1, and a conveying device 2, a driving device 3, a plug-in device 4 and a riveting device 5 which are arranged on the frame 1; conveying device 2 sets up in the middle part of frame 1, plug-in components device 4 be located conveying device 2's both sides, drive arrangement 3 is located conveying device 2's top, beats and rivets device 5 and be located conveying device 2's discharge end, beats and rivets the discharge end of device 5 and be provided with the collection box.
The conveying device 2 is used for conveying the plastic seat of the electromagnet coil to perform intermittent motion and correspondingly process the plastic seat, the driving device 3 is used for driving the plastic seat to move, the plug-in device 4 is used for inserting the wiring lug into the plastic seat, and the riveting device 5 is used for riveting the wiring lug into the plastic seat to be firmly connected. The plug-in device 4 is a plug-in device of an electromagnet coil machine.
The conveying device 2 comprises a plastic seat vibration feeder 21, a conveying rail 22, a pressing component 23, a positioning component 24 and a pressing component 25; the conveying rail 22 is connected with the plastic seat vibration feeder 21, and a plurality of stations are arranged on the conveying rail 22, namely a first positioning station 201, a first pressing station 202, a second positioning station 203, a second pressing station 204 and a pressing station 205; the pressing assembly 23 and the positioning assembly 24 are arranged on the side of the conveying rail 22; the two groups of pressing assemblies 23 are arranged, and the two groups of pressing assemblies 23 respectively correspond to the first pressing station 202 and the second pressing station 204 from two sides; the two groups of positioning assemblies 24 are arranged, and the two groups of positioning assemblies 24 respectively correspond to the first positioning station 201 and the second positioning station 203 from two sides; the pressing assembly 25 is arranged on the frame, and the pressing assembly 25 corresponds to the pressing station 205.
The pressing assembly 23 comprises a pressing cylinder 231 and a pressing plate 232; the lower pressing plate 232 is mounted on the telescopic end of the lower pressing cylinder 231, and a convex part is arranged on the side of the lower pressing plate 232 and corresponds to the position of the lug. The positioning assembly 24 comprises a positioning cylinder 241, a positioning clamping plate 242 and a positioning column 243; the positioning cylinder 241 is horizontally arranged on the side of the conveying rail 22, the positioning clamping plate 242 is arranged at the telescopic end of the positioning cylinder 241, and a notch is formed in the side end of the positioning clamping plate 242 and corresponds to the outer contour of the plastic seat; the positioning column 243 is installed in the notch, and the positioning column 243 corresponds to the inner hole of the plastic seat. The pressing assembly 25 comprises a support 251, a pressing air cylinder 252 and a pressing block 253; the pressing cylinder 252 is vertically arranged on the support 251, the pressing block 253 is arranged at the telescopic end of the pressing cylinder 252, and the support 251 is fixedly arranged on the frame; the pressing blocks 253 are provided with two blocks, the two pressing blocks 253 are symmetrically arranged, and the lower portions of the pressing blocks 253 correspond to the two lugs.
The upper end face of the conveying rail 22 is provided with a grooved channel, the plastic seat just passes through the grooved channel, a cover plate 221 is arranged at the first positioning station 201 and the second positioning station 203 on the conveying rail 22, a slit is formed in the cover plate 221, the position of the slit corresponds to the position of a lug to be installed, and an inclined plane guide is arranged above the slit.
When the conveying device 2 works, the plastic seat is orderly sent out from the plastic seat vibration feeder 21, the positioning component 24 positions the plastic seat from the side at the first positioning station 201, then the wiring lug is inserted into the plastic seat, and then the wire inserting lug is pressed into the plastic seat by the pressing component 23; the same operation completes the insertion of the lugs on both sides and finally the two lugs are pressed by the pressing assembly 25 at the pressing station 205.
The conveying device 2 solves the problems of unsmooth lug pressing and low moving efficiency of the plastic base, and the plastic base is prevented from overturning due to overlarge pressing force on one side by pressing the lower pressing assembly 23 and the pressing assembly 25 step by step to influence the conveying precision, and the pressing assembly 25 is used for carrying out local pressing, so that the stress on two sides of the plastic base is uniform, and the lug pressing quality is improved; the plastic seat moves horizontally in the conveying rail 22 without a jig, and the plastic seat is positioned by arranging the positioning assembly 24 at a specific position, so that the plastic seat is processed, and the moving and conveying efficiency of the plastic seat is improved.
The driving device 3 comprises a vertical seat 31, a vertical cylinder 32, a horizontal cylinder 33, a connecting plate 34 and a forking block 35; the vertical seat 31 is installed on the frame, the connecting plate 34 is moved horizontally and vertically by the vertical cylinder 32 and the horizontal cylinder 33, the fork taking block 35 is evenly installed at the lower end of the connecting plate 34, the lower end of the fork taking block 35 is provided with a notch, and the notch is matched with the middle cylindrical part of the plastic seat in size.
The plug-in device comprises a lug plate loading device 41, a turnover assembly 42, a support 43, a first traverse cylinder 44, a second traverse cylinder 45, a longitudinal movement cylinder 46, a clamping cylinder 47, a clamping jaw 48, a longitudinal stop 491 and a lateral stop 492; the discharging end of the lug loading device 41 is connected with the turnover component 42, the discharging end of the lug loading device 41 is provided with a proximity sensor 411 and an optical fiber sensor 412, the proximity sensor 411 is used for detecting the loading condition of a lug, and the optical fiber sensor 412 is used for detecting the condition that the turnover component 42 receives and takes the lug; the turnover assembly 42 comprises a side plate 421, a rotary cylinder 422 and a material receiving block 423; the rotary cylinder 422 is installed on the side plate 421, the material receiving block 423 is installed at the rotating end of the rotary cylinder 422, a vertical groove is formed in the end portion of the material receiving block 423, a wiring piece is received in the vertical groove, a circular through hole is formed in the side of the vertical groove, and the circular through hole corresponds to the light path of the optical fiber sensor 412; the support 43 is fixed on the frame, the first traverse cylinder 44 is horizontally arranged on the support 43, the support 43 is movably connected with a first sliding plate 431 through a sliding rail, and the first sliding plate 431 is connected with the telescopic end of the first traverse cylinder 44; the second traverse cylinder 45 is arranged on the first sliding plate 431, a second sliding plate 432 is movably connected on the first sliding plate 431, and the second sliding plate 432 is connected with the telescopic end of the second traverse cylinder 45; the longitudinal moving cylinder 46 is vertically arranged on the second sliding plate 432, and the clamping cylinder 47 is arranged at the telescopic end of the longitudinal moving cylinder 46 through a folded plate 471; the clamping jaws 48 are mounted at the two moving ends of the clamping cylinder 47, and the longitudinal stop 491 and the lateral stop 492 are fixedly arranged at the side of the clamping cylinder 47; the clamping parts of the clamping jaws 48 are internally provided with concave grooves which clamp the side of a lug, the lateral stop blocks 492 are positioned between the clamping parts of the two clamping jaws 48, the side surfaces of the lateral stop blocks 492 are provided with counter bores, magnets are arranged in the counter bores, and the longitudinal stop blocks 491 are positioned above the clamping parts of the two clamping jaws 48.
When the plug-in device works, the lugs are sequentially sent out from the lug feeder 41, the single lug is overturned by ninety degrees through the overturning assembly 42, then the lugs are clamped by the clamping jaws 48, the horizontal movement is controlled by the first transverse moving cylinder 44 and the second transverse moving cylinder 45, the lugs are conveyed to the position above the jacks of the plastic base, the vertical movement is controlled by the longitudinal moving cylinder 46, and the lugs are inserted into the jacks.
The plug-in device solves the problems that the wiring piece feeding is easy to block, the thin sheet is difficult to clamp and the plug-in precision is low, and the wiring piece is overturned by arranging the overturning assembly 42, so that the feeding wiring piece is horizontal in posture, convenient to vibrate and convey and difficult to clamp; the lateral stop 492 is arranged to block the side of the lug, and the lateral stop 492 attracts a magnet to enable the lug to be tightly attached to the lateral stop 492, so that the lug is prevented from inclining when being clamped due to the fact that the clamping is the narrow edge of the lug; horizontal sideslip action is realized through setting up first sideslip cylinder 44 and second sideslip cylinder 45, and quick transport is realized to first sideslip cylinder 44, and accurate removal is realized to second sideslip cylinder 45, improves the handling efficiency and the precision of lug.
The riveting device 5 comprises a gantry base 51, a riveting cylinder 52, a driving wedge block 53, a pressing block 54, a setting base 55, a riveting block 56 and a cushion rod 57; the gantry base 51 is fixed on the rack, the riveting cylinder 52 is vertically arranged at the upper end of the gantry base 51, the driving wedge block 53 is arranged at the telescopic end of the riveting cylinder 52, the driving wedge block 53 is in a groove shape, and inclined planes are arranged on the inner sides of two vertical parts of the driving wedge block 53; the pressing block 54 is installed at the middle horizontal part of the driving wedge block 53, two convex ribs are arranged at the lower end of the pressing block 54, the positions of the convex ribs correspond to the lugs, and the lugs are pressed tightly; the device comprises a frame, a setting seat 55, a riveting station 58, two rectangular material passing grooves 581, a plastic seat, a limiting plate 59 and a rivet pushing device, wherein the setting seat 55 is fixed on the frame, the setting seat 55 is positioned right below a gantry seat 51, the riveting station 58 is arranged above the gantry seat 51, the upper end of the setting seat 55 is provided with the two rectangular material passing grooves 581, the plastic seat is arranged in the rectangular material passing grooves 581, the upper end of the rectangular material passing groove 581 is provided with the limiting plate 59, and the limiting plate; the lower end of the rectangular material passing groove 581 is provided with a triangular material passing groove 582, the lug plate is arranged in the triangular material passing groove 582, the pad rod 57 is arranged on the side wall of the triangular material passing groove 582, and the two sides of the pad rod 57 are provided with tangent planes; through grooves are formed in the two sides of the setting seat 55, and the riveting blocks 56 are matched in the through grooves; and a spring is arranged between the riveting block 56 and the setting seat 55, the spring pushes the riveting block 56 outwards, the outer end of the riveting block 56 is exposed out of the setting seat 55, the outer end of the riveting block 56 corresponds to the driving wedge block 53, and the inner end of the riveting block 56 is the tip of the two sides of the corresponding connecting wire. The backing bar 57 is in contact with the lug plate and is a first contact point, the riveting block 56 is in contact with the lug plate and is a second contact point, and the height of the second contact point is higher than that of the first contact point.
When the riveting device 5 works, the plastic base and the lug plate reach a riveting station 58, then the riveting cylinder 52 descends, then the pressing block 54 presses the lug plate downwards, then the driving wedge block 53 descends to drive the two riveting blocks 56 to move inwards, then the top of the inner side of the riveting block 56 pushes the tip of the lug plate to bend the lug plate, and the lug plate is fixed in the plastic base.
The riveting device 5 solves the problems of low efficiency and non-straight lug riveting of the lug, and drives the riveting block 56 to rivet by arranging the driving wedge block 53, so that on one hand, the principle of an inclined plane is utilized to improve the riveting force; on the other hand, the movement stroke of the riveting block 56 is convenient to control accurately, the transverse structure is more compact, and the number of cylinders is reduced; during riveting, the lug top is compressed tightly by pressing the briquetting 54, fixes, and the lower extreme of lug is blocked the side by backing bar 57, can extrude the alignment to the lug when riveting, improves the straightness of product.
The production method of the electromagnet coil sequentially comprises the following steps of:
(S1) plastic seat feeding: the plastic seats are sequentially sent out from the plastic seat vibration feeder 21, the driving device 3 drives the plastic seats to move intermittently in sequence, and the plastic seats move among stations in the conveying rail 22;
(S2) tab assembly: the lugs are orderly sent out from the lug feeder 41, the single lug is turned for ninety degrees through the turning assembly 42, then the lugs are clamped by the clamping jaws 48, the horizontal movement is controlled by the first traverse cylinder 44 and the second traverse cylinder 45, the lugs are conveyed to the position above the jacks of the plastic seat, the vertical movement is controlled by the longitudinal movement cylinder 46, and the lugs are inserted into the jacks;
(S3) tab riveting: the plastic seat and the wiring lug reach a riveting station 58, then the riveting cylinder 52 descends, then the pressing block 54 presses the wiring lug downwards, then the driving wedge block 53 descends to drive the two riveting blocks 56 to move inwards, then the top of the inner side of each riveting block 56 pushes the tip of the wiring lug to be bent, and the wiring lug is fixed in the plastic seat.
Claims (7)
1. The plug-in device of the electromagnet coil machine is characterized by comprising a lug plate loading device (41), a turnover assembly (42), a moving mechanism, a clamping cylinder (47), a clamping jaw (48), a longitudinal stop block (491) and a lateral stop block (492); the discharge end of the material feeder (41) on the lug plate is connected with the turnover component (42); the moving mechanism is connected with the overturning assembly (42), the clamping jaw (48) is arranged at two moving ends of the clamping cylinder (47), and the longitudinal stop block (491) and the lateral stop block (492) are fixedly arranged at the side of the clamping cylinder (47); the clamping device is characterized in that concave groove grains are arranged on the inner sides of the clamping parts of the clamping jaws (48), the groove grains clamp the side of the lug plate, the lateral stop block (492) is located between the clamping parts of the two clamping jaws (48), a counter bore is formed in the side face of the lateral stop block (492), a magnet is arranged in the counter bore, and the longitudinal stop block (491) is located above the clamping parts of the two clamping jaws (48).
2. A plug-in unit for an electromagnetic coil machine according to claim 1, characterized in that the discharge end of the lug loader (41) is provided with a proximity sensor (411) and an optical fiber sensor (412).
3. The plug-in device of the electromagnet coil machine according to the claim 1, characterized in that the turning component (42) includes a side plate (421), a rotary cylinder (422) and a receiving block (423); the rotary cylinder (422) is installed on the side plate (421), the connecting block (423) is installed at the rotating end of the rotary cylinder (422), a vertical groove is formed in the end portion of the connecting block (423), the connecting piece is received in the vertical groove, a round through hole is formed in the side of the vertical groove, and the round through hole corresponds to the light path of the optical fiber sensor (412).
4. A card connector assembly of an electromagnetic coil machine according to claim 1, characterized in that said moving mechanism comprises a support (43), a first traverse cylinder (44), a second traverse cylinder (45) and a longitudinal cylinder (46); the support (43) is fixed on the rack, the first transverse moving cylinder (44) is horizontally arranged on the support (43), the support (43) is movably connected with a first sliding plate (431) through a sliding rail, and the first sliding plate (431) is connected with the telescopic end of the first transverse moving cylinder (44); the second transverse cylinder (45) is arranged on the first sliding plate (431), the first sliding plate (431) is movably connected with a second sliding plate (432), and the second sliding plate (432) is connected with the telescopic end of the second transverse cylinder (45); the longitudinal moving cylinder (46) is vertically arranged on the second sliding plate (432), and the clamping cylinder (47) is arranged at the telescopic end of the longitudinal moving cylinder (46) through a folded plate (471).
5. A method for operating a plug-in device of an electromagnet winding machine, which is characterized in that the plug-in device of the electromagnet winding machine of claim 1 is used; the lug is orderly sent out from the lug feeder (41), the single lug is overturned by ninety degrees through the overturning assembly (42), then the lug is clamped by the clamping jaw (48), horizontal movement is controlled by the first transverse moving cylinder (44) and the second transverse moving cylinder (45), the lug is conveyed to the position above the jack of the plastic seat, vertical movement is controlled by the longitudinal moving cylinder (46), and the lug is inserted into the jack.
6. An electromagnet coil production machine is characterized by comprising a rack (1), and a conveying device (2), a driving device (3), a plug-in device (4) and a riveting device (5) which are arranged on the rack (1); the conveying device (2) is arranged in the middle of the rack (1), the plug-in devices (4) are positioned on two sides of the conveying device (2), the driving device (3) is positioned above the conveying device (2), the riveting device (5) is positioned at the discharge end of the conveying device (2), and the discharge end of the riveting device (5) is provided with a collecting box; the plug-in device (4) is as claimed in claim 1.
7. The electromagnet coil production machine according to claim 1, wherein the conveying device (2) is used for conveying the plastic seat of the electromagnet coil to perform intermittent movement and correspondingly process the plastic seat, the driving device (3) is used for driving the plastic seat to move, the plug-in device (4) is used for inserting the lug into the plastic seat, and the riveting device (5) is used for riveting the lug into the plastic seat to be firmly connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010742622.7A CN112017860A (en) | 2020-07-29 | 2020-07-29 | Plug-in components device of electro-magnet coil machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010742622.7A CN112017860A (en) | 2020-07-29 | 2020-07-29 | Plug-in components device of electro-magnet coil machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112017860A true CN112017860A (en) | 2020-12-01 |
Family
ID=73499139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010742622.7A Withdrawn CN112017860A (en) | 2020-07-29 | 2020-07-29 | Plug-in components device of electro-magnet coil machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112017860A (en) |
-
2020
- 2020-07-29 CN CN202010742622.7A patent/CN112017860A/en not_active Withdrawn
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Application publication date: 20201201 |
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| WW01 | Invention patent application withdrawn after publication |