Waste recycling pulping device
Technical Field
The invention belongs to the technical field of waste recycling, and particularly relates to a waste recycling pulping device.
Background
In order to reduce the production of garbage and slow down the consumption of raw materials, the recycling of waste materials becomes a huge renewable resource industry. When the waste materials are recycled, they are generally first crushed. Taking straw recycling paper making as an example, the straw is firstly crushed and then pulped. At present, most of the existing crushing devices for pulping have the following problems: 1. except that crushing structure, the reducing mechanism still is equipped with the stirring structure mostly, and stirring structure and crushing structure adopt independent drive structure each other more, like this, will certainly lead to the fact loaded down with trivial details and the increase of cost of structure. 2. Since the partition structure is not provided, the completely crushed waste and the incompletely crushed waste are generally mixed in the same space, and thus, the crushing structure is likely to repeatedly crush the completely crushed waste, and thus, the production efficiency is lowered. 3. The filter screen is usually arranged when pulping is filtered, the filter screen is easy to block in long-term use, and the existing device is inconvenient for cleaning the filter screen, so that the production quality and the efficiency are influenced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a waste recycling pulping device, which solves the problems of complicated structure, low waste crushing efficiency and poor filtering effect of the conventional pulping device.
In order to achieve the purpose, the invention provides the following technical scheme:
a waste recycling pulping device comprises a supporting base, wherein the supporting base is connected with a pulping box body through a support, the top end of the pulping box body is detachably connected with a box cover, and the bottom end of the pulping box body is detachably connected with a bottom cover;
a support frame is arranged in the pulping box body, a rotating rod is rotatably arranged on the support frame, a sieve hopper positioned on the periphery of the rotating rod is connected to the support frame through a connecting rod, and the sieve hopper divides the inner cavity of the pulping box body into a crushing cavity and a stirring cavity positioned below the crushing cavity;
the upper end part of the rotating rod is in linkage connection with a transverse crushing knife and a serrated knife which are positioned in the crushing cavity, the serrated knife is disc-shaped, and the transverse crushing knife is positioned in the range surrounded by the serrated knife;
the lower end part of the rotating rod is connected with a connecting sleeve, the outer side of the connecting sleeve is fixedly connected with a cross rod, the tail end of the cross rod is fixedly connected with a stirring strip, and the inner side of the stirring strip is fixedly connected with a stirring ring;
the filter cover is arranged on the bottom cover, a filter cover through hole is formed in the filter cover, a first filter screen is arranged on the filter cover through hole on the outer side of the filter cover, a discharge pipe communicated with the inner cavity of the filter cover is fixedly connected to the bottom cover, and a discharge valve is arranged on the discharge pipe;
the side wall of the pulping box body in the stirring cavity is fixedly connected with a water feeding pipe, and a stop valve is arranged on the water feeding pipe;
and the device also comprises a rotating rod driving device for driving the rotating rod to rotate.
Furthermore, the side wall of the crushing cavity of the pulping box body is connected with a connecting pipe through threads, the side wall of the pulping box body is fixedly embedded with a sieve sheet, the right end of the connecting pipe is fixedly connected with a dust collection cylinder, the right end of the dust collection cylinder is fixedly connected with a ventilation pipe, a fan is fixedly arranged in the ventilation pipe, a second filter screen is bonded on the inner wall of the dust collection cylinder, and the lower end of the dust collection cylinder is connected with a cylinder cover through threads.
Furthermore, the rotating rod is arranged in a cavity;
the lower end part of the rotating rod is sleeved with a connecting sleeve which can rotate relative to the rotating rod through a sleeve bearing;
the box cover is provided with a movable rod driving device, and an output shaft of the movable rod driving device is connected with a movable rod penetrating through the cavity of the rotating rod through a movable rod bearing;
the inner cavity of the rotating rod is provided with a convex linkage flat key, and the outer surface of the movable rod is provided with a linkage flat key groove which can be in sliding fit and linkage fit with the linkage flat key;
a gear groove is arranged in the connecting sleeve, and a linkage pin plate which can be placed in and matched with the gear groove and is in linkage matching is arranged at the bottom end part of the movable rod;
the movable bar drive acts on the movable bar such that: the movable rod can move up and down relative to the rotating rod, and the linkage pin plate can be placed in or separated from the gear groove.
Further, the bottom cover is in threaded connection with the pulping box body;
the top end of the filter cover is provided with a filter cover placing groove, and the inner surface of the filter cover placing groove is provided with a vibration elastic sheet A;
the bottom end of the connecting sleeve is provided with a ball which can be in contact fit with the filter cover placing groove; and a vibration elastic sheet B matched with the vibration elastic sheet A is arranged on the outer surface of the connecting sleeve.
Furthermore, a first through hole is formed in the middle of the support frame, a rotating rod bearing is arranged in the first through hole, and the rotating rod is connected with an inner ring of the rotating rod bearing.
Furthermore, jacks are formed in the support frame, connecting rods are inserted in the jacks, the number of the jacks is two, and the two jacks are symmetrically distributed on the support frame.
Further, the box cover is in threaded connection with the pulping box body;
the box cover is provided with a feed inlet communicated with the crushing cavity, the upper end of the box cover is fixedly connected with a feed hopper, and the feed hopper is communicated with the feed inlet.
Furthermore, the serrated knife is bent, the lower end of the serrated knife is connected with a sieve hopper in a contact manner, and the sieve hopper is of a porous hollow structure.
Furthermore, a second through hole is formed in the middle of the sieve hopper, and the rotating rod is rotatably connected to the second through hole through a sieve hopper bearing.
Furthermore, the inner side of the stirring strip is fixedly connected with an inclined rod, the inclined rod is fixedly connected with a connecting sleeve, and the stirring strip is connected with the inner wall of the pulping box body in a sliding mode.
Further, the sieve piece is porous hollow out construction, the sieve piece contacts with the port of connecting pipe.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the sieve hopper is arranged in the pulping box body, the crushing transverse knife and the serrated knife are arranged on the rotating rod, so that materials can be quickly crushed, and materials which are not completely crushed can be left on the sieve hopper to be continuously crushed until the materials are completely crushed, so that the crushing effect is better, and the situation that the materials are mixed and pulped without being completely crushed is avoided.
2. According to the invention, the connecting sleeve is arranged on the outer side of the rotating rod, the cross rod and the inclined rod are arranged on the connecting sleeve, the stirring strips are arranged at the tail ends of the cross rod and the inclined rod, and the stirring rings are also arranged on the stirring strips, so that materials can be stirred more fully during stirring, and the stirring strips can be designed to prevent the materials from being adhered to the inner wall of the pulping box body, so that the cleaning difficulty is caused.
3. According to the invention, the connecting pipe is designed on the pulping box body, the dust collecting cylinder is designed at the tail end of the connecting pipe, the fan, the filter screen and the like are arranged on the dust collecting cylinder, and air flow in the pulping box body can be sucked into the dust collecting cylinder through air suction of the fan, so that dust is sucked into the dust collecting cylinder, the functions of dust suppression and dust collection are realized, and dust pollution is avoided.
4. According to the invention, the movable rod can move up and down relative to the rotating rod under the action of the movable rod driving device, so that the linkage relation between the movable rod and the connecting sleeve can be realized or released, and the stirring bar can be driven to rotate or stop rotating according to requirements.
5. According to the invention, the designed stirring strip is used for continuously scraping impurities in the pulping box body, when the impurities are required to be removed, the bottom cover is only required to be rotated and separated from the pulping box body through the thread action, so that the bottom of the pulping box body can be opened, the impurities can be scraped out, and the impurities can be conveniently and quickly removed.
6. According to the invention, the filter cover is designed at the bottom of the connecting sleeve, the filter cover through opening is designed on the filter cover, the first filter screen is designed on the outer side of the filter cover, and the vibration elastic sheet A and the vibration elastic sheet B are matched, so that the first filter screen can be rotated and filtered during filtering, the first filter screen is prevented from being blocked by impurities, the filtering efficiency is reduced, the first filter screen does not need to be cleaned and replaced frequently, and the overhaul period is long.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of a waste recycling pulping apparatus according to the present invention;
FIG. 2 is an enlarged view of the portion A of FIG. 1 according to the present invention;
FIG. 3 is an enlarged view of the portion B of FIG. 1 according to the present invention;
FIG. 4 is a top view of an embodiment of a pulping box of the waste recycling pulping apparatus according to the present invention;
FIG. 5 is a bottom view of an embodiment of a screen hopper in a waste recycling slurrying device of the present invention;
FIG. 6 is a schematic structural view of an embodiment of a stirring bar in the waste recycling pulping apparatus according to the present invention;
FIG. 7 is a schematic view of a linkage pin plate disengaging from a gear groove in an embodiment of a waste recycling and pulping apparatus of the present invention;
FIG. 8 is a schematic view of a linkage pin plate inserted into a gear groove according to an embodiment of the present invention;
FIG. 9 is a schematic structural view of an embodiment of a linkage pin plate and a gear groove in the waste recycling pulping apparatus according to the present invention;
FIG. 10 is a schematic structural view of an embodiment of a movable rod and a linking pin plate in the waste recycling pulping apparatus according to the present invention;
fig. 11 is a schematic structural diagram of an embodiment of a vibration spring plate a and a vibration spring plate B in the waste recycling pulping apparatus according to the present invention.
In the figure: 1. pulping box body; 2. a support; 3. a support base; 4. a bottom cover; 5. a discharge pipe; 6. a discharge valve; 7. a support frame; 8. a first through hole; 9. a jack; 10. a box cover; 11. a feed inlet; 12. a hopper; 13. rotating the rod motor; 14. rotating the driving gear; 15. rotating the shaft driven gear; 16. rotating the rod; 17. crushing the horizontal cutter; 18. a serrated knife; 19. a screen bucket; 20. a connecting rod; 21. a second through hole; 22. a connecting sleeve; 23. a cross bar; 24. stirring strips; 25. a stirring ring; 26. a diagonal bar; 27. a filter housing; 28. a filter mantle through opening; 29. a first filter screen; 30. a connecting pipe; 31. screening sheets; 32. a dust collecting cylinder; 33. a vent pipe; 34. a fan; 35. a second filter screen; 36. a cylinder cover; 37. a water feeding pipe; 38. stop valve, 39, filter cover putting groove, 40, sleeve bearing, 41, rotating rod bearing, 42, screen bucket bearing, 43, movable rod driving device, 44, movable rod, 45, linkage flat key, 46, flat key groove, 47, gear groove, 48, linkage pin plate, 49, ball, 50, vibration shrapnel A, 51, vibration shrapnel B, 52, movable rod bearing, 53, movable rod support frame, 54 and box cover bearing.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1-6, a waste recycling pulping device comprises a support base 3, wherein the support base 3 is connected with a pulping box body 1 through a support 2, the pulping box body 1 can be supported through the design of the support 2 and the support base 3, the top end of the pulping box body 1 is detachably connected with a box cover 10, and the bottom end of the pulping box body 1 is detachably connected with a bottom cover 4;
a supporting frame 7 is arranged in the pulping box body 1, a rotating rod 16 is rotatably arranged on the supporting frame 7, a sieve hopper 19 positioned at the periphery of the rotating rod 16 is connected to the supporting frame 7 through a connecting rod 20, and the sieve hopper 19 divides the inner cavity of the pulping box body 1 into a crushing cavity and a stirring cavity positioned below the crushing cavity;
the upper end part of the rotating rod 16 is in linkage connection with a transverse crushing knife 17 and a serrated knife 18 which are positioned in the crushing cavity, the serrated knife 18 is disc-shaped, and the transverse crushing knife 17 is positioned in the range surrounded by the serrated knife 18;
the lower end part of the rotating rod 16 is connected with a connecting sleeve 22, the outer side of the connecting sleeve 22 is fixedly connected with a cross rod 23, the tail end of the cross rod 23 is fixedly connected with a stirring strip 24, and the inner side of the stirring strip 24 is fixedly connected with a stirring ring 25;
the bottom cover 4 is provided with a filter cover 27, the filter cover 27 is provided with a filter cover opening 28, a first filter screen 29 is arranged at the filter cover opening 28 on the outer side of the filter cover 27, the first filter screen 29 has a filtering function, the bottom cover 4 is fixedly connected with a discharge pipe 5 communicated with the inner cavity of the filter cover 27, and the discharge pipe 5 is provided with a discharge valve 6; the slurry can be discharged by the design of the discharge pipe 5.
The side wall of the stirring cavity of the pulping box body 1 is fixedly connected with a water adding pipe 37, the water adding pipe 37 is provided with a stop valve 38, the water adding pipe 37 can be connected with a tap water pipe through a hose, and the stop valve 38 can control the opening and closing of the water adding pipe 37 to add water into the pulping box body 1;
a rotating lever driving means for driving the rotating lever 16 to rotate is also included.
In this embodiment, the outer side of the connecting sleeve 22 may be connected with four cross bars 23, the four cross bars 23 are uniformly distributed on the outer surface of the connecting sleeve 22, and the four cross bars 23 are all connected with stirring strips 24.
The rotating rod driving device comprises a rotating rod motor 13, the output end of the rotating rod motor 13 is connected with a rotating rod driving gear 14, and a rotating rod driven gear 15 meshed with the driving gear 14 is sleeved on a rotating rod 16.
The rotating rod motor 13 can be selected from model number YE2, belongs to the prior art, and is equipped with a switch.
The side wall of the pulping box body 1 is connected with a connecting pipe 30 through threads, the side wall of the pulping box body 1 is fixedly embedded with a screen sheet 31, the right end of the connecting pipe 30 is fixedly connected with a dust collecting cylinder 32, the right end of the dust collecting cylinder 32 is fixedly connected with a vent pipe 33, a fan 34 is fixedly arranged inside the vent pipe 33, the model is FD-300, the pulping box belongs to the prior art and is provided with a switch, a second filter screen 35 is bonded on the inner wall of the dust collecting cylinder 32, and the lower end of the dust collecting cylinder 32 is connected with a cylinder cover 36.
Referring to fig. 2, a first through hole 8 is formed in the middle of the supporting frame 7, a rotating rod bearing 41 is disposed in the first through hole 8, and the rotating rod 16 is connected to an inner ring of the rotating rod bearing 41. Through the design of the first through hole 8, a rotation space is provided for the rotation rod 16.
Referring to fig. 2, the supporting frame 7 is provided with two insertion holes 9, the connection rods 20 are inserted into the insertion holes 9, and the two insertion holes 9 are symmetrically distributed on the supporting frame 7. Through the cooperation of jack 9 and connecting rod 20, can carry on spacingly to sieve fill 19, prevent that sieve fill 19 from rotating.
Referring to fig. 1, the box cover 10 is in threaded connection with the pulping box body 1; a feed inlet 11 communicated with the crushing cavity is formed in the box cover 10, a feed hopper 12 is fixedly connected to the upper end of the box cover 10, and the feed hopper 12 is communicated with the feed inlet 11. The feeding can be carried out inside the pulping box body 1 through the design of the feeding hopper 12 and the feeding hole 11.
Referring to fig. 1, the serrated knife 18 is bent, the lower end of the serrated knife 18 is connected to a sieve bucket 19 in a contacting manner, and the sieve bucket 19 is a porous hollow structure. By the design of the sieve bucket 19, the crushed waste can be sieved, and the waste which is not completely crushed is left on the sieve bucket 19 to be continuously crushed.
Referring to fig. 2, a second through hole 21 is formed in the middle of the sieve bucket 19, and a rotating rod 16 is rotatably connected to the sieve bucket bearing 42 in the second through hole 21. By the design of the second through hole 21, a rotation space is provided for the rotation lever 16.
Referring to fig. 1, the inner side of the stirring bar 24 is fixedly connected with an inclined rod 26, the inclined rod 26 is fixedly connected with the connecting sleeve 22, and the stirring bar 24 is slidably connected with the inner wall of the pulping box body 1. The stirring bar 24 can be structurally reinforced by the design of the diagonal rods 26.
Referring to fig. 3, the screen sheet 31 is a porous structure, and the screen sheet 31 contacts with the end of the connecting pipe 30. By the design of the screen sheet 31, the waste material inside the pulping box 1 can be obstructed and air and dust can pass through.
The specific implementation process of the invention is as follows: when waste crushing is needed, feeding is firstly carried out through the feeding hopper 12, so that the waste falls on the screen hopper 19, then the rotating rod driving device is started to drive the rotating rod 16 to rotate, the rotating rod 16 drives the crushing transverse knife 17 and the serrated knife 18 to rotate, the crushing work is carried out on the waste through the crushing transverse knife 17 and the serrated knife 18, when in crushing, the completely crushed waste falls to the bottom of the pulping box body 1 through the screen hopper 19, the incompletely crushed waste is remained above the screen hopper 19 to continue crushing, and the situation that the incompletely crushed waste enters bottom mixing materials is avoided;
in the rotating process of the rotating rod 16, the connecting sleeve 22 can be driven to rotate, the connecting sleeve 22 drives the cross rod 23 to rotate, the cross rod 23 drives the stirring strip 24 to rotate, the stirring strip 24 can stir and mix materials at the bottom of the pulping box body 1, the stirring ring 25 is further designed on the stirring strip 24, so that the materials can be stirred more fully during stirring, and the stirring strip 24 can also prevent the materials from being adhered to the inner wall of the pulping box body 1, so that the cleaning is difficult;
when the materials are crushed, the fan 34 is started, air flow in the pulping box body 1 can be sucked into the dust collecting cylinder 32 through the connecting pipe 30 by sucking air through the fan 34, so that dust is sucked into the dust collecting cylinder 32, the functions of dust suppression and dust collection are realized, dust pollution is avoided, the designed sieve sheet 31 can block the materials, and the materials are prevented from entering the dust collecting cylinder 32;
the impurities in the pulping box body 1 are continuously scraped through the designed stirring strip 24, when the impurities are required to be removed, the bottom cover 4 is only required to be rotated, the bottom cover 4 is separated from the pulping box body 1 through the thread effect, the bottom of the pulping box body 1 can be opened, the impurities can be scraped out, and the impurities are convenient and quick to remove;
referring to fig. 7 to 11, the rotating rod 16 is disposed in a cavity;
the lower end portion of the rotating lever 16 is fitted with a connecting sleeve 22 rotatable relative to the rotating lever 16 through a sleeve bearing 40;
a movable rod driving device 43 is arranged on the box cover 10, and an output shaft of the movable rod driving device 43 is connected with a movable rod 44 penetrating through the cavity of the rotating rod 16 through a movable rod bearing;
a convex linkage flat key 45 is arranged in the inner cavity of the rotating rod 16, and a linkage flat key groove 46 which can be in sliding fit and linkage fit with the linkage flat key 45 is arranged on the outer surface of the movable rod 44;
a gear groove 47 is arranged in the connecting sleeve 22, and a linkage pin plate 48 which can be matched with the gear groove 47 in a linkage way and is matched with the gear groove 47 is arranged at the bottom end part of the movable rod 44;
the movable lever drive device 43 acts on the movable lever 44 so that: the movable lever 44 can move up and down relative to the rotating lever 16 and the interlocking pin plate 48 can be placed in or out of the gear groove 47.
At the earlier stage of smashing, need not start the stirring strip and carry out stirring work in the stirring chamber, at this moment, then can start movable rod drive arrangement and make its drive movable rod 44 shift up, at this moment, the link pin board is in the state of breaking away from with the gear groove, starts the dwang drive arrangement then and only can drive dwang 16 and movable rod 44 and rotate. When the stirring cavity needs to be operated, the movable rod driving device can drive the movable rod 44 to move downwards, at this time, the linkage flat key slides in the linkage flat key groove, the linkage pin plate is placed in the gear groove, and the rotating rod driving device is started to drive the rotating rod 16 to rotate and drive the movable rod 44 to rotate, so as to drive the connecting sleeve 22 to rotate. Wherein, the movable rod driving device 43 can be an air cylinder.
To mount the movable lever driving device 43, a movable lever mounting bracket 53 may be provided on the cover 10. The cover 10 may be mounted with a cover bearing 54 that fits over the movable rod 44. When the lid 10 is attached to the pulp case 1, the bottom end of the rotating lever 16 may abut on the inner ring of the lid bearing 54.
Preferably, the bottom cover 4 is in threaded connection with the pulping box body 1;
the top end of the filter cover 27 is provided with a filter cover placing groove 39, and the inner surface of the filter cover placing groove 39 is provided with a vibration elastic sheet A50;
the bottom end of the connecting sleeve 22 is provided with a ball 49 which can be contacted and matched with the filter cover placing groove 39; the outer surface of the connecting sleeve 22 is provided with a vibration spring sheet B51 matched with the vibration spring sheet A50.
In this embodiment, when the connection sleeve 22 rotates, the filter cap 27 can be driven to vibrate by the cooperation between the vibration elastic piece AA50 and the vibration elastic piece B51, so that the first filter screen 29 is prevented from being blocked to affect the discharge of the stirred material. Therefore, the first filter screen 29 does not need to be cleaned and replaced frequently, and the overhaul period is long.
The above is only a preferred embodiment of the present invention, and it should be noted that several modifications and improvements made by those skilled in the art without departing from the technical solution should also be considered as falling within the scope of the claims.