CN112011871A - Novel composite high-strength textile material and manufacturing method thereof - Google Patents
Novel composite high-strength textile material and manufacturing method thereof Download PDFInfo
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- CN112011871A CN112011871A CN202010921790.2A CN202010921790A CN112011871A CN 112011871 A CN112011871 A CN 112011871A CN 202010921790 A CN202010921790 A CN 202010921790A CN 112011871 A CN112011871 A CN 112011871A
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/16—Yarns or threads made from mineral substances
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/16—Yarns or threads made from mineral substances
- D02G3/18—Yarns or threads made from mineral substances from glass or the like
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/02—Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/02—Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
- D10B2101/06—Glass
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/10—Inorganic fibres based on non-oxides other than metals
- D10B2101/12—Carbon; Pitch
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/10—Bamboo
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/20—Protein-derived artificial fibres
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/20—Protein-derived artificial fibres
- D10B2211/26—Globulin, e.g. groundnut protein
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/021—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
Abstract
The invention discloses a novel composite high-strength textile material and a manufacturing method thereof, wherein the novel composite high-strength textile material comprises the following raw materials: the raw materials comprise the following components in parts by weight: 15-20 parts of polyethylene fiber, 15-20 parts of polypropylene fiber, 10-15 parts of nylon polymer, 10-15 parts of sea PP fiber polymer, 20-25 parts of hollow fiber, 10-15 parts of natural kapok fiber, 5-10 parts of hollow polyester fiber, 10-15 parts of plant fiber, 20-25 parts of protein fiber and 15-20 parts of mineral fiber; the noise reduction effect of the textile fabric produced by the invention is enhanced by adding the polyethylene fiber and the polypropylene fiber, so that the textile fabric produced by the invention has better noise reduction effect when being applied to equipment such as an air compressor and the like, and the noise absorption and noise reduction effect of the textile fabric produced by the invention is further enhanced by adding the nylon polymer, the hollow fiber and the sea PP fiber polymer; the invention enhances the strength of the textile fabrics produced by the invention by adding mineral fibers and plant fibers.
Description
Technical Field
The invention relates to the technical field of textile materials, in particular to a novel composite high-strength textile material and a manufacturing method thereof.
Background
The textile material refers to fibers and fiber products, and is specifically represented as fibers, yarns, fabrics and composites thereof, in modern spinning, the research and development of new textile materials, particularly the development and use of nano fibers break through the concept of the textile material in the traditional sense, the textile material becomes an important component of a soft material, the shape and the composite form of the textile material are one of the basic characteristics of the textile material, and the forming process of the fibers, the yarns, the fabrics and the composites thereof, which describes the textile material, can be sequentially carried out or can be finished by jumping; the method expresses that single, dispersed and tiny fibers are changed into fiber aggregates with aggregation arrangement, interdependence and interaction, and the processing and forming of a composite are realized, wherein the forming process of the fiber aggregates informs the textile material that various variants exist, and multi-stage conversion from an object to a product exists; the latter process formation means the complexity and variety of the structure of the textile material and the wonderful and interesting of the fiber action, and the most critical and essential content of the textile material is the fiber aggregate which is mainly characterized by the surface action and the arrangement combination and is constructed by tiny individual fibers.
When the textile material is produced, in order to ensure the high strength and prolong the service life of the textile material, mineral fibers are usually added for assistance, so that the strength of the textile material is improved, but when the existing textile material is used, the sound insulation and noise reduction effects are poor, the textile material cannot be processed after sound waves are received, the structure of the textile material is easy to loose, and the normal use of the textile material is influenced.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a novel composite high-strength textile material and a manufacturing method thereof.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a novel composite high-strength textile material comprises the following raw materials:
the raw materials comprise the following components in parts by weight: 15-20 parts of polyethylene fiber, 15-20 parts of polypropylene fiber, 10-15 parts of nylon polymer, 10-15 parts of sea PP fiber polymer, 20-25 parts of hollow fiber, 10-15 parts of natural kapok fiber, 5-10 parts of hollow polyester fiber, 10-15 parts of plant fiber, 20-25 parts of protein fiber and 15-20 parts of mineral fiber.
Preferably, the protein fiber comprises 10-15 parts by weight of pupa protein fiber, 5-10 parts by weight of soybean protein fiber and 10-15 parts by weight of milk protein fiber.
Preferably, the plant fiber comprises 5-10 parts by weight of abaca fiber, 10-15 parts by weight of coconut fiber and 10-15 parts by weight of bamboo fiber.
Preferably, the mineral fibers comprise 5-10 parts by weight of aluminum silicate fibers, 2-8 parts by weight of gypsum fibers, 10-15 parts by weight of carbon fibers, 10-15 parts by weight of sepiolite fibers, 2-5 parts by weight of wollastonite, 5-10 parts by weight of vermiculite and 10-15 parts by weight of glass fibers.
A manufacturing method of a novel composite high-strength textile material comprises the following steps:
s1, preparing plant fibers, and preparing materials for preparing the plant fibers: placing abaca fiber, coconut fiber and bamboo fiber into a plucker, plucking for 20-25min, and taking out the prepared plant fiber;
s2, preparing mineral fibers, and preparing materials for preparing the mineral fibers: the preparation method comprises the following steps of (1) putting wollastonite and vermiculite into a flour mill to be ground into powder, so as to obtain mixed powder of the wollastonite and the vermiculite, putting the mixed powder, the aluminosilicate fiber, the gypsum fiber, the carbon fiber, the sepiolite fiber and the glass fiber into a bale plucker, continuously plucking for 25-30min, and taking out the prepared mineral fiber for later use;
s3, preparing protein fibers, and preparing materials for preparing the protein fibers: mixing pupa protein fiber, soybean protein fiber and milk protein fiber in a mixer for 15-20min at a rotation speed of 100-;
s4, mixing raw materials, namely putting polyethylene fibers, polypropylene fibers, nylon polymers, PP fiber polymers, hollow fibers, natural kapok fibers, hollow polyester fibers, plant fibers, protein fibers and mineral fibers into a stirrer for mixing, wherein the stirring time is 30-40min, the rotating speed is 200-250r/min, and stirring to obtain a mixture;
s5, removing impurities, and filtering the mixture obtained after mixing to remove the impurities;
s6, mixing cotton, namely putting the filtered mixture into a cotton mixing machine for mixing cotton, wherein the cotton mixing time is 40-50 min;
s7, opening, namely, putting the mixture after cotton mixing into a cotton opener for opening for 30-45 min;
s8, cotton condensation, namely putting the mixture after cotton opening into a cotton condensation machine for cotton condensation for 30-40 min;
s9, carding, namely putting the material obtained after the cotton condensation into a carding machine for carding for 50-60 min;
and S10, spinning, namely putting the material obtained after cotton carding into a spinning machine for spinning.
Preferably, in S2, the rotation speed of the mill is 200-250r/min, and the milling time is 15-25 min.
Preferably, in S5, a 300-450 mesh filter screen is adopted for the filtration.
Preferably, in S10, the spinning machine carding roller rotation speed is 8500-.
(III) advantageous effects
Compared with the prior art, the invention provides a novel composite high-strength textile material and a manufacturing method thereof, and the novel composite high-strength textile material has the following beneficial effects:
the noise reduction effect of the textile fabric produced by the invention is enhanced by adding the polyethylene fiber and the polypropylene fiber, so that the textile fabric produced by the invention has better noise reduction effect when being applied to equipment such as an air compressor and the like, and the noise absorption and noise reduction effect of the textile fabric produced by the invention is further enhanced by adding the nylon polymer, the hollow fiber and the sea PP fiber polymer;
secondly, the strength of the textile produced by the method is enhanced by adding the mineral fibers and the plant fibers, so that the textile has longer service life.
Drawings
FIG. 1 is a flow chart of the preparation method of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1, the present invention provides a technical solution: a novel composite high-strength textile material comprises the following raw materials:
the raw materials comprise the following components in parts by weight: 15 parts of polyethylene fiber, 15 parts of polypropylene fiber, 10 parts of nylon polymer, 10 parts of sea PP fiber polymer, 20 parts of hollow fiber, 10 parts of natural kapok fiber, 5 parts of hollow polyester fiber, 10 parts of plant fiber, 20 parts of protein fiber and 15 parts of mineral fiber.
In this embodiment, specifically: the protein fiber comprises 10 weight parts of pupa protein fiber, 5 weight parts of soybean protein fiber and 10 weight parts of milk protein fiber.
In this embodiment, specifically: the plant fiber comprises 5 parts by weight of abaca fiber, 10 parts by weight of coconut fiber and 10 parts by weight of bamboo fiber.
In this embodiment, specifically: the mineral fibers comprise 5 parts by weight of aluminum silicate fibers, 2 parts by weight of gypsum fibers, 10 parts by weight of carbon fibers, 10 parts by weight of sepiolite fibers, 2 parts by weight of wollastonite, 5 parts by weight of vermiculite and 10 parts by weight of glass fibers, and the strength of the textile produced by the invention is enhanced by adding the mineral fibers.
A manufacturing method of a novel composite high-strength textile material comprises the following steps:
s1, preparing plant fibers, and preparing materials for preparing the plant fibers: placing abaca fiber, coconut fiber and bamboo fiber into a plucker, plucking for 20min, and taking out the prepared plant fiber;
s2, preparing mineral fibers, and preparing materials for preparing the mineral fibers: the preparation method comprises the following steps of (1) putting wollastonite and vermiculite into a flour mill for crushing and grinding to obtain mixed powder of the wollastonite and the vermiculite, putting the mixed powder, the aluminosilicate fiber, the gypsum fiber, the carbon fiber, the sepiolite fiber and the glass fiber into a bale plucker, continuously plucking for 25min, and taking out the prepared mineral fiber for later use;
s3, preparing protein fibers, and preparing materials for preparing the protein fibers: putting the pupa protein fiber, the soybean protein fiber and the milk protein fiber into a stirrer for mixing, wherein the stirring time is 15min, the rotating speed is 100r/min, putting the mixture into a bale plucker, continuously plucking for 20min, and taking out the prepared protein fiber for later use;
s4, mixing raw materials, namely putting polyethylene fibers, polypropylene fibers, nylon polymers, PP fiber polymers, hollow fibers, natural kapok fibers, hollow polyester fibers, plant fibers, protein fibers and mineral fibers into a stirrer for mixing for 30min at a rotating speed of 200r/min to obtain a mixture;
s5, removing impurities, and filtering the mixture obtained after mixing to remove the impurities;
s6, mixing cotton, namely putting the filtered mixture into a cotton mixing machine for mixing cotton, wherein the cotton mixing time is 40 min;
s7, opening, namely, putting the mixture after cotton mixing into a cotton opener for opening for 30 min;
s8, cotton condensation, namely putting the mixture after cotton opening into a cotton condensation machine for cotton condensation, wherein the cotton condensation time is 30 min;
s9, carding, namely putting the material obtained after cotton condensation into a carding machine for carding for 50 min;
and S10, spinning, namely putting the material obtained after cotton carding into a spinning machine for spinning.
In this embodiment, specifically: in S2, the rotation speed of the mill is 200r/min, and the milling time is 15 min.
In this embodiment, specifically: in S5, a 300-mesh filter screen was used for the filtration.
In this embodiment, specifically: in S10, the spinning machine carding roller rotating speed is 8500r/min, the rotor adopts 40mm diameter, the rotor speed is 80000r/min, the yarn leading speed is 110m/min, and the winding speed is 120 m/min.
Example two
Referring to fig. 1, the present invention further provides a technical solution, which is different from the first embodiment: a novel composite high-strength textile material comprises the following raw materials:
the raw materials comprise the following components in parts by weight: 17 parts of polyethylene fiber, 17 parts of polypropylene fiber, 13 parts of nylon polymer, 12 parts of sea PP fiber polymer, 23 parts of hollow fiber, 13 parts of natural kapok fiber, 7 parts of hollow polyester fiber, 13 parts of plant fiber, 23 parts of protein fiber and 17 parts of mineral fiber.
In this embodiment, specifically: the protein fiber comprises 13 weight parts of pupa protein fiber, 8 weight parts of soybean protein fiber and 13 weight parts of milk protein fiber.
In this embodiment, specifically: the plant fiber comprises 7 parts by weight of abaca fiber, 13 parts by weight of coconut fiber and 12 parts by weight of bamboo fiber.
In this embodiment, specifically: the mineral fibers comprise 8 parts by weight of aluminum silicate fibers, 6 parts by weight of gypsum fibers, 13 parts by weight of carbon fibers, 12 parts by weight of sepiolite fibers, 3 parts by weight of wollastonite, 8 parts by weight of vermiculite and 13 parts by weight of glass fibers.
A manufacturing method of a novel composite high-strength textile material comprises the following steps:
s1, preparing plant fibers, and preparing materials for preparing the plant fibers: placing abaca fiber, coconut fiber and bamboo fiber into a plucker, plucking for 23min, and taking out the prepared plant fiber for later use;
s2, preparing mineral fibers, and preparing materials for preparing the mineral fibers: the preparation method comprises the following steps of (1) putting wollastonite and vermiculite into a flour mill for crushing and grinding to obtain mixed powder of the wollastonite and the vermiculite, putting the mixed powder, the aluminosilicate fiber, the gypsum fiber, the carbon fiber, the sepiolite fiber and the glass fiber into a bale plucker, continuously plucking for 28min, and taking out the prepared mineral fiber for later use;
s3, preparing protein fibers, and preparing materials for preparing the protein fibers: putting the pupa protein fiber, the soybean protein fiber and the milk protein fiber into a stirrer for mixing, wherein the stirring time is 17min, the rotating speed is 120r/min, putting the mixture into a bale plucker, continuously plucking for 23min, and taking out the prepared protein fiber for later use;
s4, mixing raw materials, namely putting polyethylene fibers, polypropylene fibers, nylon polymers, PP fiber polymers, hollow fibers, natural kapok fibers, hollow polyester fibers, plant fibers, protein fibers and mineral fibers into a stirrer for mixing, wherein the stirring time is 35min, the rotating speed is 230r/min, and stirring to obtain a mixture;
s5, removing impurities, and filtering the mixture obtained after mixing to remove the impurities;
s6, mixing cotton, namely putting the filtered mixture into a cotton mixing machine for mixing cotton, wherein the cotton mixing time is 45 min;
s7, opening, namely, putting the mixture after cotton mixing into a cotton opener for opening for 40 min;
s8, cotton condensation, namely putting the mixture after cotton opening into a cotton condensation machine for cotton condensation for 35 min;
s9, carding, namely putting the material obtained after cotton condensation into a carding machine for carding for 55 min;
and S10, spinning, namely putting the material obtained after cotton carding into a spinning machine for spinning.
In this embodiment, specifically: in S2, the rotation speed of the mill is 230r/min, and the milling time is 20 min.
In this embodiment, specifically: in S5, a 400 mesh filter screen was used for the filtration.
In this embodiment, specifically: in S10, the spinning machine carding roller rotation speed is 8700r/min, the rotor adopts 43mm diameter, the rotor speed is 90000r/min, the yarn leading speed is 120m/min, and the winding speed is 125 m/min.
EXAMPLE III
Referring to fig. 1, the present invention further provides a technical solution, which is different from the first embodiment: a novel composite high-strength textile material comprises the following raw materials:
the raw materials comprise the following components in parts by weight: 20 parts of polyethylene fiber, 20 parts of polypropylene fiber, 15 parts of nylon polymer, 15 parts of sea PP fiber polymer, 25 parts of hollow fiber, 15 parts of natural kapok fiber, 10 parts of hollow polyester fiber, 15 parts of plant fiber, 25 parts of protein fiber and 20 parts of mineral fiber.
In this embodiment, specifically: the protein fiber comprises 15 weight parts of pupa protein fiber, 10 weight parts of soybean protein fiber and 15 weight parts of milk protein fiber.
In this embodiment, specifically: the plant fiber comprises 10 parts by weight of abaca fiber, 15 parts by weight of coconut fiber and 15 parts by weight of bamboo fiber.
In this embodiment, specifically: the mineral fibers comprise 10 parts by weight of aluminum silicate fibers, 8 parts by weight of gypsum fibers, 15 parts by weight of carbon fibers, 15 parts by weight of sepiolite fibers, 5 parts by weight of wollastonite, 10 parts by weight of vermiculite and 15 parts by weight of glass fibers.
A manufacturing method of a novel composite high-strength textile material comprises the following steps:
s1, preparing plant fibers, and preparing materials for preparing the plant fibers: placing abaca fiber, coconut fiber and bamboo fiber into a plucker, plucking for 25min, and taking out the prepared plant fiber;
s2, preparing mineral fibers, and preparing materials for preparing the mineral fibers: the preparation method comprises the following steps of (1) putting wollastonite and vermiculite into a flour mill for crushing and grinding to obtain mixed powder of the wollastonite and the vermiculite, putting the mixed powder, the aluminosilicate fiber, the gypsum fiber, the carbon fiber, the sepiolite fiber and the glass fiber into a bale plucker, continuously plucking for 30min, and taking out the prepared mineral fiber for later use;
s3, preparing protein fibers, and preparing materials for preparing the protein fibers: putting the pupa protein fiber, the soybean protein fiber and the milk protein fiber into a stirrer for mixing, wherein the stirring time is 20min, the rotating speed is 150r/min, putting the mixture into a bale plucker, continuously plucking the cotton for 25min, and taking out the prepared protein fiber for later use;
s4, mixing raw materials, namely putting polyethylene fibers, polypropylene fibers, nylon polymers, PP fiber polymers, hollow fibers, natural kapok fibers, hollow polyester fibers, plant fibers, protein fibers and mineral fibers into a stirrer for mixing, wherein the stirring time is 40min, the rotating speed is 250r/min, and stirring to obtain a mixture;
s5, removing impurities, and filtering the mixture obtained after mixing to remove the impurities;
s6, mixing cotton, namely putting the filtered mixture into a cotton mixing machine for mixing cotton, wherein the cotton mixing time is 50 min;
s7, opening, namely, putting the mixture after cotton mixing into a cotton opener for opening, wherein the opening time is 45 min;
s8, cotton condensation, namely putting the mixture after cotton opening into a cotton condensation machine for cotton condensation, wherein the cotton condensation time is 40 min;
s9, carding, namely putting the material obtained after cotton condensation into a carding machine for carding for 60 min;
and S10, spinning, namely putting the material obtained after cotton carding into a spinning machine for spinning.
In this embodiment, specifically: in S2, the rotation speed of the mill is 250r/min, and the milling time is 25 min.
In this embodiment, specifically: in S5, a 450 mesh filter screen was used for the filtration.
In this embodiment, specifically: in S10, the spinning machine carding roller rotates at 9000r/min, the rotor adopts 45mm diameter, the rotor speed is 100000r/min, the yarn leading speed is 125m/min, and the winding speed is 130 m/min.
In summary, the working principle and the working process of the novel composite high-strength textile material and the manufacturing method are that when the novel composite high-strength textile material is used, the polyethylene fibers and the polypropylene fibers are added to enhance the noise reduction effect of the textile fabric produced by the invention, so that the textile fabric produced by the invention has a better noise reduction effect when being applied to equipment such as an air compressor, and the noise absorption and noise reduction effects of the textile fabric produced by the invention are further enhanced by adding the nylon polymer, the hollow fibers and the sea PP fiber polymer; the addition of mineral fibers and plant fibers enhances the strength of the textile fabrics produced by the method, so that the textile fabrics have longer service life.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A novel composite high-strength textile material is characterized in that: the method comprises the following raw materials:
the raw materials comprise the following components in parts by weight: 15-20 parts of polyethylene fiber, 15-20 parts of polypropylene fiber, 10-15 parts of nylon polymer, 10-15 parts of sea PP fiber polymer, 20-25 parts of hollow fiber, 10-15 parts of natural kapok fiber, 5-10 parts of hollow polyester fiber, 10-15 parts of plant fiber, 20-25 parts of protein fiber and 15-20 parts of mineral fiber.
2. The novel composite high-strength textile material as claimed in claim 1, wherein: the protein fiber comprises 10-15 parts by weight of pupa protein fiber, 5-10 parts by weight of soybean protein fiber and 10-15 parts by weight of milk protein fiber.
3. The novel composite high-strength textile material as claimed in claim 1, wherein: the plant fiber comprises 5-10 parts by weight of abaca fiber, 10-15 parts by weight of coconut fiber and 10-15 parts by weight of bamboo fiber.
4. The novel composite high-strength textile material as claimed in claim 1, wherein: the mineral fiber comprises 5-10 parts by weight of aluminum silicate fiber, 2-8 parts by weight of gypsum fiber, 10-15 parts by weight of carbon fiber, 10-15 parts by weight of sepiolite fiber, 2-5 parts by weight of wollastonite, 5-10 parts by weight of vermiculite and 10-15 parts by weight of glass fiber.
5. A manufacturing method of a novel composite high-strength textile material is characterized by comprising the following steps: the method comprises the following steps:
s1, preparing plant fibers, and preparing materials for preparing the plant fibers: placing abaca fiber, coconut fiber and bamboo fiber into a plucker, plucking for 20-25min, and taking out the prepared plant fiber;
s2, preparing mineral fibers, and preparing materials for preparing the mineral fibers: the preparation method comprises the following steps of (1) putting wollastonite and vermiculite into a flour mill to be ground into powder, so as to obtain mixed powder of the wollastonite and the vermiculite, putting the mixed powder, the aluminosilicate fiber, the gypsum fiber, the carbon fiber, the sepiolite fiber and the glass fiber into a bale plucker, continuously plucking for 25-30min, and taking out the prepared mineral fiber for later use;
s3, preparing protein fibers, and preparing materials for preparing the protein fibers: mixing pupa protein fiber, soybean protein fiber and milk protein fiber in a mixer for 15-20min at a rotation speed of 100-;
s4, mixing raw materials, namely putting polyethylene fibers, polypropylene fibers, nylon polymers, PP fiber polymers, hollow fibers, natural kapok fibers, hollow polyester fibers, plant fibers, protein fibers and mineral fibers into a stirrer for mixing, wherein the stirring time is 30-40min, the rotating speed is 200-250r/min, and stirring to obtain a mixture;
s5, removing impurities, and filtering the mixture obtained after mixing to remove the impurities;
s6, mixing cotton, namely putting the filtered mixture into a cotton mixing machine for mixing cotton, wherein the cotton mixing time is 40-50 min;
s7, opening, namely, putting the mixture after cotton mixing into a cotton opener for opening for 30-45 min;
s8, cotton condensation, namely putting the mixture after cotton opening into a cotton condensation machine for cotton condensation for 30-40 min;
s9, carding, namely putting the material obtained after the cotton condensation into a carding machine for carding for 50-60 min;
and S10, spinning, namely putting the material obtained after cotton carding into a spinning machine for spinning.
6. The manufacturing method of the novel composite high-strength textile material as claimed in claim 5, characterized in that: in S2, the rotation speed of the mill is 200-250r/min, and the milling time is 15-25 min.
7. The manufacturing method of the novel composite high-strength textile material as claimed in claim 5, characterized in that: in S5, a 300-450 mesh filter screen is used for the filtration.
8. The manufacturing method of the novel composite high-strength textile material as claimed in claim 5, characterized in that: in S10, the spinning machine carding roller rotation speed is 8500-.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010921790.2A CN112011871A (en) | 2020-09-04 | 2020-09-04 | Novel composite high-strength textile material and manufacturing method thereof |
Applications Claiming Priority (1)
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