CN112011272B - High-solid-content water-based non-cured waterproof coating and preparation method thereof - Google Patents

High-solid-content water-based non-cured waterproof coating and preparation method thereof Download PDF

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CN112011272B
CN112011272B CN202010730217.3A CN202010730217A CN112011272B CN 112011272 B CN112011272 B CN 112011272B CN 202010730217 A CN202010730217 A CN 202010730217A CN 112011272 B CN112011272 B CN 112011272B
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asphalt
water
based non
waterproof coating
solid
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CN112011272A (en
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李泓睿
王荣博
辛海洋
王东旭
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Shandong North Chuangxin Waterproof Technology Group Co ltd
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Shandong North Chuangxin Waterproof Technology Group Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D195/00Coating compositions based on bituminous materials, e.g. asphalt, tar, pitch
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • Wood Science & Technology (AREA)
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  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to a high-solid-content water-based non-cured waterproof coating, which is characterized in that the solid content of the whole asphalt emulsion is increased by adding matrix asphalt and powder slurry on the basis of the asphalt emulsion, and the physical properties of water-based non-cured are increased by adding styrene butadiene rubber latex, neoprene latex and the like, so that the water-based non-cured waterproof coating has excellent high temperature resistance and low temperature resistance and strong creep property. The high-solid-content water-based non-cured waterproof coating disclosed by the invention has good adhesive force and stress resistance when being matched with a waterproof coiled material, and is characterized in that the coating is fully adhered to various base surfaces and cannot cause water channeling. The invention effectively solves the problems of poor anti-stress performance, easy cracking after long-term use and short service life of the waterproof coiled material. The waterproof coating has the characteristics of simple production process, convenient construction, excellent weather resistance and the like, and can be widely used for waterproof matched coatings of various base surfaces.

Description

High-solid-content water-based non-cured waterproof coating and preparation method thereof
Technical Field
The invention relates to the technical field of coatings, in particular to a high-solid-content water-based non-cured waterproof coating and a preparation method thereof.
Background
The non-cured rubber asphalt waterproof coating has good rheological property, self-healing property and strong creep property, so that the non-cured rubber asphalt waterproof coating can seal capillary holes and fine cracks of a concrete base layer, can effectively solve the problems of waterproofing and leakage repair of special parts of concrete in a building structure, becomes one of new waterproof materials worthy of development in the future, and has good market development prospect.
When the oily non-cured waterproof coating on the market is constructed at present, high-temperature spraying is needed, an open fire tail box is arranged, and constructors are often scalded; and the common water-based non-cured coating needs to be dried and dewatered, and then is subjected to the next construction, so that the construction period is relatively long, and the effect is good without oiliness.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a high-solid-content water-based non-cured waterproof coating and a preparation method thereof. The high-solid-content water-based non-cured rubber asphalt waterproof coating prepared by the invention has short drying time and can be bonded with various base surfaces such as concrete, asphalt coiled materials, color steel tiles and the like. The construction can be carried out by one person without equipment, is safe and convenient, and can be carried out under the environment of normal temperature and low temperature. The problems that construction of various internal and external corners, parapet walls, wall penetrating pipes and the like is difficult, water leakage maintenance equipment in toilets, kitchens and the like is difficult to enter and the like can be solved.
The invention is realized by the following technical scheme: the high-solid-content water-based non-cured waterproof coating comprises, by mass, 30-50% of an asphalt emulsion, 30-50% of matrix asphalt and 10-20% of powder slurry.
Preferably, the asphalt emulsion comprises, by mass, 10-30% of asphalt, 10-30% of naphthenic oil, 10-20% of styrene-butadiene rubber latex, 10-20% of neoprene latex, 7% of acrylic emulsion, 1% of an emulsifier, 1.5% of an anti-aging agent, and 0.5% of a dispersant.
Preferably, the powder slurry comprises 20% of tap water, 1% of dispersant and 79% of nano calcium powder in percentage by mass.
The preparation process of the high-solid-content water-based non-cured waterproof coating comprises the following steps:
(1) the preparation method of the asphalt emulsion comprises the following steps: heating the matrix asphalt to 170-180 ℃, and adding a softening agent naphthenic oil for modification; adding an emulsifier into tap water to prepare a soap solution, then adding a dispersant and a stabilizer, adjusting the pH to 11-12 by using sodium hydroxide, emulsifying the modified asphalt by using the prepared emulsified solution, filtering, and adding styrene-butadiene rubber latex, chloroprene latex and acrylic latex to prepare asphalt emulsion.
(2) The preparation method of the powder slurry comprises the following steps: adding the dispersing agent into a certain amount of water, slowly adding the nano-scale calcium powder, adjusting the rotating speed to 1500r/min, and uniformly stirring.
(3) And (2) heating the asphalt emulsion obtained in the step (1) to 90 ℃, slowly adding matrix asphalt at 90 ℃ in proportion, mixing at high speed in a stirring tank, and adding the prepared powder slurry to prepare the high-solid-content water-based non-cured waterproof coating.
The invention has the beneficial effects that: ,
(1) the invention adds a certain softening agent, an anionic emulsifier, styrene butadiene rubber latex, neoprene latex and an acrylic latex modifier into the heated matrix asphalt, so that the high-temperature resistance and the low-temperature resistance are excellent, and the asphalt emulsion and the matrix asphalt are compounded and stirred at a high speed to form the Winsor1 type (two phases, O/W microemulsion and excessive oil coexist) high-solid-content water-based non-cured rubber asphalt waterproof coating. Compared with common waterproof coiled materials, the water-based non-cured rubber asphalt waterproof coating has good adhesive force and stress resistance, has the outstanding characteristics of being fully adhered to various base surfaces and preventing water from leaking, can be directly and independently used for waterproofing in exposed occasions, and can also be matched with other coiled materials or sprayed and quickly solidified to be used as primary and secondary waterproofing. The invention effectively solves the problems of poor anti-stress performance, easy cracking after long-term use and short service life of the waterproof coiled material. The waterproof paint has the characteristics of simple production process, convenient construction, excellent weather resistance and the like, and can be widely used for waterproofing of various base surfaces.
(2) The water-based non-cured rubber asphalt waterproof coating prepared by the invention has non-cured bonding performance, is different from hot-melt non-cured coating spraying construction, can be coated at normal temperature or low temperature, or can be added with a B-component demulsifier for two-component spraying construction, has the advantages of short demulsification time, short construction period, safety, environmental protection and no pollution, and can save transportation and packaging costs due to the water-based non-cured coating with high solid content.
Detailed Description
The technical solutions of the present invention are further described below with reference to specific time embodiments, but the present invention is not limited thereto, and any simple modifications or equivalent substitutions made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention should be covered in the protection scope of the present invention.
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
The sources and specifications of the raw materials required in the invention are as follows:
the matrix asphalt is No. 70A-grade road petroleum asphalt and No. 90A-grade road petroleum asphalt. The manufacturer is Qilu asphalt, Jingbo asphalt, Bingyang combustion asphalt, Yuhuang asphalt or Clarity asphalt.
The naphthenic oil is of kinematic viscosity of Shengkang chemical engineering of 2-5(100 ℃ mm) 2 In/s). The freezing point is less than or equal to-30 DEG C
C type analysis Cn% is more than or equal to 50%.
The emulsifier is KZW-901 and Kangjie.
The anti-aging agent is dodecyl thiodipropionate, and is a light stabilizer.
The dispersant is a sodium salt type of HENSIN1750, and is used in the Beijing Haiwei Jia industry.
The styrene butadiene rubber latex is SBR latex of Jingbo, Yiyuan or Shandong Qiaolong, and has a solid content of 50%.
The neoprene latex is 50% of the neoprene latex in Shanxi Datong.
The acrylic emulsion is nano-grade calcium powder and carbon black which are used as the filler of the Beijing Haiwei Jia industry and have DR-99, medium particle size and 50 percent of solid content, and the calcium powder is more than or equal to 2000 meshes.
Example 1
The high-solid-content water-based non-cured waterproof coating comprises, by mass, 50% of an asphalt emulsion, 40% of matrix asphalt and 10% of powder slurry.
The asphalt emulsion comprises, by mass, 20% of asphalt, 10% of naphthenic oil, 20% of styrene-butadiene rubber latex, 20% of chloroprene latex, 7% of acrylic emulsion, 1% of emulsifier, 1.5% of anti-aging agent, 0.5% of dispersant and 20% of water in soap solution.
The powder slurry comprises 20% of tap water, 1% of dispersing agent and 79% of nano calcium powder in percentage by mass.
The preparation process of the high solid content water-based non-curable waterproof coating of example 1 is as follows:
(1) the preparation method of the asphalt emulsion comprises the following steps: heating the matrix asphalt to 170-180 ℃, and adding a softening agent naphthenic oil for modification; adding an emulsifier into tap water to prepare a soap solution, then adding a dispersant and a stabilizer, adjusting the pH to 11-12 by using sodium hydroxide, emulsifying the modified asphalt by using the prepared emulsified solution, filtering, and adding styrene-butadiene rubber latex, chloroprene latex and acrylic latex to prepare asphalt emulsion.
(2) The preparation method of the powder slurry comprises the following steps: adding the dispersant into a certain amount of water, slowly adding the nano-calcium powder, adjusting the rotating speed to 1500r/min, and uniformly stirring.
(3) And (2) heating the asphalt emulsion obtained in the step (1) to 90 ℃, slowly adding matrix asphalt at 90 ℃ in proportion, mixing at high speed in a stirring tank, and adding the prepared powder slurry to prepare the high-solid-content water-based non-cured waterproof coating.
Example 2:
the high-solid-content water-based non-cured waterproof coating comprises, by mass, 40% of an asphalt emulsion, 40% of a matrix asphalt and 20% of a powder slurry.
The asphalt emulsion comprises, by mass, 30% of asphalt, 20% of naphthenic oil, 10% of styrene-butadiene rubber latex, 10% of chloroprene latex, 7% of acrylic emulsion, 1% of emulsifier, 1.5% of anti-aging agent, 0.5% of dispersant and 20% of water in soap solution.
The powder slurry comprises, by mass, 20% of tap water, 1% of a dispersant and 79% of nano calcium powder.
The procedure for preparing the high solid content water-based non-curable water-repellent paint of this example is the same as that of example 1.
Example 3:
the high-solid-content water-based non-cured waterproof coating comprises, by mass, 50% of an asphalt emulsion, 40% of matrix asphalt and 10% of powder slurry.
The asphalt emulsion comprises, by mass, 10% of asphalt, 30% of naphthenic oil, 15% of styrene-butadiene rubber latex, 15% of chloroprene latex, 7% of acrylic emulsion, 1% of an emulsifier, 1.5% of an anti-aging agent, 0.5% of a dispersant, and 20% of water in a soap solution.
The powder slurry comprises 20 percent of tap water, 1 percent of dispersant and 79 percent of nano calcium powder by mass percent
The procedure for preparing the high solid content water-based non-curable waterproofing paint of this example is the same as that of example 1.
Example 4:
the high-solid-content water-based non-cured waterproof coating comprises, by mass, 40% of an asphalt emulsion, 40% of a matrix asphalt and 20% of a powder slurry.
The asphalt emulsion comprises, by mass, 25% of asphalt, 15% of naphthenic oil, 15% of styrene-butadiene rubber latex, 15% of chloroprene latex, 7% of acrylic emulsion, 1% of an emulsifier, 1.5% of an anti-aging agent, 0.5% of a dispersant, and 20% of water in a soap solution.
The powder slurry comprises 20 percent of tap water, 1 percent of dispersant and 79 percent of nano calcium powder by mass percent
The procedure for preparing the high solid content water-based non-curable water-repellent paint of this example is the same as that of example 1.
Example 5:
the high-solid-content water-based non-cured waterproof coating comprises, by mass, 50% of an asphalt emulsion, 30% of a matrix asphalt and 20% of a powder slurry.
The asphalt emulsion comprises, by mass, 30% of asphalt, 20% of naphthenic oil, 10% of styrene-butadiene rubber latex, 10% of neoprene latex, 7% of acrylic emulsion, 1% of an emulsifier, 1.5% of an anti-aging agent, 0.5% of a dispersant, and 20% of water in soap solution.
The powder slurry comprises 20 percent of tap water, 1 percent of dispersant and 79 percent of nano calcium powder by mass percent
The procedure for preparing the high solid content water-based non-curable waterproofing paint of this example is the same as that of example 1.
Example 6:
the high-solid-content water-based non-cured waterproof coating comprises, by mass, 30% of an asphalt emulsion, 50% of a matrix asphalt and 20% of a powder slurry.
The asphalt emulsion comprises, by mass, 30% of asphalt, 20% of naphthenic oil, 10% of styrene-butadiene rubber latex, 10% of chloroprene latex, 7% of acrylic emulsion, 1% of emulsifier, 1.5% of anti-aging agent, 0.5% of dispersant and 20% of water in soap solution.
The powder slurry comprises 20 percent of tap water, 1 percent of dispersant and 79 percent of nano calcium powder by mass percent
The procedure for preparing the high solid content water-based non-curable waterproofing paint of this example is the same as that of example 1.
Example 7:
the high-solid-content water-based non-cured waterproof coating comprises, by mass, 50% of an asphalt emulsion, 30% of a matrix asphalt and 20% of a powder slurry.
The asphalt emulsion comprises, by mass, 15% of asphalt, 15% of naphthenic oil, 20% of styrene-butadiene rubber latex, 20% of chloroprene latex, 7% of acrylic emulsion, 1% of emulsifier, 1.5% of anti-aging agent, 0.5% of dispersant and 20% of water in soap solution.
The powder slurry comprises 20 percent of tap water, 1 percent of dispersant and 79 percent of nano calcium powder by mass percent
The procedure for preparing the high solid content water-based non-curable waterproofing paint of this example is the same as that of example 1.
Example 8:
the high-solid-content water-based non-cured waterproof coating comprises, by mass, 45% of an asphalt emulsion, 30% of a matrix asphalt and 15% of a powder slurry.
The asphalt emulsion comprises, by mass, 15% of asphalt, 15% of naphthenic oil, 20% of styrene-butadiene rubber latex, 20% of chloroprene latex, 7% of acrylic emulsion, 1% of emulsifier, 1.5% of anti-aging agent, 0.5% of dispersant and 20% of water in soap solution.
The powder slurry comprises 20 percent of tap water, 1 percent of dispersant and 79 percent of nano calcium powder by mass percent
The procedure for preparing the high solid content water-based non-curable waterproofing paint of this example is the same as that of example 1.
The coatings prepared in examples 1 to 8 were tested according to the test method prescribed in national standard GB/T16777-2008 "test method for waterproof coating for building" (official reference), and the results are shown in Table 1, which is the average value of the tests in each example of the present invention.
Figure GDA0002732479190000081
Figure GDA0002732479190000091
From the comparison results in table 1 above, it can be seen that:
(1) the coating prepared by the invention has good performances such as high-temperature strength and the like, and the average solid content of the coating exceeds 75 percent and can reach 80 percent at most, which is far higher than that of a commercial waterproof coating;
(2) the waterproof paint has good high-temperature resistance, the average heat-resistant temperature of the waterproof paint is 80 percent, the highest heat-resistant temperature can reach 95 ℃, and the waterproof paint is suitable for waterproof treatment of exposed or roof-top and other high-temperature base surfaces.
(3) The waterproof paint has good low temperature resistance, can reach-30 ℃ on average, can not break at the lowest temperature of-35 ℃, has no cracks, and is suitable for the waterproof treatment of the base surface in the low-temperature area in the north.
(4) The waterproof coiled material has good adhesive property, can be constructed on wet base surfaces and dry base surfaces, can be matched with a waterproof coiled material for use, has good adhesive force and stress resistance, and has the outstanding characteristic of being fully adhered to various base surfaces and not leaking water.
Of course, the above description is not limited to the above examples, and the undescribed technical features of the present invention can be implemented by or using the prior art, and will not be described herein again; while the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art will appreciate that various changes, modifications, additions and substitutions can be made without departing from the spirit of the invention and the scope of the invention as defined in the accompanying claims.

Claims (1)

1. A high-solid-content water-based non-cured waterproof coating is characterized in that: the asphalt comprises 30-50% of asphalt emulsion, 30-50% of matrix asphalt and 10-20% of powder slurry by mass percent;
the asphalt emulsion comprises, by mass, 10-30% of asphalt, 10-30% of naphthenic oil, 10-20% of styrene-butadiene rubber latex, 10-20% of neoprene latex, 7% of acrylic emulsion, 1% of an anionic emulsifier, 1.5% of an anti-aging agent and 0.5% of a dispersant;
the powder slurry comprises 20% of tap water, 1% of dispersant and 79% of nano calcium powder in percentage by mass;
the preparation method comprises the following steps:
(1) the preparation method of the asphalt emulsion comprises the following steps: heating the matrix asphalt to 170-180 ℃, and adding a softening agent naphthenic oil for modification; adding an anionic emulsifier into tap water to prepare a soap solution, then adding a dispersant and an anti-aging agent, adjusting the pH to 11-12 by using sodium hydroxide, emulsifying modified asphalt by using the prepared soap solution, filtering, and adding styrene-butadiene rubber latex, chloroprene latex and acrylic latex to prepare asphalt emulsion;
(2) the preparation method of the powder slurry comprises the following steps: adding a dispersing agent into a certain amount of tap water, slowly adding nano-scale calcium powder, adjusting the rotating speed to 1500r/min, and uniformly stirring;
(3) heating the asphalt emulsion obtained in the step (1) to 90 ℃, slowly adding matrix asphalt at 90 ℃ in proportion, mixing at high speed in a stirring tank, and adding the prepared powder slurry to prepare the high-solid-content water-based non-cured waterproof coating;
the mass percentage of tap water in the soap solution preparation process in the step (1) is 20%.
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