CN112008939B - Yoga mat preparation production line - Google Patents
Yoga mat preparation production line Download PDFInfo
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- CN112008939B CN112008939B CN202010815692.0A CN202010815692A CN112008939B CN 112008939 B CN112008939 B CN 112008939B CN 202010815692 A CN202010815692 A CN 202010815692A CN 112008939 B CN112008939 B CN 112008939B
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- Prior art keywords
- yoga mat
- foaming furnace
- cutting
- circulation constant
- infrared
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B6/00—Mats or the like for absorbing shocks for jumping, gymnastics or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3415—Heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/35—Component parts; Details or accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/26—Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/52—Sports equipment ; Games; Articles for amusement; Toys
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a yoga mat preparation production line, which belongs to the technical field of yoga mat production and comprises an infrared foaming furnace, a wind circulation constant-temperature foaming furnace, a conveying roller way, a cooling chamber, a cutting chamber and a scroll assembly, wherein the conveying roller way sequentially penetrates through the infrared foaming furnace, a plurality of wind circulation constant-temperature foaming furnaces, the cooling chamber and the cutting chamber. The infrared foaming furnace and the plurality of wind circulation constant temperature foaming furnaces can heat the unformed yoga mat, the volume of the unformed yoga mat is continuously foamed after the unformed yoga mat is heated, and the volume of the unformed yoga mat is gradually widened to the qualified yoga mat. The reel subassembly can be rolled up the yoga mat that the cutting was accomplished and make things convenient for the later stage to pack the yoga mat. The invention is scientific and reasonable, is safe and convenient to use, and has the advantages that the smoke suction machines are arranged above the head and the tail of the air circulation constant-temperature foaming furnaces, and can suck smoke and gas generated in the operation process of the infrared foaming furnace and the air circulation constant-temperature foaming furnace.
Description
Technical Field
The invention relates to the technical field of yoga mat production, in particular to a yoga mat preparation production line.
Background
Nowadays more and more people start paying attention to exercise, which is the exercise way many people choose.
Yoga mat is a mat that the practitioner laid on the ground for the protection health when practicing yoga, and it can avoid the wrong style to bring the injury, and guide, supplementary accurate yoga position of practicing divide into traditional yoga mat and normal position yoga mat.
Yoga mat's production line does not usually include cutting device among the prior art, and the cutting to the yoga mat shifts the yoga mat to special cutting device and cuts except not possessing the cutting to the yoga mat, does not possess the function of conveniently packing the yoga mat roll-up that finishes cutting on the yoga mat production line among the prior art.
Above-mentioned problem in the yoga mat production process can increase the time cost in the yoga mat cutting packing flow after yoga mat production is accomplished, also can increase labour cost simultaneously.
It is therefore desirable for yoga mat manufacturers to have a yoga mat preparation line that addresses the above-mentioned problems.
Disclosure of Invention
The invention aims to provide a yoga mat preparation production line to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a yoga mat preparation production line, includes infrared foaming stove, wind circulation constant temperature foaming stove, transfer table, cooling chamber, cutting chamber and spool subassembly, and the transfer table passes infrared foaming stove, a plurality of wind circulation constant temperature foaming stove, cooling chamber and cutting chamber in proper order. The infrared foaming furnace and the plurality of wind circulation constant temperature foaming furnaces can heat the unformed yoga mat, and the volume of the unformed yoga mat is continuously foamed after being heated, so that the heated yoga mat is gradually widened to a qualified yoga mat. The reel subassembly is installed to the tail end one side of transfer table, and the reel subassembly can be rolled up the yoga mat that the cutting was accomplished and make things convenient for the later stage to pack the yoga mat, and the transfer table can pass through infrared foaming furnace, a plurality of wind circulation constant temperature foaming furnace, cooling chamber and cutting chamber with the yoga mat transmission that has not passed through the foaming yet, accomplishes foaming, design and the cutting to the yoga mat in transmission process. And a smoke suction machine is arranged above the head and tail air circulation constant-temperature foaming furnaces of the air circulation constant-temperature foaming furnaces, and can suck smoke and gas generated in the operation process of the infrared foaming furnace and the air circulation constant-temperature foaming furnace.
An infrared heater is arranged in the infrared foaming furnace.
The inside top of wind circulation constant temperature foaming stove has the heater, and the heater both sides are connected with the one end of intake pipe, and the pipeline internally mounted of the intake pipe other end has the fan, and the fan can be with gaseous inspiration intake pipe and transmit to the heater in, and the gas outlet is installed to the below of heater, and the gas outlet can heat the gas of accomplishing and send to the furnace of wind circulation constant temperature foaming stove in, heats the yoga mat.
The fan is installed on the inside top of cooling chamber, and the fan will accelerate the cooling of yoga mat and stereotype.
The yoga mat cutting device comprises a cutting chamber, a plurality of yoga mat cutting devices, a plurality of yoga mat cutting device and a plurality of yoga mat cutting devices, wherein the yoga mat cutting device comprises a cutting chamber, a plurality of yoga mat cutting devices, a plurality of yoga mat cutting device, a yoga mat cutting device and a yoga mat cutting device, wherein the yoga mat cutting device is characterized in that a cutting piece can be cut by lifting up and down cylinders, a plurality of right and left moving cylinders are arranged between the yoga mat cutting device, the yoga mat cutting device is provided with right and left moving cylinders, a mounting block is arranged above one right and left moving block, a driving motor is arranged above the other right and left moving block, a rotating shaft is arranged at one end of the driving motor, the driving motor can drive the rotating shaft to rotate the cutting piece to drive the cutting piece to rotate through the mounting block, a cutting device, a cutting piece is arranged on the rotating shaft, a protective cover arranged at the two sides of the cutting piece, blades arranged at two sides of the cutting piece, and can receive higher resistance when the blade driving motor is arranged at the two sides of the cutting device, the speed of stopping the rotation of the cutting blade is increased.
And a brake assembly is arranged above one of the left-right moving slide blocks.
The brake assembly comprises a brake cylinder, a friction plate and a gas pipe, the brake cylinder is installed above the left-right moving sliding block, the brake cylinder can push the friction plate to enable the friction plate to brake a rotating cutting plate in an emergency mode, a piston rod installed inside the brake cylinder is connected with the friction plate, the piston rod is connected with a piston, the piston is connected with the inner wall of the brake cylinder through a reset spring, and the reset spring can pull the piston back to a position where the piston is not pushed out.
The brake cylinder is connected with the elastic air bag through the air delivery pipe, the electromagnetic valve is installed on one side of the elastic air bag, and when the electromagnetic valve can control the elastic air bag to be extruded, whether air can enter the brake cylinder through the air delivery pipe or not can be controlled.
The instant the friction plate touches the cutting plate can accelerate the stop time of the cutting plate.
The scroll component comprises a scroll, a fixed air bag, a fixed mounting plate, a rotating motor, a side pressure plate, a fixed box, a spring and balls, wherein the scroll is installed on one side of the fixed mounting plate, the scroll penetrates through the fixed mounting plate to be connected with the rotating motor, the fixed box is installed above the fixed mounting plate, the inside of the fixed box is connected with one end of the side pressure plate through the spring, the inside of the scroll is hollow, the hollow inside of the scroll can allow a yoga mat to pass through, the fixed air bags are installed at the upper end and the lower end of the inside of the scroll in an inclined mode, the fixed air bags are installed in the inclined mode, the contact area between the fixed air bags and the yoga mat is increased, the friction force between the fixed air bags and the yoga mat is increased, the yoga mat is not easy to slide out, the fixed air bags are inflated through hoses by air pumps after the yoga mat passes through the air bags, the yoga mat can be clamped after the fixed air bags are inflated, and the innermost circle of the yoga mat can not be scattered when the scroll rolls up, the fixed gasbag can not cause the indentation to yoga mat's surface like some anchor clamps, and the ball is installed to fixed gasbag both sides, and the ball reduces the frictional force when yoga mat passes the spool inside.
A plurality of production line supports are installed to the below of transfer table, install the connecting plate on the most terminal support of a plurality of production line supports, and the jacking cylinder is installed to the top of connecting plate, is connected with the linkage plate on the jacking cylinder, inside the linkage plate can help yoga mat successfully to pass the spool, the linkage plate was used for linking up yoga mat transmission and gets into the spool.
Compared with the prior art, the invention has the beneficial effects that:
1. the yoga mat production line in the prior art does not usually comprise a cutting device, the yoga mat is cut by transferring the yoga mat to a special cutting device, but the cooling chamber is added on the production line, so that the yoga mat is shaped and cut when entering the cutting chamber in the transmission process, and the cutting device can accelerate the speed of the cutting blade when stopping through emergency braking of the friction plate, prevent the loss caused by emergency from continuously expanding, and improve the safety.
2. According to the invention, the power source of the cylinder for pushing out the friction plate is provided by extruding the elastic air bag, the air in the elastic air bag is conveyed to the brake cylinder, the piston is pushed out by the air, and an air pump is not required to be additionally added to provide power for the cylinder in the process of providing the pushing force for the brake cylinder, so that the use of electric power is reduced, the energy is saved, the emission is reduced, and the cost of adding the device is reduced.
3. The yoga mat production line in the prior art does not have the function of winding up a cut yoga mat for convenient packing, the reel assembly is installed at the last of the conveying roller bed, the reel assembly can fix the yoga mat by the fixing air bag, the fixing air bag can not cause indentation on the surface of the yoga mat like some clamps, so that the yoga mat has flaws, meanwhile, the side pressure plate of the reel assembly can always press the yoga mat in the process of winding up the yoga mat, so that the yoga mat can not be too loose when being wound up, the yoga mat is not required to be wound up manually, and the manual cost is saved.
Drawings
Fig. 1 is a schematic view of the infrared foaming furnace and the wind circulation constant temperature foaming furnace of the yoga mat preparation production line of the present invention;
fig. 2 is a schematic sectional structure view of a wind circulation constant temperature foaming furnace of a yoga mat preparation production line of the present invention;
fig. 3 is a schematic front view of the cooling chamber and the cutting chamber of the yoga mat manufacturing line according to the present invention;
FIG. 4 is an enlarged view of part A of FIG. 3;
fig. 5 is a schematic view of the internal structure of a cutting chamber of a yoga mat manufacturing line according to the present invention;
fig. 6 is a schematic structural view of a top view of a brake assembly of the yoga mat manufacturing line according to the present invention;
fig. 7 is a schematic view of the internal structure of a brake cylinder of a yoga mat manufacturing line according to the present invention;
fig. 8 is a schematic structural view of a reel assembly of the yoga mat preparation line of the present invention;
fig. 9 is a schematic view of an inclined installation structure of a fixed air bag of a yoga mat manufacturing line according to the present invention.
Reference numbers in the figures: 1. an infrared foaming furnace; 2. a wind circulation constant temperature foaming furnace; 3. a heater; 4. a smoking machine; 5. a fan; 6. an infrared heater; 7. an air inlet pipe; 8. an air outlet; 9. a conveying roller way; 10. a production line support; 11. a cooling chamber; 12. a cooling fan; 13. a cutting chamber; 1301. an up-down lifting cylinder; 1302. the cylinder moves left and right; 1303. moving the slide block up and down; 1304. the slide block is moved left and right; 1305. mounting blocks; 1306. a rotating shaft; 1307. cutting the slices; 1308. a blade; 1309. a blade; 1310. a gas inlet; 1311. an elastic air bag; 1312. a brake cylinder; 1313. an electromagnetic valve; 1314. a piston; 1315. a piston rod; 1316. a return spring; 1317. a friction plate; 14. a reel; 1401. fixing the air bag; 1402. fixing the mounting plate; 1403. a rotating electric machine; 1404. side pressing plates; 1405. a fixing box; 1406. a spring; 1407. a ball bearing; 15. a connector tile; 1501. jacking a cylinder; 1502. a connecting plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b): as shown in fig. 1-9, a yoga mat preparation production line includes infrared foaming furnace 1, wind circulation constant temperature foaming furnace 2, transfer table 9, cooling chamber 11, cutting chamber 13 and spool subassembly, and transfer table 9 passes infrared foaming furnace 1, a plurality of wind circulation constant temperature foaming furnace 2, cooling chamber 11 and cutting chamber 13 in proper order. Infrared foaming furnace 1 and a plurality of wind circulation constant temperature foaming furnace 2 can heat not take shape yoga mat, and its volume constantly foams after not taking shape yoga mat is heated, widens gradually to qualified yoga mat. The reel subassembly is installed to the tail end one side of transfer table 9, and the reel subassembly can be rolled up the yoga mat that the cutting was accomplished and make things convenient for the later stage to pack the yoga mat, and transfer table 9 can pass through infrared foaming furnace 1, wind circulation constant temperature foaming furnace 2, cooling chamber 11 and cutting chamber 13 with the yoga mat transmission that has not passed through the foaming yet, accomplishes foaming, design and the cutting to the yoga mat in transmission process. A smoking machine 4 is arranged above the first and the last air circulation constant-temperature foaming furnaces 2 of the plurality of air circulation constant-temperature foaming furnaces 2, and the smoking machine 4 can suck smoke and gas generated in the operation process of the infrared foaming furnace 1 and the air circulation constant-temperature foaming furnaces 2.
At first, conveying roller table 9 conveys the yoga mat which is not foamed and molded to pass through infrared foaming furnace 1, wind circulation constant temperature foaming furnace 2, cooling chamber 11 and cutting chamber 13 in sequence, and after infrared foaming furnace 1 and wind circulation constant temperature foaming furnace 2 are carried out, infrared foaming furnace 1 and wind circulation constant temperature foaming furnace 2 heat the unformed yoga mat, and the volume of the unformed yoga mat is continuously foamed after being heated, and gradually widens to qualified yoga mat, and the quantity of wind circulation constant temperature foaming furnace 2 is 4.
An infrared heater 6 is installed inside the infrared foaming furnace 1.
There is heater 3 on the inside top of wind circulation constant temperature foaming furnace 2, heater 3 both sides are connected with the one end of intake pipe 7, the pipeline internally mounted of the intake pipe 7 other end has fan 5, fan 5 can be with gaseous inspiration intake pipe 7 and transmit to the heater 3 in, gas outlet 8 is installed to the below of heater 3, gas that gas outlet 8 can heat the completion sends to wind circulation constant temperature foaming furnace 2's furnace in, heat the yoga mat.
The inside top of cooling chamber 11 is installed fan 12, and fan 12 will accelerate the cooling design of yoga mat.
An up-down lifting cylinder 1301 is installed on two sides of the inner wall of the cutting chamber 13, the up-down lifting cylinder enables a cutting piece 1307 to lift to complete cutting of a yoga mat, an up-down moving slider 1303 is installed on the up-down lifting cylinder 1301, 2 left-right moving cylinders 1302 are installed between the up-down lifting cylinders 1301 on two sides, the left-right moving cylinders 1302 can enable the cutting piece 1307 to move left and right to complete cutting of the yoga mat, left-right moving sliders 1304 are arranged on the left-right moving cylinders 1302, an installation block 1305 is installed above one of the left-right moving sliders 1304, a driving motor 1308 is installed above the other left-right moving slider 1304, a rotating shaft 1306 is installed at one end of the driving motor 1308 and can drive the rotating shaft to rotate to drive the cutting piece 1307 to rotate, the rotating shaft 1306 penetrates through the installation block 1305, the cutting piece 1307 is installed on the rotating shaft 1306, a protective cover is installed above the cutting piece 1307, blades 1309 are installed on two sides of the cutting piece 1307, the vanes 1309, driven by the cutting blades 1307, are able to generate a greater flow of gas and thus power the squeezing of the elastic bladder 1311.
When the yoga mat is conveyed to the inside of the cutting chamber 13, the up-down moving slider 1303 moves down to the height position where the cutting blade 1307 can cut the yoga mat, and the left-right moving slider 1304 on the 2 sides drives the cutting blade 1307 to move left and right to cut the yoga mat.
A brake assembly is arranged above one of the left-right moving sliders 1304.
The brake assembly comprises a brake cylinder 1312, a friction plate 1317 and a gas pipe, the brake cylinder 1312 is mounted above the left-right moving slide block 1304, the brake cylinder 1312 can push the friction plate 1317 to enable the friction plate 1317 to brake the rotating cutting plate 1307 in an emergency mode, a piston rod 1315 mounted inside the brake cylinder 1312 is connected with the friction plate 1317, the piston rod 1315 is connected with a piston 1314, the piston 1314 is connected with the inner wall of the brake cylinder 1312 through a return spring 1316, and the return spring 1316 can pull the piston 1314 back to the position when the piston is not pushed out.
The brake cylinder 1312 is connected with an elastic air bag 1311 through an air delivery pipe, and one side of the elastic air bag 1311 is provided with an electromagnetic valve 1313.
When the yoga mat is cut, in the process that the cutting piece 1307 rises along with the up-down lifting cylinder 1301, in order to brake the cutting piece 1307 emergently under the emergency condition, the control electromagnetic valve 1313 is closed, the gas in the elastic air bag 1311 can be extruded by the up-down moving sliding block 1303, the gas in the elastic air bag 1311 is conveyed into the brake cylinder 1312 through the gas conveying pipe, the piston 1314 can be pushed out by the gas, the piston 1314 drives the piston rod 1315, the piston rod 1315 pushes out the friction piece 1317, the friction piece 1317 is in contact with the cutting piece 1307, and the cutting piece 1307 is braked emergently.
When the emergency braking is completed, the solenoid valve 1313 is opened, the air in the brake cylinder 1312 flows out of the solenoid valve 1313 along the air conveying pipe, and the return spring 1316 carries the piston back to the original position.
The pressing force applied to the elastic bag 1311 becomes smaller, and the gas pressed out of the elastic bag 1311 is sucked back into the elastic bag 1311, and the brake cylinder 1312 carries the friction plate 1317 back to its original position by the gas being drawn out.
The scroll component comprises a scroll 14, a fixed air bag 1401, a fixed mounting plate 1402, a rotating motor 1403, a side pressure plate 1404, a fixed box 1405, a spring 1406 and balls 1407, wherein the scroll 14 is installed on one side of the fixed mounting plate 1402, the scroll 14 penetrates through the fixed mounting plate 1402 to be connected with the rotating motor 1403, the fixed box 1405 is installed above the fixed mounting plate 1402, the inside of the fixed box 1405 is connected with one end of the side pressure plate 1404 through the spring 1406, the inside of the scroll 14 is hollow, the hollow inside of the scroll 14 can allow a yoga mat to pass through, the fixed air bag 1401 is installed on the upper end and the lower end inside the scroll 14 in an inclined mode, the fixed air bag 1401 is inflated to the fixed air bag 1401 through a hose by an air pump after the yoga mat passes through the air bag, the fixed air bag 1401 clamps the yoga mat after the inflation is completed, so that the innermost layer of the scroll 14 can not be scattered when the yoga mat is rolled up, and the fixed air bag 1401 can not mark the surface of the yoga mat like some clamps, balls 1407 are arranged on both sides of the fixed air bag 1401, and the balls 1407 reduce the friction force when the yoga mat passes through the inside of the scroll 14.
When the yoga mat is conveyed to the inside of the scroll 14 along the conveying roller way 9, the fixed air bags 1401 are installed at the upper end and the lower end of the inside of the scroll 14 in an inclined mode, the fixed air bags 1401 are inflated by the air pump through the hose after the yoga mat passes through the air bags, the fixed air bags 1401 are installed at the upper end and the lower end of the inside of the scroll 14 in an inclined mode, the fixed air bags 1401 are installed in an inclined mode, the contact area between the fixed air bags 1401 and the yoga mat is increased, the friction force between the fixed air bags 1401 and the yoga mat is increased, so that the yoga mat is not prone to slide out, then the scroll 14 is driven by the rotating motor 1403 to rotate, the yoga mat can be rolled up, the side pressure plates 1404 enable the yoga mat not to be loose in the rotating process, after the yoga mat is completely rolled up, the yoga mat is directly drawn out from the other side of the scroll 14, and the yoga mat is convenient to be packed at the later stage.
A plurality of production line support 10 are installed to the below of transfer table 9, install connecting plate 1502 on the most terminal support of a plurality of production line support 10, jacking cylinder 1501 is installed to the top of connecting plate 1502, be connected with linkage plate 15 on the jacking cylinder 1501, the one end tenesmus in order to prevent the yoga mat when the yoga mat passes through the position of linkage plate 15 top, linkage plate 15 rises under the drive of jacking cylinder 1501 and can help the yoga mat successfully reach spool 14 inside, linkage plate 15 is used for linking up the yoga mat and transmits into spool 14.
The working principle is as follows:
at first, conveying roller table 9 conveys the yoga mat which is not foamed and molded to pass through infrared foaming furnace 1, wind circulation constant temperature foaming furnace 2, cooling chamber 11 and cutting chamber 13 in sequence, and after infrared foaming furnace 1 and wind circulation constant temperature foaming furnace 2 are carried out, infrared foaming furnace 1 and wind circulation constant temperature foaming furnace 2 heat the unformed yoga mat, and the volume of the unformed yoga mat is continuously foamed after being heated, and gradually widens to qualified yoga mat, and the quantity of wind circulation constant temperature foaming furnace 2 is 4.
The pipeline internally mounted of the inside intake pipe 7 of wind circulation constant temperature foaming furnace 2 has fan 5, and fan 5 can inhale gas in intake pipe 7 and transmit to heater 3, and gas outlet 8 is installed to the below of heater 3, and gas that gas outlet 8 can heat the completion is sent to the furnace of wind circulation constant temperature foaming furnace 2 in, heats the yoga mat.
After the yoga mat conveyed to the cooling chamber 11, the fan 12 was installed on the inside top of cooling chamber 11, and the cooling of yoga mat will be accelerated to fan 12 and stereotyped.
When the yoga mat is cut, in the process that the cutting piece 1307 rises along with the up-down lifting cylinder 1301, in order to brake the cutting piece 1307 emergently under the emergency condition, the control electromagnetic valve 1313 is closed, the gas in the elastic air bag 1311 can be extruded by the up-down moving sliding block 1303, the gas in the elastic air bag 1311 is conveyed into the brake cylinder 1312 through the gas conveying pipe, the piston 1314 can be pushed out by the gas, the piston 1314 drives the piston rod 1315, the piston rod 1315 pushes out the friction piece 1317, the friction piece 1317 is in contact with the cutting piece 1307, and the cutting piece 1307 is braked emergently.
Following the completion of the emergency brake, solenoid valve 1313 is opened and the gas in brake cylinder 1312 exits solenoid valve 1313 along the gas line and return spring 1316 carries the piston back into position.
When the yoga mat is conveyed to the inside of the scroll 14 along the conveying roller way 9, the fixed air bags 1401 are installed at the upper end and the lower end of the inside of the scroll 14 in an inclined mode, the fixed air bags 1401 are inflated by the air pump through the hose after the yoga mat passes through the air bags, the fixed air bags 1401 are installed at the upper end and the lower end of the inside of the scroll 14 in an inclined mode, the fixed air bags 1401 are installed in an inclined mode, the contact area between the fixed air bags 1401 and the yoga mat is increased, the friction force between the fixed air bags 1401 and the yoga mat is increased, so that the yoga mat is not prone to slide out, then the scroll 14 is driven by the rotating motor 1403 to rotate, the yoga mat can be rolled up, the side pressure plates 1404 enable the yoga mat not to be loose in the rotating process, after the yoga mat is completely rolled up, the yoga mat is directly drawn out from the other side of the scroll 14, and the yoga mat is convenient to be packed at the later stage.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a yoga mat preparation production line which characterized in that: comprises an infrared foaming furnace (1), an air circulation constant temperature foaming furnace (2), a conveying roller way (9), a cooling chamber (11), a cutting chamber (13) and a scroll component, wherein the conveying roller way (9) sequentially passes through the infrared foaming furnace (1), a plurality of air circulation constant temperature foaming furnaces (2), the cooling chamber (11) and the cutting chamber (13), the scroll component is installed on one side of the tail end of the conveying roller way (9), a plurality of smoke suction machines (4) are installed above the head and tail two air circulation constant temperature foaming furnaces (2) of the air circulation constant temperature foaming furnace (2), up-and-down lifting cylinders (1301) are installed on two sides of the inner wall of the cutting chamber (13), up-and-down moving sliders (1303) are installed on the up-and-down lifting cylinders (1301), a plurality of left-and-right moving cylinders (1302) are installed between the up-and-down lifting cylinders (1301), and left-right moving sliders (1304) are arranged on the left-right moving cylinders (1302), an installation block (1305) is installed above one of the left and right moving sliding blocks (1304), a driving motor (1308) is installed above the other left and right moving sliding block (1304), a rotating shaft (1306) is installed at one end of the driving motor (1308), the rotating shaft (1306) penetrates through the installation block (1305), a cutting blade (1307) is installed on the rotating shaft (1306), a protective cover is installed above the cutting blade (1307), blades (1309) are installed on two sides of the cutting blade (1307), a brake assembly is installed above one of the left and right moving sliding blocks (1304), the brake assembly comprises a brake cylinder (1312) and a friction plate (1317), a brake cylinder (1312) is installed above the left and right moving sliding block (1304), a piston rod (1315) installed inside the brake cylinder (1312) is connected with the friction plate (1317), and the piston rod (1315) is connected with the piston (1314), the piston (1314) is connected with the inner wall of a brake cylinder (1312) through a return spring (1316), the brake cylinder (1312) is connected with an elastic air bag (1311) through an air conveying pipe, an electromagnetic valve (1313) is installed on one side of the elastic air bag (1311), and air in the elastic air bag (1311) can be extruded by an up-down moving slide block (1303).
2. The yoga mat preparation line of claim 1, wherein: and an infrared heater (6) is arranged in the infrared foaming furnace (1).
3. The yoga mat preparation line of claim 1, wherein: there is heater (3) wind circulation constant temperature foaming furnace's (2) inside top, heater (3) both sides are connected with the one end of intake pipe (7), the pipeline internally mounted of the intake pipe (7) other end has fan (5), gas outlet (8) are installed to the below of heater (3).
4. The yoga mat preparation line of claim 1, wherein: and a fan (12) is arranged at the top end in the cooling chamber (11).
5. The yoga mat preparation line of claim 1, wherein: the reel assembly comprises a reel (14), a fixed air bag (1401), a fixed mounting plate (1402), a rotating motor (1403), a side pressure plate (1404), a fixed box (1405), a spring (1406) and balls (1407), wherein the reel (14) is installed on one side of the fixed mounting plate (1402), the reel (14) penetrates through the fixed mounting plate (1402) to be connected with the rotating motor (1403), the fixed box (1405) is installed above the fixed mounting plate (1402), one end of the side pressure plate (1404) is connected to the inside of the fixed box (1405) through the spring (1406), the inside of the reel (14) is hollow, the fixed air bag (1401) is installed at the upper end and the lower end of the inside of the reel (14) in an inclined mode, and the balls (1407) are installed on two sides of the fixed air bag (1401).
6. The yoga mat preparation line of claim 1, wherein: a plurality of production line support (10) are installed to the below of transfer table (9), and are a plurality of install connecting plate (1502) on the support of production line support (10) end, jacking cylinder (1501) are installed to the top of connecting plate (1502), be connected with linkage plate (15) on jacking cylinder (1501), linkage plate (15) are used for linking up yoga mat conveying and enter spool (14).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010815692.0A CN112008939B (en) | 2020-08-14 | 2020-08-14 | Yoga mat preparation production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010815692.0A CN112008939B (en) | 2020-08-14 | 2020-08-14 | Yoga mat preparation production line |
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| CN112008939A CN112008939A (en) | 2020-12-01 |
| CN112008939B true CN112008939B (en) | 2022-05-27 |
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| BE1012230A5 (en) * | 1998-10-12 | 2000-07-04 | Wiele Michel Van De Nv | GRINDING DEVICE FOR CUTTER A weaving. |
| CN101446323B (en) * | 2008-12-25 | 2011-10-19 | 杭州祥生砂光机制造有限公司 | Pneumatic brake module and pneumatic brake method for motor |
| CN201771398U (en) * | 2010-08-10 | 2011-03-23 | 格来得股份有限公司 | Rolling buffer device of rolling door |
| CN203269151U (en) * | 2013-05-15 | 2013-11-06 | 昆山琨展电子有限公司 | Reel |
| CN103727096B (en) * | 2014-01-14 | 2016-03-02 | 中冶南方工程技术有限公司 | For the High-precision brake of variable-stroke cylinder |
| CN205467415U (en) * | 2016-01-15 | 2016-08-17 | 林彬 | Foam pad production line |
| CN105643946B (en) * | 2016-03-25 | 2017-10-24 | 浙江润阳新材料科技股份有限公司 | A kind of energy-saving ground pad production line |
| CN206827827U (en) * | 2017-05-09 | 2018-01-02 | 佛山市远华塑料实业有限公司 | A kind of Yoga mat winder |
| CN107866847A (en) * | 2017-05-31 | 2018-04-03 | 广西南宁华慧光纤科技有限公司 | A kind of improved portable cutter device |
| CN107745987B (en) * | 2017-09-26 | 2019-04-12 | 重庆雨帝建材有限公司 | Coiled material wrap-up |
| CN207481056U (en) * | 2017-11-24 | 2018-06-12 | 湖南鼎力电气系统有限公司 | A kind of rubber pange stove |
| CN209552278U (en) * | 2019-01-11 | 2019-10-29 | 东莞市芬璐家居用品有限公司 | A kind of latex foam production line that stability is good |
| CN209717844U (en) * | 2019-04-29 | 2019-12-03 | 东阳市华乐电子有限公司 | A kind of high efficiency full application of brake inside diameter slicer |
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2020
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