CN207481056U - A kind of rubber pange stove - Google Patents
A kind of rubber pange stove Download PDFInfo
- Publication number
- CN207481056U CN207481056U CN201721592693.3U CN201721592693U CN207481056U CN 207481056 U CN207481056 U CN 207481056U CN 201721592693 U CN201721592693 U CN 201721592693U CN 207481056 U CN207481056 U CN 207481056U
- Authority
- CN
- China
- Prior art keywords
- furnace body
- frequency converter
- stove
- furnace
- rubber pange
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model discloses rubber pange stove, including control system, infrared heating furnace, feeder motor and at least one recirculation furnace, infrared heating furnace includes furnace body and the infrared ray heating tube being set in furnace body, recirculation furnace includes furnace body, the heater being set in furnace body, air duct and circulating fan, and feeder motor is used for the conveying of material in furnace body；Control system includes touch screen, PLC controller, conveying frequency converter, circulating fan frequency converter, temperature controller and temperature sensor, touch screen is used to control PLC controller, conveying frequency converter, circulating fan frequency converter are electrically connected with PLC controller and realize communication respectively, and temperature controller is electrically connected with temperature sensor；Circulating fan frequency converter is connected to circulating fan, temperature controller control heater；Simple in structure, easy-to-use, reasonable design, windage is small energy saving, in furnace body rubber pange uniformly, the good product quality qualification rate of production it is high, lengthen the maintenance period of production equipment, reduce maintenance difficulties.
Description
Technical field
The utility model belongs to rubber pange stove technical field more particularly to a kind of rubber pange stove.
Background technology
With the improvement of people ' s living standards and the diversified demand to daily necessities, diversity, the quality of rubber product
Higher requirement is proposed with yield.Urge in this way make production rubber product rubber pange stove be meet the development of Rubber Industry must
The replacement must be updated.So higher is proposed to rubber pange stove, is more fully required.
Rubber pange is based on pure natural rubber, coordinates other raw material together, specific foaming agent is added in, in height
The process to foam in warm foaming furnace.And to improve the output quantity of rubber pange product, it must just improve rubber pange stove
Output efficiency reduces maintenance time and maintenance period；And to improve the quality of rubber pange product, it must just improve rubber hair
The stationarity of in-furnace temperature curve and the uniformity of temperature are steeped, therefore the quality of rubber pange stove directly determines that rubber pange produces
The quality and quantity of product.
It is all the mechanical temperature control table used that existing device temperature control is most of at present, and the design right angle in air duct is too
It is more, and volume adjusting apparatus is seldom set, follow-up maintenance is considered inadequate.Rubber pange stove of the prior art is mainly deposited
In following shortcoming：
1st, mechanical temperature control table and control system cause warm area temperature deviation larger；
2nd, Duct design is unreasonable, causes windage in air duct bigger, and volume adjusting apparatus is very little, leads to warm area
Interior air quantity is uneven, so as to which the temperature deviation in the place for making same warm area different is larger, causes foaming uneven；
3rd, chain is not provided with lubricating system, chain is caused often to be broken when warm area is driven；
4th, because rubber can generate a little oil during foaming, oil draining system is not set, follow-up maintenance is caused to work
It is larger；
5th, the overhauls window of equipment setting is very little, increases maintenance difficulties.
In conclusion how to provide, one kind is simple in structure, easy-to-use, and reasonable design, windage is small energy saving, temperature control
In real-time and precise processed, furnace body rubber pange uniformly, the good product quality of production, qualification rate it is high, lengthen the maintenance week of production equipment
Phase, reducing the rubber pange stove of maintenance difficulties becomes those skilled in the art's urgent problem to be solved.
Invention content
The technical problem to be solved by the present invention is to for technical problem of the existing technology, the utility model
A kind of rubber pange stove is provided, simple in structure, easy-to-use, reasonable design, windage is small energy saving, and temperature control is smart in real time
It is accurate, in furnace body rubber pange uniformly, the good product quality of production, qualification rate it is high, lengthen the maintenance period of production equipment, reduce dimension
Protect difficulty.
In order to solve the above-mentioned technical problem, the utility model provides a kind of rubber pange stove, which is characterized in that including control
System processed, the infrared heating furnace set gradually, feeder motor and at least one recirculation furnace, wherein, the infrared heating furnace
Including furnace body and the infrared ray heating tube that is set in furnace body, recirculation furnace include furnace body, the heater being set in furnace body,
Air duct and circulating fan, the feeder motor are used for the conveying of material in furnace body；
The control system includes touch screen, PLC controller, conveying frequency converter, circulating fan frequency converter, temperature controller
And temperature sensor, for controlling the PLC controller, the conveying frequency converter, circulating fan become the touch screen
Frequency device is electrically connected with the PLC controller and realizes communication respectively, and the temperature controller is electrically connected with the temperature sensor；
The circulating fan frequency converter is connected to the circulating fan, and the temperature controller controls the heater.
Further, the temperature controller passes through heater described in contactor, SCR control.
Further, the temperature controller includes PID controller, for voluntarily carrying out PID checking computations, reduces temperature in warm area
The deviation of degree.
Further, at least one air door is provided among the air duct, for controlling the air quantity in furnace body.
Further, the infrared heating furnace and recirculation furnace further include discharge equipment, overhauls window, the oil extraction dress
It puts and is installed on furnace body both sides, and equipped with manual ball valve, the overhauls window is installed on furnace body both sides, and overhauls window is provided with maintenance
, enhanced type hinge in maintenance door is installed and compresses knocker.
Further, the lubricating arrangement being set at chain is further included, the control system further includes lubrication frequency converter, institute
It states lubrication frequency converter to be electrically connected with the PLC controller and realize communication, in lubricating arrangement described in the lubrication Frequency Converter Control
Lubrication motor.
Further, the turning in the air duct is provided with air ducting.
Further, smoke exhaust mechanism is installed in the end of the furnace body.
Further, the recirculation furnace is 4 to 9, passes sequentially through feeder motor and is connected to the infrared heating furnace
Rear side.
Compared with prior art, the utility model achieves following advantageous effect：Rubber pange provided by the utility model
Stove uses temperature controller and silicon-controlled self tune that can voluntarily adjust power output ratio after PID is checked according to Current Temperatures
Section, along with touch screen and PLC controller are integrally-regulated to whole warm areas, makes temperature deviation in warm area be minimized being worth；
Reduce air duct length, and many air ductings are provided at air duct turning, windage is minimized；
Chain lubrication assembly, discharge equipment and overhauls window are increased, increases the time between overhauls(TBO), reduces maintenance difficulty.
To sum up, pass through the knots such as above-mentioned PLC controller, air ducting, chain lubrication assembly, discharge equipment and overhauls window
The setting of structure and component, the air quantity realized in rubber pange furnace temperature area is uniform, and the temperature difference reduces, reasonable design, the small saving of windage
The energy, temperature control real-time and precise, in furnace body rubber pange uniformly, the good product quality of production, qualification rate it is high, lengthen production and set
Standby maintenance period reduces maintenance difficulties, and service life is long, and facility is durable.
Description of the drawings
Attached drawing described herein is used to provide a further understanding of the present invention, and forms one of the utility model
Point, the illustrative embodiments and their description of the utility model are not formed for explaining the present invention to the improper of the utility model
It limits.In the accompanying drawings：
Fig. 1 is the structure diagram of the utility model；
Fig. 2 is the structure diagram of the utility model；
Fig. 3 is the control system schematic diagram of the utility model.
Specific embodiment
Some vocabulary has such as been used to censure specific components in specification and claim.Those skilled in the art should
It is understood that hardware manufacturer may call same component with different nouns.This specification and claims are not with name
The difference of title is used as the mode for distinguishing component, but is used as the criterion of differentiation with the difference of component functionally.Specification
Subsequent descriptions be implement the application better embodiment, so it is described description be for the purpose of the rule for illustrating the application,
It is not limited to scope of the present application.The protection domain of the application is when subject to appended claims institute defender.
The application is described in further detail below in conjunction with attached drawing, but not as the restriction to the application.
Embodiment one：
As shown in the structure diagram of Fig. 1 the utility model, the entire warm area of this rubber pange stove include first segment furnace body 1,
Second segment furnace body 2,3, the 4th sections of furnace bodies 4 of third section furnace body, the 5th section of furnace body 5, the 6th section of furnace body 6, the 7th section of furnace body the 7, the 8th
Section furnace body 8, air duct 9, heater 10, circulating fan 11, lubricating arrangement 12, air door 13, feeder motor 14, discharge equipment 15, inspection
Repair window 16, smoke exhaust mechanism 17.The first segment furnace body 1 is heated using infrared ray heating tube, and infrared heating is fast, can
The quick temperature for improving feeding mouth.Second segment furnace body 2,3, the 4th sections of furnace bodies 4 of third section furnace body, the 5th section of furnace body 5, the 6th section of stove
Body 6, the 7th section of furnace body 7 and the 8th section of furnace body 8 are using Cycling hot-blast heating mode, and the feeder motor is for material in furnace body
Conveying；Because Cycling hot-blast heating can make the temperature in furnace body more uniform, product quality is improved.
As shown in the structure diagram of Fig. 2 the utility model, this rubber pange furnace control system includes touch screen switch board
One 18, touch screen switch board 2 19, temperature switch board 1, temperature switch board 2 21, circulating fan frequency-conversion control cabinet 1, follow
Ring fan frequency conversion switch board 2 23, conveying frequency-conversion control cabinet 1, conveying frequency-conversion control cabinet 2 25；Touch screen switch board 1 is used
To control temperature switch board 1 and circulating fan frequency-conversion control cabinet 1 and conveying frequency-conversion control cabinet 1, touch screen switch board
One 18, first group of control that temperature switch board 1, circulating fan frequency-conversion control cabinet 1, conveying frequency-conversion control cabinet 1 are formed
System processed is used for controlling the heating of first segment furnace body 1,3, the 4th sections of second segment furnace body 2, third section furnace body furnace bodies 4；Touch screen control
Cabinet 2 19 processed is used for controlling temperature switch board 2 21 and circulating fan frequency-conversion control cabinet 2 23 and conveying frequency-conversion control cabinet 2 25, touches
Screen switch board 2 19, temperature switch board 2 21, circulating fan frequency-conversion control cabinet 2 23, conveying frequency-conversion control cabinet 2 25 is touched to be formed
The second set control system be used for controlling the 5th section of furnace body 5, the 6th section of furnace body 6, the 7th section of furnace body 7, the 8th section of furnace body 8 plus
Heat.Wherein the first set control system and the second set control system are realized logical by touch screen switch board one and touch screen switch board two
News.
As shown in the control system schematic diagram of Fig. 3 the utility model, this rubber pange furnace control system part includes touching
Screen 26, PLC controller 27, conveying frequency converter 28, lubrication frequency converter 29, circulating fan frequency converter 30, temperature controller 31, contact
Device 32, silicon-controlled 33 and temperature sensor 34.Each system is attributed to PLC controller 27 jointly using PLC controller 27 to control,
It employs by touch screen 26 to PLC controller 27 to temperature controller 31 to silicon-controlled 33 again to the endless form of heater 10,
And temperature controller employs and can voluntarily carry out the intelligent controllers of PID checking computations and reduce the deviation of temperature in warm area, ensures
The upper temperature of control it is accurate.
We have reduced air duct length to the greatest extent to 9 aspect of air duct, and are provided with many air ductings at air duct turning, by wind
Resistance is minimized, and there is provided multiple air doors 13, ensure that the accurate of actual temperature；
The infrared heating furnace and recirculation furnace further include discharge equipment, overhauls window, and the discharge equipment is installed on
Furnace body both sides, and equipped with manual ball valve, the overhauls window is installed on furnace body both sides, and overhauls window is provided with maintenance door, maintenance
Enhanced type hinge on door is installed and compresses knocker, is opened when convenient to overhaul.
The lubricating arrangement is set at chain, and the control system further includes lubrication frequency converter, the lubrication frequency converter
It is electrically connected with the PLC controller and realizes communication, the lubrication motor in lubricating arrangement described in the lubrication Frequency Converter Control.
Lubricating arrangement 12, discharge equipment 15 and overhauls window 16 are increased, increases the time between overhauls(TBO), it is difficult to reduce maintenance
Degree.Smoke exhaust mechanism is installed in the end of the furnace body.
During work, operator closes a floodgate main power source, and rubber pange stove and switch board are powered, 26 display operation page of touch screen
Then face, the parameter set when having last time use in operation pages change parameter according to service condition, modified as needed to conveying speed
26 operation pages of touch screen are then transferred to conveying frequency converter 28, the output frequency of adjustment conveying frequency converter 28 by degree；If you need to adjust
The oil pump capacity of lubricating oil and fuel-displaced gap periods are saved, then 26 operation pages of touch screen are transferred to lubricating oil frequency converter 29, adjustment profit
Sliding frequency converter 29 and gap periods；If you need to adjust the air quantity of circulating fan, then 26 operation pages of touch screen are transferred to cycle
Fan frequency converter 30, the frequency of adjustment circulating fan frequency converter 30；Modified as needed to the set temperature of every section of warm area, then will touch
It touches 26 operation pages of screen and is transferred to temperature controller 31, adjust the set temperature of every section of warm area, also can directly adjust temperature control
The button on temperature controller above cabinet 1 processed, temperature switch board 2 21 adjusts the setting of temperature.
After all parameters have all been set, the operation button on point touching screen 26, rubber pange stove initially enters
Temperature rise period, first segment furnace body 1 on observation touch screen 26 during heating, second segment furnace body 2,3, the 4th sections of furnace bodies 4 of third section furnace body,
5th section of furnace body 5, the 6th section of furnace body 6, the 7th section of furnace body 7, the 8th section of furnace body 8 temperature change, during which can adjust circulated air
Machine frequency converter 30 and air door 13 control the air quantity in furnace body, so as to control the heating curve in furnace body, when stove body temperature is fast
When reaching set temperature, temperature controller 31 will be checked by PID, to adjust the output power of heater 10, when in furnace body
Temperature stabilize after, it is possible to rubber is transported in rubber pange stove and is foamed, temperature controller 31 can automatically will
Temperature in furnace body is stabilized to the temperature of setting.
When closing rubber pange stove, operator need to only click close button on touch screen 26, and system can automatically first
Heater 10 is closed, circulating fan 11 will continue to open a period of time, can prevent the waste heat of heater 10 from making heater in this way
The temperature in region is excessively high it is possible to damage heater 10 and furnace body, main power source can be just disconnected after circulating fan 11 is closed
Breaker.
The control system of this rubber pange stove is employed by touch screen 26 to PLC controller 27 to temperature controller 31 to can
Control silicon 33 arrives the endless form of heater 10 again, and temperature controller 31 employs the intelligence control that can voluntarily carry out PID checking computations
Device processed reduces the deviation of temperature in warm area.
Duct design system is improved in structure, the air quantity of each warm area is made to ensure consistent, the temperature guarantor of each warm area
It demonstrate,proves identical, increases chain lubrication assembly 12, discharge equipment 15 and overhauls window 16.
This equipment is by test and uses, and air quantity is uniform in warm area, and the temperature difference is small, and the product quality produced is high, maintenance week
Phase increases one times or more and maintenance conveniently improves the yield of product.
Several preferred embodiments of the application have shown and described in above description, but as previously described, it should be understood that the application
Be not limited to form disclosed herein, be not to be taken as the exclusion to other embodiment, and available for various other combinations,
Modification and environment, and the above teachings or related fields of technology or knowledge can be passed through in application contemplated scope described herein
It is modified.And changes and modifications made by those skilled in the art do not depart from spirit and scope, then it all should be in this Shen
It please be in the protection domain of appended claims.
Claims (9)
1. a kind of rubber pange stove, which is characterized in that including control system, the infrared heating furnace set gradually, feeder motor and
At least one recirculation furnace, wherein, the infrared heating furnace includes furnace body and the infrared ray heating tube being set in furnace body, heat
Wind circulatory stove includes furnace body, the heater being set in furnace body, air duct and circulating fan, and the feeder motor is for object in furnace body
The conveying of material；
The control system includes touch screen, PLC controller, conveying frequency converter, circulating fan frequency converter, temperature controller and temperature
Sensor is spent, the touch screen is for controlling the PLC controller, the conveying frequency converter, circulating fan frequency converter
It is electrically connected respectively with the PLC controller and realizes communication, the temperature controller is electrically connected with the temperature sensor；
The circulating fan frequency converter is connected to the circulating fan, and the temperature controller controls the heater.
2. a kind of rubber pange stove as described in claim 1, which is characterized in that the temperature controller by contactor, can
It controls silicon and controls the heater.
3. a kind of rubber pange stove as claimed in claim 2, which is characterized in that the temperature controller includes PID controller,
For voluntarily carrying out PID checking computations, the deviation of temperature in warm area is reduced.
4. a kind of rubber pange stove as claimed in claim 3, which is characterized in that at least one wind is provided among the air duct
Door, for controlling the air quantity in furnace body.
5. a kind of rubber pange stove as claimed in claim 4, which is characterized in that the infrared heating furnace and recirculation furnace are also
Including discharge equipment, overhauls window, the discharge equipment is installed on furnace body both sides, and equipped with manual ball valve, the overhauls window
Furnace body both sides are installed on, overhauls window is provided with maintenance door, and enhanced type hinge is equipped in maintenance door and compresses knocker.
6. a kind of rubber pange stove as claimed in claim 5, which is characterized in that further include the lubrication dress being set at chain
It puts, the control system further includes lubrication frequency converter, and the lubrication frequency converter is electrically connected with the PLC controller and realizes logical
News, the lubrication motor lubricated in lubricating arrangement described in Frequency Converter Control.
7. a kind of rubber pange stove as claimed in claim 6, which is characterized in that the turning in the air duct is provided with wind-guiding
Device.
8. a kind of rubber pange stove as claimed in claim 7, which is characterized in that be equipped with induced-draft fan in the end of the furnace body
Structure.
9. a kind of rubber pange stove as claimed in claim 7, which is characterized in that the recirculation furnace is 4 to 9, successively
It is connected on rear side of the infrared heating furnace by feeder motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721592693.3U CN207481056U (en) | 2017-11-24 | 2017-11-24 | A kind of rubber pange stove |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721592693.3U CN207481056U (en) | 2017-11-24 | 2017-11-24 | A kind of rubber pange stove |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207481056U true CN207481056U (en) | 2018-06-12 |
Family
ID=62471413
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721592693.3U Active CN207481056U (en) | 2017-11-24 | 2017-11-24 | A kind of rubber pange stove |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207481056U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110539441A (en) * | 2019-11-04 | 2019-12-06 | 黄凤林 | foaming silica gel product production facility |
| CN112008939A (en) * | 2020-08-14 | 2020-12-01 | 宜兴市优力健体育用品有限公司 | Yoga mat high quality preparation production line |
-
2017
- 2017-11-24 CN CN201721592693.3U patent/CN207481056U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110539441A (en) * | 2019-11-04 | 2019-12-06 | 黄凤林 | foaming silica gel product production facility |
| CN112008939A (en) * | 2020-08-14 | 2020-12-01 | 宜兴市优力健体育用品有限公司 | Yoga mat high quality preparation production line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207481056U (en) | A kind of rubber pange stove | |
| CN103712235B (en) | A kind of control method of primary air fan and device | |
| CN103234259A (en) | Control method for variable frequency air conditioner | |
| CN107588510A (en) | Subway public domain transition season energy environmental control system and its control method | |
| CN204177150U (en) | A kind of fully automatic vacuum tunnel oven | |
| CN204644143U (en) | A kind of glass tempering cooling system and glass tempering furnace | |
| CN109385648A (en) | A kind of copper foil warpage annealing device and method | |
| CN208485331U (en) | Belt high temperature-proof spray system | |
| CN105135838A (en) | Compound fertilizer drying system | |
| CN205223319U (en) | Dual -purpose calcination technology simulation experiment device of pellet | |
| CN103667671A (en) | Full automatic continuous annealing system for amorphous strip | |
| CN205843281U (en) | A kind of drying kiln | |
| CN209162162U (en) | A kind of copper bar annealing device | |
| CN205779848U (en) | A kind of device of accurate adjustment secondary BOF dedusting system rotation speed of fan | |
| CN106194808A (en) | A kind of method of accurate adjustment secondary BOF dedusting system rotation speed of fan | |
| CN203561172U (en) | Air source heat pump drying system | |
| CN115540330A (en) | Refrigeration equipment, anti-condensation control method and device thereof, and electronic equipment | |
| CN204892932U (en) | Ladle roaster with heating curve automatic following control function | |
| CN201928879U (en) | Improved hot air oven | |
| CN210362535U (en) | Novel pearl wool hot air bonder | |
| CN211011821U (en) | Air conditioning system | |
| CN206113359U (en) | Hot thermo oil boiler automated control system of fuel conductance | |
| CN210625282U (en) | Constant-temperature heating device for textile setting machine or drying machine | |
| CN203159676U (en) | Automatic production line for thermally treating saw blades | |
| CN106472617A (en) | A kind of circulating air oven |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant |