CN112008862A - High-efficient mixer - Google Patents

High-efficient mixer Download PDF

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Publication number
CN112008862A
CN112008862A CN202010891621.9A CN202010891621A CN112008862A CN 112008862 A CN112008862 A CN 112008862A CN 202010891621 A CN202010891621 A CN 202010891621A CN 112008862 A CN112008862 A CN 112008862A
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CN
China
Prior art keywords
stirring
rotating shaft
hole
water supply
sliding
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Granted
Application number
CN202010891621.9A
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Chinese (zh)
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CN112008862B (en
Inventor
不公告发明人
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Jiangsu Veik Technology Co ltd
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Chongqing Zhiao Technology Co ltd
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Priority to CN202010891621.9A priority Critical patent/CN112008862B/en
Publication of CN112008862A publication Critical patent/CN112008862A/en
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Publication of CN112008862B publication Critical patent/CN112008862B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/14Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/06Spray cleaning
    • B01D47/08Spray cleaning with rotary nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806Details; Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806Details; Accessories
    • B28C5/0831Drives or drive systems, e.g. toothed racks, winches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/16Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/12Supplying or proportioning liquid ingredients
    • B28C7/126Supply means, e.g. nozzles
    • B28C7/128Nozzles; Valves; Valve-actuating means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Accessories For Mixers (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention provides a high-efficiency stirrer, which comprises a stirring tank for containing concrete and a stirring device arranged in the stirring tank, wherein the bottom of the stirring tank is provided with a conical convex shunting part which is bulged upwards; the stirring device comprises a hollow horizontal rotating shaft, a hollow stirring rod and a vertical rotating shaft; the puddler includes two V type stirring hooks that become central symmetry each other that link to each other as an organic whole, vertical pivot one end, and the other end is the free end and stretches out towards the top of agitator tank, and the slip pipe can install axially slidably in the puddler as in the reaming section in the water supply passage, have in the middle of the tube hole of slip pipe to separate the tube hole for mutually independent two sections cut off the stopper, on the slip pipe wall near two terminal surfaces of this partition stopper. The stirrer provided by the invention can realize multi-dimensional stirring, and is flexible in working.

Description

High-efficient mixer
Technical Field
The invention relates to a stirrer, in particular to a high-efficiency stirrer.
Background
In engineering construction, need to stir some watered materials, for example some concrete or some other mixtures, current mixer, adopt a (mixing) shaft in the agitator tank to stir mostly, the rotation that often goes on around the axis of (mixing) shaft when stirring, all materials mix back towards a direction axial motion, in order to realize mixing, this kind of mixer though simple structure, but the stirring is only gone on in a direction, it has great limitation to stir the degree of consistency, form group or strip easily after the stirring, unidirectional circular motion, can make some materials quickly aggregate together on the contrary, become the ground of lumping and rotate wholly, and not fully stir the mixture. In addition, in engineering practice, the stirring of material has certain requirement in many times, and not all materials are all suitable for the simple rotatory stirring around vertical or horizontal axis, and the unipolar that present mixer was mostly aimed at is the stirring of central line, and its work flexibility is lower, and adaptability is not strong enough yet.
Disclosure of Invention
The invention aims to solve the problem that materials added with water are not uniformly mixed in the prior art by providing a high-efficiency stirrer aiming at the defects in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
a high-efficiency stirrer comprises a stirring tank for containing concrete and a stirring device arranged in the stirring tank, wherein the stirring device comprises a hollow horizontal rotating shaft, a hollow stirring rod and a vertical rotating shaft; the stirring rod comprises two integrally connected V-shaped stirring hooks which are mutually in central symmetry, so that the stirring rod is in a horizontally placed Z-shaped structure, and a plurality of water spraying holes are formed in the side wall of each stirring hook; the horizontal rotating shaft and the vertical rotating shaft are fixedly connected to the stirring rod, the horizontal rotating shaft penetrates through the side wall of the stirring tank in a dynamic sealing mode and then is horizontally and rotatably installed in the stirring tank, the left end of the horizontal rotating shaft is detachably and fixedly connected to the central point of the stirring rod and is communicated with a water supply main hole in the stirring rod, and a valve for closing the water supply main hole is installed in the water supply main hole; vertical pivot one end, the other end are the free end and stretch out towards the top of agitator tank, the slip rotating-tube links to each other with outside transmission parts to can be connected with vertical pivot transmission when making the slip rotating-tube to slide towards the agitator tank in-slip.
The sliding pipe can be axially and slidably arranged in an inner reaming section of the stirring rod, which is used as the water supply channel, the diameter of the inner reaming section is larger than that of the rest hole sections of the stirring rod, and the middle part of the inner reaming section is communicated with the main water supply hole; the middle of the tube hole of the sliding tube is provided with a partition plug which divides the tube hole into two mutually independent sections, the tube wall of the sliding tube near the two end surfaces of the partition plug is provided with a drainage hole, the length and the weight of the sliding tube are required to ensure that when one stirring hook is not under the liquid level and the other stirring hook is exposed out of the liquid level, the sliding tube slides downwards to the bottom end step of the inner reaming section due to the self weight, and at the moment, the water supply main hole is only communicated with the drainage hole above the two drainage holes, so that high-pressure water flow is only sprayed out from the surface of the stirring hook exposed out of the liquid level.
The water supply main hole and the rod hole or the inner reaming section of the stirring rod can be integrally machined into a y-shaped structure so as to facilitate manufacturing and machining.
Further, for the connection and fixation structure of the horizontal rotating shaft and the stirring rod, the following structural design can be adopted: the water supply main hole is coaxially arranged in an inserting column with a spline structure at the top end, the inserting column is vertically and fixedly connected to the stirring rod, an expanded cylindrical cavity is arranged in the middle of the water supply main hole, two ends of the water supply main hole are cylindrical holes integrally connected with the cylindrical cavity, a cylindrical plug is slidably arranged in the cylindrical cavity, the cylindrical plug is supported and arranged in the cylindrical cavity through a cylindrical spring, the top end face of the cylindrical plug is in extrusion sealing contact with the top step face of the cylindrical cavity, one end of the cylindrical cavity close to the step face is provided with a flow guide hole, and the other end of the flow guide hole is arranged on the side wall of the cylindrical cavity close to the bottom of the cylindrical cavity; the bottom end of the horizontal rotating shaft is provided with an inserting groove for the sliding sealing type insertion of the top of the inserting column, the groove bottom of the inserting groove is communicated with the central hole of the horizontal rotating shaft, a spline groove matched with the spline structure in a sliding sealing mode is formed in the inner side wall of the groove, the left end of the central hole is coaxially and fixedly connected with an ejector rod, and the ejector rod gradually pushes the cylindrical plug towards the left top when the horizontal rotating shaft is sleeved on the inserting column and slides towards the left side so as to expose one end of the flow guide hole and enable the flow guide hole to be communicated with the central hole. For the convenience of plugging, the plugging columns and the plugging grooves are conical.
In addition, the horizontal rotating shaft is sleeved in a driving shaft in a threaded manner, one end of the driving shaft is positioned outside the top of the stirring tank, the other end of the driving shaft extends into the stirring tank, then the driving shaft is sleeved at the top end of the horizontal rotating shaft in a threaded manner, an annular drainage bin is coaxially arranged on the right side of a threaded hole of the driving shaft, which is matched with the horizontal rotating shaft in a threaded manner, a water storage bin is arranged on the right side of the annular drainage bin at intervals of an annular boss, and the water storage bin and the annular drainage bin are communicated only through a vertical strip hole which; a plurality of holes of permeating water have been seted up to the lateral wall of the right section of horizontal rotating shaft, and all holes of permeating water all link to each other with the centre bore of horizontal rotating shaft, and when horizontal rotating shaft stirred the material and rotate the horizontal rotating shaft pass through screw thread screw in driving shaft in, and only simultaneously the high-pressure rivers can enter into when permeating water the hole port and being located annular drainage storehouse in the centre bore.
Compared with the prior art, the invention has the following beneficial effects: the invention can flexibly select the stirring mode according to the requirement, can be used in one or in combination of two modes of horizontal rotation stirring and vertical rotation stirring, and can realize three stirring and mixing mechanisms. Especially when the stirring is rotated to the level and vertical rotation stirring combination uses, can be so that the material mixing is comparatively even, and the single face stirs, under the bellied cooperation of reposition of redundant personnel, is difficult for appearing the jamming. When the stirring rod rotates around a vertical axis for stirring, the switching mechanism only enables the stirring hook exposed out of the liquid level or the material level to spray water, so that the problem that the water spraying capacity of the stirring hook positioned in the material is weak while stirring is solved, the stirring rod is mainly used as a stirring part, the function is more definite, dust (especially dust thrown out by horizontal rotation) raised during stirring is covered by water mist formed by rotation of the stirring hook on the upper part, dust is fully reduced, and the effect of adding water is achieved at the same time.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a schematic structural diagram of one embodiment of the present invention;
FIG. 2 is a schematic structural view of an embodiment of a reversing mechanism;
FIG. 3 is an enlarged view of a portion of the sliding tube of FIG. 2;
FIG. 4 is a schematic structural view of an embodiment of a joint of a stirring rod and a horizontal rotating shaft;
FIG. 5 is a schematic view of the structure of the horizontal rotation shaft and the sliding rotation tube;
FIG. 6 is a schematic view of the detachable connection between the horizontal rotation shaft and the insertion column;
fig. 7 is a schematic view of an assembly structure of the horizontal rotating shaft installed in the driving shaft.
Wherein, agitator tank 1, puddler 2, stirring hook 201, horizontal rotating shaft 3, centre bore 301, the hole 302 of permeating water, reversing mechanism 4, vertical rotating shaft 5, reposition of redundant personnel bellying 6, stripper 7, grafting post 8, water conservancy diversion hole 801, cylindrical cavity 802, ejector pin 9, water main hole 10, slide tube 11, cut off stopper 1101, drainage hole 1102, core 12, conical spring 13, slip rotating tube 14, connecting portion 1401, cylinder stopper 15, projection 16, driving shaft 17, water storage bin 1701, annular drainage bin 1702, screw hole 1703, annular boss 1704, vertical slotted hole 1705, cylindrical spring 18, liquid level 19.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the functions of the invention clearer and easier to understand, the invention is further explained by combining the drawings and the detailed implementation mode:
as shown in fig. 1, the present embodiment describes a high efficiency mixer, which comprises a mixing tank 1 for containing concrete and a mixing device installed in the mixing tank 1, wherein the bottom of the mixing tank 1 is provided with a conical convex flow dividing part which is raised upwards. The stirring device comprises a hollow horizontal rotating shaft 3, a hollow stirring rod 2 and a vertical rotating shaft 5; puddler 2 includes two V type stirring hooks 201 that link to each other into central symmetry to make puddler 2 be "Z" type structure that the level was placed, seted up a plurality of hole for water jets on the lateral wall of stirring hook 201, so that when rivers entered into puddler 2 in the time spray from stirring hook 201 go out, with addition water yield and dust fall. The horizontal rotating shaft 3 and the vertical rotating shaft 5 are fixedly connected to the stirring rod 2, wherein the horizontal rotating shaft 3 penetrates through the side wall of the stirring tank 1 in a dynamic sealing mode and then is horizontally and rotatably installed in the stirring tank 1, the left end of the horizontal rotating shaft 3 is detachably and fixedly connected to the central point of the stirring rod 2 and is communicated with a water supply main hole 10 in the stirring rod 2, preferably, the stirring tank 1 is of a cylindrical structure, a detachable sealing cover is arranged at the top of the stirring tank 1, the axis of the horizontal rotating shaft 3 is coaxially arranged with the axis of the stirring tank 1 and can be installed in the stirring tank 1 in an upward lifting mode after being separated from the stirring rod 2, and therefore assembly and disassembly with the stirring rod 2 are rapidly achieved. Meanwhile, a valve for closing the main water supply hole 10 is installed on the main water supply hole 10 of the present embodiment, so that the main water supply hole 10 is closed in time when the horizontal rotary shaft 3 is separated from the stirring rod 2. In view of reducing the design difficulty and the difficulty in manufacturing and installation, it is preferable that the valve is a self-sealing structure when the poppet valve is closed and is in time, and the self-sealing structure can be controlled by an electromagnetic valve, for example, the electromagnetic valve for controlling the on-off of the main water supply hole is arranged at the main water supply hole, the electromagnetic valve is covered by a closed protective cover, the electromagnetic valve is powered by a mobile power supply, so that the connection of an electric wire can be avoided, and whether the main water supply hole 10 is closed or not can be flexibly controlled, so as to prevent a large amount of materials from entering when the main water supply hole is submerged below the liquid level 19 and having a large. Specifically, this vertical rotating shaft 5 one end and puddler 2 rigid coupling, the other end is the free end and stretches out towards the top of agitator tank 1 to install driven gear. A slip rotating-tube 14 for realizing that horizontal rotating shaft 3 runs through agitator tank 1 lateral wall with the form of dynamic seal links to each other with outside transmission parts, and the inside cavity of this slip rotating-tube is in order to be used for carrying rivers, can be connected with the transmission of vertical rotating shaft 5 when slip rotating-tube 14 slides towards agitator tank 1 to horizontal rotating shaft 3 separation back, the transmission is connected in to vertical rotating shaft 5, realizes the stirring of puddler 2 around the horizontal axis pivot. As a specific implementation detail, specifically, as shown in fig. 5, the horizontal rotating shaft 3 has a positioning shoulder near its free end, and a side wall of the free end of the horizontal rotating shaft 3 is provided with a groove; the wall of the stirring tank 1 is provided with a through hole, the inner wall of the through hole is embedded with a plurality of sealing rings, the sliding rotating pipe 14 penetrates through the sealing rings and then is rotatably installed in the wall of the tank, a connecting hole is formed in the end face of one side of the free end of the horizontal rotating shaft 3, the inner wall of the connecting hole is convexly provided with a connecting part 1401 with a key structure, so that the axis of the sliding rotating pipe 14 moves and is just sleeved at the free end of the horizontal rotating shaft 3, the bar groove and the connecting part 1401 are connected in a matched mode, and quick-release type transmission connection of the horizontal rotating shaft 3 is achieved.
In the present embodiment, a reversing mechanism 4 for switching the water supply passage between the main water supply hole 10 and the two stirring hooks 201 is further installed on the rod section at the symmetrical center point in the stirring rod 2, and the reversing mechanism 4 can open the water supply passage between the main water supply hole 10 and the stirring hook 201 rotated to expose the liquid level 19 (material level) and close the connection passage between the other stirring hook 201 and the main water supply hole 10. In specific implementation, the reversing mechanism 4 includes a pair of wireless remote control valves, one of the control valves is installed on each of the two water supply channels connected to the main water supply hole 10, and when one of the stirring hooks 201 rotates to a position outside the liquid level 19, the control valve connected to the water supply channel is opened, and the other control valve is closed. As shown in fig. 2-3, the reversing mechanism 4 adopts a pure mechanical structure design to avoid the environmental limitation requirement during a plurality of electrical controls, and has stronger adaptability and is more convenient for self-maintenance of general operators. The water supply device comprises a sliding pipe 11 which is coaxially arranged at the symmetrical center of a stirring rod 2, wherein the sliding pipe 11 can be axially and slidably arranged in an inner reaming section of the stirring rod 2 serving as a water supply channel, the diameter of the inner reaming section is larger than that of other hole sections of the stirring rod 2, and the middle part of the inner reaming section is communicated with a main water supply hole 10. The middle of the tube hole of the sliding tube 11 is provided with a partition plug 1101 which divides the tube hole into two mutually independent sections, the tube wall of the sliding tube 11 near two end surfaces of the partition plug 1101 is provided with a drainage hole 1102, the length and the weight of the sliding tube 11 are such that when one stirring hook 201 is not under the liquid level 19 and the other stirring hook 201 is exposed out of the liquid level 19, the sliding tube 11 slides downwards to the bottom end step of the inner reaming section due to the self weight, and at the moment, the water supply main hole 10 is only communicated with the drainage hole 1102 at the upper part of the two drainage holes 1102, so that high-pressure water flow is sprayed out from the surface of the stirring hook 201 exposed out of the liquid level 19. In order to allow the sliding tube 11 to be moved down better when the agitating shaft 2 is rotated so that the above-mentioned water feed hole 10 is aligned and communicated with the drainage hole 1102 more accurately, the longer the sliding tube 11 is, the better the sliding velocity of the sliding tube 11 caused by gravity is increased. The design of the sliding pipe 11 is characterized in that when the stirring hook 201 rotates around a vertical axis in a posture of up and down, left and right, the larger the rotating speed is, the more the sliding pipe 11 is tightly attached to the bottom end step of the inner reaming section, so that the position state of the main water supply hole 10 and the corresponding drainage hole 1102 which are aligned and communicated is more stable, the conduction state is ensured to be maintained, and the stirring machine is particularly suitable for a stirring machine with a large stirring range, and the size advantage of the stirring rod 2 is fully utilized.
The working principle and the effect are as follows: when the equipment is used, a stirring mode can be selected according to needs, and one or two modes of horizontal rotation stirring and vertical rotation stirring are selected or used simultaneously, so that three stirring and mixing mechanisms are realized. Especially when the horizontal rotation stirring and the vertical rotation stirring are combined for use, the sliding rotating pipe 14 can be pushed into the stirring tank 1 and fixedly connected with the horizontal rotating shaft 3, then stirring is carried out, so that dry materials in the stirring tank 1 are circumferentially and rotatably mixed by taking the horizontal axis as the central line, when the stirring device rotates, two stirring hooks 201, one above the other and one left and right, intermittently throw up the materials on the side of the stirring hook upwards, stirring is carried out, the materials can be uniformly mixed, the materials are stirred in a single surface, clamping stagnation is not easy to occur under the matching of the flow dividing bulges, after the materials are mixed to a certain degree, the sliding rotating pipe 14 is withdrawn, and the transmission connection of the sliding rotating pipe 14 and the horizontal rotating shaft 3 is disconnected. Specifically, the horizontal rotating shaft 3 is horizontally pushed towards the inner side of the stirring tank 1, so that the horizontal rotating shaft 3 is fixedly connected with the stirring rod 2, a water flow channel (a center hole 301) in the horizontal rotating shaft 3 is communicated with a water supply main hole 10 on the stirring rod 2, during stirring, the stirring hooks 201 mainly close to the lower part play a stirring role, and quite particularly, during stirring, the stirring rod 2 can intermittently spray water, only the water is sprayed after the stirring hooks 201 expose out of the liquid level 19, fixed-frequency intermittent and transposition water spraying is realized, even each stirring hook 201 can be placed in an independent stirring bin, so that one stirring rod 2 can stir two stirring bins, and the efficiency is higher. If be equipped with the reposition of redundant personnel protruding time-spent, can be rotatory around reposition of redundant personnel bellying 6, will begin to wind the rotatory mixture of vertical axis around horizontal axis pivoted material again to realize the intensive mixing of material. The stirrer provided by the embodiment has various working modes, is mainly characterized in that the two modes are combined in sequence, and can give full play to the excellent performance of the stirrer by screening specific working conditions based on the principle explanation by a person skilled in the art in the practical engineering application.
In order to realize the new advantages of the above-mentioned mechanical reversing mechanism 4, as shown in fig. 4, another more simplified and pure mechanical structure of the above-mentioned reversing mechanism 4 is as follows: a core 12 is slidably installed in a rod hole serving as the water supply passage at the middle section of the stirring rod 2 where the main water supply hole 10 is located, the core 12 divides the rod hole into two parts independent of each other, and the core 12 has a structure and a size capable of completely sealing the main water supply hole 10. Specifically, two ends of the core 12 are respectively connected in the rod holes through a conical spring 13, the large end of the conical spring 13 is fixedly connected in the rod hole, the small end is connected with the end part of the core 12, the elasticity of the conical spring 13 is required to enable the core 12 to slide downwards to the lower part of the water supply main hole 10 due to the self weight when one stirring hook 201 is not under the liquid level 19 and the other stirring hook 201 is exposed out of the liquid level 19, so that the water supply main hole 10 is communicated with only the part of the rod holes above the core 12, and the high-pressure water flow is sprayed out from only the surface of the stirring hook 201 exposed out of the liquid level 19. The core 12 connected with the conical spring 13 can also function as the sliding tube 11 to adjust the water flow direction of the water supply main hole 10, and the core 12 is substantially similar to the sliding partition plug 1101, and the communication relation between the water supply main hole 10 and the two hole sections of the rod hole of the stirring rod 2 is changed by the sliding of the core 12 in the inclined direction under the self-weight. The stirring hook 201 also has the ingenious function that the communication state of the water supply main hole 10 and the hole section of the corresponding rod hole is more stable and reliable when the stirring hook rotates around a vertical axis in the postures of one-up-one-down and one-left-right, the rotating speed is higher, and the stirring hook is particularly suitable for stirring materials in a small tank body so as to better match the requirement that the small-size stirring rod 2 needs to simplify the structural size of the internal reversing mechanism 4 due to size limitation.
For the manufacture of the two switching mechanisms, the water supply main hole 10 and the rod hole or the inner reaming section of the stirring rod 2 can be integrally processed into a y-shaped structure so as to facilitate the manufacturing process.
Further, for the connecting and fixing structure of the horizontal rotating shaft 3 and the stirring rod 2, the following structural design can be adopted: referring to fig. 6, the water supply main hole 10 is coaxially disposed in an insertion column 8 with a top end processed into a spline shaft, the insertion column 8 is vertically and fixedly connected to the stirring rod 2, the middle of the water supply main hole 10 is provided with an expanded cylindrical cavity 802, two ends of the water supply main hole are cylindrical holes integrally connected with the cylindrical cavity 802, a cylindrical plug 15 is slidably mounted in the cylindrical cavity 802, the cylindrical plug 15 is supported and mounted in the cylindrical cavity 802 through a cylindrical spring 18, the top end surface of the cylindrical plug 15 is in pressing sealing contact with a step surface at the top of the cylindrical cavity 802, one end of the cylindrical cavity 802 close to the step surface is provided with a diversion hole 801, and the other end of the diversion hole 801 is disposed on a side wall of the cylindrical cavity 802 close to the bottom thereof; the bottom of horizontal rotating shaft 3 has a confession plug-in groove of 8 top sliding seal formula of spliced pole, the tank bottom of plug-in groove and the centre bore 301 intercommunication of horizontal rotating shaft 3, set up on the inslot lateral wall with spline structure sliding seal complex spline groove, the keyway of spline and inslot lateral wall can slide each other promptly can guarantee again that rivers do not ooze in a large number from the fit clearance of keyway and spline as far as possible. A single flat key connection mode can be adopted, then an unclosed sealing ring is arranged between the insertion groove and the insertion column 8, and the flat key passes through the notch of the unclosed sealing ring, so that the requirement on machining precision can be reduced, and better sealing performance is ensured. Meanwhile, in this embodiment, a top rod 9 is coaxially and horizontally fixedly connected to the left end of the central hole 301 of the horizontal rotating shaft 3, and the top rod 9 gradually pushes the cylindrical plug 15 to the left when the horizontal rotating shaft 3 is sleeved on the plugging column 8 and slides to the left, so as to expose one end of the flow guiding hole 801 and communicate the flow guiding hole 801 with the central hole 301. For the convenience of plugging, the plugging column 8 and the plugging groove are conical. When in use, the horizontal rotating shaft 3 is downwards moved and sleeved at the end part of the splicing column 8 to realize transmission connection, and along with the continuous downward movement of the horizontal rotating shaft 3, the ejector rod 9 gradually extrudes the cylindrical plug 15 to enable the cylindrical plug 15 to downwards move, so that the upper port (inlet end) of the flow guide hole 801 is exposed, at the moment, water flow gushing out from the central hole 301 of the horizontal rotating shaft 3 enters from the upper port of the flow guide hole 801 and then is discharged from the lower port, and then flows out from the cylindrical hole at the lower end of the cylindrical cavity 802 to enter the water supply main hole 10, or the cylindrical hole at the lower end of the cylindrical cavity 802 is directly used as the water supply main hole 10, so that the water supply main hole 10 is opened to inject water into the stirring rod 2 while the transmission connection of the horizontal rotating shaft 3 and the splicing column 8 and the stirring rod 2 is realized, the structure is also very ingenious and simple, the splicing column 8 exposed on the liquid level 19 can be well separated from, the cylindrical plug 15 is reset by the cylindrical spring 18, so that the top port of the plug-in column 8 is sealed again, and the plug-in column is not filled with a large amount of material mixed liquid and the like when being immersed below the liquid level 19 during rotation.
In addition, the horizontal rotating shaft 3 of the invention is in threaded sleeve joint in a driving shaft 17, as shown in fig. 7, one end of the driving shaft 17 is located outside the top of the stirring tank 1, the other end of the driving shaft 17 extends into the stirring tank 1 and then is in threaded sleeve joint at the top end of the horizontal rotating shaft 3, an annular drainage bin 1702 is coaxially arranged at the right side of a threaded hole 1703 of the driving shaft 17 for the horizontal rotating shaft 3 to be in threaded fit, the right side of the annular drainage bin 1702 is provided with a water storage bin 1701 by separating an annular boss 1704, and the water storage bin 1701 and the annular drainage bin 1702 are communicated only through a vertical strip hole 1705 penetratingly arranged in the annular boss; a plurality of holes 302 of permeating water have been seted up to the lateral wall of the right section of horizontal rotating shaft 3, and all holes 302 of permeating water all link to each other with the centre bore 301 of horizontal rotating shaft 3, and horizontal rotating shaft 3 passes through screw thread screw in driving shaft 17 when horizontal rotating shaft 3 rotates stirring material, is in and only simultaneously high-pressure water can enter into when permeating water hole 302 port is located annular drainage storehouse 1702 in the centre bore 301. When the water-permeable stirring device is used, sufficient water is filled in the water storage bin 1701 of the driving shaft 17 communicated with a water source, when the stirring rod 2 rotates, the stirring rod is continuously screwed into the driving shaft 17, then the shaft section of the water-permeable holes 302 completely positioned in the annular drainage bin 1702 moves rightwards gradually, the stirring rod is moved out of the annular boss 1704 outside the annular drainage bin 1702 and is sealed, and the water-permeable holes 302 communicated with the annular drainage bin 1702 are reduced, namely, the purpose that the water flow injection amount in the central hole 301 of the horizontal rotating shaft 3 is gradually reduced along with stirring is realized, so that the water-permeable stirring device is widely suitable for the rule that the mixing degree is higher and the required water amount is less and lower along with the stirring of certain materials, and no water is injected into the horizontal rotating shaft. Of course, for the amount of water injection and whether the water in the central hole 301 is finally cut off, the technician can select the water injection amount according to the length of the shaft section of the water permeable hole 302 of the horizontal rotating shaft 3 and the height of the annular drainage bin 1702 or the length of the thread section of the horizontal rotating shaft 3.
As a specific implementation detail, a rod section of the stirring hook 201 close to the convex shunting part is parallel to a generatrix of a conical surface of the convex shunting part. Preferably, for the design of the water supply main hole 10, a convex column 16 may be further disposed at the symmetric center of the stirring rod 2, the free end of the convex column 16 is detachably connected with the left end of the horizontal rotating shaft 3, and a through hole of the convex column 16 serves as the water supply main hole 10. If be equipped with protruding reposition of redundant personnel portion, the length of projection 16 must make puddler 2 must not interfere when rotating around 5 axes of vertical rotating shaft with protruding reposition of redundant personnel portion, and its terminal surface exposes mixture liquid level 19 in agitator tank 1 when the free end of projection 16 is changeed to the highest point. The structure is simple and easy to implement, and the manufacturing cost is lower. Preferably, for the connection of the stirring rod 2 and the horizontal rotating shaft 3, in particular, the following way can be adopted, so as to facilitate the manufacturing process with a simplified structure: the free end of the convex column 16 is in bearing-inserting sealing connection with the left end of the horizontal rotating shaft 3, a tenon is arranged on the outer side wall of the free end of the convex column 16, a groove is formed in the inner wall of a left end hole of the horizontal rotating shaft 3, and the tenon is inserted into the groove to transmit torque when the horizontal rotating shaft 3 is vertically sleeved on the free end of the convex column 16.
The structure of the stirring rod 2 rotating around the horizontal axis can be specifically as follows: the external transmission component is a stepping motor, a main shaft of the stepping motor is in transmission connection with one end of the sliding rotating pipe 14 facing the outer side of the stirring tank 1 so as to drive the sliding rotating pipe to rotate, and the main shaft of the stepping motor can stop rotating when the stirring hook 201 rotates to the highest position. The rotation of the stirring rod 2 is controlled relatively automatically.
In order to increase the injection rate of the water spray holes, the water spray holes are arranged on the rod section of the stirring hook 201 which is exposed outside the mixed material liquid level 19 when the stirring hook rotates to the highest position. Simultaneously, for the convenience of unloading the tank bottoms of agitator tank 1 still articulates there is stripper 7, and stripper 7 is located agitator tank 1's tank bottoms and leans on lateral wall department, and the mixed material spills from agitator tank 1 bottom when stripper 7 is opened, stripper 7 adopts the hydraulic stem drive to realize automatic discharge, it is very convenient.
Finally, based on the multifunctional mixing device in the above embodiment, the present invention further provides a mixing process of concrete, and the mixing device of the present invention can be further explained, and the specific steps are as follows:
s1, preparing ingredients, namely taking cement, water, sand and stones according to mass parts for later use, for example, taking materials according to the mass ratio of 7:13:15:20 for later use, wherein the ratio of fine sand to medium sand in the sand is 1:2, and the stones comprise two types of particles with the particle size of 15-20mm and the particle size of 30-35mm, and the mass ratio of the particles is 3: 2.
S2, placing the prepared ingredients into a cylindrical stirring tank 1 of the multifunctional mixing device, wherein the axis of the stirring tank 1 is horizontally arranged, and fixing the stirring tank 1 to prevent the stirring tank 1 from rolling;
s3, separating the horizontal rotating shaft 3 from the stirring rod 2, fixedly connecting the vertical rotating shaft 5 with the stirring rod 2, starting the vertical rotating shaft 5 to rotate, enabling the stirring hook 201 which is not in the material to rotate around the convex shunting part, fully mixing the material in the circumferential direction, wherein the rotating speed is preferably 30-40 revolutions per minute, and the addition of the material needs to enable the free end of the stirring hook 201 to be exposed out of the surface of the material. The diameter of the water jet hole on the stirring hook 201 is more than 3 times of the diameter of the fine sand but smaller than the diameter of the stone, for example, in the above formula, the diameter of the water jet hole needs to be smaller than 15mm, so as to avoid the stone from entering the water jet hole and being difficult to flush out, and to minimize the initial water pressure of the stirring hook 201 when the surface of the material or the liquid level 19 is exposed as much as the water pressure consumed for flushing the fine sand in the water jet hole.
S4, stopping the rotation of the vertical rotating shaft 5, separating the vertical rotating shaft 5 from the stirring rod 2, then connecting the horizontal rotating shaft 3 with the stirring rod 2, and simultaneously introducing high-pressure water into the horizontal rotating shaft 3, wherein an electromagnetic valve and a flowmeter are arranged on an external connection pipeline of a water source connected with the horizontal rotating shaft 3, so that when water flows into the water amount required by the ingredient proportion, the corresponding valve is closed through the electromagnetic valve, and water supply is stopped; the rotation speed of the horizontal rotating shaft 3 is preferably 15-20 rpm.
The concrete stirred by the method has good workability, high strength and good deformation and durability, and particularly, the concrete with better effect can be obtained under the control of the parameters of the proportion.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.

Claims (5)

1. The utility model provides a high-efficient mixer, includes the agitator tank that is used for splendid attire mixture and installs the agitating unit in the agitator tank, its characterized in that: the stirring device comprises a hollow horizontal rotating shaft, a hollow stirring rod and a vertical rotating shaft; the stirring rod comprises two integrally connected V-shaped stirring hooks which are mutually in central symmetry, so that the stirring rod is in a horizontally placed Z-shaped structure, and a plurality of water spraying holes are formed in the side wall of each stirring hook; the horizontal rotating shaft and the vertical rotating shaft are fixedly connected to the symmetrical center points of the two stirring hooks, the horizontal rotating shaft penetrates through the side wall of the stirring tank in a dynamic sealing mode and then is horizontally and rotatably installed in the stirring tank, the left end of the horizontal rotating shaft is detachably and fixedly connected to the center point of the stirring rod and is communicated with a water supply main hole in the stirring rod, and a valve for closing the water supply main hole is installed on the water supply main hole; one end of the vertical rotating shaft is fixedly connected to the central point, and the other end of the vertical rotating shaft is a free end and extends out of the top of the stirring tank;
the sliding pipe can be axially and slidably arranged in an inner reaming section of the stirring rod, which is used as the water supply channel, the diameter of the inner reaming section is larger than that of the rest hole sections of the stirring rod, and the middle part of the inner reaming section is communicated with the main water supply hole; the middle of the tube hole of the sliding tube is provided with a partition plug which divides the tube hole into two mutually independent sections, the tube wall of the sliding tube near the two end surfaces of the partition plug is provided with a drainage hole, the length and the weight of the sliding tube are required to ensure that when one stirring hook is not under the liquid level and the other stirring hook is exposed out of the liquid level, the sliding tube slides downwards to the bottom end step of the inner reaming section due to the self weight, and at the moment, the water supply main hole is only communicated with the drainage hole above the two drainage holes, so that high-pressure water flow is only sprayed out from the surface of the stirring hook exposed out of the liquid level.
2. A high efficiency mixer as defined in claim 1, wherein: the reversing mechanism comprises a pair of wireless remote transmission type control valves, two water supply channels respectively connected with the water supply main holes are respectively provided with one control valve, when one stirring hook rotates to the outside of the liquid level, the control valve connected with the water supply channel is opened, and the other control valve is closed.
3. A high efficiency mixer as defined in claim 1, wherein: the horizontal rotating shaft penetrates through the side wall of the stirring tank in a form of realizing dynamic sealing by connecting the sliding rotating pipe, and the sliding rotating pipe is connected with an external transmission part so that the sliding rotating pipe can be in transmission connection with the horizontal rotating shaft when sliding towards the inside of the stirring tank.
4. A high efficiency mixer as defined in claim 3, wherein: the external transmission component is a stepping motor, a main shaft of the stepping motor is in transmission connection with one end, facing the outer side of the stirring tank, of the sliding rotating pipe so as to drive the sliding rotating pipe to rotate, and the main shaft of the stepping motor can stop rotating when the stirring hook rotates to the highest position.
5. A high efficiency mixer as defined in claim 1, wherein: the valve is an electromagnetic valve, a closed protective cover is covered outside the electromagnetic valve, and the electromagnetic valve is powered by a mobile power supply arranged in the protective cover.
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Cited By (1)

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KR20120076856A (en) * 2010-12-30 2012-07-10 김영기 Manufacture process using red clay and mud
US20150117138A1 (en) * 2012-06-05 2015-04-30 Cer Group S.R.L. Stirrer for stabilizing liquid binding unfinished products intended to form ceramic items
CN103144193A (en) * 2013-03-26 2013-06-12 中国水利水电第十工程局有限公司 Vertical high-speed cement colloid mixer
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