CN112008499A - Anhydrous grinding mirror polishing process - Google Patents
Anhydrous grinding mirror polishing process Download PDFInfo
- Publication number
- CN112008499A CN112008499A CN201910451481.0A CN201910451481A CN112008499A CN 112008499 A CN112008499 A CN 112008499A CN 201910451481 A CN201910451481 A CN 201910451481A CN 112008499 A CN112008499 A CN 112008499A
- Authority
- CN
- China
- Prior art keywords
- polishing
- mirror
- product
- polished rods
- polishing process
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a waterless grinding mirror polishing process, which comprises the following steps: A. customizing and producing a dragging type automatic polishing machine which accords with the polishing running distance of a product according to the size of the outline dimension of the product of a customer; B. selecting 24 polished rods to 960 polished rods according to the productivity of a client, wherein the distance between the polished rods is 60mm to 400mm, and customizing proper technological processes (rough polishing, middle polishing and fine polishing) according to the quality standard of mirror polishing of the surface of a client product. The invention adopts a dragging type automatic polishing machine to combine with a grinding carrier of walnut kernels, corncobs, wool balls, aluminum oxide, cerium oxide, silicon carbide and diamonds and polishing oil, can enable the surfaces of zinc alloy, aluminum alloy, stainless steel, titanium alloy and precious metal to achieve the mirror surface effect without water, has simple manufacturing process, high production efficiency, no water, environmental protection, stable quality, small totally-closed noise, can improve the mirror surface polishing production efficiency, and has wide applicability.
Description
Technical Field
The invention relates to the technical field of mirror finishing, in particular to a water-free grinding mirror polishing process.
Background
The mirror polishing process in the current market comprises the following steps: the traditional manual mirror surface polishing has unstable surface quality, the manual polishing operation is not uniform in holding force by experience, the surface of a product after polishing can have a shadow face, the integral effect of batch production is inconsistent, the safety factor is not high during continuous production, dust accumulation and explosion are easy to generate, the production environment is severe, and serious occupational health hazard is caused, the robot mirror surface polishing adopts a process of combining machinery and a water assistant, the sewage treatment cost of batch production is high, the production efficiency is low, one piece is produced at a time, the current robot mirror surface polishing has the constraint of single machine load not exceeding 20kg, the production efficiency has a large space to be improved, the equipment price is not so high, the investment of enterprises is large, the return period is long, and the five-axis mirror surface polishing adopts the same production principle as a robot, the production process also adopts a process combining machinery and a water auxiliary agent, has a qualitative leap in the aspect of capacity, can realize one-axis one-piece production at a time, and also has the problems of high sewage treatment cost and environmental pollution failure in mass production, so that the invention needs to invent a manufacturing process which has simple process, high production efficiency, no water, environmental protection, stable quality and small totally-closed noise to improve the problems.
Disclosure of Invention
The invention aims to provide a waterless grinding mirror polishing process, which has the advantages of simple manufacturing process, high production efficiency, no water, environmental protection, stable quality, small totally-enclosed noise, low processing cost and low enterprise investment cost, and solves the problems of uniform and inconsistent production quality, low productivity and environmental pollution of sewage discharge in large-batch mirror polishing on the market.
In order to achieve the purpose, the invention provides the following technical scheme: a waterless grinding mirror polishing process comprises the following steps:
A. customizing and producing a dragging type automatic polishing machine which accords with the polishing running distance of a product according to the size of the outline dimension of the product of a customer;
B. selecting 24 polished rods to 960 polished rods according to the productivity of a client, wherein the distance between the polished rods is 60mm to 400mm, and customizing proper technological processes (rough polishing, middle polishing and fine polishing) according to the quality standard of mirror polishing of the surface of a client product;
C. the rough polishing process, the middle polishing process and the fine polishing process need to select proper polishing carriers according to the removal amount of the surfaces of customer products.
Preferably, the walnut kernels and the corncobs roughly polished in the step B are selected to be 6.5mm to 3.2mm, the middle polishing is selected to be 5.0mm to 1.6mm, and the fine polishing is selected to be 1.6mm to 0.5 mm.
Preferably, the aluminum oxide, cerium oxide and silicon carbide which are roughly polished in the step B are selected from 180# to 320#, the middle polishing is selected from 400# to 800# and the fine polishing is selected from 1000# to 150 nm.
Preferably, in the step C, the abrasive carrier is statically fixed below, the product is mounted on the polishing rod in a stacked manner through a quick-release jig and rotates 360 degrees according to the principle of the polishing machine, and the product achieves the surface mirror polishing effect through the rotating torque friction and the auxiliary polishing of polishing carriers of different types.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention adopts a pull-type automatic polishing machine to combine with a grinding carrier of walnut granules, corncobs, wool balls, aluminum oxide, cerium oxide, silicon carbide and diamonds and polishing oil, water is not needed, so that the surfaces of zinc alloy, aluminum alloy, stainless steel, titanium alloy and precious metal can achieve the mirror surface effect, meanwhile, the manufacturing process is simple, the production efficiency is high, water is not needed, the environment is protected, the quality is stable, the totally-enclosed noise is low, the processing cost is low, the investment cost of enterprises is low, the intelligent operability is strong, the problems that the production quality is uniform and inconsistent, the productivity is low, the sewage discharge environment is not up to standard in large batch mirror surface polishing on the market can be effectively solved, the quality of batch production can be enhanced, the mirror surface polishing production efficiency can be improved, and the applicability is wide, for example: the polishing liquid is quickly applied to industries such as mobile phone middle frames, bathrooms, bearings and medical appliances, has stable process and strong abrasive durability, can efficiently and quickly realize the mirror surface polishing of the surface of a product, and is more economical, practical, safer and more efficient for enterprises to use.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: a waterless grinding mirror polishing process comprises the following steps:
A. customizing and producing a dragging type automatic polishing machine which accords with the polishing running distance of a product according to the size of the outline dimension of the product of a customer;
B. selecting 24 polished rods to 960 polished rods according to the productivity of a client, wherein the distance between the polished rods is 60mm to 400mm, and customizing proper technological processes (rough polishing, middle polishing and fine polishing) according to the quality standard of mirror polishing of the surface of a client product;
C. the rough polishing process, the middle polishing process and the fine polishing process need to select proper polishing carriers according to the removal amount of the surfaces of customer products.
The first embodiment is as follows:
a waterless grinding mirror polishing process comprises the following steps:
A. customizing and producing a dragging type automatic polishing machine which accords with the polishing running distance of a product according to the size of the outline dimension of the product of a customer;
B. selecting 24 polished rods to 960 polished rods according to the productivity of a client, wherein the distance between the polished rods is 60mm to 400mm, and customizing proper technological processes (rough polishing, middle polishing and fine polishing) according to the quality standard of mirror polishing of the surface of a client product;
C. the rough polishing process, the middle polishing process and the fine polishing process need to select proper polishing carriers according to the removal amount of the surfaces of customer products.
Example two:
in example one, the following additional steps were added:
in the step B, the thickness of the walnut grains and the corncobs which are roughly polished is 6.5mm to 3.2mm, the thickness of the middle polishing is 5.0mm to 1.6mm, and the thickness of the fine polishing is 1.6mm to 0.5 mm.
A waterless grinding mirror polishing process comprises the following steps:
A. customizing and producing a dragging type automatic polishing machine which accords with the polishing running distance of a product according to the size of the outline dimension of the product of a customer;
B. selecting 24 polished rods to 960 polished rods according to the productivity of a client, wherein the distance between the polished rods is 60mm to 400mm, and customizing proper technological processes (rough polishing, middle polishing and fine polishing) according to the quality standard of mirror polishing of the surface of a client product;
C. the rough polishing process, the middle polishing process and the fine polishing process need to select proper polishing carriers according to the removal amount of the surfaces of customer products.
Example three:
in example two, the following additional steps were added:
in step B, the aluminum oxide, cerium oxide and silicon carbide are selected to be 180# to 320#, the middle polishing is selected to be 400# to 800# and the fine polishing is selected to be 1000# to 150 nm.
A waterless grinding mirror polishing process comprises the following steps:
A. customizing and producing a dragging type automatic polishing machine which accords with the polishing running distance of a product according to the size of the outline dimension of the product of a customer;
B. selecting 24 polished rods to 960 polished rods according to the productivity of a client, wherein the distance between the polished rods is 60mm to 400mm, and customizing proper technological processes (rough polishing, middle polishing and fine polishing) according to the quality standard of mirror polishing of the surface of a client product;
C. the rough polishing process, the middle polishing process and the fine polishing process need to select proper polishing carriers according to the removal amount of the surfaces of customer products.
Example four:
in example three, the following additional steps were added:
in the step C, the abrasive carrier is statically fixed below, the product is hung on the polishing rod in a superposition mode through a quick-release jig and rotates for 360 degrees through the principle of a polishing machine, and the product achieves the surface mirror polishing effect through rotary torque friction and auxiliary polishing of polishing carriers of different models.
A waterless grinding mirror polishing process comprises the following steps:
A. customizing and producing a dragging type automatic polishing machine which accords with the polishing running distance of a product according to the size of the outline dimension of the product of a customer;
B. selecting 24 polished rods to 960 polished rods according to the productivity of a client, wherein the distance between the polished rods is 60mm to 400mm, and customizing proper technological processes (rough polishing, middle polishing and fine polishing) according to the quality standard of mirror polishing of the surface of a client product;
C. the rough polishing process, the middle polishing process and the fine polishing process need to select proper polishing carriers according to the removal amount of the surfaces of customer products.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. A waterless grinding mirror polishing process is characterized in that: the preparation process comprises the following steps:
A. customizing and producing a dragging type automatic polishing machine which accords with the polishing running distance of a product according to the size of the outline dimension of the product of a customer;
B. selecting 24 polished rods to 960 polished rods according to the productivity of a client, wherein the distance between the polished rods is 60mm to 400mm, and customizing proper technological processes (rough polishing, middle polishing and fine polishing) according to the quality standard of mirror polishing of the surface of a client product;
C. the rough polishing process, the middle polishing process and the fine polishing process need to select proper polishing carriers according to the removal amount of the surfaces of customer products.
2. The waterless grinding mirror-polishing process according to claim 1, wherein: in the step B, the thickness of the walnut grains and the corncobs which are roughly polished is 6.5mm to 3.2mm, the thickness of the middle polishing is 5.0mm to 1.6mm, and the thickness of the fine polishing is 1.6mm to 0.5 mm.
3. The waterless grinding mirror-polishing process according to claim 1, wherein: the aluminum oxide, cerium oxide and silicon carbide which are roughly polished in the step B are selected from 180# to 320#, the middle polishing is selected from 400# to 800# and the fine polishing is selected from 1000# to 150 nm.
4. The waterless grinding mirror-polishing process according to claim 1, wherein: and C, statically fixing the abrasive carrier below the polishing rod in the step C, hanging the product on the polishing rod in a superposition mode through a quick-release jig, forming 360-degree rotation through the principle of a polishing machine, and enabling the product to achieve the surface mirror polishing effect through rotary torque friction and auxiliary polishing of polishing carriers of different types.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910451481.0A CN112008499A (en) | 2019-05-28 | 2019-05-28 | Anhydrous grinding mirror polishing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910451481.0A CN112008499A (en) | 2019-05-28 | 2019-05-28 | Anhydrous grinding mirror polishing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112008499A true CN112008499A (en) | 2020-12-01 |
Family
ID=73500565
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910451481.0A Pending CN112008499A (en) | 2019-05-28 | 2019-05-28 | Anhydrous grinding mirror polishing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112008499A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113894692A (en) * | 2021-10-20 | 2022-01-07 | 青岛旭源电子有限公司 | Polishing treatment process for stainless steel flange of energy-saving washing machine |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6558227B1 (en) * | 1999-10-27 | 2003-05-06 | Shin-Etsu Handotai Co., Ltd. | Method for polishing a work and an apparatus for polishing a work |
| CN101289735A (en) * | 2008-06-14 | 2008-10-22 | 深圳八六三计划材料表面技术研发中心 | Precision hardening method and apparatus for austenitic stainless steel |
| CN101543976A (en) * | 2009-04-30 | 2009-09-30 | 杭州钱潮精密件有限公司 | Device and process for cleaning and drying rolling needle |
| KR20160086670A (en) * | 2015-01-12 | 2016-07-20 | 수정하이텍(주) | Circular processing type edge polisher |
| CN106466805A (en) * | 2015-08-19 | 2017-03-01 | 台湾积体电路制造股份有限公司 | The chemically mechanical polishing controlling for local configuration（CMP）Platform |
| CN106826535A (en) * | 2017-02-06 | 2017-06-13 | 兴科电子科技有限公司 | A kind of aluminium alloy mirror processing method |
| CN208729479U (en) * | 2018-09-11 | 2019-04-12 | 东莞市春草研磨科技有限公司 | A kind of four-axle linked mirror finish equipment |
-
2019
- 2019-05-28 CN CN201910451481.0A patent/CN112008499A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6558227B1 (en) * | 1999-10-27 | 2003-05-06 | Shin-Etsu Handotai Co., Ltd. | Method for polishing a work and an apparatus for polishing a work |
| CN101289735A (en) * | 2008-06-14 | 2008-10-22 | 深圳八六三计划材料表面技术研发中心 | Precision hardening method and apparatus for austenitic stainless steel |
| CN101543976A (en) * | 2009-04-30 | 2009-09-30 | 杭州钱潮精密件有限公司 | Device and process for cleaning and drying rolling needle |
| KR20160086670A (en) * | 2015-01-12 | 2016-07-20 | 수정하이텍(주) | Circular processing type edge polisher |
| CN106466805A (en) * | 2015-08-19 | 2017-03-01 | 台湾积体电路制造股份有限公司 | The chemically mechanical polishing controlling for local configuration（CMP）Platform |
| CN106826535A (en) * | 2017-02-06 | 2017-06-13 | 兴科电子科技有限公司 | A kind of aluminium alloy mirror processing method |
| CN208729479U (en) * | 2018-09-11 | 2019-04-12 | 东莞市春草研磨科技有限公司 | A kind of four-axle linked mirror finish equipment |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113894692A (en) * | 2021-10-20 | 2022-01-07 | 青岛旭源电子有限公司 | Polishing treatment process for stainless steel flange of energy-saving washing machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106312565B (en) | The processing method of target material assembly | |
| CN101700616B (en) | Surface processing method of sputtering target material | |
| CN107757060A (en) | A kind of metal based surface composite material and preparation method thereof | |
| CN112008499A (en) | Anhydrous grinding mirror polishing process | |
| WO2000013917A1 (en) | Method of manufacturing enhanced finish sputtering targets | |
| CN102632447B (en) | Machining method of target surface | |
| CN102965668A (en) | Polishing solution for processing stainless steel plate material 8K mirror surface | |
| CN103102811B (en) | Mechanical grinding solution and metal surface treatment method adopting grinding solution | |
| CN208644937U (en) | Grinding device is used in a kind of processing of Treatment of Metal Surface | |
| CN105171581A (en) | Metal part polishing process | |
| CN104722864B (en) | The polishing processing method of planar shaped metal surface based on double peak pulse current electrochemical copolymerization machinery | |
| CN113547390A (en) | Tungsten target assembly and surface processing method thereof | |
| KR20150062617A (en) | Work roll manufacturing apparatus and surface treatment apparatus using the same | |
| CN107225439A (en) | A kind of stainless steel pipe surface glossing | |
| CN108972310A (en) | Polishing method, the small key of ceramics and the small key product of ceramics of the small key of ceramics | |
| CN110757329A (en) | Metal surface polishing treatment process | |
| CN109571232A (en) | Wafer grinding method and its grinding system | |
| CN106015335A (en) | Bearing cage polishing cleaning method | |
| CN107030584A (en) | Tungsten copper, molybdenum-copper alloy thin plate, the surface treatment method of foil part | |
| CN208437822U (en) | A kind of radium-shine wire drawing sanding processing unit | |
| CN107457613B (en) | A kind of processing method of worm shaft | |
| CN110695772A (en) | Surface treatment process for small stainless steel casting | |
| CN111113253A (en) | Surface roughness roll finishing method for oil pump shaft ball head | |
| KR102029507B1 (en) | Forming mold for flat glass | |
| CN211916508U (en) | Multifunctional abrasive grinding wheel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20201201 |