CN112008298A - Full-automatic accurate-alignment tube seat and tube cap packaging device and alignment packaging method - Google Patents
Full-automatic accurate-alignment tube seat and tube cap packaging device and alignment packaging method Download PDFInfo
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- CN112008298A CN112008298A CN202011007429.5A CN202011007429A CN112008298A CN 112008298 A CN112008298 A CN 112008298A CN 202011007429 A CN202011007429 A CN 202011007429A CN 112008298 A CN112008298 A CN 112008298A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- Mechanical Engineering (AREA)
Abstract
The invention discloses a full-automatic precise alignment tube socket and tube cap packaging device and a full-automatic precise alignment packaging method, which solve the problem of how to realize automatic precise alignment and packaging of a tube socket and a tube cap of a passive optical switch. The position images of the tube seat and the tube cap at the moment are respectively obtained through the two vision systems, the adsorption position of the tube seat placed on the tube seat adsorption platform is used as a reference, the position of the adsorption platform is rotated by adjusting the position, so that the position of the tube cap is consistent with the packaging position of the tube seat, the outline image of the tube cap adsorbed on the tube cap welding adsorption tube and the outline image of the tube seat adsorbed on the tube seat adsorption platform are respectively obtained through the vision systems, the obtained outline image of the tube cap is used as a reference, the outline of the tube seat is completely aligned with the outline of the tube cap through the clamps on the XYZ-direction sliding tables, the dislocation phenomenon of the packaging position of the tube cap and the packaging position of the tube seat in packaging is avoided, and the qualification rate of the passive optical switch.
Description
Technical Field
The present invention relates to a tube seat and tube cap packaging device, and more particularly, to a full-automatic alignment packaging device and an alignment packaging method with specific requirements for the butt joint position of a tube cap and a tube seat during packaging.
Background
The passive optical switch device is a device for photoelectric signal conversion, and is packaged together by electrifying and welding after a tube seat and a tube cap are accurately aligned; wherein the tube socket comprises circular tube socket base and rectangle chip, the rectangle chip passes through the chip mounter and attaches on circular tube socket base, on cylindrical pipe cap, be provided with the lens of transmissible light, be provided with light path refraction prism on lens, so that when light passes through lens, can refract according to the angle of regulation, consequently, in the encapsulation of counterpointing of passive optical switch device's tube socket and pipe cap, the identification point on the tube socket will correspond the encapsulation with the refraction prism on the pipe cap lens together, that is to say: in the alignment packaging of the tube cap and the tube seat, firstly, the packaging orientation of the tube cap and the tube seat is aligned, and secondly, the outer contour of the tube cap is aligned with the outer contour of the tube seat. The existing alignment packaging technology of the tube cap and the tube seat of the passive optical switch is to finish alignment of the tube cap and the tube seat through manual alignment, alignment identification points are arranged on the tube seat and the tube cap, and after the two identifications are manually aligned, the alignment packaging technology is packaged.
Disclosure of Invention
The invention provides a full-automatic precise alignment tube socket and tube cap packaging device and a full-automatic precise alignment packaging method, which solve the technical problem of how to realize automatic precise alignment and packaging of a tube socket and a tube cap of a passive optical switch.
The invention solves the technical problems by the following technical scheme:
the general concept of the invention is: the tube seat is placed and adsorbed on a tube seat adsorption table through respective automatic transmission lines of the tube seat and the tube cap, the tube cap is adsorbed on an azimuth rotary adsorption table, the position images of the tube seat and the tube cap at the moment are respectively obtained through two vision systems, the position of the tube cap is enabled to be consistent with the packaging position of the tube seat by taking the adsorption position of the tube seat which is transmitted and placed on the tube seat adsorption table as a reference, then the tube cap with the well-positioned position is transmitted and adsorbed on a tube cap welding adsorption tube through a transmission mechanism, the outer contour image of the tube cap adsorbed on the tube cap welding adsorption tube and the outer contour image of the tube seat adsorbed on the tube seat adsorption table are respectively obtained through the vision systems, the left and right or front and back position movement is carried out on the tube seat adsorbed on the tube seat adsorption table through a clamp on an XYZ direction sliding table by taking the obtained outer contour image of the tube cap as a reference, the outer contour of the tube seat is completely aligned with the outer contour of the tube cap, and finally, the tube cap is pressed down and packaged together with the tube seat. The invention realizes the full-automatic accurate alignment of the tube seat and the tube cap by the method of aligning the orientations of the tube seat and the tube cap firstly and then aligning the outlines of the tube seat and the tube cap, avoids the dislocation phenomenon of the encapsulation orientation of the tube cap and the encapsulation orientation of the tube seat in the encapsulation, and improves the qualification rate and the production efficiency of the passive optical switch.
A tube seat and tube cap packaging device with full-automatic accurate alignment comprises a packaging device base plate, an electric controller, a tube cap transfer mechanism support, a packaging visual system mounting support, a tube seat and a tube cap, wherein a tube seat placing and adsorbing platform is fixedly arranged on the packaging device base plate, the tube seat is movably placed and adsorbed on the tube seat placing and adsorbing platform, an inverted L-shaped support is fixedly arranged on the packaging device base plate on the right side of the tube seat placing and adsorbing platform, a packaging electric control cylinder is fixedly arranged on a top plate of the inverted L-shaped support, and a tube cap welding and adsorbing tube is connected to a downward extending shaft of the packaging electric control cylinder; a chip is arranged on the tube seat, an azimuth mark point is arranged on the chip, a lens is arranged on the tube cap, an elliptic prism is arranged on the lens, an azimuth positioning electric control lifting cylinder is arranged on a top plate of an inverted L-shaped bracket at one side of the packaging electric control cylinder, an L-shaped bracket plate is connected on a downward extending shaft of the azimuth positioning electric control lifting cylinder, an azimuth angle adjusting servo motor and an azimuth adjusting rotating shaft are respectively arranged on the L-shaped bracket plate, a driving gear is arranged on an output shaft of the azimuth angle adjusting servo motor, a driven gear is arranged on the azimuth adjusting rotating shaft, the driving gear is meshed with the driven gear, an azimuth adjusting adsorption platform is fixedly connected at the lower end of the azimuth adjusting rotating shaft, a tube cap is adsorbed on the azimuth adjusting adsorption platform, and a packaging device base plate right below the azimuth adjusting adsorption platform, an azimuth positioning vision camera is arranged; an electric control horizontal cylinder arranged along the left and right horizontal directions is arranged on the packaging visual system mounting bracket, a horizontal direction expansion plate is connected to an output shaft of the electric control horizontal cylinder, and a pipe cap imaging camera and a pipe seat imaging camera are respectively arranged on the horizontal direction expansion plate; the electric control horizontal cylinder, the encapsulation electric control cylinder, the azimuth positioning electric control lifting cylinder and the azimuth angle adjusting servo motor are respectively and electrically connected with the electric controller.
An XYZ sliding table mechanism is arranged on a packaging device base plate at the rear side of a tube seat placing adsorption table, a Z-direction lifting table in the vertical direction of the XYZ sliding table mechanism is arranged on the packaging device base plate, a Y-direction sliding table in the front-back direction is arranged on the Z-direction lifting table, an X-direction sliding table in the left-right direction is arranged on the Y-direction sliding table, an electric control clamping cylinder is arranged on the X-direction sliding table, a left clamping claw and a right clamping claw are arranged on the electric control clamping cylinder, a left clamping plate is arranged on the left clamping claw, a right clamping plate is arranged on the right clamping claw, and a tube seat is clamped between the left clamping plate and the right clamping plate; the electric control clamping cylinder is electrically connected with the electric controller.
The pipe cap transfer mechanism comprises a pipe cap transfer mechanism support, and is characterized in that an electric control moving module rail in the left-right direction is arranged on the pipe cap transfer mechanism support, an electric control moving module is arranged on the electric control moving module rail in the left-right direction, a lifting cylinder is arranged on a moving slide block of the electric control moving module, a suction nozzle support is connected to an output shaft of the lifting cylinder, and a suction nozzle is arranged on the suction nozzle support.
A contraposition packaging method of a tube seat tube cap packaging device with full-automatic accurate contraposition is characterized by comprising the following steps:
firstly, a tube seat is conveyed and adsorbed to a tube seat placing and adsorbing table by a tube seat automatic conveying line, a tube cap is conveyed to a suction nozzle by a tube cap automatic conveying line, and the tube cap is conveyed by an electric control moving module and adsorbed to an orientation adjusting and adsorbing table;
secondly, the orientation positioning vision camera images the pipe cap adsorbed on the orientation adjusting adsorption table and transmits the obtained pipe cap image to the electric controller; the electric controller controls an output shaft of the electric control horizontal cylinder to extend out, so that the tube seat imaging camera is arranged right above the tube seat placing and adsorbing platform, the tube seat imaging camera images the tube seat adsorbed on the tube seat placing and adsorbing platform, and an obtained tube seat image is transmitted to the electric controller;
thirdly, identifying the orientation identification points arranged on the chip in the transmitted tube seat image by the computer in the electric controller, and identifying the elliptical prism arranged on the lens in the transmitted tube cap image by the computer in the electric controller; the computer calculates the angle of the tube cap required to rotate when the elliptic prism on the lens in the tube cap image is aligned with the azimuth mark point arranged on the chip by taking the tube seat image as a reference, and the computer adjusts the rotation of the servo motor by controlling the azimuth angle according to the calculated rotation angle so as to rotate the tube cap to the position where the elliptic prism on the lens in the tube cap image is aligned with the azimuth mark point arranged on the chip;
fourthly, the electric controller controls the output shaft of the electric control horizontal cylinder to retract, and the electric controller controls the electric control moving module to transfer and adsorb the positioned pipe cap to the lower port of the pipe cap welding adsorption pipe from the direction adjustment adsorption platform;
fifthly, the electric controller controls the suction nozzle support to return, the electric controller controls the output shaft of the electric control horizontal cylinder to extend out, a pipe cap imaging camera images a pipe cap attached to the lower port of the pipe cap welding adsorption pipe, and a pipe seat imaging camera images a pipe seat attached to an adsorption table where the pipe seat is placed;
sixthly, comparing the outer contours of the two images obtained in the fifth step by a computer in the electric controller, and calculating the size of the tube seat required to move by taking the obtained image of the outer contour of the tube cap as a reference, wherein the electric controller clamps the tube seat between the left clamping plate and the right clamping plate by controlling the action of the electric control clamping cylinder and controls the action of a sliding table on the XYZ sliding table mechanism to ensure that the center line of the outer contour of the tube seat is completely superposed with the center line of the outer contour of the tube cap;
and seventhly, the electric controller controls the electric control clamping cylinder to open the clamping of the tube seat, controls the packaging electric control cylinder to press down, and enables the tube cap and the tube seat to be in butt joint and packaged together.
The invention greatly improves the qualification rate and the production efficiency of the passive optical switch after the tube seat and the tube cap are packaged, and the optical coupling rate of the packaged passive optical switch is high.
Drawings
FIG. 1 is a schematic diagram of the general structure of the present invention;
fig. 2 is a schematic view of the operation state of the electric control moving module 38 on the cap transfer mechanism support 19 of the present invention when transferring the cap 7 to the orientation adjustment adsorption platform 11;
FIG. 3 is a schematic diagram showing the structure of an adjustment mechanism for adjusting the orientation of the cap 7 according to the present invention;
fig. 4 is a schematic structural diagram of the present invention when visually recognizing the outer contour of the socket 3 and the outer contour of the cap 7;
FIG. 5 is a schematic view showing the outer contour alignment and displacement of the socket 3 according to the present invention;
FIG. 6 is a schematic view of the structure of the cap 7 of the present invention;
fig. 7 is a schematic view of the structure of the stem 3 of the present invention.
Detailed Description
The invention is described in detail below with reference to the accompanying drawings:
a tube seat and tube cap packaging device with full-automatic accurate alignment comprises a packaging device base plate 1, an electric controller, a tube cap transfer mechanism support 19, a packaging visual system mounting support 14, a tube seat 3 and a tube cap 7, wherein a computer is arranged in the electric controller and used as a central controller to control the full-automatic work of the whole system, a tube seat placing and adsorbing table 2 is fixedly arranged on the packaging device base plate 1, the tube seat 3 is movably placed and adsorbed on the tube seat placing and adsorbing table 2, an inverted L-shaped support 4 is fixedly arranged on the packaging device base plate 1 on the right side of the tube seat placing and adsorbing table 2, a packaging electric control cylinder 5 is fixedly arranged on a top plate of the inverted L-shaped support 4, a tube cap welding and adsorbing tube 6 is connected to a downward extending shaft of the packaging electric control cylinder 5, and the tube cap 7 and the tube seat 3 are connected together in an aligned mode after an output shaft of the packaging electric control cylinder 5 is pressed downwards, welding the adsorption tube 6 to the tube cap and electrifying the tube seat placing adsorption platform 2, and then packaging the adsorption tube and the tube seat placing adsorption platform together; a chip 40 is attached on the tube seat 3, an azimuth mark point 41 is arranged on the chip 40, a lens 37 is arranged on the tube cap 7, an elliptical prism 39 is arranged on the lens 37, the azimuth mark point 41 arranged on the chip 40 needs to be aligned with the elliptical prism 39 during packaging, namely, the two have the requirement of alignment of packaging direction, an azimuth positioning electric control lifting cylinder 8 is arranged on the top plate of the inverted L-shaped support 4 at one side of the packaging electric control cylinder 5, an L-shaped support plate 9 is connected on the downward extending shaft of the azimuth positioning electric control lifting cylinder 8, an azimuth angle adjusting servo motor 10 and an azimuth adjusting rotating shaft 27 are respectively arranged on the L-shaped support plate 9, a driving gear 25 is arranged on the output shaft of the azimuth angle adjusting servo motor 10, a driven gear 26 is arranged on the azimuth adjusting rotating shaft 27, the driving gear 25 is meshed with the driven gear 26, an azimuth adjusting adsorption platform 11 is fixedly connected to the lower end of the azimuth adjusting rotary shaft 27, a pipe cap 7 is adsorbed on the azimuth adjusting adsorption platform 11, an azimuth positioning vision camera 12 is arranged on a packaging device base plate 1 right below the azimuth adjusting adsorption platform 11, the pipe cap 7 finishes the alignment work with the direction of a pipe seat, when the pipe cap is conveyed to a pipe cap welding adsorption pipe 6 below a packaging electric control cylinder 5, the direction of the pipe cap is correct, a rotary angle sensor 28 is arranged on an L-shaped support plate 9, the rotary angle sensor 28 is electrically connected with an electric controller, and the rotary angle sensor 28 is used for realizing the accurate control of the rotary angle of an azimuth angle adjusting servo motor 10; an electric control horizontal cylinder 15 arranged along the left and right horizontal directions is arranged on a packaging visual system mounting support 14, a horizontal direction expansion plate 16 is connected to an output shaft of the electric control horizontal cylinder 15, a pipe cap imaging camera 17 and a pipe seat imaging camera 18 are respectively arranged on the horizontal direction expansion plate 16, the pipe seat imaging camera 18 images a pipe seat 3 which is adsorbed on an adsorption platform 2 for placing a pipe seat for the first time, so that an orientation reference is provided for a pipe cap 7 adsorbed on an orientation adjustment adsorption platform 11, and an electric controller is guided to adjust the orientation of the pipe cap 7 to be consistent with the orientation of the pipe seat 3 during packaging; the electric control horizontal cylinder 15, the encapsulation electric control cylinder 5, the azimuth positioning electric control lifting cylinder 8 and the azimuth angle adjusting servo motor 10 are respectively and electrically connected with an electric controller.
An XYZ sliding table mechanism 13 is arranged on a packaging device base plate 1 at the rear side of a tube seat placing and adsorbing table 2, a Z-direction lifting table 36 in the vertical direction of the XYZ sliding table mechanism 13 is arranged on the packaging device base plate 1, a Y-direction sliding table 34 in the front-back direction is arranged on the Z-direction lifting table 36, an X-direction sliding table 35 in the left-right direction is arranged on the Y-direction sliding table 34, an electric control clamping cylinder 33 is arranged on the X-direction sliding table 35, a left clamping claw 31 and a right clamping claw 32 are arranged on the electric control clamping cylinder 33, a left clamping plate 29 is arranged on the left clamping claw 31, a right clamping plate 30 is arranged on the right clamping claw 32, and a tube seat 3 is clamped between the left clamping plate 29 and the right clamping plate 30; the electric control clamping cylinder 33 is electrically connected with the electric controller; the XYZ sliding table mechanism 13 is mainly used for finishing the second external contour central line alignment adjustment before the tube cap 7 and the tube seat 3 are packaged, wherein the adjustment is based on the imaging of the tube seat 3 which is absorbed on the tube seat and placed on the absorption table 2 by the tube seat imaging camera 18 for the second time and the imaging of the tube cap 7 which is absorbed on the lower port of the tube cap welding absorption tube 6 by the tube cap imaging camera 17; and a computer in the electric controller calculates the deviations in the X direction, the Y direction and the Z direction according to the comparison of the two imaging images, and controls the corresponding sliding table on the XYZ sliding table mechanism 13 to move according to the deviations so as to drive the clamp on the sliding table to drive the tube seat 3 to adjust and move, so that the outer contour central line of the tube seat 3 is superposed with the outer contour central line of the tube cap 7, and the subsequent packaging and welding are prepared.
An electric control moving module track 20 in the left-right direction is arranged on the pipe cap transfer mechanism support 19, an electric control moving module 38 is arranged on the electric control moving module track 20 in the left-right direction, a lifting cylinder 22 is arranged on a moving slide block 21 of the electric control moving module 38, a suction nozzle support 23 is connected to an output shaft of the lifting cylinder 22, and a suction nozzle 24 is arranged on the suction nozzle support 23; the pipe cap 7 which is positioned in the direction is lifted by the lifting cylinder 22 and translated to the suction nozzle 24, and then translated to the lower port of the pipe cap welding adsorption pipe 6 by the moving slide block 21 of the electric control moving module 38, and the direction of the pipe cap 7 is kept unchanged in the whole moving process.
A contraposition packaging method of a tube seat tube cap packaging device with full-automatic accurate contraposition is characterized by comprising the following steps:
firstly, a tube seat automatic conveying line conveys and adsorbs a tube seat 3 to a tube seat placing and adsorbing platform 2, a tube cap automatic conveying line conveys a tube cap 7 to a suction nozzle 24, and the tube cap 7 is conveyed by an electric control moving module 38 and adsorbed to an orientation adjusting and adsorbing platform 11;
secondly, the orientation positioning vision camera 12 images the pipe cap 7 adsorbed on the orientation adjusting adsorption platform 11 and transmits the obtained pipe cap image to the electric controller; the electric controller controls the output shaft of the electric control horizontal cylinder 15 to extend out, so that the tube seat imaging camera 18 is arranged right above the tube seat placing and adsorbing platform 2, the tube seat imaging camera 18 images the tube seat 3 adsorbed on the tube seat placing and adsorbing platform 2, and the obtained tube seat image is transmitted to the electric controller;
thirdly, identifying the orientation identification point 41 arranged on the chip 40 in the transmitted tube socket image by the computer in the electric controller, and identifying the elliptical prism 39 arranged on the lens 37 in the transmitted tube cap image by the computer in the electric controller; the computer calculates the angle of rotation required for the cap when the elliptical prism 39 on the lens 37 in the cap image is aligned with the orientation mark point 41 on the chip 40 based on the tube seat image, and controls the orientation angle adjustment servo motor 10 to rotate according to the calculated rotation angle, so that the cap 7 is rotated to the position where the elliptical prism 39 on the lens 37 in the cap image is aligned with the orientation mark point 41 on the chip 40;
fourthly, the electric controller controls the output shaft of the electric control horizontal cylinder 15 to retract, controls the electric control moving module 38, and transfers and adsorbs the positioned pipe cap 7 to the lower port of the pipe cap welding adsorption pipe 6 from the direction adjustment adsorption platform 11;
fifthly, the electric controller controls the suction nozzle support 23 to retract, controls the output shaft of the electric control horizontal cylinder 15 to extend out, images the pipe cap 7 attached to the lower port of the pipe cap welding adsorption pipe 6 through the pipe cap imaging camera 17, and images the pipe seat 3 attached to the pipe seat placing adsorption table 2 through the pipe seat imaging camera 18;
sixthly, comparing the outer contours of the two images obtained in the fifth step by a computer in the electric controller, and calculating the size of the tube seat 3 needing to be moved by taking the obtained image of the outer contour of the tube cap as a reference, wherein the electric controller clamps the tube seat 3 between the left clamping plate 29 and the right clamping plate 30 by controlling the action of the electric control clamping cylinder 33 and controls the action of a sliding table on the XYZ sliding table mechanism 13 so that the outer contour central line of the tube seat 3 is completely superposed with the outer contour central line of the tube cap 7;
and seventhly, the electric controller controls the electric control clamping cylinder 33 to open the clamping of the tube seat 3, controls the packaging electric control cylinder 5 to press down, and enables the tube cap 7 and the tube seat 3 to be in butt joint and packaged together.
Claims (4)
1. A tube seat and tube cap packaging device capable of achieving full-automatic accurate alignment comprises a packaging device base plate (1), an electric controller, a tube cap transfer mechanism support (19), a packaging visual system mounting support (14), a tube seat (3) and a tube cap (7), wherein a tube seat placing and adsorbing platform (2) is fixedly arranged on the packaging device base plate (1), the tube seat (3) is movably placed and adsorbed on the tube seat placing and adsorbing platform (2), an inverted L-shaped support (4) is fixedly arranged on the packaging device base plate (1) on the right side of the tube seat placing and adsorbing platform (2), a packaging electric control cylinder (5) is fixedly arranged on a top plate of the inverted L-shaped support (4), and a tube cap welding and adsorbing tube (6) is connected to a downward extending shaft of the packaging electric control cylinder (5); the tube seat (3) is provided with a chip (40), the chip (40) is provided with an azimuth mark point (41), the tube cap (7) is provided with a lens (37), the lens (37) is provided with an elliptic prism (39), the tube seat is characterized in that an azimuth positioning electric control lifting cylinder (8) is arranged on the top plate of an inverted L-shaped bracket (4) at one side of an encapsulation electric control cylinder (5), an L-shaped bracket plate (9) is connected on the downward extending shaft of the azimuth positioning electric control lifting cylinder (8), an azimuth angle adjusting servo motor (10) and an azimuth adjusting rotating shaft (27) are respectively arranged on the L-shaped bracket plate (9), the output shaft of the azimuth angle adjusting servo motor (10) is provided with a driving gear (25), the azimuth adjusting rotating shaft (27) is provided with a driven gear (26), and the driving gear (25) is meshed with the driven gear (26), an orientation adjustment adsorption platform (11) is fixedly connected to the lower end of the orientation adjustment rotating shaft (27), a pipe cap (7) is adsorbed on the orientation adjustment adsorption platform (11), and an orientation positioning vision camera (12) is arranged on a packaging device base plate (1) right below the orientation adjustment adsorption platform (11); an electric control horizontal cylinder (15) arranged along the left-right horizontal direction is arranged on a packaging visual system mounting bracket (14), a horizontal direction expansion plate (16) is connected to an output shaft of the electric control horizontal cylinder (15), and a pipe cap imaging camera (17) and a pipe seat imaging camera (18) are respectively arranged on the horizontal direction expansion plate (16); the electric control horizontal cylinder (15), the encapsulation electric control cylinder (5), the azimuth positioning electric control lifting cylinder (8) and the azimuth angle adjusting servo motor (10) are respectively and electrically connected with an electric controller.
2. The apparatus of claim 1, it is characterized in that an XYZ sliding table mechanism (13) is arranged on a packaging device base plate (1) at the rear side of a tube seat placing and adsorbing table (2), a Z-direction lifting table (36) in the vertical direction of the XYZ sliding table mechanism (13) is arranged on the packaging device base plate (1), a Y-direction sliding table (34) in the front-back direction is arranged on the Z-direction lifting table (36), an X-direction sliding table (35) in the left-right direction is arranged on the Y-direction sliding table (34), an electric control clamping cylinder (33) is arranged on the X-direction sliding table (35), a left clamping claw (31) and a right clamping claw (32) are arranged on the electric control clamping cylinder (33), a left clamping plate (29) is arranged on the left clamping claw (31), a right clamping plate (30) is arranged on the right clamping claw (32), a pipe seat (3) is clamped between the left clamping plate (29) and the right clamping plate (30); the electric control clamping cylinder (33) is electrically connected with the electric controller.
3. The tube seat and cap packaging device of claim 1 or 2, wherein the cap transfer mechanism support (19) is provided with an electrically controlled moving module rail (20) in the left-right direction, the electrically controlled moving module rail (20) in the left-right direction is provided with an electrically controlled moving module (38), the moving slide block (21) of the electrically controlled moving module (38) is provided with a lifting cylinder (22), the output shaft of the lifting cylinder (22) is connected with a suction nozzle support (23), and the suction nozzle support (23) is provided with a suction nozzle (24).
4. The method of claim 3, further comprising the steps of:
firstly, a tube seat (3) is conveyed and adsorbed to a tube seat placing and adsorbing platform (2) by a tube seat automatic conveying line, a tube cap (7) is conveyed to a suction nozzle (24) by a tube cap automatic conveying line, and the tube cap (7) is conveyed by an electric control moving module (38) and adsorbed to an orientation adjusting and adsorbing platform (11);
secondly, an orientation positioning vision camera (12) images the pipe cap (7) adsorbed on the orientation adjusting adsorption platform (11), and transmits the obtained pipe cap image to an electric controller; the electric controller controls an output shaft of the electric control horizontal cylinder (15) to extend out, so that a tube seat imaging camera (18) is arranged right above the tube seat placing and adsorbing platform (2), the tube seat imaging camera (18) images a tube seat (3) adsorbed on the tube seat placing and adsorbing platform (2), and an obtained tube seat image is transmitted to the electric controller;
thirdly, identifying an orientation identification point (41) arranged on a chip (40) in the transmitted tube socket image by a computer in the electric controller, and identifying an elliptical prism (39) arranged on a lens (37) in the transmitted tube cap image by the computer in the electric controller; the computer calculates the angle of rotation required by the tube cap when the elliptical prism (39) on the lens (37) in the tube cap image is aligned with the orientation mark point (41) arranged on the chip (40) by taking the tube seat image as a reference, and controls the orientation angle to adjust the rotation of the servo motor (10) according to the calculated rotation angle so as to rotate the tube cap (7) to the position where the elliptical prism (39) on the lens (37) in the tube cap image is aligned with the orientation mark point (41) arranged on the chip (40);
fourthly, the electric controller controls an output shaft of the electric control horizontal cylinder (15) to retract, controls the electric control moving module (38), and transfers and adsorbs the positioned pipe cap (7) to a lower port of the pipe cap welding adsorption pipe (6) from the position adjusting adsorption platform (11);
fifthly, the electric controller controls the suction nozzle support (23) to return, the electric controller controls the output shaft of the electric control horizontal cylinder (15) to extend out, a pipe cap (7) attached to the lower port of the pipe cap welding adsorption pipe (6) is imaged through a pipe cap imaging camera (17), and a pipe seat imaging camera (18) images a pipe seat (3) attached to the adsorption table (2) for placing the pipe seat;
sixthly, comparing the outer contours of the two images obtained in the fifth step by a computer in the electric controller, calculating the size of the tube seat (3) needing to move by taking the obtained image of the outer contour of the tube cap as a reference, clamping the tube seat (3) between the left clamping plate (29) and the right clamping plate (30) by the electric controller through controlling the action of the electric control clamping cylinder (33), and controlling the action of a sliding table on the XYZ sliding table mechanism (13) to ensure that the central line of the outer contour of the tube seat (3) is completely superposed with the central line of the outer contour of the tube cap (7);
and seventhly, the electric controller controls the electric control clamping cylinder (33) to open the clamping of the tube seat (3), controls the packaging electric control cylinder (5) to press downwards, and enables the tube cap (7) and the tube seat (3) to be in butt joint and packaged together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011007429.5A CN112008298A (en) | 2020-09-23 | 2020-09-23 | Full-automatic accurate-alignment tube seat and tube cap packaging device and alignment packaging method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011007429.5A CN112008298A (en) | 2020-09-23 | 2020-09-23 | Full-automatic accurate-alignment tube seat and tube cap packaging device and alignment packaging method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112008298A true CN112008298A (en) | 2020-12-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011007429.5A Pending CN112008298A (en) | 2020-09-23 | 2020-09-23 | Full-automatic accurate-alignment tube seat and tube cap packaging device and alignment packaging method |
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| CN (1) | CN112008298A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505817A (en) * | 2022-03-11 | 2022-05-17 | 深圳市凯威达电子有限公司 | Production of intelligence illumination driver chip is with grafting device that can pinpoint |
| CN115509024A (en) * | 2022-08-31 | 2022-12-23 | 成都光创联科技有限公司 | Coupling system and lens assembling method |
| CN116833636A (en) * | 2023-07-27 | 2023-10-03 | 湖北冠升光电科技有限公司 | Double-vision seal welding device and method |
-
2020
- 2020-09-23 CN CN202011007429.5A patent/CN112008298A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505817A (en) * | 2022-03-11 | 2022-05-17 | 深圳市凯威达电子有限公司 | Production of intelligence illumination driver chip is with grafting device that can pinpoint |
| CN114505817B (en) * | 2022-03-11 | 2024-04-19 | 深圳市凯威达电子有限公司 | Intelligent lighting drive chip production is with grafting device that can pinpoint |
| CN115509024A (en) * | 2022-08-31 | 2022-12-23 | 成都光创联科技有限公司 | Coupling system and lens assembling method |
| CN116833636A (en) * | 2023-07-27 | 2023-10-03 | 湖北冠升光电科技有限公司 | Double-vision seal welding device and method |
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