CN112008154B

CN112008154B - Diamond rope saw

Info

Publication number: CN112008154B
Application number: CN202010921960.7A
Authority: CN
Inventors: 李宁
Original assignee: Suzhou Yaokai Information Technology Co ltd
Current assignee: Jiangsu Zhongchang Precision Technology Co ltd
Priority date: 2020-09-04
Filing date: 2020-09-04
Publication date: 2021-10-22
Anticipated expiration: 2040-09-04
Also published as: CN112008154A

Abstract

The invention discloses a diamond rope saw, and relates to the technical field of building cutting equipment. The invention comprises a fixed support, wherein a motor box is clamped and installed at one side edge part of the top end of the fixed support, limiting guide rods are installed at two sides of the top edge part of the fixed support, a movable support plate is installed at the bottom end of the motor box, a serrated plate is installed at one side of the inner wall of the fixed support, one side of the outer wall of a driving motor is embedded and installed at a position corresponding to the top end of the serrated plate, and a gear is sleeved and installed at the bottom end of the driving motor. According to the invention, the driving motor drives the gear to slowly rotate, and the movable support plate at the bottom end of the motor box slides outside the limiting guide rod due to the engagement between the gear and the serrated plate on the inner wall of the fixed support, so that the distance of the motor box at the fixed support can be adaptively changed according to the deepening of the cutting depth of the rope saw, and the stability and reliability of the integral operation of the device are ensured.

Description

Diamond rope saw

Technical Field

The invention relates to the technical field of building cutting equipment, in particular to a diamond wire saw.

Background

The rope saw is a cutting and dismantling tool for mines, waste materials, arc plates, large stone materials, thick concrete, irregular concrete reinforcing steel bars, bridge roads and the like, is convenient to install, flexible in use method, capable of achieving transverse cutting and vertical cutting, is a hydraulic driving power device cutting device, can achieve cutting and dismantling of basements, chimneys, pillars and the like and is the most applicable cutting and construction device for repairing work of thick concrete, can be used for cutting dense reinforced concrete structures and thick brick walls even underwater, can meet the cutting depth beyond the reach of a hydraulic wall saw through a wire saw, is not limited in cutting operation depth, is high in operation environment adaptability and operation efficiency, and is a backup device of the hydraulic wall saw.

However, the existing diamond wire saw cannot realize the sequential cooling treatment of the motor box and the wire saw when in use, so that the utilization efficiency of cooling water is low, and the waste of water resources is serious.

Disclosure of Invention

The invention aims to provide a diamond wire saw, which aims to solve the problems that the prior diamond wire saw in the background art cannot realize the sequential cooling treatment of a motor box and the wire saw when in use, so that the utilization efficiency of cooling water is low, and the waste of water resources is serious.

In order to achieve the purpose, the invention provides the following technical scheme: a diamond wire saw comprises a fixed support, wherein a motor box is installed on one side edge portion of the top end of the fixed support in a clamped mode, the motor box is connected with the fixed support through a translation assembly, the translation assembly comprises a limiting guide rod, a driving motor, a movable support plate, a serrated plate and a gear, the limiting guide rod is installed on two sides of the top edge portion of the fixed support, the movable support plate is installed at the bottom end of the motor box, the serrated plate is installed on one side of the inner wall of the fixed support, the outer wall of the driving motor is embedded in a position corresponding to the top end of the serrated plate, the gear is installed at the bottom end of the driving motor in a sleeved mode, a supporting assembly is installed on one side of the outer portion of the motor box in a rotating and clamping mode and comprises a driving reel, an upper supporting wheel and a lower supporting wheel, the driving reel is installed on one side of the outer wall of the motor box in a rotating and clamping mode, install drive reel top one side go up the supporting wheel, install drive reel bottom one side lower supporting wheel guarantees the tensile compactness of rope saw when the motor case drives the cutting.

Further, still include fixed plate, location curb plate and support arm, the outside motor case one side of being close to of drive reel is installed the fixed plate, the equal welded mounting in fixed plate outer wall both sides has the location curb plate, go up the tight nature and the stability of installation when going on rising to the rope saw of supporting wheel with pass through between the location curb plate support arm fixed connection for go up the supporting wheel.

Further, the fixed bolster outside is kept away from motor case position department installs cooling module, cooling module includes layering water tank, U type cooling jacket, brush-strip, micro booster pump, annular inlet tube and drain pipe, the fixed bolster outside is kept away from motor case position department installs the layering water tank, install layering water tank outer wall bottom one side U type cooling jacket, motor incasement wall cup joints installs annular inlet tube, annular inlet tube with install between the layering water tank inner wall top micro booster pump can absorb the heat on motor case and rope saw surface respectively in proper order through the layering water tank, can carry out rapid cooling to the temperature of motor case and rope saw department.

Further, annular inlet pipe tip with pass through between the layering water tank inner wall bottom drain pipe fixed connection, the inside gluing of U type cooling jacket is covered and is installed the brush strip can be carried the cooling water that the motor case flows to U type cooling jacket department through the drain pipe to the cooperation brush strip can be washed the cooling to the rope saw surface, has improved the cooling effect on rope saw surface.

Further, the subassembly that cleans is installed to outside one side of drive reel, clean the subassembly and include protection shield, activity cutting ferrule, go up the support arm, support arm and fixed axle down, install outside one side of drive reel the protection shield, the inside embedding of protection shield is installed the activity cutting ferrule, the activity cutting ferrule with pass through between the protection shield fixed connection of fixed axle, install activity cutting ferrule top one side go up the support arm, install activity cutting ferrule bottom one side the support arm down can be rejected rope saw surface gluing covers great bold impurity, has guaranteed the cutting performance on rope saw surface.

Furthermore, the bottom end of the lower support arm is fixedly connected with the fixed plate through a bolt, and the upper support arm is arc-shaped.

Furthermore, a threaded cutting sleeve is installed on one side of the outer portion of the lower support wheel, the threaded cutting sleeve is fixedly connected with the movable support plate through a fixing block, the lower support wheel can move up and down according to actual use requirements, and the bottom end of the rope saw is tensioned.

Furthermore, supporting legs are uniformly arranged on one side of the bottom end edge of the fixed support, rollers are arranged on the other side edge of the bottom end of the fixed support, handrails are arranged on the top end of the fixed support, the whole device can be moved by the rollers through lifting the handrails, and the other side edge of the fixed support is supported when the device is fixed by the supporting legs, so that the whole device is convenient to transport and use.

Further, in order to guarantee the wear resistance on the surface of the rope saw, the actual service life of the rope saw is prolonged, the rope saw is sleeved and installed outside the driving reel, and the rope saw is made of diamond materials.

Furthermore, the dissipation of heat inside the motor box is facilitated, the motor box can be taken out from the top end of the movable support plate to be maintained and overhauled, heat dissipation holes are uniformly formed in two sides of the outside of the motor box, and the bottom end of the motor box is fixedly connected with the movable support plate through nuts

Compared with the prior art, the invention has the beneficial effects that:

according to the invention, the translation assembly is arranged, the gear is driven to slowly rotate by the driving motor, and the movable support plate at the bottom end of the motor box slides outside the limiting guide rod by the engagement between the gear and the serrated plate at the inner wall of the fixed support, so that the distance of the motor box at the fixed support can be adaptively changed according to the deepening of the cutting depth of the rope saw, and the stability and the reliability of the integral operation of the device are ensured.

Through being provided with supporting component, can support the direction to the rope saw that motor case position department cup jointed through drive reel, last supporting wheel and lower supporting wheel to can change the position of last supporting wheel through location curb plate and support arm, change the position department of lower supporting wheel through fixed block and screw thread cutting ferrule, thereby guarantee the tensile compactness of rope saw when the motor case drives the cutting.

Through being provided with and cleaning the subassembly, through the rotation of the inside movable clamping sleeve of drive reel at the fixed axle department, paste tightly to the rope saw of drive reel surface department by last support arm and lower support arm to can reject the cutting performance on rope saw surface adhesion covering bold impurity, guarantee the rope saw surface.

Through being provided with cooling module, carry the rivers on layering water tank upper strata to the annular inlet tube of motor incasement portion through miniature booster pump, can absorb the heat of motor incasement portion to discharge rivers to the rope saw surface through U type cooling jacket and brush strip through the drain pipe and wash the cooling, thereby realized the processing of cooling down in proper order to motor case and rope saw, the cooling water utilization efficiency improves, has reduced the waste to the water resource.

Drawings

FIG. 1 is a schematic structural diagram according to an embodiment of the present invention;

FIG. 2 is a side view of the embodiment of FIG. 1;

FIG. 3 is a schematic plan view of the embodiment of FIG. 1;

FIG. 4 is a schematic structural diagram of a translation assembly in the embodiment of FIG. 1;

FIG. 5 is a schematic structural view of the support assembly of the embodiment of FIG. 1;

FIG. 6 is a schematic diagram of the cooling assembly of the embodiment of FIG. 1;

FIG. 7 is a schematic view of the sweeping assembly of the embodiment of FIG. 1;

fig. 8 is a schematic structural view of the lower support wheel installation in the embodiment of fig. 1.

Reference numerals: 1. fixing a bracket; 2. a motor case; 3. a translation assembly; 301. a limiting guide rod; 302. a drive motor; 303. a movable support plate; 304. a serrated plate; 305. a gear; 4. a support assembly; 401. driving the reel; 402. an upper supporting wheel; 403. a lower supporting wheel; 404. a fixing plate; 405. positioning the side plate; 406. a support arm; 5. a cooling assembly; 501. a layered water tank; 502. a U-shaped cooling jacket; 503. brushing the strip; 504. a micro booster pump; 505. an annular water inlet pipe; 506. a drain pipe; 6. a rope saw; 7. a sweeping assembly; 701. a protective shield; 702. a movable ferrule; 703. an upper support arm; 704. a lower support arm; 705. a fixed shaft; 8. a roller; 9. supporting legs; 10. a handrail; 11. a fixed block; 12. and (4) a threaded cutting sleeve.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-8, fig. 1 is a schematic structural diagram according to an embodiment of the present invention; FIG. 2 is a side view of the embodiment of FIG. 1; FIG. 3 is a front plan view of the embodiment of FIG. 1, and FIG. 4 is a schematic view of the translation assembly of the embodiment of FIG. 1; FIG. 5 is a schematic structural view of a support assembly in the embodiment of FIG. 1, and FIG. 6 is a schematic structural view of a cooling assembly in the embodiment of FIG. 1; FIG. 7 is a schematic structural view of a cleaning assembly in the embodiment of FIG. 1, FIG. 8 is a schematic structural view of a lower support wheel installation in the embodiment of FIG. 1, wherein a diamond wire saw comprises a fixed support 1, a motor case 2 is installed on one side edge portion of the top end of the fixed support 1 in a clamping manner, in order to facilitate dissipation of heat inside the motor case 2, the motor case 2 can be taken out from the top end of a movable support plate 303 for maintenance and overhaul, heat dissipation holes are uniformly formed in two sides of the outside of the motor case 2, the bottom end of the motor case 2 is fixedly connected with the movable support plate 303 through nuts, the motor case 2 is connected with the fixed support 1 through a translation assembly 3, the translation assembly 3 comprises a limit guide rod 301, a driving motor 302, the movable support plate 303, a sawtooth plate 304 and a gear 305, the limit guide rods 301 are installed on two sides of the top edge portion of the fixed support 1, the movable support plate 303 is installed at the bottom end of the motor case 2, serration plate 304 is installed to 1 inner wall one side of fixed bolster, and drive motor 302 outer wall one side embedding is installed and is corresponded the position on serration plate 304 top, and drive motor 302 bottom cup joints and installs gear 305, and supporting component 4 is installed to the outside one side rotation joint of motor case 2, and supporting component 4 includes drive reel 401, upper bracket wheel 402 and lower supporting wheel 403, and drive reel 401 is installed to the 2 outer wall one side rotation joints of motor case, and upper bracket wheel 402 is installed to drive reel 401 top one side, and lower supporting wheel 403 is installed to drive reel 401 bottom one side.

Still include fixed plate 404, location curb plate 405 and support arm 406, the outside fixed plate 404 of installing near motor case 2 one side of drive reel 401, the equal welded mounting in fixed plate 404 outer wall both sides has location curb plate 405, go up through support arm 406 fixed connection between arbor wheel 402 and the location curb plate 405, location curb plate 405 through fixed plate 404 side can be connected fixedly to the support arm 406 of last arbor wheel 402 bottom department, make go up arbor wheel 402 and carry out the fastness and the stability of installing when rising to rope saw 6.

1 outside of fixed bolster is kept away from motor case 2 position department and is installed cooling module 5, cooling module 5 includes layering water tank 501, U type cooling jacket 502, brush strip 503, micro booster pump 504, annular inlet tube 505 and

drain pipe

506, 1 outside of fixed bolster is kept away from motor case 2 position department and is installed layering water tank 501, U type cooling jacket 502 is installed to layering water tank 501 outer wall bottom one side, annular inlet tube 505 is installed in the cup joint of 2 inner walls of motor case, install micro booster pump 504 between annular inlet tube 505 and the layering water tank 501 inner wall top, can absorb the heat on motor case 2 and rope saw 6 surfaces respectively in proper order through layering water tank 501, can carry out rapid cooling to the temperature of motor case 2 and rope saw 6 departments.

Through drain pipe 506 fixed connection between annular inlet tube 505 tip and the layering water tank 501 inner wall bottom, the inside cladding of U type cooling jacket 502 is installed brush strip 503, can carry the cooling water that motor case 2 flows to U type cooling jacket 502 department through drain pipe 506 to the cooperation brush strip 503 can be washed the cooling to the surface of rope saw 6, has improved the cooling effect on the surface of rope saw 6.

A cleaning assembly 7 is arranged on one side of the outer part of the drive reel 401, the cleaning assembly 7 comprises a protective shield cover 701, a movable cutting sleeve 702, an upper support arm 703, a lower support arm 704 and a fixed shaft 705, the protective shield cover 701 is arranged on one side of the outer part of the drive reel 401, the movable cutting sleeve 702 is embedded and arranged in the protective shield cover 701, the movable cutting sleeve 702 is fixedly connected with the protective shield cover 701 through the fixed shaft 705, an upper support arm 703 is arranged on one side of the top end of the movable cutting sleeve 702, a lower support arm 704 is arranged on one side of the bottom end of the movable cutting sleeve 702, the bottom end of the lower support arm 704 is fixedly connected with the fixed plate 404 through a bolt, the upper support arm 703 is arc-shaped, by the rotation of the movable ferrule 702 at the fixed shaft 705, the wire saw 6 at the surface of the drive reel 401 is tightened by the upper arm 703 and the lower arm 704, therefore, large impurities adhered to the surface of the rope saw 6 can be removed, and the cutting performance of the surface of the rope saw 6 is guaranteed.

The threaded cutting sleeve 12 is installed on one side of the outer portion of the lower supporting wheel 403, the threaded cutting sleeve 12 is fixedly connected with the movable support plate 303 through the fixing block 11, the lower supporting wheel 403 can move up and down according to actual use requirements through sliding of the threaded cutting sleeve 12 on the fixing block 11, and the bottom end of the rope saw 6 is tensioned.

Supporting legs 9 are evenly installed to 1 bottom limit portion one side of fixed bolster, and gyro wheel 8 is installed to 1 bottom opposite side limit portion of fixed bolster, and handrail 10 is installed on 1 top of fixed bolster, can wholly remove the device by gyro wheel 8 through lifting up handrail 10 to can install when fixed by supporting legs 9 and support 1 other limit portion of fixed bolster, it is convenient to make the whole transportation of device use.

In order to ensure the wear resistance of the surface of the wire saw 6 and be beneficial to prolonging the actual service life of the wire saw 6, the wire saw 6 is sleeved outside the driving reel 401, and the wire saw 6 is made of diamond material.

In conclusion, when the diamond rope saw provided by the invention works, the whole device can be moved by the roller 8 by lifting the handrail 10, and the other edge part of the fixed support 1 can be supported by the supporting legs 9 when the device is fixed, so that the whole device is convenient to transport and use;

then, the driving motor 302 drives the gear 305 to slowly rotate, and the gear 305 is meshed with the serrated plate 304 on the inner wall of the fixed support 1, so that the movable support plate 303 at the bottom end of the motor box 2 slides outside the limit guide rod 301, the distance of the motor box 2 on the fixed support 1 can be adaptively changed according to the deepening of the cutting depth of the rope saw 6, and the stability and reliability of the overall operation of the device are ensured;

meanwhile, the rope saw 6 sleeved at the position of the motor box 2 can be supported and guided by the driving reel 401, the upper supporting wheel 402 and the lower supporting wheel 403, the position of the upper supporting wheel 402 can be changed by the positioning side plate 405 and the supporting arm 406, and the position of the lower supporting wheel 403 can be changed by the fixing block 11 and the threaded clamping sleeve 12, so that the tightness of the stretching of the rope saw 6 when the motor box 2 is driven to cut is ensured;

then, in cooperation with the rotation of the movable cutting sleeve 702 in the driving reel 401 at the fixed shaft 705, the upper support arm 703 and the lower support arm 704 tightly adhere to the rope saw 6 on the surface of the driving reel 401, so that large impurities adhered to the surface of the rope saw 6 can be removed, and the cutting performance of the surface of the rope saw 6 is ensured;

finally, carry the rivers on layering water tank 501 upper strata to the inside annular inlet tube 505 of motor case 2 through booster pump 504, can absorb the inside heat of motor case 2 to discharge rivers to the surface of rope saw 6 through drain pipe 506 through U type cooling jacket 502 and brush strip 503 and wash the cooling, thereby realized the processing of cooling down in proper order to motor case 2 and rope saw 6, the cooling water utilization efficiency improves, the waste to the water resource has been reduced.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a diamond wire saw, includes fixed bolster (1), its characterized in that, motor case (2) are installed to fixed bolster (1) top side portion joint, motor case (2) with connect through translation subassembly (3) between fixed bolster (1), translation subassembly (3) include spacing guide arm (301), driving motor (302), activity extension board (303), serration plate (304) and gear (305), fixed bolster (1) top side portion both sides are all installed spacing guide arm (301), install motor case (2) bottom activity extension board (303), serration plate (304) are installed to fixed bolster (1) inner wall one side, driving motor (302) outer wall one side embedding is installed and is being corresponded the position on serration plate (304) top, driving motor (302) bottom cup joints and installs gear (305), radiating holes are uniformly formed in two sides of the outer portion of the motor box (2), the bottom end of the motor box (2) is fixedly connected with the movable support plate (303) through nuts, a supporting component (4) is rotatably clamped and installed on one side of the outer portion of the motor box (2), the supporting component (4) comprises a driving reel (401), an upper supporting wheel (402) and a lower supporting wheel (403), the driving reel (401) is rotatably clamped and installed on one side of the outer wall of the motor box (2), the upper supporting wheel (402) is installed on one side of the top end of the driving reel (401), and the lower supporting wheel (403) is installed on one side of the bottom end of the driving reel (401);

the motor case (2) position department of keeping away from outside fixed bolster (1) installs cooling module (5), cooling module (5) includes layering water tank (501), U type cooling jacket (502), brush strip (503), micro booster pump (504), annular inlet tube (505) and drain pipe (506), the motor case (2) position department of keeping away from outside fixed bolster (1) installs layering water tank (501), install layering water tank (501) in layering water tank (501) outer wall bottom one side U type cooling jacket (502), motor case (2) inner wall cup joints installs annular inlet tube (505), annular inlet tube (505) with install between layering water tank (501) inner wall top micro booster pump (504), annular inlet tube (505) tip with pass through between layering water tank (501) inner wall bottom drain pipe (506) fixed connection, the brush bar (503) is mounted inside the U-shaped cooling jacket (502) in a sticking and covering mode.

2. The diamond wire saw as claimed in claim 1, further comprising a fixing plate (404), a positioning side plate (405) and a supporting arm (406), wherein the fixing plate (404) is installed on one side of the outside of the driving reel (401) close to the motor box (2), the positioning side plate (405) is installed on both sides of the outer wall of the fixing plate (404) in a welded manner, and the upper supporting wheel (402) is fixedly connected with the positioning side plate (405) through the supporting arm (406).

3. The diamond wire saw according to claim 1, wherein a cleaning assembly (7) is installed on one side of the outer portion of the driving reel (401), the cleaning assembly (7) comprises a protective shield cover (701), a movable cutting sleeve (702), an upper supporting arm (703), a lower supporting arm (704) and a fixed shaft (705), the protective shield cover (701) is installed on one side of the outer portion of the driving reel (401), the movable cutting sleeve (702) is embedded in the protective shield cover (701), the movable cutting sleeve (702) is fixedly connected with the protective shield cover (701) through the fixed shaft (705), the upper supporting arm (703) is installed on one side of the top end of the movable cutting sleeve (702), and the lower supporting arm (704) is installed on one side of the bottom end of the movable cutting sleeve (702).

4. A diamond wire saw as claimed in claim 3 wherein said lower arm (704) is bolted to said fixed plate (404) at its lower end and said upper arm (703) is arcuate in shape.

5. A diamond wire saw as claimed in claim 1, wherein a threaded ferrule (12) is mounted on one side of the exterior of said lower supporting wheel (403), said threaded ferrule (12) being fixedly connected to said movable plate (303) by means of a fixing block (11).

6. A diamond wire saw according to claim 1, characterized in that, the supporting legs (9) are uniformly installed on one side of the bottom end edge of the fixed support (1), the rollers (8) are installed on the other side edge of the bottom end of the fixed support (1), and the handrail (10) is installed on the top end of the fixed support (1).

7. A diamond wire saw as claimed in claim 1, wherein said wire saw (6) is mounted on the outside of said drive reel (401) and said wire saw (6) is made of diamond material.