CN112007872A - Hardware size full-inspection machine - Google Patents

Hardware size full-inspection machine Download PDF

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Publication number
CN112007872A
CN112007872A CN202010957217.7A CN202010957217A CN112007872A CN 112007872 A CN112007872 A CN 112007872A CN 202010957217 A CN202010957217 A CN 202010957217A CN 112007872 A CN112007872 A CN 112007872A
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CN
China
Prior art keywords
assembly
hardware
detection
sorting
blanking
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010957217.7A
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Chinese (zh)
Inventor
邝启康
毛平
黄伟伟
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Shenzhen Qianhai Heying Technology Co ltd
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Shenzhen Qianhai Heying Technology Co ltd
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Application filed by Shenzhen Qianhai Heying Technology Co ltd filed Critical Shenzhen Qianhai Heying Technology Co ltd
Priority to CN202010957217.7A priority Critical patent/CN112007872A/en
Publication of CN112007872A publication Critical patent/CN112007872A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04—Sorting according to size
    • B07C5/10—Sorting according to size measured by light-responsive means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
    • B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/38—Collecting or arranging articles in groups

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Abstract

The invention discloses a hardware size full-detection machine, which relates to the field of hardware detection and comprises a visual detection assembly, a detection module and a control module, wherein the visual detection assembly is used for identifying and detecting hardware; the sorting assembly is used for sorting the hardware according to the detection result of the visual detection assembly; the rotary table is used for conveying hardware; the control assembly is used for controlling the visual detection assembly, the sorting assembly and the rotary table to work; the control assembly is connected with visual detection assembly, carousel, letter sorting subassembly, and visual detection assembly sets up around the carousel, and letter sorting subassembly sets up with the carousel relatively. The hardware size full-detection machine realizes full-automatic detection on hardware, saves labor cost and time cost, and improves detection efficiency; compared with manual detection, the hardware size full-detection machine has more stable detection quality and higher detection precision; the hardware size full-detection machine can detect a plurality of parameters of hardware at one time, and is simple in process, small in occupied space and good in user experience.

Description

Hardware size full-inspection machine
Technical Field
The invention belongs to the field of watchband detection, and particularly relates to a hardware detection device.
Background
In the wrist-watch industry of making, whether the cooperation between table casing and the hardware is good finally influences the effect of wearing and the whole aesthetic feeling of watch product, and the cooperation is good between wrist-watch table casing and the hardware then needs the actual dimensions of hardware and table casing all to accord with the design regulation requirement. If the hardware is large in quantity and small in size, the detection tools such as the check gauge are manually utilized to detect one hardware, the detection workload is large, and the detection efficiency is low; the hardware has more than one dimension to be detected, namely the size of the holes and the intervals of the holes are detected, the workload of manual detection is further increased, and the high-efficiency detection of the hardware is not facilitated; careless mistakes are easy to occur in manual detection, and the detection accuracy cannot be guaranteed.
Disclosure of Invention
In order to solve the problems, the invention aims to provide a hardware size full-detection machine capable of detecting the size of the hardware fully automatically.
The invention further aims to provide a hardware dimension full-detection machine with high efficiency and high precision.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the invention provides a hardware size full-detection machine, which comprises a visual detection assembly, a control assembly and a control assembly, wherein the visual detection assembly is used for identifying and detecting hardware; the sorting assembly is used for sorting the hardware according to the detection result of the visual detection assembly; the rotary table is used for conveying hardware; the control assembly is used for controlling the visual detection assembly, the sorting assembly and the rotary table to work; the control assembly is connected with visual detection assembly, carousel, letter sorting subassembly, and visual detection assembly sets up around the carousel, and letter sorting subassembly sets up with the carousel relatively. When the user detects the hardware, the user needs to input parameters such as aperture, hole spacing and the like of each design size of the hardware into the control assembly, and the hardware to be detected is placed in the material placing area on the turntable. The placing area on the rotary table is used for placing the hardware to be processed, and the placing area is set according to the relative distance between other components of the hardware full-inspection machine and the rotary table. The control assembly can control the rotating speed of the turntable and can accurately position hardware placed in the material placing area on the turntable through the rotating speed of the turntable. When the visual detection assembly detects the hardware of a transfer detection station, the visual detection assembly firstly takes a picture of the hardware, the visual detection assembly analyzes the picture to obtain the aperture of the hardware and the data of the hole spacing, judges whether the hardware belongs to qualified hardware or not, transmits the result to the control assembly, controls the sorting assembly to sort the hardware running to the sorting station, and distinguishes the qualified hardware from the unqualified hardware. The hardware size full-detection machine realizes full-automatic detection on hardware, saves labor cost and time cost, and improves detection efficiency; compared with manual detection, the hardware size full-detection machine has more stable detection quality and higher detection precision; the hardware size full-detection machine can detect a plurality of parameters of hardware at one time, and is simple in process, small in occupied space and good in user experience.
The user can set up two or more visual detection subassemblies around the carousel, and these visual detection subassemblies can divide the worker cooperation, be responsible for detecting whether the hardware is in the correct angle of putting if first visual detection subassembly, and second visual detection subassembly is responsible for the detection aperture, and the third visual detection subassembly is responsible for the inspection hole interval etc. also independent work simultaneously, and every visual detection subassembly carries out comprehensive detection to a hardware promptly.
The device further comprises a rack, wherein a detection room is arranged in the rack, and a safety cover is arranged outside the rack; the visual detection assembly, the rotary disc and the sorting assembly are arranged in the detection room. The safety guard separates inside and outside between will detecting, prevents on the one hand that external environment from influencing automated inspection, and on the other hand makes inside and people keep apart between detecting, reduces incident's emergence, realizes safety in production.
Further, still include material loading subassembly, unloading subassembly, material loading subassembly, visual detection subassembly, unloading subassembly set gradually around the carousel according to the carousel direction of rotation, and the material loading subassembly is connected with control assembly, and the letter sorting subassembly corresponds the setting with the unloading subassembly. The feeding assembly conveys the hardware to a discharging area on the turntable, and the control assembly can control the feeding speed of the feeding assembly; hardware that the unloading subassembly will sort the subassembly and distinguish is the unloading respectively, so realize material loading, detection, unloading full automatization.
Furthermore, the visual detection assembly comprises a sensing module, a camera module, an analysis module and a transmission module, and the sensing module, the camera module, the analysis module and the transmission module are all connected with the control assembly. The modules of the visual detection assembly can be subjected to data transmission through the control assembly. Whether the hardware of waiting to be examined of response module response gets into the detection station, the camera module is responsible for making a video recording the hardware that gets into the detection station, and analysis module draws information and compares with the qualified parameter of settlement from the photo, and whether analysis hardware accords with the design requirement and obtains the result, and transmission module gives other subassemblies of control assembly control of being convenient for with analysis module data transmission and carries out operation on next step.
Furthermore, the feeding assembly comprises a vibrating disc and a feeding conveying part, and the vibrating disc is connected with the feeding conveying part; the blanking assembly comprises a blanking conveying table, a blanking channel and a blanking port; a feeding opening is formed in the front side of the safety cover, the vibrating disc is arranged outside the detection room, and the feeding conveying part feeds materials to the rotary disc through the feeding opening; the blanking conveying table is arranged in the detection room, the blanking port is arranged outside the detection room, and the blanking conveying table is communicated with the blanking port through a blanking channel; the sorting assembly is arranged corresponding to the blanking conveying table. Vibration dish, material loading conveying part are prior art, and the vibration dish is neatly carried material loading conveying part with hardware ordered arrangement, sets up suitable distance and height between material loading conveying part and the carousel, makes material loading conveying part place the blowing district on the carousel with the specific angle of putting with the hardware, and the visual detection subassembly of being convenient for is shot and is detected. The sorting assembly can sort the hardware needing to be subjected to blanking into a blanking conveying table, and the blanking conveying table conveys the hardware into a blanking port through a blanking channel. This machine is examined entirely to hardware size carries out automated inspection during operation, and the user can put into to wait to detect the hardware to the vibration dish, takes away the hardware that the feed opening came out, does not influence this machine is examined entirely to hardware size and carries out work, improves detection efficiency.
Furthermore, the sorting assembly comprises an air blowing structure and a sorting port, the air blowing structure and the sorting port are both arranged on the blanking conveying table, the air blowing structure comprises an air blowing port, the air blowing port corresponds to the hardware on the turntable in position, and the air blowing port, the hardware and the sorting port are combined to form a sorting path; the sorting port is communicated with the discharging channel. The sorting assembly receives the control assembly instruction, and corresponding hardware is blown through the blowing port of the blowing structure, so that the hardware enters the sorting port along the sorting path and enters the feeding port through the feeding channel.
Furthermore, still include the light filling subassembly, the relative carousel of light filling subassembly sets up in detecting the room. The light that the light filling subassembly sent just is to the hardware of placing in the detection station, and the light filling subassembly still can make the light intensity on the hardware of placing in the detection station keep stable according to the light intensity automatically regulated light filling intensity in detecting the room.
And furthermore, the automatic blanking device comprises at least two sets of blanking assemblies, wherein one set of blanking assembly is used for blanking qualified hardware, and the other set of blanking assembly is used for blanking unqualified hardware. The user still can set up many sets of unloading subassemblies according to the demand, also respectively the unloading to the unqualified hardware of different parameters, if qualified hardware unloading to a feed opening, the hardware unloading of unqualified aperture to a feed opening, another feed opening is downloaded to the hardware unloading of hole interval unqualified.
The invention has the advantages that: compared with the prior art, the hardware size full-detection machine disclosed by the invention can be used for realizing full-automatic detection of hardware, so that the labor cost and the time cost are saved, and the detection efficiency is improved; compared with manual detection, the hardware size full-detection machine has more stable detection quality and higher detection precision; the hardware size full-detection machine can detect a plurality of parameters of hardware at one time, and is simple in process, small in occupied space and good in user experience.
Drawings
FIG. 1 is a schematic view of the internal structure of the detection chamber of the present invention.
Fig. 2 is a schematic structural diagram of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In order to achieve the purpose, the technical scheme of the invention is as follows:
referring to fig. 1-2, the invention provides a hardware size full-inspection machine, which comprises a machine frame 1, a vibrating disc 2, a feeding conveying part 3, a visual detection assembly 4, a rotating disc 5, a control assembly (not shown), a sorting assembly (not shown), a light supplementing assembly (not shown), a discharging conveying table 7, a discharging channel (not shown) and a discharging opening 8, wherein a detection room 9 is arranged in the machine frame 1, and a safety cover 10 is arranged outside the machine frame 1. Visual detection subassembly 4, carousel 5, letter sorting subassembly, light filling subassembly, unloading conveying platform 7 all arrange in detecting 9 within a definite time. The safety guard 10 separates inside 9 with the outside between will detecting, prevents on the one hand that external environment from influencing automated inspection, and on the other hand makes 9 inside and people keep apart between detecting, reduces incident's emergence, realizes the safety in production.
The control assembly is connected with the vibrating disk 2, the feeding conveying part 3, the visual detection assembly 4, the rotary disk 5 and the sorting assembly. The control component can control the feeding speed of the feeding conveying part 3 and the rotating speed of the rotating disc 5. The vibrating disk 2 is connected with the feeding conveying part 3, and the discharging conveying table 7 is communicated with the discharging opening 8 through a discharging channel. The feeding conveying part 3, the visual detection assembly 4 and the discharging conveying table 7 are sequentially arranged around the rotary table 5 according to the rotating direction of the rotary table 5. The sorting assembly is arranged corresponding to the blanking conveying table 7. The relative carousel 5 of light filling subassembly sets up, and the light that the light filling subassembly sent is just to placing in the hardware 6 of detecting the station, and the light filling subassembly still can make the light intensity on the hardware 6 of placing in detecting the station stable according to the light intensity automatically regulated light filling intensity in 9 between the detection.
The vibrating disk 2 is arranged outside the detection room 9, and the feed opening 8 is arranged outside the detection room 9. The front side of the safety cover 10 is provided with a feeding opening 11, and the feeding conveying part 3 feeds materials to the rotary disc 5 through the feeding opening 11. Vibration dish 2, material loading conveying part 3 are prior art, and vibration dish 2 is neatly carried material loading conveying part 3 with hardware 6 in order arranging, sets up suitable distance and height between material loading conveying part 3 and carousel 5, makes material loading conveying part 3 place hardware 6 in the blowing district 12 on carousel 5 with specific angle of putting, and the visual detection subassembly 4 of being convenient for is taken photograph and is detected. Sorting subassembly can sort into unloading conveying platform 7 with the hardware 6 of needs unloading, and unloading conveying platform 7 sends into feed opening 8 with this hardware 6 through the unloading passageway. This machine is examined entirely to hardware size carries out automated inspection during operation, and the user can put into to wait to detect hardware 6 to vibration dish 2, takes away the hardware 6 that discharge opening 8 came out, does not influence this machine is examined entirely to hardware size and carries out work, improves detection efficiency.
When the user detects hardware 6, the user needs to input the parameters of the sizes of hardware 6 such as the aperture and the hole spacing into the control assembly, and the hardware 6 to be detected is placed in the placing area 12 on the turntable 5. The placing area 12 on the rotary table 5 is used for placing the hardware 6 to be processed, and the placing area 12 is set according to the relative distance between other components of the full-size hardware inspection machine and the rotary table 5. The control module can control the rotation speed of the rotary table 5, and the control module can accurately position the hardware 6 on the material placing area 12 on the rotary table 5 through the rotation speed of the rotary table 5. Visual detection subassembly 4 detects time measuring to the hardware 6 that arrives the detection station, visual detection subassembly 4 at first shoots hardware 6, visual detection subassembly 4 carries out the data of the aperture and the hole interval of photograph assay hardware 6, judge whether hardware 6 belongs to qualified hardware 6, give the control assembly with the result transmission, control assembly control letter sorting subassembly is to moving this hardware 6 of letter sorting station and sort, come qualified hardware 6 and unqualified hardware 6 difference. The hardware size full-detection machine can be used for realizing full-automatic detection on the hardware 6, so that the labor cost and the time cost are saved, and the detection efficiency is improved; compared with manual detection, the hardware size full-detection machine has more stable detection quality and higher detection precision; this machine is examined entirely to hardware size can once only detect 6 a plurality of parameters of hardware, and the process is simple, and occupation space is little, and user experience is good.
The visual inspection assembly 4 includes a sensing module (not shown), a camera module (not shown), an analysis module (not shown), and a transmission module (not shown), and the sensing module, the camera module, the analysis module, and the transmission module are all connected to the control assembly. The modules of the visual detection assembly can be subjected to data transmission through the control assembly. Whether hardware 6 gets into the detection station is examined in the response module response, the camera module is responsible for making a video recording to hardware 6 that gets into the detection station, analysis module draws information and compares with the qualified parameter of settlement from the photo, whether analysis hardware 6 accords with the designing requirement and obtains the result, transmission module gives other subassemblies of control assembly control of being convenient for with analysis module data transmission and carries out operation on next step.
The sorting assembly comprises an air blowing structure (not shown) and a sorting port (not shown), the air blowing structure and the sorting port are both arranged on the blanking conveying table 7, the air blowing structure comprises an air blowing port (not shown), the air blowing port corresponds to the hardware 6 on the turntable in position, and the air blowing port, the hardware 6 and the sorting port are combined to form a sorting path; the sorting port is communicated with the discharging channel. The sorting assembly receives the control assembly instruction, and blows air to the corresponding hardware 6 through the air blowing port of the air blowing structure, so that the hardware 6 enters the sorting port along the sorting path and enters the discharging port 8 through the discharging channel.
Three visual inspection assemblies 4 are provided around the turntable 5. User's accessible control assembly adjusts the detection mode, makes three visual detection subassembly 4 can work in a job and cooperate, whether be in correctly putting the angle if first visual detection subassembly is responsible for detecting hardware 6, second visual detection subassembly 4 is responsible for detecting the aperture, third visual detection subassembly 4 is responsible for the inspection hole interval etc. also independent work simultaneously, even every visual detection subassembly 4 carries out comprehensive detection to a hardware 6, then can detect three hardware 6 at every turn.
Set up three sets of unloading subassemblies around carousel 5, one set of unloading subassembly is used for qualified hardware 6's unloading, one set of unloading subassembly is used for the 6 unloading of unqualified hardware in aperture, one set of unloading subassembly is used for the 6 unloading of unqualified hardware in hole interval, then it has three unloading station to correspond on the carousel 5, an unloading that is used for qualified hardware 6, an unloading that is used for unqualified hardware 6 in aperture, an unloading that is used for unqualified hardware 6 in hole interval. When the detected hardware 6 enters the blanking station, the control assembly controls the air blowing structure of the sorting assembly to blow the hardware 6 into the corresponding blanking conveying table 7, and the hardware enters the corresponding blanking port 8 through the corresponding blanking channel.
In the embodiment, the hardware size full-detection machine realizes full-automatic detection on the hardware 6, so that the labor cost and the time cost are saved, and the detection efficiency is improved; compared with manual detection, the hardware size full-detection machine has more stable detection quality and higher detection precision; this machine is examined entirely to hardware size can once only detect 6 a plurality of parameters of hardware, and the process is simple, and occupation space is little, and user experience is good.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The utility model provides a hardware size machine of examining entirely which characterized in that: comprises that
The visual detection assembly is used for identifying and detecting hardware;
the sorting assembly is used for sorting the hardware according to the detection result of the visual detection assembly;
the rotary table is used for conveying hardware;
the control assembly is used for controlling the visual detection assembly, the sorting assembly and the rotary table to work;
the control assembly is connected with visual detection assembly, carousel, letter sorting subassembly, and visual detection assembly sets up around the carousel, and letter sorting subassembly sets up with the carousel relatively.
2. The hardware size full inspection machine of claim 1, wherein: the device also comprises a rack, a detection room is arranged in the rack, and a safety cover is arranged outside the rack; the visual detection assembly, the rotary disc and the sorting assembly are arranged in the detection room.
3. The hardware size full inspection machine of claim 2, wherein: the automatic feeding device is characterized by further comprising a feeding assembly and a discharging assembly, wherein the feeding assembly, the visual inspection assembly and the discharging assembly are sequentially arranged around the rotary disc according to the rotary disc rotating direction, the feeding assembly is connected with the control assembly, and the sorting assembly and the discharging assembly are correspondingly arranged.
4. The hardware size full inspection machine of claim 1, wherein: the visual detection assembly comprises a sensing module, a camera module, an analysis module and a transmission module, and the sensing module, the camera module, the analysis module and the transmission module are all connected with the control assembly.
5. The hardware size full inspection machine of claim 3, wherein: the feeding assembly comprises a vibrating disc and a feeding conveying part, and the vibrating disc is connected with the feeding conveying part; the blanking assembly comprises a blanking conveying table, a blanking channel and a blanking port; a feeding opening is formed in the front side of the safety cover, the vibrating disc is arranged outside the detection room, and the feeding conveying part feeds materials to the rotary disc through the feeding opening; the blanking conveying table is arranged in the detection room, the blanking port is arranged outside the detection room, and the blanking conveying table is communicated with the blanking port through a blanking channel; the sorting assembly is arranged corresponding to the blanking conveying table.
6. The hardware size full inspection machine of claim 5, wherein: the sorting assembly comprises an air blowing structure and sorting ports, the air blowing structure and the sorting ports are arranged on the blanking conveying table, the air blowing structure comprises an air blowing port, the air blowing port corresponds to the hardware on the turntable in position, and the air blowing port, the hardware and the sorting ports are combined to form a sorting path; the sorting port is communicated with the discharging channel.
7. The hardware size full inspection machine of claim 2, wherein: still include the light filling subassembly, the relative carousel of light filling subassembly sets up in detecting between.
8. The hardware size full inspection machine of claim 6, wherein: the blanking device comprises at least two sets of blanking assemblies, wherein one set of blanking assembly is used for blanking qualified hardware, and the other set of blanking assembly is used for blanking unqualified hardware.
CN202010957217.7A 2020-09-12 2020-09-12 Hardware size full-inspection machine Pending CN112007872A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010957217.7A CN112007872A (en) 2020-09-12 2020-09-12 Hardware size full-inspection machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010957217.7A CN112007872A (en) 2020-09-12 2020-09-12 Hardware size full-inspection machine

Publications (1)

Publication Number Publication Date
CN112007872A true CN112007872A (en) 2020-12-01

Family

ID=73522582

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010957217.7A Pending CN112007872A (en) 2020-09-12 2020-09-12 Hardware size full-inspection machine

Country Status (1)

Country Link
CN (1) CN112007872A (en)

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