CN112007366A - Toy ball with beads and manufacturing method thereof - Google Patents

Toy ball with beads and manufacturing method thereof Download PDF

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Publication number
CN112007366A
CN112007366A CN201910469373.6A CN201910469373A CN112007366A CN 112007366 A CN112007366 A CN 112007366A CN 201910469373 A CN201910469373 A CN 201910469373A CN 112007366 A CN112007366 A CN 112007366A
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China
Prior art keywords
filling
beads
mold
filling hole
product
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CN201910469373.6A
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Chinese (zh)
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CN112007366B (en
Inventor
施少锋
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Chuzhou Hengjia Sports Goods Co ltd
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Chuzhou Hengjia Sports Goods Co ltd
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Priority to CN201910469373.6A priority Critical patent/CN112007366B/en
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    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63HTOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
    • A63H33/00Other toys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D22/00Producing hollow articles
    • B29D22/02Inflatable articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Toys (AREA)

Abstract

The invention discloses a toy ball with beads and a manufacturing method thereof, comprising pasty liquid prepared by adding a plasticizer, a pigment and an auxiliary agent into PVC pasty resin; injecting PVC liquid into a mold cavity of a vinyl mold, pushing the mold into a cavity of a vinyl machine or a rotational molding machine, heating and plasticizing to pull the mold out of the cavity, cooling with water, opening the mold and taking out a product; taking out the product, putting the product into a fixture with fixed sizing size, and inflating the fixture with fixed sizing size to a specified size; inject the pearl in the spheroid, the spheroid that will finalize the design uses special automatic pearl machine of irritating to irritate the spheroid with the pearl through the filling hole on the spheroid in to fill in high elasticity, have the valve of filling the gassing structure and close filling hole department after filling the good pearl of hole department, accomplish processing through batching, shaping, design and four processes of irritating the pearl, so that the pearl can fill into the spheroid, does not influence the gas tightness and the stability of spheroid itself.

Description

Toy ball with beads and manufacturing method thereof
Technical Field
The invention relates to the technical field of toy balls, in particular to a toy ball with beads and a manufacturing method thereof.
Background
The existing toy balls are various in types, beads are usually assembled inside the ball body for increasing interest, or flashing beads are adopted, but the existing toy balls with the beads are simple to manufacture, most of the existing toy balls with the beads are directly opened, the beads are placed in the existing toy balls, air tightness and stability cannot be considered, and therefore the problem of solving the problem is particularly important.
Disclosure of Invention
Aiming at the problems, the invention provides a toy ball with beads and a manufacturing method thereof, wherein the toy ball is processed through four procedures of material preparation, molding, shaping and bead filling, so that the beads can be filled into the ball body without influencing the air tightness and the stability of the ball body.
In order to solve the problems, the invention provides a method for manufacturing a toy ball with beads, which comprises the following manufacturing steps:
the method comprises the following steps: preparing materials, namely adding 40-60% of plasticizer, pigment and auxiliary agent into PVC pasty resin to prepare pasty liquid;
step two: molding, namely injecting the proportioned PVC liquid into a vinyl mold, covering a mold cover, locking a mold bolt, pushing the mold into a cavity of a vinyl machine or a rotational molding machine with the temperature of 300-450 ℃, heating and plasticizing for 5-10 minutes, pulling the mold out of the cavity, cooling with water, and opening the mold after cooling with the mold to take out a product;
step three: shaping, namely taking out the product, putting the product into a size clamp, and inflating the size clamp to enable the product to be shaped to a specified size;
step four: and filling beads, namely filling the beads into the sphere, filling a plurality of single-color or multi-color beads into the sphere through a filling hole on the sphere by using an automatic bead filling machine, filling the high-elasticity valve with the filling and discharging structure after filling the beads at the filling hole to close the filling hole, wherein the filling hole is of the valve structure with the filling and discharging function.
The further improvement lies in that: in step three, the air inflation amount in the size clamp is determined according to the sizes of different spheres.
The further improvement lies in that: and a filling hole is reserved on the sphere so that the beads can enter the interior of the sphere through the filling hole.
The utility model provides a toy ball of pearl is equipped with, is including the spheroid, be provided with the irrigation hole on the spheroid, the pearl passes through inside the irrigation hole gets into the spheroid.
The invention has the beneficial effects that: according to the invention, firstly, the synthesis of a ball body manufacturing material is completed through ingredients, then, the ball body is molded by using a vinyl mould, the size of the ball body is calibrated and set by using a size clamp, and finally, the beads are filled into the ball body by using an automatic bead filling machine so as to manufacture the toy ball filled with the beads.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Wherein: 1-sphere, 2-well, 3-bead.
Detailed Description
In order to further understand the present invention, the following detailed description will be made with reference to the following examples, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.
Example one
The embodiment provides a manufacturing method of a toy ball with beads, which comprises the following manufacturing steps:
the method comprises the following steps: mixing, namely adding 60 percent of plasticizer, pigment and auxiliary agent into PVC pasty resin to prepare pasty liquid;
step two: molding, namely, adding the proportioned PVC liquid into a vinyl mould, covering a mould cover, locking a mould bolt, pushing the mould into a 300-DEG vinyl machine furnace cavity, heating and plasticizing for 10 minutes, pulling the mould out of the furnace cavity, cooling with water, cooling with the mould, and opening the mould to take out a product;
step three: shaping, namely taking out the product, putting the product into a size clamp, and inflating the size clamp to enable the product to be shaped to a specified size;
step four: and filling beads, namely filling the beads into the sphere, filling a plurality of single-color or multi-color beads into the sphere through a filling hole on the sphere by using an automatic bead filling machine, filling the high-elasticity valve with the filling and discharging structure after filling the beads at the filling hole to close the filling hole, wherein the filling hole is of the valve structure with the filling and discharging function.
In step three, the air inflation amount in the size clamp is determined according to the sizes of different spheres. And a filling hole is reserved on the sphere so that the beads can enter the interior of the sphere through the filling hole.
Example two
The embodiment provides a manufacturing method of a toy ball with beads, which comprises the following manufacturing steps:
the method comprises the following steps: preparing materials, namely adding 40 percent of plasticizer, pigment and auxiliary agent into PVC pasty resin to prepare pasty liquid;
step two: molding, namely injecting the proportioned PVC liquid into a vinyl mould, covering a mould cover, locking a mould bolt, pushing the mould into a 450-DEG rotational molding machine furnace cavity, heating and plasticizing for 5 minutes, pulling the mould out of the furnace cavity, cooling with water, cooling with the mould, and opening the mould to take out a product;
step three: shaping, namely taking out the product, putting the product into a size clamp, and inflating the size clamp to enable the product to be shaped to a specified size;
step four: and filling beads, namely filling the beads into the sphere, filling a plurality of single-color or multi-color beads into the sphere through a filling hole on the sphere by using an automatic bead filling machine, filling the high-elasticity valve with the filling and discharging structure after filling the beads at the filling hole to close the filling hole, wherein the filling hole is of the valve structure with the filling and discharging function.
In step three, the air inflation amount in the size clamp is determined according to the sizes of different spheres. And a filling hole is reserved on the sphere so that the beads can enter the interior of the sphere through the filling hole.
As shown in figure 1, the toy ball with the beads comprises a ball body 1, wherein a filling hole 2 is formed in the ball body 1, and the beads 3 enter the ball body 1 through the filling hole 2.
According to the invention, firstly, the synthesis of a ball body manufacturing material is completed through ingredients, then, the ball body is molded by using a vinyl mould, the size of the ball body is calibrated and set by using a size clamp, and finally, the beads are filled into the ball body by using an automatic bead filling machine so as to manufacture the toy ball filled with the beads.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (4)

1. A method for manufacturing a toy ball with beads is characterized by comprising the following manufacturing steps:
the method comprises the following steps: preparing materials, namely adding 40-60% of plasticizer, pigment and auxiliary agent into PVC pasty resin to prepare pasty liquid;
step two: molding, namely injecting the proportioned PVC liquid into a vinyl mold, covering a mold cover, locking the mold, pushing the mold into a cavity of a vinyl machine or a rotational molding machine with the temperature of 300-450 ℃, heating and plasticizing for 5-10 minutes, pulling the mold out of the cavity, cooling with water, and opening the mold after the mold is cooled to take out a product;
step three: shaping, namely taking out the product, putting the product into a size clamp, and inflating the size clamp to enable the product to be shaped to a specified size;
step four: and filling beads, namely filling the beads into the sphere, filling a plurality of single-color or multi-color beads into the sphere through a filling hole on the sphere by using an automatic bead filling machine, filling the high-elasticity valve with the filling and discharging structure after filling the beads at the filling hole to close the filling hole, wherein the filling hole is of the valve structure with the filling and discharging function.
2. The method of claim 1, wherein the method further comprises: in step three, the air inflation amount in the size clamp is determined according to the sizes of different spheres.
3. The method of claim 1, wherein the method further comprises: and a filling hole is reserved on the sphere so that the beads can enter the interior of the sphere through the filling hole.
4. A bead-loaded toy ball according to any one of claims 1 to 3, wherein: the ball body is characterized by comprising a ball body (1), wherein a filling hole (2) is formed in the ball body, and beads (3) enter the ball body (1) through the filling hole (2).
CN201910469373.6A 2019-05-31 2019-05-31 Toy ball with beads and manufacturing method thereof Active CN112007366B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910469373.6A CN112007366B (en) 2019-05-31 2019-05-31 Toy ball with beads and manufacturing method thereof

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Application Number Priority Date Filing Date Title
CN201910469373.6A CN112007366B (en) 2019-05-31 2019-05-31 Toy ball with beads and manufacturing method thereof

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CN112007366A true CN112007366A (en) 2020-12-01
CN112007366B CN112007366B (en) 2022-06-28

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113198151A (en) * 2021-06-11 2021-08-03 滁州恒佳体育用品有限公司 Multipurpose PVC ball and production method thereof
CN113334812A (en) * 2021-07-08 2021-09-03 滁州恒佳体育用品有限公司 Production method of colorful toy ball

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EP0963770A1 (en) * 1998-06-12 1999-12-15 Hasbro, Inc. Malleable toy
JP2002509044A (en) * 1998-01-13 2002-03-26 ミネソタ マイニング アンド マニュファクチャリング カンパニー Color shift film gloss material
CN1931554A (en) * 2005-09-16 2007-03-21 林嘉彦 Toy ball making process
CN200984447Y (en) * 2006-05-23 2007-12-05 多美贸易有限公司 Gas-filled toy
CN201049214Y (en) * 2007-05-22 2008-04-23 林嘉彦 Toy ball containing modeling object capable of swinging
CN101297995A (en) * 2008-05-30 2008-11-05 贾立辉 Novel ball or dumb bells and producing method thereof
CN101733885A (en) * 2008-11-07 2010-06-16 深圳市龙岗区坪山碧岭耀邦制品厂 Manufacturing method of vinyl toy
CN101744393A (en) * 2009-12-01 2010-06-23 武岳 Preparation method of fragrant simulation fruit and fragrant simulation fruit prepared by same
CN201889073U (en) * 2010-11-17 2011-07-06 王健安 Bell toy
CN202516295U (en) * 2012-05-09 2012-11-07 戴加阳 Toy
CN103980631A (en) * 2014-05-31 2014-08-13 奉化市骏兴玩具有限公司 Process for producing novel vinyl toys
CN103978604A (en) * 2014-05-31 2014-08-13 奉化市骏兴玩具有限公司 Novel doll duck vinyl toy mold and production process thereof
CN104999611A (en) * 2015-08-09 2015-10-28 平湖市当湖街道飞天人机械图文设计服务部 One-eyed small yellow duck soft plastic toy and production process for improving yield thereof
CN108619740A (en) * 2018-07-17 2018-10-09 霍邱县蓼创电子商务有限公司 A kind of children play with toy spring ball
CN108782221A (en) * 2018-04-04 2018-11-13 浙江澳利亚船艇有限公司 Rotational moulding cultivates floating ball and its manufacturing method

Patent Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002509044A (en) * 1998-01-13 2002-03-26 ミネソタ マイニング アンド マニュファクチャリング カンパニー Color shift film gloss material
EP0963770A1 (en) * 1998-06-12 1999-12-15 Hasbro, Inc. Malleable toy
CN1931554A (en) * 2005-09-16 2007-03-21 林嘉彦 Toy ball making process
CN200984447Y (en) * 2006-05-23 2007-12-05 多美贸易有限公司 Gas-filled toy
CN201049214Y (en) * 2007-05-22 2008-04-23 林嘉彦 Toy ball containing modeling object capable of swinging
CN101297995A (en) * 2008-05-30 2008-11-05 贾立辉 Novel ball or dumb bells and producing method thereof
CN101733885A (en) * 2008-11-07 2010-06-16 深圳市龙岗区坪山碧岭耀邦制品厂 Manufacturing method of vinyl toy
CN101744393A (en) * 2009-12-01 2010-06-23 武岳 Preparation method of fragrant simulation fruit and fragrant simulation fruit prepared by same
CN201889073U (en) * 2010-11-17 2011-07-06 王健安 Bell toy
CN202516295U (en) * 2012-05-09 2012-11-07 戴加阳 Toy
CN103980631A (en) * 2014-05-31 2014-08-13 奉化市骏兴玩具有限公司 Process for producing novel vinyl toys
CN103978604A (en) * 2014-05-31 2014-08-13 奉化市骏兴玩具有限公司 Novel doll duck vinyl toy mold and production process thereof
CN104999611A (en) * 2015-08-09 2015-10-28 平湖市当湖街道飞天人机械图文设计服务部 One-eyed small yellow duck soft plastic toy and production process for improving yield thereof
CN108782221A (en) * 2018-04-04 2018-11-13 浙江澳利亚船艇有限公司 Rotational moulding cultivates floating ball and its manufacturing method
CN108619740A (en) * 2018-07-17 2018-10-09 霍邱县蓼创电子商务有限公司 A kind of children play with toy spring ball

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113198151A (en) * 2021-06-11 2021-08-03 滁州恒佳体育用品有限公司 Multipurpose PVC ball and production method thereof
CN113334812A (en) * 2021-07-08 2021-09-03 滁州恒佳体育用品有限公司 Production method of colorful toy ball

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