Method for manufacturing and processing food-grade silica gel product
Technical Field
The invention relates to the technical field of silica gel products, in particular to a manufacturing and processing method of a food-grade silica gel product.
Background
The food-grade silica gel is food silica gel, mainly made of inorganic high-molecular colloid material condensed by silicic acid, its main component is SiO 2. nH2O, its content is above 98%, it is non-toxic, odourless, and its chemical property is stable, and it doesn't react with any acid, alkali or salt except caustic alkali and hydrofluoric acid under normal state, and because it is a colloid structure, it has many micropores and very large specific surface area, so that it can be extensively used in the mechanical products of coffee pot, water heater, bread maker, disinfection cabinet, drinking machine, boiling water pot, iron, electric cooker, deep fryer, pulp machine and burner, etc., and in the fields of machinery, electric equipment and electric equipment, etc. Such as: protective covers for water dispensers, coffee pots, hairdressing equipment and lamp products; fireproof silicone tube: has the characteristics of flame resistance, high pressure resistance, high temperature resistance, environmental protection and the like. The compound mould of mainly used food, chocolate mould, candy mould, precision casting to and carbon-fibre composite, food cake mould, technology pottery, printing, human organ clone, domestic appliance, illumination lamps and lanterns goods, silica gel ice tray, silica gel nipple, but after food level silica gel goods cutting shaping, need carry out high temperature disinfection to it and handle, can appear following problem in food level silica gel goods manufacturing process:
1. the common food-grade silicone tube is directly placed in a high-temperature disinfection tank for disinfection during high-temperature disinfection, so that the food-grade silicone tube floats in the high-temperature disinfection tank and cannot be comprehensively and effectively disinfected;
2. more disinfectant is easily remained on the food-grade silicone tube after disinfection, and the disinfectant is easily brought to the working ground when the food-grade silicone tube is taken out, so that the working environment is dirty.
Disclosure of Invention
Technical scheme (I)
In order to achieve the above object, the present invention adopts the following technical solution, a food-grade silicone product manufacturing and processing method, which uses a food-grade silicone product manufacturing and processing device, the food-grade silicone product manufacturing and processing device includes a support plate, a sterilization tank, a moving mechanism, a fixing mechanism, a draining mechanism and an extruding mechanism, and the specific manufacturing and processing method when the food-grade silicone product manufacturing and processing device is used for manufacturing and processing is as follows:
s1, fixing by using a silicone tube: placing the cut silicone tube on a fixing mechanism for fixing, so that the silicone tube is not easy to move during disinfection;
s2, sterilizing by using a silicone tube: after the step of S1 is completed, the moving mechanism drives the fixing mechanism to enter the disinfection tank to disinfect the silicone tube, and the cut silicone tube is disinfected to be convenient for later use;
s3, draining by using a silicone tube: after the step of S2 is completed, the fixing mechanism is rotated through the draining mechanism, so that the residual water in the silica gel tube is poured out;
s4, extruding a silicone tube: after the step of S3 is completed, the silicone tube on the fixing mechanism is extruded by the extruding mechanism, so that the outflow speed of the residual water in the silicone tube is accelerated;
the supporting plates are symmetrically arranged on the working ground in a left-right mode, the disinfection tank is arranged on the working ground and located between the left supporting plate and the right supporting plate, the moving mechanism is arranged on the inner side end faces of the left supporting plate and the right supporting plate, the fixing mechanism is arranged on the moving mechanism, the draining mechanism is arranged on the inner side end face of the front end of the supporting plate, and the extruding mechanism is arranged on the inner side end face of the rear end of the supporting plate.
The moving mechanism comprises a first electric slide block, a U-shaped plate, a circular shaft, a vertical plate, a frame plate, a second electric slide block and a clamping plate, wherein the inner side end faces of the left support plate and the right support plate are respectively provided with a first rectangular groove, the first rectangular groove is connected with the first electric slide block in a sliding fit mode, the first electric slide block is provided with the U-shaped plate, the U-shaped plate is provided with the vertical plate through the circular shaft, the lower end face of the vertical plate is provided with the frame plate, the vertical plate is provided with a second rectangular groove, the second rectangular groove is provided with the second electric slide block, the second electric slide block is provided with the clamping plate, the placing plate is placed on the frame plate, the first electric slide block drives the rectangular block to move downwards, the rectangular block drives the vertical plate to move downwards, the vertical plate drives the clamping plate to clamp the upper end face of the placing plate when moving downwards, so that the placing plate is not easy to slide down, the placing plate is completely soaked in the disinfection tank, so that the silicone tube on the placing plate can be effectively sterilized.
The fixing mechanism comprises a placing plate, a telescopic rod, a first connecting plate, a third electric slider and an arc plate, wherein the placing plate is connected with the frame plate in a sliding fit mode, the front end face of the placing plate is provided with a semicircular through groove, the semicircular through grooves are arranged at equal intervals from left to right, the telescopic rods are symmetrically arranged on the left and right of the front end face of the placing plate, the telescopic rods are symmetrically arranged front and back, the first connecting plate is arranged on the telescopic rod, the third rectangular groove is arranged on the inner side end face of the first connecting plate front and back, the third electric slider is arranged in the third rectangular groove, the arc plate is arranged on the third electric slider, the arc plate is arranged at equal intervals from left to right, circular through holes are arranged on the arc plate, the silicone tube is placed in the semicircular through groove at the upper end of the placing plate, the telescopic rod drives the first connecting plate to move towards the placing plate, when the arc plate is placed in two ends of the silicone tube, the third electric slider drives the arc plate to move downwards, the arc is in the same place silicone tube and the semi-circular logical groove card of placing the board, prevents to produce the showy phenomenon after the silicone tube is put into the disinfection pond, and circular logical groove on the arc does not influence the silicone tube and contacts with high temperature sterilized water simultaneously.
As a preferred technical scheme of the invention, the draining mechanism comprises a fourth electric slide block, a second connecting plate, a first electric cylinder, a first U-shaped push plate, a first electric push rod and a first rotating shaft, the inner side end surface of the front end of the supporting plate is provided with a fourth rectangular groove, the fourth electric slide block is arranged in the rectangular groove, the second connecting plate is arranged between the fourth electric slide blocks, the first electric cylinder is symmetrically arranged at the left and right of the rear end surface of the second connecting plate, the first U-shaped push plate is arranged at the rear end surface of the first electric cylinder, the left and right vertical sections of the first U-shaped push plate are provided with rectangular grooves, the first electric push rod is arranged in the rectangular grooves, the first rotating shaft is arranged on the first electric push rod through a bearing, the first rotating shaft is connected with the circular grooves in a sliding fit manner, the circular grooves are symmetrically arranged on the left and right end surfaces of the placing plate, and the circular grooves are symmetrically arranged in a front and back manner, after this, No. four electronic sliders drive No. two connecting plates downstream, No. two connecting plates drive a U-shaped push pedal downstream, No. one electronic slider drives and places the board upward movement simultaneously, when No. four electronic sliders stopped, No. one electronic slider drives and places board and No. one U-shaped push pedal looks parallel and level, at this moment, No. one electric cylinder promotes No. one U-shaped push pedal rearward movement, No. one U-shaped push pedal contacts with placing the board, No. one electric cylinder promotes No. one axis of rotation and contacts with the circular recess of placing the board, with No. one axis of rotation card in the circular recess of placing the board front end, then No. four electronic sliders drive and place board upward movement, when No. four electronic sliders moved to the upper end, place the board and be vertical form, at this moment, place the intraductal water downstream of silica gel on the board, flow into the disinfection pond, drain the silicone tube.
As a preferred technical scheme of the invention, the extrusion mechanism comprises a fifth electric slide block, a third connecting plate, a second electric cylinder, a second U-shaped push plate, a semi-sphere, a second electric push rod and a second rotating shaft, the fifth electric slide block is connected with a fifth rectangular groove in a sliding fit mode, the fifth rectangular groove is formed in the inner side end face of the rear end of the supporting plate, the fifth electric slide block is provided with the third connecting plate, the front end face of the third connecting plate is provided with the second electric push rod in a bilateral symmetry mode, the second electric push rod is provided with the second U-shaped push plate, the semi-sphere is arranged on the horizontal section of the second U-shaped push plate, the semi-spheres are arranged equidistantly from left to right, the inner end faces of the left and right vertical sections of the second U-shaped push plate are provided with rectangular grooves, the second electric push rod is arranged in the rectangular grooves, the second electric push rod is provided with the second rotating shaft through a bearing, no. two axis of rotation are connected through the circular recess of sliding fit mode with placing the board, when placing the board and being vertical state, No. two electric cylinder drive No. two U-shaped push pedal forward motion, the semicircle ball in the U-shaped push pedal contacts with the silica gel pipe on placing the board, will place the silica gel pipe that the first semicircle led to the inslot of board and extrude, No. five electric slider drive No. two U-shaped push pedal downstream simultaneously, extrude the silica gel pipe downwards, extrude the sterile water in the silica gel pipe, when moving the board lower extreme of placing of this moment on No. two U-shaped push pedal, No. two electric putter pushes into the circular recess of placing the board with No. two axis of rotation, No. two electric cylinder drive No. two U-shaped push pedal rearward motion, No. two U-shaped push pedals will place the board and pull into the horizontality, No. four electric slider and No. five electric slider drive and place the board and place and take out on the frame plate.
As a preferred technical scheme of the invention, the placing plate is provided with circular through holes which are equidistantly formed from left to right, and the circular through holes are equidistantly formed from front to back, so that the contact area between the silicone tube on the placing plate and high-temperature disinfectant fluid is increased, and the silicone tube is effectively disinfected.
As a preferred technical scheme, circular through holes are formed in the horizontal section of the first U-shaped push plate at equal intervals from top to bottom, the circular through holes are arranged at equal intervals from top to bottom, and when the silicone tube is extruded by the semicircular ball, disinfectant water on the outer wall of the silicone tube can flow out.
As a preferable technical scheme of the invention, the second connecting plate is positioned above the disinfection tank, and the disinfection water extruded when the semicircular ball extrudes the silicone tube flows into the disinfection tank again for reuse.
(II) advantageous effects
1. According to the manufacturing and processing method of the food-grade silicone product, the food-grade silicone tube can be fixed on the placing plate by the fixing mechanism, and two ends of the food-grade silicone tube are fixed on the placing plate through the arc-shaped plate, so that the food-grade silicone tube is driven to be soaked in the disinfection tank for disinfection, the food-grade silicone tube is not easy to float after entering the disinfection tank, and the food-grade silicone tube is effectively disinfected at high temperature;
2. the front end of the placing plate is clamped tightly at two ends of the first U-shaped push plate to drive the placing plate to move upwards, so that the placing plate is erected, and sterile water in the food-grade silica gel tube on the placing plate is drained;
3. the U-shaped push plate II drives the semi-sphere to extrude the food-grade silicone tube on the placing plate, so that residual disinfectant in the food-grade silicone tube can be drained more effectively.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a first cross-sectional view of the present invention;
FIG. 4 is a second cross-sectional view of the present invention;
FIG. 5 is an enlarged view of the portion of FIG. 3 taken along line A of the present invention;
FIG. 6 is an enlarged view of the portion of FIG. 3 of the present invention taken along line B;
FIG. 7 is an enlarged view of the invention taken along line C of FIG. 3;
fig. 8 is a partial enlarged view of fig. 4 taken along line D of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 8, a manufacturing and processing method of food-grade silicone product uses a manufacturing and processing device of food-grade silicone product, which includes a supporting plate 1, a sterilizing tank 2, a moving mechanism 3, a fixing mechanism 4, a draining mechanism 5 and an extruding mechanism 6, and the manufacturing and processing method of food-grade silicone product by using the manufacturing and processing device of food-grade silicone product is as follows:
s1, fixing by using a silicone tube: the cut silicone tube is placed on the fixing mechanism 4 for fixing, so that the silicone tube is not easy to move during disinfection;
s2, sterilizing by using a silicone tube: after the step of S1 is completed, the moving mechanism 3 drives the fixing mechanism 4 to enter the disinfection tank 2 to disinfect the silicone tube, and the cut silicone tube is disinfected to be convenient for later use;
s3, draining by using a silicone tube: after the step of S2 is completed, the fixing mechanism 4 is rotated by the draining mechanism 5, so that the residual water in the silicone tube is poured out;
s4, extruding a silicone tube: after the step of S3 is completed, the silicone tube on the fixing mechanism 4 is extruded by the extruding mechanism 6, so that the outflow speed of the water remaining in the silicone tube is increased;
the automatic cleaning machine is characterized in that the support plates 1 are symmetrically arranged on the working ground in a bilateral mode, the disinfection tank 2 is arranged on the working ground, the disinfection tank 2 is located between the left support plate 1 and the right support plate 1, the moving mechanism 3 is arranged on the inner side end faces of the left support plate 1 and the right support plate 1, the fixing mechanism 4 is arranged on the moving mechanism 3, the draining mechanism 5 is arranged on the inner side end face of the front end of the support plate 1, and the extruding mechanism 6 is arranged on the inner side end face of the rear end of the support plate 1.
The moving mechanism 3 comprises a first electric sliding block 30, a U-shaped plate 31, a round shaft 32, a vertical plate 33, a frame plate 34, a second electric sliding block 35 and a clamping plate 36, wherein the inner side end faces of the left support plate 1 and the right support plate 1 are respectively provided with a first rectangular groove, the first rectangular groove is connected with the first electric sliding block 30 in a sliding fit mode, the first electric sliding block 30 is provided with the U-shaped plate 31, the U-shaped plate 31 is provided with the vertical plate 33 through the round shaft 32, the lower end face of the vertical plate 33 is provided with the frame plate 34, the vertical plate 33 is provided with a second rectangular groove, the second electric sliding block 35 is arranged in the second rectangular groove, the clamping plate 36 is arranged on the second electric sliding block 35, the placing plate 40 is placed on the frame plate 34, the first electric sliding block 30 drives the rectangular block 31 to move downwards, the rectangular block 31 drives the vertical plate 33 to move downwards, the vertical plate 33 drives the clamping plate 36 to clamp the upper end face of the placing plate 40 at the same time of the downward movement of the second electric sliding block 35, so that the placing plate 40 is not easy to slide off, and the placing plate 40 is completely soaked in the disinfection tank 2, so that the silicone tube on the placing plate 40 is effectively disinfected and sterilized.
The fixing mechanism 4 comprises a placing plate 40, a telescopic rod 41, a first connecting plate 42, a third electric slider 43 and an arc plate 44, the placing plate 40 is connected with the frame plate 34 in a sliding fit mode, the front end face of the placing plate 40 is provided with a semicircular through groove, the semicircular through groove is formed at equal intervals from left to right, the telescopic rods 41 are symmetrically arranged at the left and right of the front end face of the placing plate 40, the telescopic rods 41 are symmetrically arranged from front to back, the first connecting plate 42 is arranged on the telescopic rod 41, the inner side faces of the front and rear first connecting plates 42 are provided with third rectangular grooves, the third electric slider 43 is arranged in the third rectangular grooves, the arc plate 44 is arranged on the third electric slider 43, the arc plate 44 is arranged at equal intervals from left to right, the arc plate 44 is provided with a circular through hole, a silicone tube is placed in the semicircular through groove at the upper end of the placing plate 40, the telescopic rod 41 drives the first connecting plate 42 to move towards the placing plate 40, when the arc-shaped plate 44 is placed in two ends of the silicone tube, the third electric slide block 43 drives the arc-shaped plate 44 to move downwards, the arc-shaped plate 44 clamps the silicone tube and the semicircular through groove of the placing plate 40 together, so that the silicone tube is prevented from floating after being placed in the disinfection tank 2, and meanwhile, the circular through groove in the arc-shaped plate 44 does not influence the contact of the silicone tube and high-temperature disinfection water.
Place the board 40 on seted up the circle through-hole, the circle through-hole is seted up from a left side to right equidistance, the circle through-hole is seted up from the past to back equidistance, increases the area of contact of placing the silicone tube on the board 40 and high temperature disinfectant for the silicone tube obtains effective disinfection.
The draining mechanism 5 comprises a fourth electric sliding block 50, a second connecting plate 51, a first electric cylinder 52, a first U-shaped push plate 53, a first electric push rod 54 and a first rotating shaft 55, wherein the inner side end face of the front end of the supporting plate 1 is provided with a fourth rectangular groove, the fourth electric sliding block 50 is arranged in the rectangular groove, the second connecting plate 51 is arranged between the fourth electric sliding blocks 50, the first electric cylinder 52 is symmetrically arranged at the left and right of the rear end face of the second connecting plate 51, the first U-shaped push plate 53 is arranged at the rear end face of the first electric cylinder 52, rectangular grooves are arranged at the left and right vertical sections of the first U-shaped push plate 53, the first electric push rod 54 is arranged in the rectangular grooves, the first rotating shaft 55 is arranged on the first electric push rod 54 through a bearing, the first rotating shaft 55 is connected with the circular grooves in a sliding fit manner, the circular grooves are symmetrically arranged on the left and right end faces of the placing plate 40, the round grooves are symmetrically arranged front and back, after the silicone tube is disinfected, the fourth electric slide block 50 drives the second connecting plate 51 to move downwards, the second connecting plate 51 drives the first U-shaped push plate 53 to move downwards, the first electric slide block 30 drives the placing plate 40 to move upwards, when the fourth electric slide block 50 stops, the first electric slide block 30 drives the placing plate 40 to be aligned with the first U-shaped push plate 53, the first electric cylinder 52 pushes the first U-shaped push plate 53 to move backwards, the first electric cylinder 52 pushes the first rotating shaft 55 to be in contact with the round groove of the placing plate 40 when the first U-shaped push plate 53 is in contact with the placing plate 40, the first rotating shaft 55 is clamped in the round groove at the front end of the placing plate 40, then the fourth electric slide block 50 drives the placing plate 40 to move upwards, when the fourth electric slide block 50 moves to the upper end, the placing plate 40 is in a vertical shape, at the moment, water in the silicone tube on the placing plate 40 moves downwards, flows into the disinfection tank 2 and drains the silicone tube.
The second connecting plate 51 is positioned above the disinfection tank 2, and the disinfection water extruded when the semicircle balls 64 extrude the silicone tube flows into the disinfection tank 2 again for reuse.
A U-shaped push pedal 53's horizontal segment from last down the equidistance seted up circular through-hole, circular through-hole from last down the equidistance is arranged for when semicircle ball 64 extrudes the silicone tube, the path that makes the sterile water of silicone tube outer wall obtain flowing.
The extrusion mechanism 6 comprises a fifth electric slider 60, a third connecting plate 61, a second electric cylinder 62, a second U-shaped push plate 63, a semi-spherical ball 64, a second electric push rod 65 and a second rotating shaft 66, the fifth electric slider 60 is connected with a fifth rectangular groove in a sliding fit mode, the fifth rectangular groove is formed in the inner side end face of the rear end of the supporting plate 1, the fifth electric slider 60 is provided with the third connecting plate 61, the front end face of the third connecting plate 61 is provided with the second electric push rod 65 in a bilateral symmetry mode, the second electric push rod 65 is provided with the second U-shaped push plate 63, the horizontal section of the second U-shaped push plate 63 is provided with the semi-spherical ball 64, the semi-spherical balls 64 are arranged in an equal distance from left to right, the inner end faces of the left vertical section and the right vertical section of the second U-shaped push plate 63 are provided with rectangular grooves, the second electric push rod 65 is arranged in the rectangular grooves, the second electric push rod 65 is provided with the second rotating shaft 66 through a bearing, the second rotating shaft 66 is connected with the circular groove of the placing plate 40 in a sliding fit manner, and when the placing plate 40 is in a vertical state, the second electric cylinder 62 drives the second U-shaped push plate 63 to move forwards, the semi-sphere 64 on the second U-shaped push plate 63 contacts with the silicone tube on the placing plate 40 to extrude the silicone tube in the semi-circular through groove on the placing plate 40, and the fifth electric slide block 60 drives the second U-shaped push plate 63 to move downwards, the silicone tube is extruded downwards, the disinfectant in the silicone tube is extruded out, when the second U-shaped push plate 63 moves to the lower end of the placing plate 40, no. two electric putter 65 pushes No. two axis of rotation 66 in placing the circular recess of board 40, and No. two electric cylinder 62 drive No. two U-shaped push pedal 63 rearward movement, and No. two U-shaped push pedal 63 will place board 40 and draw into the horizontality, and No. four electric slider 50 and No. five electric slider 60 drive and place board 40 and place and take out on frame plate 34.
When the silicon tube disinfection device works, a silicon tube is placed in the semicircular through groove at the upper end of the placing plate 40, the third electric slide block 43 drives the arc plate 44 to move downwards, the arc plate 44 clamps the silicon tube and the semicircular through groove of the placing plate 40 together to prevent the silicon tube from floating after being placed in the disinfection tank 2, meanwhile, the circular through groove on the arc plate 44 does not influence the contact of the silicon tube and high-temperature disinfection water, the first electric slide block 30 drives the vertical plate 33 to move downwards, the second electric slide block 35 drives the clamping plate 36 to clamp the upper end face of the placing plate 40 while the vertical plate 33 moves downwards, so that the placing plate 40 is not easy to slide off, the placing plate 40 is completely soaked in the disinfection tank 2, the silicon tube on the placing plate 40 is effectively disinfected and sterilized, after the silicon tube is disinfected, the fourth electric slide block 50 drives the second connecting plate 51 to move downwards, when the fourth electric slide block 50 stops, the first electric slide block 30 drives the placing plate 40 to be flush with the first U-shaped push plate 53, the first electric cylinder 52 pushes the first rotating shaft 55 to contact with the circular groove of the placing plate 40, the first rotating shaft 55 is clamped in the circular groove at the front end of the placing plate 40, then the fourth electric slider 50 drives the placing plate 40 to move upwards, when the fourth electric slider 50 moves to the upper end, the placing plate 40 is vertical, at the moment, water in the silicone tube on the placing plate 40 moves downwards and flows into the disinfection tank 2 to drain the silicone tube, then the second electric cylinder 62 drives the semi-sphere 64 to contact with the silicone tube on the placing plate 40, the silicone tube in the upper semi-circular through groove of the placing plate 40 is extruded, meanwhile, the fifth electric slider 60 drives the second U-shaped push plate 63 to move downwards to extrude the silicone tube to disinfect water in the silicone tube, when the second U-shaped push plate 63 moves to the lower end of the placing plate 40 at the moment, the second electric push rod 65 pushes the second rotating shaft 66 into the circular groove of the placing plate 40, no. two electric cylinder 62 drives No. two U-shaped push pedal 63 rearward movement, and No. two U-shaped push pedal 63 will place board 40 and draw into the horizontality, and No. four electric slider 50 and No. five electric slider 60 drive and place board 40 and place and take out on frame plate 34.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.