CN112006281A - Preparation device and process of micromolecular ginseng syrup - Google Patents
Preparation device and process of micromolecular ginseng syrup Download PDFInfo
- Publication number
- CN112006281A CN112006281A CN202010853328.3A CN202010853328A CN112006281A CN 112006281 A CN112006281 A CN 112006281A CN 202010853328 A CN202010853328 A CN 202010853328A CN 112006281 A CN112006281 A CN 112006281A
- Authority
- CN
- China
- Prior art keywords
- ginseng
- pipe
- collecting
- liquid
- preparing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 241000208340 Araliaceae Species 0.000 title claims abstract description 72
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 title claims abstract description 72
- 235000003140 Panax quinquefolius Nutrition 0.000 title claims abstract description 72
- 235000008434 ginseng Nutrition 0.000 title claims abstract description 72
- 239000006188 syrup Substances 0.000 title claims abstract description 54
- 235000020357 syrup Nutrition 0.000 title claims abstract description 54
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims description 13
- 230000008569 process Effects 0.000 title description 10
- 239000012528 membrane Substances 0.000 claims abstract description 68
- 238000011049 filling Methods 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000000108 ultra-filtration Methods 0.000 claims abstract description 24
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 238000010025 steaming Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 9
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000003456 ion exchange resin Substances 0.000 claims abstract description 8
- 229920003303 ion-exchange polymer Polymers 0.000 claims abstract description 8
- 238000012545 processing Methods 0.000 claims abstract description 6
- 238000002224 dissection Methods 0.000 claims abstract 3
- 239000007788 liquid Substances 0.000 claims description 53
- 239000000919 ceramic Substances 0.000 claims description 29
- 239000000243 solution Substances 0.000 claims description 17
- 239000000047 product Substances 0.000 claims description 15
- 150000003384 small molecules Chemical class 0.000 claims description 14
- 238000001728 nano-filtration Methods 0.000 claims description 13
- 238000000605 extraction Methods 0.000 claims description 12
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000011033 desalting Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 239000012466 permeate Substances 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 4
- 244000082204 Phyllostachys viridis Species 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 238000001802 infusion Methods 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000008213 purified water Substances 0.000 claims description 3
- 238000010992 reflux Methods 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 abstract description 6
- 150000004676 glycans Chemical class 0.000 abstract description 6
- 229920001282 polysaccharide Polymers 0.000 abstract description 6
- 239000005017 polysaccharide Substances 0.000 abstract description 6
- 230000004060 metabolic process Effects 0.000 abstract description 4
- 238000000926 separation method Methods 0.000 abstract description 4
- 102000004190 Enzymes Human genes 0.000 abstract description 3
- 108090000790 Enzymes Proteins 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 abstract description 3
- 239000003205 fragrance Substances 0.000 abstract description 3
- 229920002521 macromolecule Polymers 0.000 abstract description 3
- 102000004169 proteins and genes Human genes 0.000 abstract description 3
- 108090000623 proteins and genes Proteins 0.000 abstract description 3
- 235000019643 salty taste Nutrition 0.000 abstract description 3
- 235000019640 taste Nutrition 0.000 abstract description 2
- 230000004888 barrier function Effects 0.000 abstract 1
- 235000009508 confectionery Nutrition 0.000 abstract 1
- 230000007850 degeneration Effects 0.000 abstract 1
- 238000010612 desalination reaction Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 235000019605 sweet taste sensations Nutrition 0.000 description 5
- 239000000126 substance Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000000706 filtrate Substances 0.000 description 3
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000004537 pulping Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 235000019658 bitter taste Nutrition 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000013112 stability test Methods 0.000 description 2
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 229940089161 ginsenoside Drugs 0.000 description 1
- 229930182494 ginsenoside Natural products 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 210000000653 nervous system Anatomy 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000012414 sterilization procedure Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000003809 water extraction Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/105—Plant extracts, their artificial duplicates or their derivatives
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B10/00—Production of sugar juices
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B20/00—Purification of sugar juices
- C13B20/14—Purification of sugar juices using ion-exchange materials
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B20/00—Purification of sugar juices
- C13B20/16—Purification of sugar juices by physical means, e.g. osmosis or filtration
- C13B20/165—Purification of sugar juices by physical means, e.g. osmosis or filtration using membranes, e.g. osmosis, ultrafiltration
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B5/00—Reducing the size of material from which sugar is to be extracted
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B50/00—Sugar products, e.g. powdered, lump or liquid sugar; Working-up of sugar
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Biochemistry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Nutrition Science (AREA)
- Health & Medical Sciences (AREA)
- Polymers & Plastics (AREA)
- Mycology (AREA)
- Botany (AREA)
- Water Supply & Treatment (AREA)
- Medicines Containing Plant Substances (AREA)
Abstract
The invention discloses a preparation device and a preparation process of micromolecule ginseng syrup, which comprise a cutting mechanism and a collecting and filling mechanism, wherein the collecting and filling mechanism is arranged at the discharge bottom end of the cutting mechanism; the device can adopt the mode of ultrafiltration membrane separation, intercepts the material with molecular weight more than 1000, keeps the micromolecule material, and the polysaccharide molecule more than 70% in the final syrup is less than 2000Dal through detection, which is more beneficial to absorption and metabolism. The device can take the ginseng raw materials to carry out the dissection, then the processing of steaming, extract again, collect the extract and cool to room temperature, and carry out desalination with extract upper prop ion exchange resin, collect down the notes as reserve, make the device can utilize high temperature steaming with protein in the medicinal material, the enzyme degeneration, make final syrup dissolubility, stability is better, increase product fragrance, the salinity in the product can also be got rid of to the while, macromolecular substance is rejected to the barrier film, no bitter, salty taste, slightly sweet, the taste is better.
Description
Technical Field
The invention relates to the technical field of preparation equipment of ginseng syrup, in particular to a preparation device and a preparation process of micromolecule ginseng syrup.
Background
Ginseng is a traditional and rare medicinal material in China, is produced in Changbai mountain mostly, and is a recognized health product in the world. Modern medicine also proves that the ginsenoside and panaxan contained in ginseng have obvious effects of regulating the nervous system of a human body, strengthening the heart, resisting fatigue, reducing blood sugar and regulating the metabolism of an organism. The ginseng juice is a main form of ginseng used for food, and the preparation of the ginseng juice at present mainly comprises the following methods: firstly, water extraction (water decoction), and hot decoction extraction is carried out by using hot water as a solvent; secondly, extracting with an organic solvent, and then recovering the organic solvent to obtain a concentrated paste solution; pulping, namely crushing dry ginseng, mixing the crushed dry ginseng with water, and pulping by using a tissue crusher or a colloid mill, or softening the ginseng, slicing (crushing), adding water, and pulping by using the tissue crusher or the colloid mill; and fourthly, squeezing the fresh ginseng to obtain juice. The syrup prepared by the existing equipment has no sweet taste, and the molecular weight of the polysaccharide is concentrated above 2000Dal, which is not beneficial to the absorption of human body.
Aiming at the problems, the preparation device and the preparation process of the micromolecule ginseng syrup are provided, and the syrup prepared by the preparation method has the advantages of sweet taste, clarity, transparency, concentration of polysaccharide molecular weight below 2000Dal, more contribution to absorption by human bodies and the like.
Disclosure of Invention
The invention aims to provide a preparation device and a process of micromolecule ginseng syrup, which take ginseng raw materials to cut into sections, then steaming, extracting, collecting extractive solution, cooling to room temperature, desalting the extractive solution with ion exchange resin column, collecting lower injection solution, clarifying with ceramic membrane, and collecting the clear liquid of the ceramic membrane, passing the clear liquid of the ceramic membrane through an ultrafiltration membrane, concentrating the permeate of the ultrafiltration membrane by using a nanofiltration membrane, and concentrating to 40% -50% of solid content to obtain ginseng syrup, filling the obtained ginseng syrup under aseptic condition to obtain the finished product, wherein the prepared syrup has the advantages of sweet taste, clarity and transparency, concentration of polysaccharide molecular weight below 2000Dal, contribution to absorption by human body and the like, and can solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a preparation device of micromolecule ginseng syrup comprises a cutting mechanism and a collecting and filling mechanism, wherein the collecting and filling mechanism is arranged at the discharge bottom end of the cutting mechanism, the cutting mechanism comprises a support frame, an inner clamping plate, a single-phase motor and a bearing box, the inner clamping plate is arranged on the inner side of the support frame, a feed chute is arranged at one end of the inner clamping plate, a conveying roller shaft is arranged on the inner wall of the inner clamping plate, a conveying belt is arranged on the outer side surface of the conveying roller shaft, the single-phase motor is in threaded connection with the upper end of the middle section of the inner clamping plate through a bolt, a cutter is arranged at the output end of the single-phase motor, a discharge chute is arranged at one end;
collect filling mechanism and handle a section of thick bamboo including drawing chamber, collecting pipe, first processing section of thick bamboo and second, draw the up end in chamber and seted up the feed port, the upper end intercommunication blown down tank of feed port, and draw and install high temperature steam generator on one side outer wall in chamber, high temperature steam generator's output intercommunication draws the inner chamber in chamber.
Furthermore, the bottom end of the extraction cavity is connected with the collecting pipe through a plurality of conveying pipes, the conveying pipes are connected with one another through condensing pipes, a conveying pipe is arranged at one end of the collecting pipe, and one end, far away from the conveying pipe, of the collecting pipe is connected with a first treatment barrel through a liquid guiding bent pipe.
Furthermore, a ceramic membrane is installed at the upper end of the inner cavity of the first treatment barrel, the output end of the first treatment barrel is connected with the second treatment barrel through a communicating pipe, and an ultrafiltration membrane is arranged in the inner cavity of the communicating pipe.
Further, the output end of the second treatment cylinder is connected with a filling assembly, the filling assembly comprises a liquid inlet pipe, an air pump and a liquid outlet pipe, the air pump is installed between the liquid inlet pipe and the liquid outlet pipe, and a nanofiltration membrane is arranged in an inner cavity of the liquid inlet pipe.
Further, the outer wall surface mounting of downcomer has the solenoid valve, and solenoid valve electric connection external terminal equipment.
Furthermore, a speed reduction motor and an explosion-proof motor are respectively arranged on the outer wall of one side of the support frame, the output end of the speed reduction motor is connected with the conveying roller shaft, the output end of the explosion-proof motor is connected with the driving rotating rod, clamping rollers are respectively arranged on the outer walls of the two sides of the driving rotating rod, a plurality of compression rollers are arranged on the inner sides of the clamping rollers, and the compression rollers and the clamping rollers are respectively arranged on the inner sides of the inner clamping plates.
The invention provides another technical scheme that: the preparation process of the micromolecule ginseng syrup comprises the following steps:
s1: cutting Ginseng radix into segments, steaming, extracting, collecting extractive solution, and cooling to room temperature;
s2: desalting the extract with ion exchange resin column, and collecting the lower injection liquid;
s3: clarifying the obtained bottom pouring liquid by using a ceramic membrane, and collecting clear liquid of the ceramic membrane;
s4: passing the obtained clear liquid of the ceramic membrane through an ultrafiltration membrane, concentrating the filtrate of the ultrafiltration membrane by using a nanofiltration membrane until the solid content is 40-50% to obtain ginseng syrup;
s5: and filling the obtained ginseng syrup under aseptic conditions to obtain the finished product.
Further, aiming at the step S1, the cutting length of the ginseng raw material is about 0.5cm, and the steaming parameter is 95-110 ℃; the time is 20-40min, the extraction solvent is purified water, the usage ratio is 10-20 times of the amount of the medicinal materials, and the temperature of heating extraction reflux is 95-100 ℃.
Further, for step S2, the resin model used is T1-T2; aiming at the step S3, the aperture of the ceramic membrane is 0.5um, the operation parameter is 0.8-2MPa, and the circulation flow is 30-50L/min; for step S4, the molecular weight of the ultrafiltration membrane is 2000-5000Dal, and the molecular weight of the nanofiltration membrane is 100-200 Dal.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention provides a preparation device and a preparation process of micromolecule ginseng syrup, which are characterized in that ginseng raw materials are cut into sections, then steaming treatment is carried out, extraction is carried out, extracting solution is collected and cooled to room temperature, desalting treatment is carried out on the extracting solution through ion exchange resin on a column, and lower injection liquid is collected for later use, so that the device can denature proteins and enzymes in medicinal materials through high-temperature steaming, the final syrup is better in dissolubility and stability, the product fragrance is increased, meanwhile, salt in the product can be removed through the ion resin, macromolecular substances are removed through a separation membrane, and the micromolecule ginseng syrup is free of bitter taste, salty taste and slight sweet taste and better in taste.
2. The invention provides a preparation device and a preparation process of micromolecule ginseng syrup, which are characterized in that the obtained lower pouring liquid is clarified by using a ceramic membrane, the clear liquid of the ceramic membrane is collected, the clear liquid of the ceramic membrane passes through an ultrafiltration membrane, the permeate of the ultrafiltration membrane is concentrated by using a nanofiltration membrane until the solid content is 40-50%, the ginseng syrup is obtained, the device can use the ceramic membrane to intercept microorganisms, the aseptic quality of the product can be met without adding a sterilization process in the follow-up process, meanwhile, a substance with the molecular weight of more than 1000 can be intercepted by adopting an ultrafiltration membrane separation mode, micromolecule substances are retained, more than 70% of polysaccharide molecules in the syrup are less than 2000Dal by detection, the absorption and metabolism are more facilitated, finally, 10-20 times of water is used for dissolving, a clear and transparent solution can be formed, and the clear and transparent state can still be kept by an accelerated stability test, increasing the application concentration and the product stability.
3. According to the preparation device and the preparation process of the micromolecule ginseng syrup, the electromagnetic valve is arranged on the surface of the outer wall of the liquid discharging pipe and electrically connected with external terminal equipment, the clamping rollers are arranged on the outer walls of the two sides of the driving rotating rod, and the plurality of press rollers are arranged on the inner sides of the clamping rollers, so that the device can control the electromagnetic valve through a computer or other terminal equipment to control the liquid amount of the filling liquid, the automation level is higher, meanwhile, the anti-explosion motor can be used for rotating the driving rotating rod for a certain angle during cutting so as to enable the press rollers to press the processed ginseng raw material, and the situation that the processed ginseng raw material slides or shakes during cutting to influence the processing quality of the ginseng.
Drawings
FIG. 1 is a schematic view of the installation structure of the cutting mechanism and the collecting and filling mechanism of the device and the process for preparing the small-molecule ginseng syrup;
FIG. 2 is a schematic view of a cutting mechanism of the device and process for preparing the small-molecule ginseng syrup according to the present invention;
FIG. 3 is an enlarged schematic structural view of the apparatus and process for preparing the small molecular ginseng syrup according to the present invention;
FIG. 4 is a schematic structural diagram of a collecting and filling mechanism of the apparatus and process for preparing the small-molecule ginseng syrup according to the present invention;
FIG. 5 is a schematic view of the structure of the filling assembly of the device and process for preparing the small-molecule ginseng syrup according to the present invention;
fig. 6 is a process flow diagram of the preparation device and process of the micromolecule ginseng syrup.
In the figure: 1. a cutting mechanism; 11. a holder; 111. a reduction motor; 112. an explosion-proof motor; 1121. driving the rotating rod; 11211. a nip roll; 11212. a compression roller; 12. an inner splint; 121. a feed chute; 122. a transfer roller shaft; 1221. a conveyor belt; 123. a discharge chute; 13. a single-phase motor; 131. a bolt; 132. a cutter; 14. a carrying case; 2. a collecting and filling mechanism; 21. an extraction chamber; 211. a feed port; 212. a high temperature steam generator; 213. a transfusion tube; 2131. a condenser tube; 22. a collection pipe; 221. a delivery pipe; 222. liquid guiding bent pipes; 23. a first treatment canister; 231. a ceramic membrane; 232. a communicating pipe; 2321. ultrafiltration membranes; 24. a second treatment canister; 241. a filling assembly; 2411. a liquid inlet pipe; 24111. a nanofiltration membrane; 2412. an air pump; 2413. a liquid discharging pipe; 24131. an electromagnetic valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1-3, a preparation device of a small molecule ginseng syrup comprises a cutting mechanism 1 and a collecting and filling mechanism 2, wherein the collecting and filling mechanism 2 is arranged at the bottom end of the discharge of the cutting mechanism 1, the cutting mechanism 1 comprises a support frame 11, an inner clamping plate 12, a single-phase motor 13 and a bearing box 14, the inner clamping plate 12 is arranged at the inner side of the support frame 11, a feed chute 121 is arranged at one end of the inner clamping plate 12, a conveying roller shaft 122 is arranged on the inner wall of the inner clamping plate 12, a conveying belt 1221 is arranged on the outer side surface of the conveying roller shaft 122, the single-phase motor 13 is screwed on the upper end of the middle section of the inner clamping plate 12 through a bolt 131, a cutter 132 is arranged at the output end of the single-phase motor 13, a discharge chute 123 is arranged at one end of; the outer wall of one side of the support frame 11 is respectively provided with a speed reducing motor 111 and an explosion-proof motor 112, the output end of the speed reducing motor 111 is connected with the conveying roller shaft 122, the output end of the explosion-proof motor 112 is connected with the driving rotating rod 1121, the outer walls of the two sides of the driving rotating rod 1121 are respectively provided with a clamping roller 11211, the inner side of the clamping roller 11211 is provided with a plurality of pressing rollers 11212, and the pressing rollers 11212 and the clamping roller 11211 are respectively arranged on the inner side of the inner clamping plate 12.
Example two:
referring to fig. 4-5, a preparation device of a micromolecule ginseng syrup, a bottom plate structure 2 comprises a lower steel plate 21 and trapezoidal connecting blocks 22, a concave groove 211 is processed on the upper end surface of the lower steel plate 21, a first threaded hole 2111 is formed on the surface of the concave groove 211, and the trapezoidal connecting blocks 22 are welded on the edges of the two sides of the surface of the lower steel plate 21; a second threaded hole 131 is processed on the bottom surface of the inner cavity of the concave slide rail 13, a plurality of bolts 212 are arranged at the bottom end of the lower steel plate 21, the bolts 212 sequentially penetrate through the first threaded hole 2111 and the second threaded hole 131 and are connected with the bottom surface of the rubber steel central assembly 12, and a screwing nut 2121 is sleeved on the outer wall of the joint of the bolts 212 and the lower steel plate 21; the upper end face of the trapezoidal connecting block 22 is provided with a square insertion hole 221, two sides of the square insertion hole 221 are provided with clamping grooves 2211, two sides of the bottom end of the mounting bar 113 are provided with clamping blocks 1131, the mounting bar 113 is inserted into an inner cavity of the square insertion hole 221, and the clamping blocks 1131 are matched with the clamping grooves 2211; the bottom end of the extraction cavity 21 is connected with the collection pipe 22 through a plurality of infusion pipes 213, the infusion pipes 213 are connected with each other through a condensation pipe 2131, a delivery pipe 221 is arranged at one end of the collection pipe 22, and one end of the collection pipe 22, which is far away from the delivery pipe 221, is connected with the first treatment barrel 23 through a liquid guiding bent pipe 222; the ceramic membrane 231 is mounted at the upper end of the inner cavity of the first treatment cylinder 23, the output end of the first treatment cylinder 23 is connected with the second treatment cylinder 24 through a communicating pipe 232, and an ultrafiltration membrane 2321 is arranged in the inner cavity of the communicating pipe 232; the output end of the second treatment cylinder 24 is connected with a filling assembly 241, the filling assembly 241 comprises a liquid inlet pipe 2411, an air suction pump 2412 and a liquid outlet pipe 2413, the air suction pump 2412 is arranged between the liquid inlet pipe 2411 and the liquid outlet pipe 2413, and a nanofiltration membrane 24111 is arranged in the inner cavity of the liquid inlet pipe 2411; an electromagnetic valve 24131 is installed on the surface of the outer wall of the lower liquid pipe 2413, and the electromagnetic valve 24131 is electrically connected with external terminal equipment.
Example three:
in order to better show the process of preparing the small-molecule ginseng syrup, referring to fig. 6, this embodiment now proposes a process for preparing the small-molecule ginseng syrup, which includes the following steps:
the method comprises the following steps: cutting Ginseng radix into segments, steaming, extracting, collecting extractive solution, and cooling to room temperature;
step two: desalting the extract with ion exchange resin column, and collecting the lower injection liquid;
step three: clarifying the obtained bottom pouring liquid by using a ceramic membrane 231, and collecting a ceramic membrane clear liquid;
step four: passing the obtained clear liquid of the ceramic membrane through an ultrafiltration membrane 2321, concentrating the filtrate of the ultrafiltration membrane 2321 by using a nanofiltration membrane 24111, and concentrating until the solid content is 40% -50% to obtain ginseng syrup;
step five: and filling the obtained ginseng syrup under aseptic conditions to obtain the finished product.
Further, aiming at the step one, the cutting length of the ginseng raw material is about 0.5cm, and the steaming parameter is 95-110 ℃; the time is 20-40min, the extraction solvent is purified water, the usage ratio is 10-20 times of the amount of the medicinal materials, and the temperature of heating extraction reflux is 95-100 ℃.
Further, for the second step, the resin model number used is T1-T2; aiming at the third step, the aperture of the ceramic membrane 231 is 0.5um, the operation parameter is 0.8-2MPa, and the circulation flow is 30-50L/min; in step four, the molecular weight of the ultrafiltration membrane 2321 is 2000-.
The working principle is as follows: cutting a ginseng raw material into sections, steaming, extracting, collecting an extracting solution, cooling to room temperature, desalting the extracting solution by using ion exchange resin on an upper column, collecting a lower injection liquid for later use, clarifying the obtained lower injection liquid by using a ceramic membrane, collecting a clear liquid of the ceramic membrane, passing the obtained clear liquid of the ceramic membrane through an ultrafiltration membrane, concentrating a permeate of the ultrafiltration membrane by using a nanofiltration membrane until the solid content is 40-50% to obtain ginseng syrup, and filling the obtained ginseng syrup under an aseptic condition to obtain a finished product.
In summary, the following steps: the invention relates to a preparation device and a process of micromolecule ginseng syrup, which are characterized in that ginseng raw materials are cut into sections, then the ginseng raw materials are steamed and processed, then the ginseng raw materials are extracted, the extracting solution is collected and cooled to room temperature, the extracting solution is desalted by ion exchange resin on an upper column, the lower injection liquid is collected for standby, the device can utilize high-temperature steaming to denature protein and enzymes in medicinal materials, the final syrup has better dissolubility and stability, the fragrance of products is enhanced, meanwhile, the ionic resin can be used for removing salt in the products, macromolecular substances are removed by a separation membrane, no bitter taste, salty taste and slight sweet taste are realized, the mouth feel is better, the obtained lower injection liquid is clarified by a ceramic membrane, the obtained clear liquid of the ceramic membrane is collected, the obtained clear liquid of the ceramic membrane passes through an ultrafiltration membrane, the permeate of the ultrafiltration membrane is concentrated by a nanofiltration membrane, and the filtrate is concentrated to 40, the aseptic quality of the product can be met without adding a sterilization procedure in the follow-up process, meanwhile, a mode of separating by using an ultrafiltration membrane 2321 can be adopted, substances with the molecular weight of more than 1000 are intercepted, small molecular substances are retained, more than 70% of polysaccharide molecules in the final syrup are less than 2000Dal by detection, absorption and metabolism are facilitated, finally, 10-20 times of water is used for dissolving, a clear and transparent solution can be formed, a clear and transparent state is still kept through a 6-month accelerated stability test, the application concentration and the product stability are increased, the obtained ginseng syrup is filled under the aseptic condition, a finished product is finally obtained, an electromagnetic valve 24131 is installed on the outer wall surface of a lower liquid pipe 2413, the electromagnetic valve 24131 is electrically connected with external terminal equipment, clamping rollers 11211 are installed on the outer walls of the two sides of a driving rotating rod 1121, a plurality of pressing rollers 11212 are arranged on the inner sides of the clamping rollers 11211, so that the device can control the electromagnetic valve, the automation level is higher, and simultaneously, the explosion-proof motor 112 can be used for driving the rotating rod 1121 to rotate by a certain angle during the cutting process, so that the pressing roller 11212 compresses the processed ginseng raw material, and the problem that the processing quality of the ginseng raw material is influenced by sliding or shaking during the cutting process is avoided.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (9)
1. The utility model provides a preparation facilities of micromolecule ginseng syrup, includes dissection mechanism (1) and collects filling mechanism (2), and the ejection of compact bottom of dissection mechanism (1) is provided with collects filling mechanism (2), its characterized in that: the cutting mechanism (1) comprises a support frame (11), an inner clamping plate (12), a single-phase motor (13) and a bearing box (14), the inner clamping plate (12) is installed on the inner side of the support frame (11), a feeding groove (121) is formed in one end of the inner clamping plate (12), a conveying roller shaft (122) is arranged on the inner wall of the inner clamping plate (12), a conveying belt (1221) is installed on the outer side surface of the conveying roller shaft (122), the single-phase motor (13) is in threaded connection with the upper end of the middle section of the inner clamping plate (12) through a bolt (131), a cutter (132) is arranged at the output end of the single-phase motor (13), a discharging groove (123) is installed in one end, far away from the feeding groove (121), of the inner clamping plate (12), and;
collect filling mechanism (2) including drawing chamber (21), collecting pipe (22), first processing section of thick bamboo (23) and second processing section of thick bamboo (24), draw the up end in chamber (21) and seted up feed port (211), the upper end intercommunication blown down tank (123) of feed port (211), and draw and install high temperature steam generator (212) on the one side outer wall in chamber (21), the inner chamber of chamber (21) is drawn in the output intercommunication of high temperature steam generator (212).
2. The apparatus for preparing a small molecule ginseng syrup according to claim 1, wherein: the bottom end of the extraction cavity (21) is connected with the collecting pipe (22) through a plurality of infusion pipes (213), the infusion pipes (213) are connected with each other through a condensing pipe (2131), one end of the collecting pipe (22) is provided with a delivery pipe (221), and one end, far away from the delivery pipe (221), of the collecting pipe (22) is connected with the first treatment barrel (23) through a liquid guiding bent pipe (222).
3. The apparatus for preparing a small molecule ginseng syrup according to claim 1, wherein: the ceramic membrane (231) is installed at the upper end of the inner cavity of the first treatment cylinder (23), the output end of the first treatment cylinder (23) is connected with the second treatment cylinder (24) through a communicating pipe (232), and an ultrafiltration membrane (2321) is arranged in the inner cavity of the communicating pipe (232).
4. The apparatus for preparing a small molecule ginseng syrup according to claim 1, wherein: the output end of the second treatment cylinder (24) is connected with a filling assembly (241), the filling assembly (241) comprises a liquid inlet pipe (2411), an air suction pump (2412) and a liquid outlet pipe (2413), the air suction pump (2412) is installed between the liquid inlet pipe (2411) and the liquid outlet pipe (2413), and a nanofiltration membrane (24111) is arranged in the inner cavity of the liquid inlet pipe (2411).
5. The apparatus for preparing a small molecule ginseng syrup according to claim 4, wherein: an electromagnetic valve (24131) is installed on the surface of the outer wall of the liquid descending pipe (2413), and the electromagnetic valve (24131) is electrically connected with external terminal equipment.
6. The apparatus for preparing a small molecule ginseng syrup according to claim 1, wherein: the outer wall of one side of the support frame (11) is provided with a speed reducing motor (111) and an explosion-proof motor (112) respectively, the output end of the speed reducing motor (111) is connected with the conveying roller shaft (122), the output end of the explosion-proof motor (112) is connected with the driving rotating rod (1121), clamping rollers (11211) are installed on the outer walls of the two sides of the driving rotating rod (1121), a plurality of pressing rollers (11212) are arranged on the inner side of each clamping roller (11211), and the pressing rollers (11212) and the clamping rollers (11211) are installed on the inner side of the inner clamping plate (12).
7. A process for preparing a small molecule ginseng syrup according to any one of claims 1-6, wherein: the method comprises the following steps:
s1: cutting Ginseng radix into segments, steaming, extracting, collecting extractive solution, and cooling to room temperature;
s2: desalting the extract with ion exchange resin column, and collecting the lower injection liquid;
s3: clarifying the obtained bottom pouring liquid by using a ceramic membrane (231), and collecting a ceramic membrane clear liquid;
s4: passing the obtained clear liquid of the ceramic membrane through an ultrafiltration membrane (2321), concentrating the permeate of the ultrafiltration membrane (2321) by using a nanofiltration membrane (24111) until the solid content is 40-50% to obtain ginseng syrup;
s5: and filling the obtained ginseng syrup under aseptic conditions to obtain the finished product.
8. The process for preparing small molecule ginseng syrup according to claim 7, wherein, in step S1, the cut length of the ginseng raw material is about 0.5cm, and the steaming parameter is 95-110 ℃; the time is 20-40min, the extraction solvent is purified water, the usage ratio is 10-20 times of the amount of the medicinal materials, and the temperature of heating extraction reflux is 95-100 ℃.
9. The process for preparing a small molecular ginseng syrup according to claim 7, wherein the resin used for step S2 is T1-T2; aiming at the step S3, the aperture of the ceramic membrane is 0.5um, the operation parameter is 0.8-2MPa, and the circulation flow is 30-50L/min; for step S4, the molecular weight of the ultrafiltration membrane is 2000-5000Dal, and the molecular weight of the nanofiltration membrane is 100-200 Dal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010853328.3A CN112006281A (en) | 2020-08-23 | 2020-08-23 | Preparation device and process of micromolecular ginseng syrup |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010853328.3A CN112006281A (en) | 2020-08-23 | 2020-08-23 | Preparation device and process of micromolecular ginseng syrup |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112006281A true CN112006281A (en) | 2020-12-01 |
Family
ID=73505572
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010853328.3A Pending CN112006281A (en) | 2020-08-23 | 2020-08-23 | Preparation device and process of micromolecular ginseng syrup |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112006281A (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104045730A (en) * | 2014-06-26 | 2014-09-17 | 无锡市崇安区科技创业服务中心 | Extraction method for lotus seed polysaccharide |
| CN203884605U (en) * | 2014-03-24 | 2014-10-22 | 钭礼俊 | Novel honey degassing and sterilizing tank |
| CN204824686U (en) * | 2015-07-19 | 2015-12-02 | 陈玫伶 | Separation and purification and enrichment facility of lycium barbarum polysaccharide extract |
| CN107081796A (en) * | 2017-06-22 | 2017-08-22 | 徐旭 | A kind of artificial slicing device of ginseng |
| CN206999079U (en) * | 2017-03-02 | 2018-02-13 | 承德御室金丹药业有限公司 | A kind of uniform Chinese drug slicer of efficiently cutting into slices |
| CN108148100A (en) * | 2017-09-15 | 2018-06-12 | 江苏九天高科技股份有限公司 | The method of purification and device of a kind of oligosaccharide |
| CN108299570A (en) * | 2018-04-28 | 2018-07-20 | 宁夏天仁枸杞生物科技股份有限公司 | A kind of preparation method of polysaccharides |
| CN108437022A (en) * | 2018-05-18 | 2018-08-24 | 贵港市申德机械设备有限公司 | A kind of Rhizomatic traditional Chinese medicine slicing device based on compression microtomy |
| CN208231863U (en) * | 2018-05-15 | 2018-12-14 | 通用嘉禾（吉林）天然药物有限公司 | A kind of ginseng slicing device |
| CN208498833U (en) * | 2018-05-17 | 2019-02-15 | 广州颐雅生物科技有限公司 | Bottle placer is used in a kind of bottling of cough syrup |
| CN110862464A (en) * | 2019-11-04 | 2020-03-06 | 东台汉方缘生物科技有限公司 | Extraction and production process of ginseng polysaccharide |
-
2020
- 2020-08-23 CN CN202010853328.3A patent/CN112006281A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203884605U (en) * | 2014-03-24 | 2014-10-22 | 钭礼俊 | Novel honey degassing and sterilizing tank |
| CN104045730A (en) * | 2014-06-26 | 2014-09-17 | 无锡市崇安区科技创业服务中心 | Extraction method for lotus seed polysaccharide |
| CN204824686U (en) * | 2015-07-19 | 2015-12-02 | 陈玫伶 | Separation and purification and enrichment facility of lycium barbarum polysaccharide extract |
| CN206999079U (en) * | 2017-03-02 | 2018-02-13 | 承德御室金丹药业有限公司 | A kind of uniform Chinese drug slicer of efficiently cutting into slices |
| CN107081796A (en) * | 2017-06-22 | 2017-08-22 | 徐旭 | A kind of artificial slicing device of ginseng |
| CN108148100A (en) * | 2017-09-15 | 2018-06-12 | 江苏九天高科技股份有限公司 | The method of purification and device of a kind of oligosaccharide |
| CN108299570A (en) * | 2018-04-28 | 2018-07-20 | 宁夏天仁枸杞生物科技股份有限公司 | A kind of preparation method of polysaccharides |
| CN208231863U (en) * | 2018-05-15 | 2018-12-14 | 通用嘉禾（吉林）天然药物有限公司 | A kind of ginseng slicing device |
| CN208498833U (en) * | 2018-05-17 | 2019-02-15 | 广州颐雅生物科技有限公司 | Bottle placer is used in a kind of bottling of cough syrup |
| CN108437022A (en) * | 2018-05-18 | 2018-08-24 | 贵港市申德机械设备有限公司 | A kind of Rhizomatic traditional Chinese medicine slicing device based on compression microtomy |
| CN110862464A (en) * | 2019-11-04 | 2020-03-06 | 东台汉方缘生物科技有限公司 | Extraction and production process of ginseng polysaccharide |
Non-Patent Citations (2)
| Title |
|---|
| 杨永建: "《中药提取方法与研究》", 31 May 2008, 中国海洋大学出版社 * |
| 赵淮: "《包装机械选用手册 上》", 31 May 2001, 化学工业出版社 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106008645B (en) | A kind of method that momordica grosvenori glycoside V is extracted from Momordica grosvenori | |
| CN103923152B (en) | A kind of extracting method of mogroside V | |
| CN100564373C (en) | From tea tree, extract the complete processing of tea-polyphenol | |
| CN1683387A (en) | Method for extracting momordica glycoside from momordica grosvenori | |
| CN107156563A (en) | A kind of preparation technology of fresh fructus momordicae decolouring inspissated juice | |
| CN110272932A (en) | A kind of preparation method of lucid ganoderma spore powder polysaccharide peptide | |
| CN102198049A (en) | Traditional Chinese medicine preparation method and device | |
| CN112300058A (en) | Method for extracting 1-deoxynojirimycin from fresh mulberry leaves | |
| CN107286264A (en) | The deep working method of Chinese date nutrient material separation | |
| CN111840349B (en) | Method for simultaneously extracting polysaccharide and flavonoid components from folium artemisiae argyi | |
| CN1985875B (en) | Preparing process of Jade-screen total polyose | |
| CN112852621B (en) | Production integration system of ginseng ferment, method for producing ginseng ferment by using same, ginseng ferment and application thereof | |
| CN112006281A (en) | Preparation device and process of micromolecular ginseng syrup | |
| CN206624888U (en) | A kind of purification concentrator of xylo-oligosaccharide | |
| CN105124689A (en) | Processing method and application of carmine red radish condensed juice products | |
| CN106350615A (en) | Method for preparing high-purity fruit fructose | |
| CN111248440A (en) | Functional jasmine flower oligosaccharide oral liquid and application thereof | |
| RU2354140C1 (en) | Method of processing plant raw materials to produce pectin and food products containing pectin and line for this implementation | |
| CN106318995B (en) | A method of levulan and gluconic acid are prepared using inulin | |
| CN113603742B (en) | Preparation method of mogroside V | |
| CN101972018A (en) | Medicinal and health-care concentrated carrot juice and preparation method thereof | |
| CN212102647U (en) | L-citrulline extraction element in seed melon | |
| CN106366206B (en) | A kind of method that steam explosion combination biological enzyme technology prepares radix pseudostellariae source polysaccharide | |
| CN101416693B (en) | Method for extracting natural watermelon syrup from watermelon | |
| CN106389507A (en) | Bitter gourd membrane extraction method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |