CN112006218A - Processing method of snowflake wheat flour - Google Patents
Processing method of snowflake wheat flour Download PDFInfo
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- CN112006218A CN112006218A CN202010934815.2A CN202010934815A CN112006218A CN 112006218 A CN112006218 A CN 112006218A CN 202010934815 A CN202010934815 A CN 202010934815A CN 112006218 A CN112006218 A CN 112006218A
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Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/198—Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/831—Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83613—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by grinding or milling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/06—Crushing or disintegrating by roller mills with two or more rollers specially adapted for milling grain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/30—Shape or construction of rollers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Adjustment And Processing Of Grains (AREA)
Abstract
The invention discloses a processing method of snowflake wheat flour, a second air cylinder piston rod of the invention is matched with a rotating seat to drive a filter element to rotate, the filter element rotates to a first filter hole on the surface to be opposite to an inserting rod on a connecting strip, a first air cylinder is opened, the first air cylinder piston rod contracts to pull the connecting rod through the connecting arm, the connecting rod drives the connecting strip to move through two rotating pull rods, the connecting strip drives the inserting rod to be inserted into the first filter hole on the filter element, then the inserting rod is pulled out to dredge the first filter hole, the second air cylinder piston rod is matched with the rotating seat to drive the filter element to continue to rotate, the second filter hole on the surface of the filter element rotates to be opposite to the inserting rod on the connecting strip, through the structural arrangement, the filter element of a grinding device is matched with the design of a filter screen to effectively remove material residues in wheat kernel slurry, and simultaneously, the first filter hole and the second filter hole on the filter element, prevent that the material sediment from influencing follow-up the filtration in first filtration pore and the second filtration pore on the filter core.
Description
Technical Field
The invention relates to the technical field of wheat flour processing, in particular to a processing method of snowflake wheat flour.
Background
Wheat is a gramineous plant widely planted around the world, the caryopsis of the wheat is one of staple food of human beings, the caryopsis of the wheat can be used for making bread, steamed bread, biscuits, noodles and other foods after being ground into flour, the wheat contains starch, protein, sugar, fat, vitamin B, lecithin, arginine and various enzymes, the wheat has extremely high nutritional value, the tissue structure of the wheat mainly comprises a cortex, an aleurone layer, endosperm and embryo, the cortex mainly contains cellulose, hemicellulose and a small amount of phytate, the aleurone layer contains protein, B vitamins, minerals and a small amount of cellulose, the embryo is extremely rich in nutrition, is the most rich plant resource containing vitamin E, and contains glycine, riboflavin and nicotinic acid.
With the improvement of the quality of life of people and the popularization of the diet health concept, the requirements of people on the flour quality are higher and higher, because wheat husks are difficult to digest, the taste is poor, the color is deep, germs are easy to rancidity and deteriorate, in order to improve the taste, the color and the storage stability of flour, the husks and the germs are removed from common flour and then processed, although the processed flour is fine and smooth in taste and long in storage time, the nutritional value is greatly reduced compared with the unprocessed wheat, the processing quality of the flour is reduced, and the using requirements of people cannot be met. Meanwhile, the grinding is needed in the wheat flour processing process, the existing grinding equipment is low in grinding efficiency of the wheat flour, layering refinement cannot be conducted, meanwhile, the consistency of wheat pulp in the processing process is high, the material residues in the wheat pulp are difficult to filter, and meanwhile, the filtering equipment is easy to block.
Disclosure of Invention
The invention aims to provide a processing method of snowflake wheat flour, which solves the following technical problems: (1) the dried wheat grains are put into a feeding hole at the top of a grinding box of the grinding equipment, a first motor is started, an output shaft of the first motor drives one belt pulley to rotate, the three belt pulleys rotate simultaneously through a belt, the three belt pulleys drive a first grinding roller, a second grinding roller and a third grinding roller respectively through corresponding driving rollers to rotate, the two first grinding rollers carry out primary grinding on the wheat grains, the ground wheat grains enter a space between the two second grinding rollers, the two second grinding rollers carry out secondary grinding on the wheat grains, the second ground wheat grains enter a space between the two third grinding rollers, the two third grinding rollers carry out third grinding on the wheat grains, the wheat grains after the third grinding form wheat kernel slurry, and the wheat grains sequentially pass through the first grinding rollers, the second grinding rollers and the third grinding rollers for the third grinding through the structural arrangement, the wheat kernel slurry obtained by grinding has higher refining degree, high grinding efficiency and good effect; (2) the wheat kernel slurry enters the stirring box through the wheat kernel slurry, a second motor is started, the second motor is matched with a commutator to drive a stirring roller to rotate, the wheat kernel slurry in the stirring box is stirred by the stirring roller, the stirred wheat kernel slurry enters the filter box through two connecting holes respectively, the wheat kernel slurry enters a plurality of first filter holes on the filter element and is discharged through second filter holes, material residues in the wheat kernel slurry are remained in the first filter holes and the second filter holes, then the wheat kernel slurry is discharged after being filtered through a filter screen at the bottom of the filter box, a second air cylinder is started, a piston rod of the second air cylinder is matched with a rotating seat to drive the filter element to rotate, the first filter holes on the surface of the filter element are opposite to the insertion rods on the connecting strips, the first air cylinder is started, the piston rod of the first air cylinder is contracted through a connecting arm to pull the connecting rod, the connecting rod drives the connecting strips to move through the two rotating pull rods, the connecting strips drive the insertion rods to be, then the inserted bar is extracted, dredge the processing to first filtration pore, the cooperation of second cylinder piston rod rotates the seat and drives the filter core and continue to rotate, the filter core is rotatory relative with the inserted bar on the connecting strip to the second filtration pore on surface, through above structure setting, the design of this grinder filter core cooperation filter screen, effectively get rid of the material sediment in the wheat benevolence thick liquids, simultaneously through the design of inserted bar, dredge first filtration pore and the second filtration pore on the filter core, prevent to influence follow-up filtration in first filtration pore and the second filtration pore of material sediment on the filter core.
The purpose of the invention can be realized by the following technical scheme:
a processing method of snowflake wheat flour comprises the following steps:
the method comprises the following steps: cleaning mature and collected wheat grains, placing in a cold air drying device, continuously drying at 50-60 deg.C for 40-55 min, and drying the surface water of the wheat grains;
step two: putting dried wheat grains into a feed inlet at the top of a grinding box of grinding equipment, starting a first motor, driving one belt pulley to rotate by an output shaft of the first motor, simultaneously rotating the three belt pulleys by a belt, respectively driving a first grinding roller, a second grinding roller and a third grinding roller to rotate by three belt pulleys through corresponding driving rollers, preliminarily grinding the wheat grains by the two first grinding rollers, enabling the ground wheat grains to enter a space between the two second grinding rollers, grinding the wheat grains for the second time by the two second grinding rollers, enabling the wheat grains after the second grinding to enter a space between the two third grinding rollers, grinding the wheat grains for the third time by the two third grinding rollers, enabling the wheat grains after the third grinding to form wheat kernel slurry, enabling the wheat kernel slurry to enter a stirring box, starting a second motor, driving the stirring rollers to rotate by the second motor in cooperation with a commutator, and stirring the wheat kernel slurry in the stirring box by the stirring rollers, the wheat kernel slurry after stirring respectively enters the filter box through two connecting holes, the wheat kernel slurry enters a plurality of first filter holes on the filter element and is discharged through a second filter hole, material residues in the wheat kernel slurry are remained in the first filter hole and the second filter hole, then the wheat kernel slurry is discharged after being filtered through a filter screen at the bottom of the filter box, the second air cylinder is opened, a piston rod of the second air cylinder is matched with the rotating seat to drive the filter element to rotate, the first filter hole of the filter element, which is rotated to the surface, is opposite to an inserted bar on the connecting bar, the first air cylinder is opened, the piston rod of the first air cylinder is contracted to pull the connecting bar through the connecting arm, the connecting bar drives the connecting bar to move through two rotating pull bars, the connecting bar drives the inserted bar to be inserted into the first filter hole on the filter element, then the inserted bar is extracted, the first filter hole is dredged, the piston rod of the second air cylinder is matched with the rotating seat to drive the filter element to continue to, repeating the steps, dredging the second filter hole, putting the wheat kernel slurry into a stainless steel container, diluting with warm water, continuously stirring for 40 minutes, and then sending into a fresh-keeping warehouse at 10-15 ℃ for refrigerating for 3-3.5 hours, wherein the adding amount of the warm water is 2.5-4 times of the weight of the wheat kernel powder;
step three: feeding the refrigerated wheat kernel slurry into a reaction kettle, injecting steam while stirring to enable the temperature of the steam in the reaction kettle to reach 85-100 ℃, fully stirring to enable the wheat kernel slurry to be heated uniformly, and heating and stirring for 10-15 minutes;
step four: taking out the heated wheat kernel slurry, cooling to normal temperature, adding 20-30g of Chinese yam polysaccharide, 25-40g of potato powder, 15-30g of orange peel powder, 15-25g of iodized salt, 18-25g of corn peptide, 6-10g of selenium yeast powder and 30-40g of nutrient bacteria liquid into 600g of wheat kernel slurry, uniformly stirring, and refrigerating in a fresh-keeping warehouse at 10-15 ℃ for 3-6 days;
step five: taking out the slurry after refrigeration in the fourth step, filtering out residues, adding clear water with the weight 2 times that of the slurry for dilution, then putting the slurry into a centrifugal spray drying tower for spray drying, and collecting the dried product to obtain the snowflake wheat flour.
Further, before the step one, performing ozone treatment on the raw material wheat through a circulation fumigation pipeline under the treatment conditions of concentration of 80ppm and time of 30min, and moistening the wheat after the ozone treatment under the conditions of temperature of 15 ℃ and time of 30min to increase the moisture content of the sample from 13% to 15-20%.
Further, in the first step, after the ripe and harvested wheat grains are washed clean, the wheat grains are placed in cold air drying equipment, the temperature is controlled to be 55 ℃, the wheat grains are continuously dried for 50 minutes, and the moisture on the surfaces of the wheat grains is dried.
Further, the preparation process of the nutrient solution in the fourth step is as follows: firstly, screening 40g of high-quality pit mud from old pit mud, and carrying out heat treatment at the temperature of 70-75 ℃ for 15 minutes to prepare esterifying enzyme strain purification liquid; step two, preparing a culture medium, and sterilizing, wherein the culture medium is prepared from the following components in percentage by mass: 1% of high-quality pit mud, 0.8% of bean cake, 3% of vinasse powder, 0.4% of selenium-rich yeast powder, 1% of yeast powder, 4% of radix astragali powder, 0.5% of sodium acetate, 0.05% of ammonium sulfate, 0.06% of magnesium sulfate, 2% of absolute ethyl alcohol, 0.05% of magnesium phosphate, 0.2% of dipotassium hydrogen phosphate and 88.39% of pure water; inoculating the purified solution to the prepared and sterilized culture medium with an inoculation amount of 50%, and culturing in a constant temperature incubator at 40-50 deg.C for 8-10 days to obtain the nutrient bacterial solution for production.
Further, in the fifth step, the air inlet temperature of the slurry in the centrifugal spray drying tower is controlled to be 150 ℃, and the air outlet temperature is controlled to be 140 ℃.
Furthermore, the grinding equipment comprises a grinding box and an agitator tank, a feed inlet is arranged in the middle of the top of the grinding box, right-angle blocks are arranged on two sides of an inner cavity of the grinding box, inclined planes of the two right-angle blocks are oppositely arranged, two first grinding rollers, two second grinding rollers and two third grinding rollers are arranged in the inner cavity of the grinding box, the two first grinding rollers are arranged on the same plane, the two second grinding rollers are arranged on the same plane, the two third grinding rollers are arranged on the same plane, the first grinding rollers are arranged above the second grinding rollers, the second grinding rollers are arranged above the third grinding rollers, the first grinding rollers, the second grinding rollers and the third grinding rollers are respectively sleeved on the three driving rollers, the distance between the two first grinding rollers is larger than the distance between the two second grinding rollers, the distance between the two second grinding rollers is larger than the distance between the two third grinding rollers, the first grinding rollers on the same side, The end parts of three driving rollers on a second grinding roller and a third grinding roller are all sleeved with belt pulleys, the three belt pulleys are arranged in an installation shell, the three belt pulleys are connected through belt transmission, the installation shell is installed on the outer wall of a grinding box, a first motor is installed on the installation shell, an output shaft of the first motor is connected with one of the belt pulleys, the diameter of the first grinding roller is larger than that of the second grinding roller, the diameter of the second grinding roller is larger than that of the third grinding roller, the bottom of the grinding box is communicated with the top of a stirring box, an inner cavity of the stirring box is provided with two guide plates, the inner cavity of the stirring box is provided with a partition plate, the two guide plates are symmetrically arranged on two sides of the partition plate, the inner cavity of the stirring box is rotatably provided with two stirring rollers, the stirring rollers are arranged between the guide plates and the partition plate, the outer, the stirring box is characterized in that two side plates are symmetrically arranged on the outer walls of two sides of the stirring box, two hexagonal rods are rotatably arranged between the two side plates and are respectively arranged on two sides of the stirring box, three connecting arms are arranged on the hexagonal rods at equal intervals, the three connecting arms are fixedly connected with a connecting rod, the connecting arm positioned in the middle is rotatably connected with a piston rod of a first air cylinder, the first air cylinder is rotatably arranged on the outer wall of the stirring box, two rotating pull rods are rotatably arranged at two ends of the connecting rod, one ends of the two rotating pull rods, far away from the connecting rod, are respectively rotatably arranged on two sides of the connecting strip, a plurality of inserting rods are arranged on the connecting strip in a rectangular array shape and are arranged in an upper row and a lower row, a filter box is arranged at the bottom of the stirring box, two connecting holes are formed in the, a plurality of first filtration pores have been seted up at the filter core top, and a plurality of first filtration pores are two rows of settings, and a plurality of second filtration pores have been seted up to filter core one side, and a plurality of second filtration pores are two rows of settings, and the rotation seat is installed to filter core one end, rotates the seat and sets up outside the filter cartridge, rotates the seat and rotates and connect second cylinder piston rod, and two second cylinders rotate and install on one of them curb plate, the filter screen is installed to the filter cartridge bottom, and a plurality of inserted bars on the connecting strip and the first filtration pore one-to-one on the filter core, a plurality of through-holes have been seted up to filter cartridge bilateral symmetry, and the through-hole is run through in the inserted bar activity.
Further, the working process of the grinding equipment is as follows:
the method comprises the following steps: putting the dried wheat grains into a feed inlet at the top of a grinding box, starting a first motor, driving one belt pulley to rotate by an output shaft of the first motor, simultaneously rotating the three belt pulleys through a belt, driving a first grinding roller, a second grinding roller and a third grinding roller to rotate by the three belt pulleys through corresponding driving rollers respectively, preliminarily grinding the wheat grains by the two first grinding rollers, enabling the ground wheat grains to enter a space between the two second grinding rollers, grinding the wheat grains for the second time by the two second grinding rollers, enabling the wheat grains after the second grinding to enter a space between the two third grinding rollers, grinding the wheat grains for the third time by the two third grinding rollers, and forming wheat kernel slurry by the wheat grains after the third grinding;
step two: the wheat kernel slurry enters the stirring box, the second motor is started, the second motor is matched with the commutator to drive the stirring roller to rotate, the wheat kernel slurry in the stirring box is stirred by the stirring roller, the stirred wheat kernel slurry enters the filter box through the two connecting holes respectively, the wheat kernel slurry enters a plurality of first filter holes in the filter element and is discharged through the second filter holes, material residues in the wheat kernel slurry are remained in the first filter holes and the second filter holes, and then the wheat kernel slurry is discharged after being filtered through a filter screen at the bottom of the filter box;
step three: open the second cylinder, second cylinder piston rod cooperation rotates the seat and drives the filter core and rotate, the filter core is rotatory to the first filtration pore on surface relative with the inserted bar on the connecting strip, open first cylinder, the shrink of first cylinder piston rod passes through linking arm pulling connecting rod, the connecting rod drives the connecting strip through two rotation pull rods and removes, the connecting strip drives in the inserted bar inserts the first filtration pore on the filter core, then the inserted bar is extracted, dredge the processing to first filtration pore, second cylinder piston rod cooperation rotates the seat and drives the filter core and continue to rotate, the filter core is rotatory to the second filtration pore on surface relative with the inserted bar on the connecting strip, repeat above-mentioned step, dredge the processing to the second filtration pore.
The invention has the beneficial effects that:
(1) according to the processing method of the snowflake wheat flour, disclosed by the invention, the traditional processing method is further improved, the wheat flour is easier to absorb by a human body, the nutrition is more comprehensive, various wheaten food products can be prepared, the purposes are wide, the functions are various, and the problems that the common flour is processed after removing the cortex and the germs, although the processed flour is fine and smooth in taste and long in storage time, the nutritional value is greatly reduced compared with the unprocessed wheat, and the processing quality of the flour is reduced are solved;
(2) the dried wheat grains are put into a feeding hole at the top of a grinding box of the grinding equipment, a first motor is started, an output shaft of the first motor drives one belt pulley to rotate, the three belt pulleys rotate simultaneously through a belt, the three belt pulleys drive a first grinding roller, a second grinding roller and a third grinding roller respectively through corresponding driving rollers to rotate, the two first grinding rollers carry out primary grinding on the wheat grains, the ground wheat grains enter a space between the two second grinding rollers, the two second grinding rollers carry out secondary grinding on the wheat grains, the second ground wheat grains enter a space between the two third grinding rollers, the two third grinding rollers carry out third grinding on the wheat grains, the wheat grains after the third grinding form wheat kernel slurry, and the wheat grains sequentially pass through the first grinding rollers, the second grinding rollers and the third grinding rollers for the third grinding through the structural arrangement, the wheat kernel slurry obtained by grinding has higher refining degree, high grinding efficiency and good effect;
(3) the wheat kernel slurry enters the stirring box through the wheat kernel slurry, a second motor is started, the second motor is matched with a commutator to drive a stirring roller to rotate, the wheat kernel slurry in the stirring box is stirred by the stirring roller, the stirred wheat kernel slurry enters the filter box through two connecting holes respectively, the wheat kernel slurry enters a plurality of first filter holes on the filter element and is discharged through second filter holes, material residues in the wheat kernel slurry are remained in the first filter holes and the second filter holes, then the wheat kernel slurry is discharged after being filtered through a filter screen at the bottom of the filter box, a second air cylinder is started, a piston rod of the second air cylinder is matched with a rotating seat to drive the filter element to rotate, the first filter holes on the surface of the filter element are opposite to the insertion rods on the connecting strips, the first air cylinder is started, the piston rod of the first air cylinder is contracted through a connecting arm to pull the connecting rod, the connecting rod drives the connecting strips to move through the two rotating pull rods, the connecting strips drive the insertion rods to be, then the inserted bar is extracted, dredge the processing to first filtration pore, the cooperation of second cylinder piston rod rotates the seat and drives the filter core and continue to rotate, the filter core is rotatory relative with the inserted bar on the connecting strip to the second filtration pore on surface, through above structure setting, the design of this grinder filter core cooperation filter screen, effectively get rid of the material sediment in the wheat benevolence thick liquids, simultaneously through the design of inserted bar, dredge first filtration pore and the second filtration pore on the filter core, prevent to influence follow-up filtration in first filtration pore and the second filtration pore of material sediment on the filter core.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the structure of the polishing apparatus of the present invention;
FIG. 2 is a view showing the internal structure of the grinding box of the present invention;
FIG. 3 is an internal block diagram of the mounting housing of the present invention;
FIG. 4 is an internal structural view of the stirring tank of the present invention;
FIG. 5 is an installation view of the tie bar of the present invention;
FIG. 6 is an internal structural view of the cartridge of the present invention;
fig. 7 is a schematic view of a cartridge according to the present invention.
In the figure: 1. grinding a box; 2. a stirring box; 3. a feed inlet; 4. a right-angle block; 5. a first grinding roller; 6. a second grinding roller; 7. a third grinding roller; 8. a drive roller; 9. mounting a shell; 10. a belt pulley; 11. a first motor; 12. a partition plate; 13. a guide plate; 14. a stirring roller; 15. a second motor; 16. a side plate; 17. a hexagonal rod; 18. a connecting arm; 19. a connecting rod; 20. a first cylinder; 21. rotating the pull rod; 22. a connecting strip; 23. inserting a rod; 24. a filter box; 241. a through hole; 25. connecting holes; 26. a filter element; 261. a first filter hole; 262. a second filter hole; 27. a rotating seat; 28. a second cylinder; 29. and (5) filtering by using a filter screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Please refer to FIGS. 1-7
Example 1
A processing method of snowflake wheat flour comprises the following steps:
the method comprises the following steps: cleaning the ripe and collected wheat grains, placing the wheat grains into cold air drying equipment, continuously drying the wheat grains for 40 minutes at the temperature of 50 ℃, and drying the surface moisture of the wheat grains;
step two: putting dried wheat grains into a feed inlet at the top of a grinding box of grinding equipment, starting a first motor, driving one belt pulley to rotate by an output shaft of the first motor, simultaneously rotating the three belt pulleys by a belt, respectively driving a first grinding roller, a second grinding roller and a third grinding roller to rotate by three belt pulleys through corresponding driving rollers, preliminarily grinding the wheat grains by the two first grinding rollers, enabling the ground wheat grains to enter a space between the two second grinding rollers, grinding the wheat grains for the second time by the two second grinding rollers, enabling the wheat grains after the second grinding to enter a space between the two third grinding rollers, grinding the wheat grains for the third time by the two third grinding rollers, enabling the wheat grains after the third grinding to form wheat kernel slurry, enabling the wheat kernel slurry to enter a stirring box, starting a second motor, driving the stirring rollers to rotate by the second motor in cooperation with a commutator, and stirring the wheat kernel slurry in the stirring box by the stirring rollers, the wheat kernel slurry after stirring respectively enters the filter box through two connecting holes, the wheat kernel slurry enters a plurality of first filter holes on the filter element and is discharged through a second filter hole, material residues in the wheat kernel slurry are remained in the first filter hole and the second filter hole, then the wheat kernel slurry is discharged after being filtered through a filter screen at the bottom of the filter box, the second air cylinder is opened, a piston rod of the second air cylinder is matched with the rotating seat to drive the filter element to rotate, the first filter hole of the filter element, which is rotated to the surface, is opposite to an inserted bar on the connecting bar, the first air cylinder is opened, the piston rod of the first air cylinder is contracted to pull the connecting bar through the connecting arm, the connecting bar drives the connecting bar to move through two rotating pull bars, the connecting bar drives the inserted bar to be inserted into the first filter hole on the filter element, then the inserted bar is extracted, the first filter hole is dredged, the piston rod of the second air cylinder is matched with the rotating seat to drive the filter element to continue to, repeating the steps, dredging the second filter hole, putting the wheat kernel slurry into a stainless steel container, diluting with warm water, continuously stirring for 40 minutes, and then sending into a fresh-keeping warehouse at 10 ℃ for refrigerating for 3 hours, wherein the adding amount of the warm water is 2.5 times of the weight of the wheat kernel powder;
step three: feeding the refrigerated wheat kernel slurry into a reaction kettle, injecting steam while stirring to enable the temperature of the steam in the reaction kettle to reach 85 ℃, fully stirring to enable the wheat kernel slurry to be heated uniformly, and heating and stirring for 10 minutes;
step four: taking out the heated wheat kernel slurry, cooling to normal temperature, adding 20g of Chinese yam polysaccharide, 25g of potato powder, 15g of orange peel powder, 15g of iodized salt, 18g of corn peptide, 6g of selenium yeast powder and 30g of nutrient bacteria liquid into 600g of wheat kernel slurry, uniformly stirring, and storing in a fresh-keeping warehouse at 10 ℃ for 3 days;
step five: taking out the slurry after refrigeration in the fourth step, filtering out residues, adding clear water with the weight 2 times that of the slurry for dilution, then putting the slurry into a centrifugal spray drying tower for spray drying, and collecting the dried product to obtain the snowflake wheat flour.
Specifically, before the step one, the raw material wheat is subjected to ozone treatment through a circulation fumigation pipeline under the treatment conditions of concentration of 80ppm and time of 30min, and is moistened after the ozone treatment under the moistening conditions of temperature of 15 ℃ and time of 30min, so that the moisture content of the sample is increased from 13% to 15%. In the first step, the ripe and harvested wheat grains are washed clean and then placed in cold air drying equipment, the temperature is controlled to be 55 ℃, the wheat grains are continuously dried for 50 minutes, and the moisture on the surfaces of the wheat grains is dried. The preparation process of the nutrient solution in the fourth step is as follows: firstly, screening 40g of high-quality pit mud from old pit mud, and carrying out heat treatment at the temperature of 70 ℃ for 15 minutes to prepare esterifying enzyme strain purification liquid; step two, preparing a culture medium, and sterilizing, wherein the culture medium is prepared from the following components in percentage by mass: 1% of high-quality pit mud, 0.8% of bean cake, 3% of vinasse powder, 0.4% of selenium-rich yeast powder, 1% of yeast powder, 4% of radix astragali powder, 0.5% of sodium acetate, 0.05% of ammonium sulfate, 0.06% of magnesium sulfate, 2% of absolute ethyl alcohol, 0.05% of magnesium phosphate, 0.2% of dipotassium hydrogen phosphate and 88.39% of pure water; inoculating the purified solution to a prepared and sterilized culture medium in an inoculation amount of 50%, and culturing in a constant-temperature incubator at 40 ℃ for 8 days to obtain a nutrient bacterial solution for production. In the fifth step, the air inlet temperature of the slurry in the centrifugal spray drying tower is controlled at 150 ℃, and the air outlet temperature is controlled at 140 ℃.
The grinding equipment comprises a grinding box and an agitator tank, wherein a feed inlet is formed in the middle of the top of the grinding box, right-angle blocks are arranged on two sides of an inner cavity of the grinding box, inclined planes of the two right-angle blocks are oppositely arranged, two first grinding rollers, two second grinding rollers and two third grinding rollers are arranged in the inner cavity of the grinding box, the two first grinding rollers are arranged on the same plane, the two second grinding rollers are arranged on the same plane, the two third grinding rollers are arranged on the same plane, the first grinding rollers are arranged above the second grinding rollers, the second grinding rollers are arranged above the third grinding rollers, the first grinding rollers, the second grinding rollers and the third grinding rollers are respectively sleeved on the three driving rollers, the distance between the two first grinding rollers is larger than the distance between the two second grinding rollers, the distance between the two second grinding rollers is larger than the distance between the two third grinding rollers, the first grinding rollers on the same side, The end parts of three driving rollers on a second grinding roller and a third grinding roller are all sleeved with belt pulleys, the three belt pulleys are arranged in an installation shell, the three belt pulleys are connected through belt transmission, the installation shell is installed on the outer wall of a grinding box, a first motor is installed on the installation shell, an output shaft of the first motor is connected with one of the belt pulleys, the diameter of the first grinding roller is larger than that of the second grinding roller, the diameter of the second grinding roller is larger than that of the third grinding roller, the bottom of the grinding box is communicated with the top of a stirring box, an inner cavity of the stirring box is provided with two guide plates, the inner cavity of the stirring box is provided with a partition plate, the two guide plates are symmetrically arranged on two sides of the partition plate, the inner cavity of the stirring box is rotatably provided with two stirring rollers, the stirring rollers are arranged between the guide plates and the partition plate, the outer, the stirring box is characterized in that two side plates are symmetrically arranged on the outer walls of two sides of the stirring box, two hexagonal rods are rotatably arranged between the two side plates and are respectively arranged on two sides of the stirring box, three connecting arms are arranged on the hexagonal rods at equal intervals, the three connecting arms are fixedly connected with a connecting rod, the connecting arm positioned in the middle is rotatably connected with a piston rod of a first air cylinder, the first air cylinder is rotatably arranged on the outer wall of the stirring box, two rotating pull rods are rotatably arranged at two ends of the connecting rod, one ends of the two rotating pull rods, far away from the connecting rod, are respectively rotatably arranged on two sides of the connecting strip, a plurality of inserting rods are arranged on the connecting strip in a rectangular array shape and are arranged in an upper row and a lower row, a filter box is arranged at the bottom of the stirring box, two connecting holes are formed in the, a plurality of first filtration pores have been seted up at the filter core top, and a plurality of first filtration pores are two rows of settings, and a plurality of second filtration pores have been seted up to filter core one side, and a plurality of second filtration pores are two rows of settings, and the rotation seat is installed to filter core one end, rotates the seat and sets up outside the filter cartridge, rotates the seat and rotates and connect second cylinder piston rod, and two second cylinders rotate and install on one of them curb plate, the filter screen is installed to the filter cartridge bottom, and a plurality of inserted bars on the connecting strip and the first filtration pore one-to-one on the filter core, a plurality of through-holes have been seted up to filter cartridge bilateral symmetry, and the through-hole is run through in the inserted bar activity.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.
Claims (8)
1. The processing method of snowflake wheat flour is characterized by comprising the following steps:
the method comprises the following steps: cleaning mature and collected wheat grains, placing in a cold air drying device, continuously drying at 50-60 deg.C for 40-55 min, and drying the surface water of the wheat grains;
step two: putting dried wheat grains into a feed inlet at the top of a grinding box of grinding equipment, starting a first motor, driving one belt pulley to rotate by an output shaft of the first motor, simultaneously rotating the three belt pulleys by a belt, respectively driving a first grinding roller, a second grinding roller and a third grinding roller to rotate by three belt pulleys through corresponding driving rollers, preliminarily grinding the wheat grains by the two first grinding rollers, enabling the ground wheat grains to enter a space between the two second grinding rollers, grinding the wheat grains for the second time by the two second grinding rollers, enabling the wheat grains after the second grinding to enter a space between the two third grinding rollers, grinding the wheat grains for the third time by the two third grinding rollers, enabling the wheat grains after the third grinding to form wheat kernel slurry, enabling the wheat kernel slurry to enter a stirring box, starting a second motor, driving the stirring rollers to rotate by the second motor in cooperation with a commutator, and stirring the wheat kernel slurry in the stirring box by the stirring rollers, the wheat kernel slurry after stirring respectively enters the filter box through two connecting holes, the wheat kernel slurry enters a plurality of first filter holes on the filter element and is discharged through a second filter hole, material residues in the wheat kernel slurry are remained in the first filter hole and the second filter hole, then the wheat kernel slurry is discharged after being filtered through a filter screen at the bottom of the filter box, the second air cylinder is opened, a piston rod of the second air cylinder is matched with the rotating seat to drive the filter element to rotate, the first filter hole of the filter element, which is rotated to the surface, is opposite to an inserted bar on the connecting bar, the first air cylinder is opened, the piston rod of the first air cylinder is contracted to pull the connecting bar through the connecting arm, the connecting bar drives the connecting bar to move through two rotating pull bars, the connecting bar drives the inserted bar to be inserted into the first filter hole on the filter element, then the inserted bar is extracted, the first filter hole is dredged, the piston rod of the second air cylinder is matched with the rotating seat to drive the filter element to continue to, repeating the steps, dredging the second filter hole, putting the wheat kernel slurry into a stainless steel container, diluting with warm water, continuously stirring for 40 minutes, and then sending into a fresh-keeping warehouse at 10-15 ℃ for refrigerating for 3-3.5 hours, wherein the adding amount of the warm water is 2.5-4 times of the weight of the wheat kernel powder;
step three: feeding the refrigerated wheat kernel slurry into a reaction kettle, injecting steam while stirring to enable the temperature of the steam in the reaction kettle to reach 85-100 ℃, fully stirring to enable the wheat kernel slurry to be heated uniformly, and heating and stirring for 10-15 minutes;
step four: taking out the heated wheat kernel slurry, cooling to normal temperature, adding 20-30g of Chinese yam polysaccharide, 25-40g of potato powder, 15-30g of orange peel powder, 15-25g of iodized salt, 18-25g of corn peptide, 6-10g of selenium yeast powder and 30-40g of nutrient bacteria liquid into 600g of wheat kernel slurry, uniformly stirring, and refrigerating in a fresh-keeping warehouse at 10-15 ℃ for 3-6 days;
step five: taking out the slurry after refrigeration in the fourth step, filtering out residues, adding clear water with the weight 2 times that of the slurry for dilution, then putting the slurry into a centrifugal spray drying tower for spray drying, and collecting the dried product to obtain the snowflake wheat flour.
2. The method for processing snowflake wheat flour as claimed in claim 1, wherein the raw material wheat is treated with ozone through a circulating fumigation pipeline under the conditions of concentration of 80ppm and time of 30min before the first step, and then is moistened under the conditions of temperature of 15 ℃ and time of 30min after the ozone treatment, so that the moisture content of the sample is increased from 13% to 15-20%.
3. The processing method of snowflake wheat flour as claimed in claim 1, wherein in the first step, after the ripe and harvested wheat grains are washed clean, the wheat grains are placed in a cold air drying device, the wheat grains are continuously dried for 50 minutes at a temperature controlled at 55 ℃, and the moisture on the surfaces of the wheat grains is dried.
4. The processing method of snowflake wheat flour as claimed in claim 1, wherein the nutrient solution in step four is prepared by the following steps: firstly, screening 40g of high-quality pit mud from old pit mud, and carrying out heat treatment at the temperature of 70-75 ℃ for 15 minutes to prepare esterifying enzyme strain purification liquid; step two, preparing a culture medium, and sterilizing, wherein the culture medium is prepared from the following components in percentage by mass: 1% of high-quality pit mud, 0.8% of bean cake, 3% of vinasse powder, 0.4% of selenium-rich yeast powder, 1% of yeast powder, 4% of radix astragali powder, 0.5% of sodium acetate, 0.05% of ammonium sulfate, 0.06% of magnesium sulfate, 2% of absolute ethyl alcohol, 0.05% of magnesium phosphate, 0.2% of dipotassium hydrogen phosphate and 88.39% of pure water; inoculating the purified solution to the prepared and sterilized culture medium with an inoculation amount of 50%, and culturing in a constant temperature incubator at 40-50 deg.C for 8-10 days to obtain the nutrient bacterial solution for production.
5. The processing method of snowflake wheat flour as claimed in claim 1, wherein the air inlet temperature of the slurry in the centrifugal spray drying tower in step five is controlled at 150 ℃ and the air outlet temperature is controlled at 140 ℃.
6. The processing method of snowflake wheat flour according to claim 1, wherein the grinding device in the second step comprises a grinding box (1) and an agitator tank (2), a feed inlet (3) is arranged in the middle of the top of the grinding box (1), right angle blocks (4) are arranged on both sides of the inner cavity of the grinding box (1), inclined surfaces of the two right angle blocks (4) are oppositely arranged, two first grinding rollers (5), two second grinding rollers (6) and two third grinding rollers (7) are arranged in the inner cavity of the grinding box (1), the two first grinding rollers (5) are arranged on the same plane, the two second grinding rollers (6) are arranged on the same plane, the two third grinding rollers (7) are arranged on the same plane, the bottom of the grinding box (1) is communicated with the top of the agitator tank (2), two guide plates (13) are arranged in the inner cavity of the agitator tank (2), and a partition plate (12) is arranged in the inner cavity of the agitator tank (2), the two guide plates (13) are symmetrically arranged on two sides of the partition plate (12), two stirring rollers (14) are rotatably arranged in the inner cavity of the stirring box (2), the stirring rollers (14) are arranged between the guide plates (13) and the partition plate (12), two commutators are arranged on the outer wall of the stirring box (2), two commutator output shafts are respectively connected with the two stirring rollers (14), commutator input shafts are connected with output shafts of a second motor (15), two side plates (16) are symmetrically arranged on the outer walls of two sides of the stirring box (2), two hexagonal rods (17) are rotatably arranged between the two side plates (16), the two hexagonal rods (17) are respectively arranged on two sides of the stirring box (2), three connecting arms (18) are arranged on the hexagonal rods (17) at equal intervals, the three connecting arms (18) are fixedly connected with connecting rods (19), and the connecting arm (18) positioned in the middle is rotatably connected with a piston rod of a first cylinder (20, the first air cylinder (20) is rotatably installed on the outer wall of the stirring box (2), two rotating pull rods (21) are rotatably installed at two ends of the connecting rod (19), one ends, far away from the connecting rod (19), of the two rotating pull rods (21) are respectively rotatably installed on two sides of the connecting strip (22), a plurality of inserting rods (23) are installed on the connecting strip (22) in a rectangular array manner, the plurality of inserting rods (23) are arranged in an upper row and a lower row, a filter box (24) is installed at the bottom of the stirring box (2), two connecting holes (25) are formed in the top of the filter box (24), the filter box (24) is communicated with the bottom of the stirring box (2) through the two connecting holes (25), two filter elements (26) are rotatably arranged in the filter box (24), a plurality of first filter holes (261) are formed in the top of the filter element (26), the plurality of first filter holes (261) are arranged in two rows, a plurality of second filtration pores (262) are two rows of settings, and rotation seat (27) are installed to filter core (26) one end, rotate seat (27) and set up outside straining box (24), rotate seat (27) and rotate and connect second cylinder (28) piston rod, and two second cylinders (28) are rotated and are installed on one of them curb plate (16), filter screen (29) are installed to straining box (24) bottom, and first filtration pore (261) one-to-one on a plurality of inserted bars (23) on connecting strip (22) and filter core (26), a plurality of through-holes (241) have been seted up to straining box (24) bilateral symmetry, and through-hole (241) are run through in inserted bar (23) activity, a plurality of first filtration pores (261) one-to-one on filter core (26) communicate a plurality of second filtration pores (262).
7. The processing method of snowflake wheat flour as claimed in claim 6, wherein the first grinding roller (5) is arranged above the second grinding roller (6), the second grinding roller (6) is arranged above the third grinding roller (7), the first grinding roller (5), the second grinding roller (6) and the third grinding roller (7) are respectively sleeved on the three driving rollers (8), the distance between the two first grinding rollers (5) is larger than the distance between the two second grinding rollers (6), the distance between the two second grinding rollers (6) is larger than the distance between the two third grinding rollers (7), belt pulleys (10) are respectively sleeved at the end parts of the three driving rollers (8) on the first grinding roller (5), the second grinding roller (6) and the third grinding roller (7) at the same side, the three belt pulleys (10) are arranged in the mounting shell (9), and the three belt pulleys (10) are connected through belt transmission, the installation shell (9) is installed in the outer wall of the grinding box (1), a first motor (11) is installed on the installation shell (9), the output shaft of the first motor (11) is connected with one belt pulley (10), the diameter of the first grinding roller (5) is larger than that of the second grinding roller (6), and the diameter of the second grinding roller (6) is larger than that of the third grinding roller (7).
8. The processing method of snowflake wheat flour as claimed in claim 6, wherein the grinding device is operated as follows:
the method comprises the following steps: putting dried wheat grains into a feeding hole (3) at the top of a grinding box (1), starting a first motor (11), driving one belt pulley (10) to rotate by an output shaft of the first motor (11), simultaneously rotating three belt pulleys (10) through a belt, driving a first grinding roller (5) and a second grinding roller (6) by the three belt pulleys (10) through corresponding driving rollers (8) respectively, the third grinding rollers (7) rotate, the two first grinding rollers (5) grind the wheat grains primarily, the ground wheat grains enter between the two second grinding rollers (6), the two second grinding rollers (6) grind the wheat grains for the second time, the wheat grains ground for the second time enter between the two third grinding rollers (7), the two third grinding rollers (7) grind the wheat grains for the third time, and the wheat grains ground for the third time form wheat kernel slurry;
step two: the method comprises the following steps that wheat kernel slurry enters a stirring box (2), a second motor (15) is started, the second motor (15) is matched with a commutator to drive a stirring roller (14) to rotate, the stirring roller (14) is used for stirring the wheat kernel slurry in the stirring box (2), the stirred wheat kernel slurry enters a filter box (24) through two connecting holes (25), the wheat kernel slurry enters a plurality of first filter holes (261) on a filter element (26) and is discharged through second filter holes (262), material residues in the wheat kernel slurry are left in the first filter holes (261) and the second filter holes (262), and then the wheat kernel slurry is discharged after being filtered through a filter screen (29) at the bottom of the filter box (24);
step three: opening a second air cylinder (28), enabling a piston rod of the second air cylinder (28) to be matched with a rotating seat (27) to drive a filter element (26) to rotate, enabling the filter element (26) to rotate to a first filter hole (261) on the surface to be opposite to an inserted rod (23) on a connecting strip (22), opening a first air cylinder (20), enabling the piston rod of the first air cylinder (20) to shrink to pull a connecting rod (19) through a connecting arm (18), enabling the connecting rod (19) to drive the connecting strip (22) to move through two rotating pull rods (21), enabling the connecting strip (22) to drive the inserted rod (23) to be inserted into the first filter hole (261) on the filter element (26), pulling out the inserted rod (23), dredging the first filter hole (261), enabling the piston rod of the second air cylinder (28) to be matched with the rotating seat (27) to drive the second filter hole (262) on the surface to continue to rotate, enabling the filter element (26) to rotate to a second filter hole (262) on the surface, and repeating the steps to dredge the second filtering hole (262).
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Application publication date: 20201201 |