CN1120059A - Inorganic binder and its preparation method and usage - Google Patents
Inorganic binder and its preparation method and usage Download PDFInfo
- Publication number
- CN1120059A CN1120059A CN 94110795 CN94110795A CN1120059A CN 1120059 A CN1120059 A CN 1120059A CN 94110795 CN94110795 CN 94110795 CN 94110795 A CN94110795 A CN 94110795A CN 1120059 A CN1120059 A CN 1120059A
- Authority
- CN
- China
- Prior art keywords
- phosphoric acid
- inorganic adhesive
- acid
- solution
- silicon
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/34—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders
- C04B28/342—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders the phosphate binder being present in the starting composition as a mixture of free acid and one or more reactive oxides
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00034—Physico-chemical characteristics of the mixtures
- C04B2111/00112—Mixtures characterised by specific pH values
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00034—Physico-chemical characteristics of the mixtures
- C04B2111/00198—Characterisation or quantities of the compositions or their ingredients expressed as mathematical formulae or equations
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
The improved inorganic adhesive is prepared through such steps as oxidation reaction of phosphoric acid or the mixture of phosphoric acid and sulfuric acid on hydrogen, addition of SiO2, diluting with water and regulating pH value to 5-7 with alkali solution and features its characteristics general inorganic adhesive does not have and wide application range such as wet production of refractory fibrous products.
Description
The present invention relates to the inorganic adhesive field.
Characteristics such as in the prior art, that inorganic adhesive has is high temperature resistant, have no side effect are applicable to a lot of high temperature adhesives occasions, but because it is acid big, corrodibility is big, user mode is difficult for adjusting, and its application is subjected to restriction to a certain degree, and some required field but can not be used., attempt not achieve success so far always in effort as Shandong Zibo city Luyang energy-saving material limited-liability company with the organic binder bond in the inorganic adhesive replacement refractory fibre product wet production.The tackiness agent that the wet production of refractory fibre product is used, always adopt organic binder bond, as methylcellulose gum, starch, polyvinyl alcohol etc., this class tackiness agent heatproof is poor, when use temperature surpasses 300 ℃, tackiness agent just begins to decompose gradually, loses bounding force, makes goods lose anchorage force, fall to the bottom of thermal insulation layer, reduce heat-insulating property greatly, the time is not long, just needs repair and replacement, so, temperature range is little, and work-ing life, weak point became fatal shortcoming, is badly in need of using the tackiness agent suitable with the refractory fibre heatproof to replace.
The object of the present invention is to provide a kind of improved inorganic adhesive and preparation method, this kind tackiness agent can be applied to multiple bonding occasion, especially can be used for the wet production of refractory fibre product.
Purpose of the present invention realizes by following scheme:
This inorganic adhesive mainly contains A solution, silicon-dioxide and water, and its weight proportion of composing is: A solution: silicon-dioxide=1.5~3: 1, (A solution+silicon-dioxide): water=1: 6~10.5
The pH value of product is 5~7,
Wherein, A solution is the mixed solution of phosphoric acid or phosphoric acid and vitriolic mixing acid and aluminium hydroxide, and its weight proportion of composing is (phosphoric acid+sulfuric acid): aluminium hydroxide=5~9: 1.
In more than forming, used phosphoric acid and sulfuric acid are that industrial concentrated acid is better, and the weight proportion of composing of two acid is: phosphoric acid: sulfuric acid=1: 0~1.5.Optimum proportion is 1: 0.6~1.2.
Inorganic adhesive preparation technology of the present invention is simple, is summarized as follows:
Phosphoric acid and sulfuric acid are mixed, add aluminium hydrate powder, treat that aluminium hydroxide dissolves fully after, add silicon dioxide powder, dilute with water is transferred pH value to 5~7 with alkali lye more then.
In preparation process:
(1) phosphoric acid and sulfuric acid mix, and two kinds of acid excite mutually, the active increasing, and reaction is carried out quicker more thoroughly, to obtain more adhesive component---aluminium dihydrogen phosphate, aluminium hydrogen sulfate, phosphoric acid hydrogen two aluminium etc.In actually operating, in order to add fast response, mixing acid can also be heated, be advisable with the near state of boiling.
(2) for well, thin more naturally good more, so that the reaction dissolving, wherein, the fineness of aluminium hydroxide is crossed 80 mesh sieves at least with fine powder for aluminium hydroxide that adds in the reaction and silicon-dioxide, and the fineness of silicon-dioxide is crossed 200 mesh sieves at least.
(3) transfer the used alkali lye of pH value, can be the aqueous solution of sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide etc., its concentration affects is little, and we have adopted 10~30% aqueous sodium hydroxide solution.
The inorganic adhesive of the present invention that above technology makes can be used for the wet production of refractory fibre product, and using method is as follows:
(1) water soaks into fiber, and it is unfolded evenly, and general 1 part of fiber needs 25~35 parts of hydrations suitable.
(2) with in the fiber injection moulding mould that soaks into, different moulds can make different types of product, as flame-retardant fibre board, refractory fibre brick, refractory fibre stone or metal plate for standing a stove on as a precaution against fire, refractory fibre shell etc., treat cloth cotton evenly after, the suction filtration moulding, moisture controlled is less than 40%.
(3), front suction filtration anti-with inorganic adhesive of the present invention, total amount of liquid is controlled at about 50~60%.
(4) oven dry promptly gets refractory fibre product.
Inorganic adhesive of the present invention compared with prior art has the following advantages:
(1) this inorganic adhesive has all characteristics of common inorganic adhesive, as high temperature resistant, nontoxicity etc. are because of taking special process to improve its user mode and having adjusted its potential of hydrogen, its range of application is enlarged, especially can be used for the production of refractory fibre product.
(2) price of phosphoric acid is 5~6 times of sulfuric acid price, introduces the gas washing in SA production inorganic adhesive in batching, has reduced the production cost of tackiness agent.
(3) this tackiness agent is used for the production of refractory fibre product, replace organic binder bond, enlarged the kind of refractory fibre product, improved the use temperature of refractory fibre product, and intensification along with refractory fibre product, silicon-dioxide wherein and alkaline constituents act on to some extent and generate silicate, thereby have increased the intensity of refractory fibre product.
(4) used organic binder bond is compared in this tackiness agent and the refractory fibre product production, and production cost is low, and preparation technology is simple, and using method is easy.
(5) intermediate product of this inorganic adhesive can replace mutually with general high-temperature adhesives such as aluminium dihydrogen phosphate, phosphoric acid hydrogen two aluminium etc. and use.
The present invention is further illustrated below in conjunction with specific embodiment.
The preparation of [embodiment one] inorganic adhesive
Industrial strong phosphoric acid 1kg is mixed with industrial vitriol oil 0.8kg, the aluminium hydrate powder 0.3kg that adds 80 order fineness, after treating that aluminium hydroxide dissolves fully, the silicon dioxide powder 1.05kg that adds 200 order fineness again, use 25.2kg again, water dilution after, it is 6 that the sodium hydroxide solution with 15% is transferred pH value, must white emulsion be this inorganic adhesive.
The preparation of [embodiment two] inorganic adhesive
In the materials ratio of embodiment one, just phosphoric acid and vitriolic mixing acid are heated to the state that closely boils, other technology is identical with embodiment's one.
The preparation of [embodiment three] inorganic adhesive
The raw material consumption is as follows, and technology is with embodiment two.
Industry strong phosphoric acid 1kg, industrial vitriol oil 1kg, the aluminium hydrate powder 0.25kg of 80 order fineness, the silicon dioxide powder 0.9kg of 200 order fineness, water 28.35kg.
[embodiment four] make flame-retardant fibre board with inorganic adhesive
Claim cellucotton 2.5kg, add tap water 75kg, unfold cellucotton with stirrer, after making cotton unfold evenly, be injected in the pattern, dewater with suction filtration, the water yield is controlled to be 35%, adds this inorganic adhesive again and handles positive and negative, uses suction method equally, amount of liquid is controlled to be 55%, demoulding oven dry gets flame-retardant fibre board, and the plate face is smooth to be white in color, certain intensity is arranged, volume density 300kg/m
3About (dry state), 1000 ℃ the insulation 6~8h, its linear shrinkage ratio is 3.8%, reaches the national standard of refractory fibre product linear shrinkage ratio≤4%.
Claims (6)
1. an inorganic adhesive is characterized in that mainly containing A solution, silicon-dioxide and water, and its weight proportion of composing is: A solution: silicon-dioxide=1.5~3: 1,
(A solution+silicon-dioxide): water=1: 6~10.5
The pH value of product is 5~7,
Wherein, A solution is the mixed solution of phosphoric acid or phosphoric acid and vitriolic mixing acid and aluminium hydroxide, and its weight proportion of composing is (phosphoric acid+sulfuric acid): aluminium hydroxide=5~9: 1.
2. inorganic adhesive according to claim 1 is characterized in that phosphoric acid and the sulfuric acid in the A solution is industrial concentrated acid, and its weight proportion of composing is: phosphoric acid: sulfuric acid=1: 0~1.5.
3. inorganic adhesive according to claim 1 and 2 is characterized in that phosphoric acid and vitriolic optimum proportion are: phosphoric acid: sulfuric acid=1: 0.6~1.2.
4. the making method of an inorganic adhesive as claimed in claim 1 is characterized in that at first phosphoric acid and sulfuric acid being mixed, and adds aluminium hydrate powder, after treating that aluminium hydroxide dissolves fully, add silicon dioxide powder, dilute with water is transferred pH value to 5~7 with alkali lye more then.
5. the making method of inorganic adhesive according to claim 4 is characterized in that phosphoric acid and vitriolic mixing acid can heat, and is advisable with the near state of boiling.
6. inorganic adhesive according to claim 1 and 2 can be used for the wet production of refractory fibre product.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 94110795 CN1120059A (en) | 1994-09-16 | 1994-09-16 | Inorganic binder and its preparation method and usage |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 94110795 CN1120059A (en) | 1994-09-16 | 1994-09-16 | Inorganic binder and its preparation method and usage |
Publications (1)
Publication Number | Publication Date |
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CN1120059A true CN1120059A (en) | 1996-04-10 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 94110795 Pending CN1120059A (en) | 1994-09-16 | 1994-09-16 | Inorganic binder and its preparation method and usage |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100410342C (en) * | 2006-11-24 | 2008-08-13 | 北京百慕航材高科技股份有限公司 | Low heat expansion high temperature adhesion agent |
WO2008098421A1 (en) * | 2007-02-15 | 2008-08-21 | Institute Of Process Engineering, Chinese Academy Of Sciences | High temperature resistant inorganic composite adhesive |
CN103339211A (en) * | 2011-03-18 | 2013-10-02 | 霓佳斯株式会社 | Adhesive for inorganic fibers |
CN103706756A (en) * | 2012-09-29 | 2014-04-09 | 天能电池(芜湖)有限公司 | Film-spraying agent for pouring grid of lead-acid storage battery, and preparation method thereof |
US8821626B2 (en) | 2011-03-18 | 2014-09-02 | Nichias Corporation | Adhesive for inorganic fiber |
CN116254061A (en) * | 2023-03-22 | 2023-06-13 | 新乡市炬能耐材有限公司 | Preparation method of water-soluble powdery carbon-aluminum binding agent |
-
1994
- 1994-09-16 CN CN 94110795 patent/CN1120059A/en active Pending
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100410342C (en) * | 2006-11-24 | 2008-08-13 | 北京百慕航材高科技股份有限公司 | Low heat expansion high temperature adhesion agent |
WO2008098421A1 (en) * | 2007-02-15 | 2008-08-21 | Institute Of Process Engineering, Chinese Academy Of Sciences | High temperature resistant inorganic composite adhesive |
CN103339211A (en) * | 2011-03-18 | 2013-10-02 | 霓佳斯株式会社 | Adhesive for inorganic fibers |
US8821626B2 (en) | 2011-03-18 | 2014-09-02 | Nichias Corporation | Adhesive for inorganic fiber |
CN103339211B (en) * | 2011-03-18 | 2016-08-10 | 霓佳斯株式会社 | Inorfil bonding agent |
CN103706756A (en) * | 2012-09-29 | 2014-04-09 | 天能电池(芜湖)有限公司 | Film-spraying agent for pouring grid of lead-acid storage battery, and preparation method thereof |
CN116254061A (en) * | 2023-03-22 | 2023-06-13 | 新乡市炬能耐材有限公司 | Preparation method of water-soluble powdery carbon-aluminum binding agent |
CN116254061B (en) * | 2023-03-22 | 2024-04-19 | 新乡市炬能耐材有限公司 | Preparation method of water-soluble powdery carbon-aluminum binding agent |
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