CN112002503A - Composite post insulator surface dirt removing device - Google Patents
Composite post insulator surface dirt removing device Download PDFInfo
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- CN112002503A CN112002503A CN202011026334.8A CN202011026334A CN112002503A CN 112002503 A CN112002503 A CN 112002503A CN 202011026334 A CN202011026334 A CN 202011026334A CN 112002503 A CN112002503 A CN 112002503A
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- fixedly connected
- groove
- rod
- workbench
- base
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/52—Insulators or insulating bodies characterised by their form having cleaning devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/14—Supporting insulators
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Abstract
The invention discloses a composite post insulator surface dirt removing device which comprises a base, wherein the lower end of the base is fixedly connected with a plurality of walking rods, the walking rods are rotatably connected with walking wheels, the side wall of the base is fixedly connected with a plurality of inclined rods, one ends of the inclined rods, far away from the base, penetrate through supporting columns, the upper end of the base is fixedly connected with an electric telescopic rod, an auxiliary supporting rod is arranged at the electric telescopic rod, the upper end of the electric telescopic rod is fixedly connected with a device plate, the upper end of the device plate is fixedly connected with a device post, and a workbench is arranged on the side of the device post. The invention has reasonable structural design and has the advantages of conveniently cleaning the composite post insulator and improving the cleaning effect. The cleaning agent is suitable for cleaning the insulator.
Description
Technical Field
The invention relates to the technical field of post insulators, in particular to a device for removing dirt on the surface of a composite post insulator.
Background
The outer sleeve of the composite post insulator is made of a silicon rubber composite insulating material, and is gradually and widely applied to power equipment due to good hydrophobic property and pollution flashover prevention, but the silicon rubber composite insulating material serving as an organic material is subjected to the effects of temperature change, humidity change, ultraviolet irradiation, wind and rain washing, electric arc ablation, acid and alkali corrosion and the like in the operation process, so that the aging problem is inevitable.
In the prior art, the mode of manual decontamination is mainly high pressure water washing and manual cleaning, but because the silicone rubber insulation surface runs for a long time the filth and the silicone oil micromolecule cross-linking of migration, the high pressure water washing generally can only clear away the surface ash, the cross-linking is difficult to clear away at the filth of composite insulation inside, the manual cleaning effect is higher and the water pressure washing is effectual but efficient lower, and lead to composite post insulator surface hydrophobicity to be destroyed after cleaning, be difficult to resume and migrate in the short time, composite post insulator's antifouling sudden strain of a muscle performance has been reduced, in order to solve this problem, we propose a composite post insulator surface filth clearing device.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a composite post insulator surface dirt removing device.
In order to achieve the purpose, the invention adopts the following technical scheme:
a cleaning device for removing the surface contamination of a composite post insulator comprises a base, wherein the lower end of the base is fixedly connected with a plurality of walking rods, the walking rods are rotatably connected with walking wheels, the side wall of the base is fixedly connected with a plurality of inclined rods, one ends of the inclined rods, which are far away from the base, are provided with supporting columns in a penetrating way, the upper end of the base is fixedly connected with an electric telescopic rod, the electric telescopic rod is provided with an auxiliary supporting rod, the upper end of the electric telescopic rod is fixedly connected with a device plate, the upper end of the device plate is fixedly connected with a device post, the side of the device post is provided with a workbench, the workbench is connected with the device post through a driving mechanism, the upper end of the workbench is provided with a penetrating groove and a rotating groove in a penetrating way, the penetrating groove is communicated with the rotating groove, a cleaning mechanism is arranged in the penetrating groove, and the bottom of, the upper end fixedly connected with inlet means of workstation, the upper end of workstation is run through and is provided with guider.
Preferably, actuating mechanism is including running through the inner chamber that sets up on the device post, fixedly connected with motor on the inner wall of inner chamber, it is provided with the device groove to run through on the lateral wall that is close to the workstation on the device post, the interior top in device groove is rotated and is connected with the threaded rod, the lower extreme of threaded rod runs through the interior bottom in device groove and extends to the interior intracavity and the terminal fixed connection of output shaft of motor, be close to one side fixedly connected with carriage release lever of device post on the workstation, the one end of keeping away from the workstation on the carriage release lever is located the carriage release lever and with threaded rod threaded connection.
Preferably, clean mechanism is including setting up the baffle on running through the inslot wall, the top of baffle is provided with clean wheel, a plurality of sliding seats of equidistant fixedly connected with of its circumference are followed to the lower extreme of clean wheel, and is a plurality of the lower extreme of sliding seat all rotates and is connected with the pulley, the upper end of baffle is provided with the slide rail, and is a plurality of the pulley all slides in the slide rail, along a plurality of inside clean brushes of equidistant fixedly connected with of its circumference on the inner wall of clean wheel.
Preferably, the transmission mechanism comprises a rotating rod rotatably connected to the bottom in the rotating groove, a second transmission gear is fixedly connected to the side wall of the rotating rod in the rotating groove, a plurality of straight teeth are arranged at the outer side wall of the cleaning wheel in an equidistant manner along the circumferential direction of the cleaning wheel in a penetrating manner, the second transmission gear is meshed with the cleaning wheel, a bevel gear is fixedly connected to one end of the rotating rod outside the rotating groove, a fixed rod is fixedly connected to the upper end of the workbench, a connecting rod is rotatably connected to the upper end of the fixed rod, another bevel gear is fixedly connected to one end of the connecting rod, which is close to the bevel gears, two bevel gears are meshed with each other, a first transmission gear is fixedly connected to the other end of the connecting rod, a rack rod is fixedly connected to the upper end of the device plate, a moving groove is arranged at the upper, the rack bar is meshed with the first transmission gear.
Preferably, the inlet means includes the supporting seat of fixed connection in the workstation upper end, fixedly connected with liquid storage pot on the supporting seat, the upper end of liquid storage pot is run through and is provided with the feeding lid, the lower extreme of liquid storage pot runs through and is provided with the output tube, the lower extreme of output tube runs through the upper end of workstation and extends to and runs through the inslot.
Preferably, the guide device comprises a guide groove penetrating through the workbench, the upper end of the device plate is fixedly connected with a guide rod, and the upper end of the guide rod penetrates through the guide groove.
Preferably, a push rod is fixedly connected to the side wall of the base.
The invention has the following beneficial effects;
through setting up actuating mechanism, clean mechanism, drive mechanism mutually supports with inlet means, let the clear composite post insulator of needs arrange in and run through the inslot, drive whole workstation up-and-down motion through a motor, utilize a plurality of clean brushes of clean wheel inboard to scrub composite post insulator's surface, can spout in the stock solution jar simultaneously and clear away the liquid and clean composite post insulator's surface on to clean brush, utilize drive mechanism to drive the reciprocal rotation of clean wheel in the workstation up-and-down motion, can strengthen clean effect, the integrated device simple structure, and is easy and simple to handle, the power demand is little, and is energy-concerving and environment-protective, and is worth promoting.
Drawings
Fig. 1 is a schematic structural view of a composite post insulator surface contamination removing device provided by the invention;
FIG. 2 is a schematic top view of a device for removing contaminants on the surface of a composite post insulator according to the present invention;
FIG. 3 is a cross-sectional view of a working table of a device for removing contaminants on the surface of a composite post insulator according to the present invention;
FIG. 4 is a schematic view of a penetrating slot structure of the device for removing contaminants on the surface of a composite post insulator according to the present invention;
fig. 5 is a schematic structural view of one side of a cleaning wheel of the composite post insulator surface contamination removing device provided by the invention.
In the figure: 1 supporting column, 2 diagonal rods, 3 bases, 4 walking rods, 5 walking wheels, 6 pushing rods, 7 electric telescopic rods, 8 auxiliary supporting rods, 9 device plates, 10 device columns, 11 motors, 12 threaded rods, 13 moving rods, 14 rack rods, 15 workbenches, 16 output pipes, 17 liquid storage tanks, 18 feeding covers, 19 supporting seats, 20 bevel gears, 21 rotating rods, 22 connecting rods, 23 fixing rods, 24 first transmission gears, 25 cleaning brushes, 26 guide rods, 27 cleaning wheels, 28 second transmission gears, 29 sliding rails, 30 sliding seats and 31 pulleys.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-5, a composite post insulator surface dirt clearing device, including base 3, a plurality of walking rods 4 of lower extreme fixedly connected with of base 3, all rotate on a plurality of walking rods 4 and be connected with walking wheel 5, a plurality of down tube 2 of fixedly connected with on the lateral wall of base 3, the one end of keeping away from base 3 on a plurality of down tube 2 all runs through and is provided with support column 1, fixedly connected with catch bar 6 on the lateral wall of base 3, base 3 upper end fixedly connected with electric telescopic handle 7, electric telescopic handle 7 department is provided with auxiliary stay bar 8, the upper end fixedly connected with device board 9 of electric telescopic handle 7, the upper end fixedly connected with device post 10 of device board 9, the side of device post 10 is provided with workstation 15, workstation 15 is connected with device post 10 through actuating mechanism.
Wherein, actuating mechanism is including running through the inner chamber that sets up on device post 10, fixedly connected with motor 11 on the inner wall of inner chamber, motor 11 regards as servo motor, it is provided with the device groove to run through on the lateral wall that is close to workstation 15 on the device post 10, the interior top in device groove is rotated and is connected with threaded rod 12, the lower extreme of threaded rod 12 runs through the interior bottom in device groove and extends to the interior terminal fixed connection of output shaft with motor 11 of intracavity, one side fixedly connected with carriage release lever 13 that is close to device post 10 on the workstation 15, the one end of keeping away from workstation 15 on carriage release lever 13 is located the moving chute and with threaded rod 12 threaded connection.
Wherein, the upper end of workstation 15 runs through to be provided with and runs through groove and rotation groove, run through the groove and communicate with rotation groove mutually, it is provided with clean mechanism to run through the inslot, clean mechanism is including setting up the baffle on running through the inslot wall, the top of baffle is provided with clean wheel 27, the lower extreme of clean wheel 27 is along a plurality of sliding seats 30 of its equidistant fixedly connected with of circumference, the lower extreme of a plurality of sliding seats 30 all rotates and is connected with pulley 31, the upper end of baffle is provided with slide rail 29, a plurality of pulley 31 all slide in slide rail 29, along a plurality of inside clean brush 25 of its equidistant fixedly connected with of circumference on the inner wall of clean wheel 27.
Wherein, the inner bottom of the rotating groove is rotatably connected with a transmission mechanism, the transmission mechanism comprises a rotating rod 21 rotatably connected with the inner bottom of the rotating groove, the side wall of the rotating rod 21 positioned in the rotating groove is fixedly connected with a second transmission gear 28, the outer side wall of the cleaning wheel 27 is provided with a plurality of straight teeth in an equidistant penetrating way along the circumferential direction, the second transmission gear 28 is meshed with the cleaning wheel 27, one end of the rotating rod 21 positioned outside the rotating groove is fixedly connected with a bevel gear 20, the upper end of the workbench 15 is fixedly connected with a fixed rod 23, the upper end of the fixed rod 23 is rotatably connected with a connecting rod 22, one end of the connecting rod 22 close to the upper bevel gear 20 is fixedly connected with another bevel gear 20, the two bevel gears 20 are meshed with each other, the other end of the connecting rod 22 is fixedly connected with a first transmission gear 24, the upper end of the, the upper end of the rack bar 14 passes through the upper moving slot, and the rack bar 14 is engaged with the first transmission gear 24.
Specifically, the upper end fixedly connected with inlet means of workstation 15, inlet means includes fixed connection at the supporting seat 19 of workstation 15 upper end, fixedly connected with liquid storage pot 17 on the supporting seat 19, the upper end of liquid storage pot 17 runs through and is provided with feed cover 18, the scavenging liquid that is used for clean composite post insulator surface is stored in the liquid storage pot 17, the small-size water pump among the prior art has been set up in the liquid storage pot 17 simultaneously, be used for pumping scavenging liquid, the lower extreme of liquid storage pot 17 runs through and is provided with output tube 16, the lower extreme of output tube 16 runs through the upper end of workstation 15 and extends to and runs through the inslot, the upper end of workstation 15 runs through and is provided with guider, guider is including running through the guide way that sets up on workstation 15, the upper end fixedly connected with guide bar 26 of device board 9.
In the invention, after an operator places the device at a working place, an electric telescopic rod 7 is utilized to enable a workbench 15 to be close to a composite post insulator to be cleaned, then the composite post insulator enters a through groove, then a motor 11 is started through a control switch in the prior art, the tail end of an output shaft of the motor 11 drives a threaded rod 12 to rotate in the device groove, under the limiting action of a guide rod 26, the threaded rod 12 drives a moving rod 13 to move up and down, the moving rod 13 can drive the workbench 15 to move up and down, at the moment, a rack rod 14 can drive a first transmission gear 24 to rotate, the first transmission gear 24 drives a rotating rod 21 to rotate through a connecting rod 22 and two bevel gears 20, the rotating rod 21 drives a second transmission gear 28 positioned in the rotating groove to rotate, the second transmission gear 28 drives a cleaning wheel 27 to rotate in the through groove, and each pulley 31 is matched with a sliding rail 29 to provide guiding and friction reducing, the cleaning wheel 27 drives a plurality of cleaning brushes 25 to synchronously rotate, so that the cleaning effect can be enhanced, and meanwhile, the cleaning solution stored in the liquid storage tank 17 is output to the through groove through the output pipe 16 and is finally sprayed to the outer surface of the composite post insulator, so that the cleaning effect is enhanced.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The composite post insulator surface dirt removing device comprises a base (3) and is characterized in that the lower end of the base (3) is fixedly connected with a plurality of walking rods (4), the walking rods (4) are rotatably connected with walking wheels (5), the side wall of the base (3) is fixedly connected with a plurality of inclined rods (2), one ends of the inclined rods (2) far away from the base (3) are provided with supporting columns (1) in a penetrating manner, the upper end of the base (3) is fixedly connected with an electric telescopic rod (7), the electric telescopic rod (7) is provided with an auxiliary supporting rod (8), the upper end of the electric telescopic rod (7) is fixedly connected with a device plate (9), the upper end of the device plate (9) is fixedly connected with a device column (10), a workbench (15) is arranged on the side of the device column (10), and the workbench (15) is connected with the device column (10) through a driving mechanism, the upper end of workstation (15) is run through and is provided with and runs through groove and rotation groove, run through the groove and rotate the groove and communicate mutually, it is provided with clean mechanism to run through the inslot, the interior bottom rotation that rotates the groove is connected with drive mechanism, the upper end fixedly connected with inlet means of workstation (15), the upper end of workstation (15) is run through and is provided with guider.
2. The composite post insulator surface contamination removing device according to claim 1, wherein the driving mechanism comprises an inner cavity penetrating through the device column (10), a motor (11) is fixedly connected to the inner wall of the inner cavity, a device groove penetrates through the side wall of the device column (10) close to the workbench (15), a threaded rod (12) is rotatably connected to the inner top of the device groove, the lower end of the threaded rod (12) penetrates through the inner bottom of the device groove and extends into the inner cavity to be fixedly connected with the tail end of an output shaft of the motor (11), a moving rod (13) is fixedly connected to one side of the workbench (15) close to the device column (10), and one end of the moving rod (13) far away from the workbench (15) is located in the moving groove and is in threaded connection with the threaded rod (12).
3. The composite post insulator surface contamination removing device according to claim 1, wherein the cleaning mechanism comprises a partition plate arranged on the inner wall of the through groove, a cleaning wheel (27) is arranged above the partition plate, the lower end of the cleaning wheel (27) is fixedly connected with a plurality of sliding seats (30) at equal intervals along the circumferential direction of the lower end, the lower ends of the sliding seats (30) are rotatably connected with pulleys (31), the upper end of the partition plate is provided with a sliding rail (29), the pulleys (31) slide in the sliding rail (29), and a plurality of inward cleaning brushes (25) are fixedly connected on the inner wall of the cleaning wheel (27) at equal intervals along the circumferential direction of the inner wall.
4. The composite post insulator surface contamination removing device according to claim 1, wherein the transmission mechanism comprises a rotating rod (21) rotatably connected to the bottom of the rotating groove, a second transmission gear (28) is fixedly connected to the side wall of the rotating rod (21) positioned in the rotating groove, a plurality of straight teeth are arranged on the outer side wall of the cleaning wheel (27) in a penetrating manner along the circumferential direction at equal intervals, the second transmission gear (28) is meshed with the cleaning wheel (27), a bevel gear (20) is fixedly connected to one end of the rotating rod (21) positioned outside the rotating groove, a fixing rod (23) is fixedly connected to the upper end of the workbench (15), a connecting rod (22) is rotatably connected to the upper end of the fixing rod (23), and another bevel gear (20) is fixedly connected to one end of the connecting rod (22) close to the bevel gear (20), two bevel gear (20) intermeshing, the first transmission gear (24) of the other end fixedly connected with of connecting rod (22), the upper end fixedly connected with rack bar (14) of device board (9), the upper end of workstation (15) is run through and is provided with the motion groove, above-mentioned motion groove is run through to the upper end of rack bar (14), rack bar (14) and first transmission gear (24) intermeshing.
5. The composite post insulator surface contamination removing device according to claim 1, wherein the liquid inlet device comprises a support base (19) fixedly connected to an upper end of the workbench (15), the support base (19) is fixedly connected with a liquid storage tank (17), a feeding cover (18) penetrates through an upper end of the liquid storage tank (17), an output pipe (16) penetrates through a lower end of the liquid storage tank (17), and a lower end of the output pipe (16) penetrates through an upper end of the workbench (15) and extends into the through groove.
6. The composite post insulator surface contamination removing device according to claim 1, wherein the guiding device comprises a guiding groove penetrating through the workbench (15), a guiding rod (26) is fixedly connected to the upper end of the mounting plate (9), and the upper end of the guiding rod (26) penetrates through the guiding groove.
7. The composite post insulator surface contamination removing device according to claim 1, wherein a push rod (6) is fixedly connected to the side wall of the base (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011026334.8A CN112002503B (en) | 2020-09-25 | 2020-09-25 | Composite post insulator surface dirt removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011026334.8A CN112002503B (en) | 2020-09-25 | 2020-09-25 | Composite post insulator surface dirt removing device |
Publications (2)
| Publication Number | Publication Date |
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| CN112002503A true CN112002503A (en) | 2020-11-27 |
| CN112002503B CN112002503B (en) | 2021-11-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011026334.8A Active CN112002503B (en) | 2020-09-25 | 2020-09-25 | Composite post insulator surface dirt removing device |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080301891A1 (en) * | 2007-06-11 | 2008-12-11 | Joon Young Park | Robot mechanism for cleaning and inspection of live-line insulators |
| CN202316365U (en) * | 2011-08-26 | 2012-07-11 | 重庆电力高等专科学校 | Manipulator for cleaning insulator |
| CN103624019A (en) * | 2013-11-22 | 2014-03-12 | 刘伟华 | Automatic insulator scrubbing device |
| CN104128320A (en) * | 2014-08-19 | 2014-11-05 | 武汉大学 | High-voltage line insulator detecting and sweeping robot |
| CN106926256A (en) * | 2017-05-09 | 2017-07-07 | 国网湖南省电力公司带电作业中心 | A kind of transmission system living water washing, deicing implement and its application process |
| CN110899207A (en) * | 2019-12-17 | 2020-03-24 | 萍乡市神州电瓷厂 | Insulator cleaning device |
| CN213635532U (en) * | 2020-09-25 | 2021-07-06 | 国网湖北省电力有限公司检修公司 | Composite post insulator surface dirt removing device |
-
2020
- 2020-09-25 CN CN202011026334.8A patent/CN112002503B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080301891A1 (en) * | 2007-06-11 | 2008-12-11 | Joon Young Park | Robot mechanism for cleaning and inspection of live-line insulators |
| CN202316365U (en) * | 2011-08-26 | 2012-07-11 | 重庆电力高等专科学校 | Manipulator for cleaning insulator |
| CN103624019A (en) * | 2013-11-22 | 2014-03-12 | 刘伟华 | Automatic insulator scrubbing device |
| CN104128320A (en) * | 2014-08-19 | 2014-11-05 | 武汉大学 | High-voltage line insulator detecting and sweeping robot |
| CN106926256A (en) * | 2017-05-09 | 2017-07-07 | 国网湖南省电力公司带电作业中心 | A kind of transmission system living water washing, deicing implement and its application process |
| CN110899207A (en) * | 2019-12-17 | 2020-03-24 | 萍乡市神州电瓷厂 | Insulator cleaning device |
| CN213635532U (en) * | 2020-09-25 | 2021-07-06 | 国网湖北省电力有限公司检修公司 | Composite post insulator surface dirt removing device |
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| CN112002503B (en) | 2021-11-12 |
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