CN111999912A - Refractive index tunable film structure and preparation method thereof - Google Patents

Refractive index tunable film structure and preparation method thereof Download PDF

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Publication number
CN111999912A
CN111999912A CN202010870803.8A CN202010870803A CN111999912A CN 111999912 A CN111999912 A CN 111999912A CN 202010870803 A CN202010870803 A CN 202010870803A CN 111999912 A CN111999912 A CN 111999912A
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refractive index
film
microstructure
layer
periodic
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Inventor
贺洪波
张宇晖
王胭脂
陈瑞溢
王志皓
朱晔新
晋云霞
朱美萍
邵宇川
易葵
邵建达
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Shanghai Institute of Optics and Fine Mechanics of CAS
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Shanghai Institute of Optics and Fine Mechanics of CAS
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/0009Materials therefor
    • G02F1/0063Optical properties, e.g. absorption, reflection or birefringence
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/015Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on semiconductor elements having potential barriers, e.g. having a PN or PIN junction
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Micromachines (AREA)
  • Surface Treatment Of Optical Elements (AREA)
  • Diffracting Gratings Or Hologram Optical Elements (AREA)

Abstract

The invention discloses a refractive index tunable film structure and a preparation method thereof. The refractive index tunable film structure is formed by etching a periodic microstructure on the surface of a single-layer film, and the structure of the film structure is a compact film layer and a periodic microstructure film layer from bottom to top in sequence, wherein the refractive index of the compact film layer is equal to the refractive index of a film material, and the refractive index of the periodic microstructure film layer is related to microstructure parameters. The surface microstructure is equivalent to a medium layer with continuously changed refractive index, the equivalent refractive index of the medium layer is smaller than the refractive index of the film material, and the integral refractive index of the film can be regulated and controlled by regulating and controlling the equivalent refractive index of the medium layer. The preparation method comprises the following steps: (1) plating a film on the surface of the substrate; (2) cleaning the film surface, and spin-coating a photoresist on the film surface; (3) exposing the sample by adopting double-beam interference; (4) developing to obtain a required mask pattern; (5) transferring the mask pattern to the film by reactive ion beam etching technology; (6) the residues generated by etching are cleaned. The invention controls the proportion of air in the film by regulating the height and the duty ratio of the nano microstructure in the film, thereby realizing the regulation and control of the refractive index of the film material. The invention has extremely wide refractive index regulation range (from the refractive index of an air layer to the refractive index of the thin film material), and has simple process and strong repeatability.

Description

Refractive index tunable film structure and preparation method thereof
Technical Field
The invention belongs to the field of optical films, and particularly relates to a film structure with tunable refractive index and a preparation method thereof.
Background
Optical thin film technology has become an important ring in modern life, industrial development and advanced science through the development of more than two hundred years. The optical film can be functionally divided into an antireflection film, a high-reflection film, an optical filter, a light splitting film and the like, and structurally divided into a uniform dielectric film and a non-uniform dielectric film. However, the conventional optical thin film materials have certain refractive indexes and cannot be flexibly regulated and controlled. In the face of increasingly complex application environments, an optical thin film with a single refractive index cannot meet application requirements, for example, ideal reflection reduction of the surface of a substrate is achieved only by finding a material with a refractive index equal to the product of the refractive index of the substrate under the root and the refractive index of an incident medium, but the limited material types cannot well meet the requirements of all application scenes, and then a multilayer film structure formed by alternately depositing materials with high and low refractive indexes is required, but the multilayer film structure is complex and the design difficulty is high. The sol-gel method and the inclined deposition method are two conventional methods for preparing the refractive index tunable thin film, and the principle of the method is to reduce the refractive index of a single-layer film by preparing a loose porous film, but the two methods have a limited range for tuning the refractive index and have poor controllability of the refractive index.
Disclosure of Invention
In view of the above-mentioned shortcomings, the present invention provides a refractive index tunable thin film structure and a method for manufacturing the same, so as to solve the above-mentioned problems.
The technical scheme of the invention is as follows:
the invention provides a refractive index tunable film structure, which is formed by etching a periodic microstructure on the surface of a single-layer film, wherein the structure sequentially comprises a compact film layer and a periodic microstructure film layer from bottom to top, the refractive index of the compact film layer is equal to the refractive index of a film material, and the refractive index of the periodic microstructure film layer is related to microstructure parameters. The refractive index of the thin film structure can be adjusted from the refractive index of the air layer to the refractive index of the thin film material.
The periodic microstructure is cylindrical, conical, parabolic or pyramidal.
The microstructure height is less than or equal to the thickness of a single-layer film.
Duty cycle of the microstructure
Figure BDA0002651040280000021
The selection range is more than 0 and less than or equal to 1, wherein D is the side length of the periodic microstructure, and T is the period of the periodic microstructure.
The refractive index n of the film is fna+(1-f)ncWherein f is the volume ratio of air and ncAnd naRespectively representing the refractive index of the thin film material and the refractive index of the air layer.
Further, if the periodic structure is pyramidal, the refractive index of the film is expressed as
Figure BDA0002651040280000022
Figure BDA0002651040280000023
If the periodic structure is conical, the refractive index of the film is expressed as
Figure BDA0002651040280000024
Figure BDA0002651040280000025
If the periodic structure is parabolic, the refractive index of the film is expressed as
Figure BDA0002651040280000026
If the periodic structure is cylindrical, the refractive index of the film is expressed as
Figure BDA0002651040280000027
Where τ is the duty cycle of the periodic structure and ncAnd naRespectively representing the refractive index of the thin film material and the refractive index of the air layer.
A preparation method of a refractive index tunable film is characterized by comprising the following steps:
step 1): plating a single-layer film on the surface of the substrate;
step 2): and selecting a proper film material according to the required refractive index, and selecting a proper microstructure height and duty ratio according to a refractive index calculation formula.
Step 3): cleaning the membrane surface, and spin-coating a photoresist on the membrane surface, wherein the thickness of the photoresist is slightly larger than the height of the microstructure to be prepared;
step 4): exposing the sample by adopting double-beam interference;
step 5): placing the exposed single-layer film in 4 per mill NaOH solution for 10s-60s to develop to obtain a required mask pattern;
step 6): transferring the mask pattern to the single-layer film by adopting a reactive ion beam etching technology, and controlling the etching time to reach the height and the shape of the required microstructure;
step 7): the residues generated by etching are cleaned.
Compared with the prior art, the invention has the technical effects that:
the invention can regulate and control the refractive index of the film in a great range, has strong controllability of the refractive index, and can be suitable for different application environments.
Drawings
FIG. 1 is a front view of a refractive index tunable thin film structure according to the present invention.
FIG. 2 is a schematic diagram of a refractive index tunable thin film according to the present invention.
In the figure: d-side length of periodic structure, T-structure period, H-structure height and H-film thickness.
Detailed Description
The following detailed description of specific embodiments of the invention refers to the accompanying drawings.
FIG. 1 is a schematic diagram of the front side of a refractive index tunable film structure of the present invention, wherein D-periodic structure side length, T-structure period, H-structure height, and H-film thickness.
The first requirement of the embodiment is as follows: single layer SiO2The film refractive index was 1.1.
Adopting a cylindrical microstructure design scheme, and the film material is SiO2(n is 1.46), the microstructure height H is equal to the monolayer film thickness H for design convenience, and has a value of 200 nm. The diameter of the cylindrical microstructure is 200nm, the period is 400nm, so the duty ratio is 0.5, and the equivalent refractive index is about 1.1 according to a refractive index calculation formula.
Specifically, the preparation of this example includes the following steps:
(1) deposition of 200nm SiO on a Quartz substrate2Scrubbing the surface of the film system by using acetone, washing by using deionized water and drying;
(2) the positive photoresist is uniformly coated on the SiO by spin coating2The surface, photoresist thickness is 210 nm;
(3) carrying out first exposure by adopting double-beam interference exposure, then rotating the exposure surface of the film by 90 degrees, carrying out second exposure, and obtaining the period of the microstructure by adjusting the interference angle of the double beams;
(4) developing by adopting 4 per mill of NaOH solution, and controlling the developing time to obtain a mask pattern with the required duty ratio;
(5) transferring the prepared mask pattern to SiO by reactive ion beam etching2And controlling parameters such as etching time and the like to reach the required height and shape of the microstructure.
(6) And cleaning the residual photoresist on the surface to obtain the final structure.
The second embodiment requires: single layer SiO2The film refractive index was 1.30.
Adopts a pyramid-shaped microstructure design scheme, and the thin film material is SiO2(n-1.46), H-100 nm, and H-200 nm. The diameter of the pyramid-shaped microstructure is 200nm, the period is 200nm, so the duty ratio is 1, and the equivalent refractive index is about 1.30 according to a refractive index calculation formula.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (6)

1. A refractive index tunable thin film structure is characterized in that a refractive index tunable thin film structure is formed by etching a periodic microstructure on the surface of a single-layer film, the structure sequentially comprises a compact film layer and a periodic microstructure film layer from bottom to top, the refractive index of the compact film layer is equal to the refractive index of a thin film material, and the refractive index of the periodic microstructure film layer is related to microstructure parameters.
2. The index tunable thin film structure of claim 1, wherein the thin film structure index of refraction n-fna+(1-f)ncWhere f is the volume ratio of air in the entire film structure, and ncAnd naRespectively representing the refractive index of the dense film material and the refractive index of the air layer.
3. The index tunable film structure of claim 1, wherein the periodic microstructure is cylindrical, conical, parabolic, or pyramidal;
if the periodic microstructure is pyramid-shaped, the refractive index of the film
Figure FDA0002651040270000011
If the periodic microstructure is conical, the refractive index of the film
Figure FDA0002651040270000012
If the periodic microstructure is parabolic, the refractive index of the film
Figure FDA0002651040270000013
If the periodic microstructure is cylindrical, the refractive index of the film
Figure FDA0002651040270000014
Where τ is the duty cycle of the periodic structure and ncAnd naRespectively representing the refractive index of the thin film material and the refractive index of the air layer.
4. The periodic microstructure of claim 1, wherein the microstructure height H is less than or equal to a monolayer film thickness H.
5. The periodic microstructure of claim 1, wherein the microstructure duty cycle (defined as the ratio of microstructure side length D to period T) is selected to be in a range of greater than 0 and equal to or less than 1.
6. The method of fabricating a refractive index tunable thin film structure of claim 1, comprising the steps of:
step 1): plating a single-layer film on the surface of the substrate;
step 2): selecting a suitable film material according to the required refractive index, and selecting a suitable microstructure height and duty ratio according to the refractive index calculation formula in claim 3.
Step 3): cleaning the membrane surface, and spin-coating a photoresist on the membrane surface, wherein the thickness of the photoresist is slightly larger than the height of the microstructure to be prepared;
step 4): exposing the sample by adopting double-beam interference;
step 5): placing the exposed single-layer film in 4 per mill NaOH solution for 10s-60s to develop to obtain a required mask pattern;
step 6): transferring the mask pattern to the single-layer film by adopting a reactive ion beam etching technology, and controlling the etching time to reach the height and the shape of the required microstructure;
step 7): the residues generated by etching are cleaned.
CN202010870803.8A 2020-08-26 2020-08-26 Refractive index tunable film structure and preparation method thereof Pending CN111999912A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202041668U (en) * 2011-04-28 2011-11-16 西北工业大学 Zinc sulfide (ZnS) infrared optical window
CN108710164A (en) * 2018-05-25 2018-10-26 中国科学院上海光学精密机械研究所 Ultra-wideband anti-reflection micro-structure and preparation method thereof
CN110230096A (en) * 2019-06-26 2019-09-13 中国科学院上海光学精密机械研究所 Micro-structure and preparation method thereof that lithium triborate crystal surface is anti-reflection
CN111142178A (en) * 2020-01-20 2020-05-12 中国科学院上海光学精密机械研究所 Microstructure low-oscillation back coated chirped mirror and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202041668U (en) * 2011-04-28 2011-11-16 西北工业大学 Zinc sulfide (ZnS) infrared optical window
CN108710164A (en) * 2018-05-25 2018-10-26 中国科学院上海光学精密机械研究所 Ultra-wideband anti-reflection micro-structure and preparation method thereof
CN110230096A (en) * 2019-06-26 2019-09-13 中国科学院上海光学精密机械研究所 Micro-structure and preparation method thereof that lithium triborate crystal surface is anti-reflection
CN111142178A (en) * 2020-01-20 2020-05-12 中国科学院上海光学精密机械研究所 Microstructure low-oscillation back coated chirped mirror and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
沈自才 等: "斜角入射沉积法制备渐变折射率薄膜的折射率分析", 《物理学报》 *

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