CN111996707A - Intelligent wet cloth mercerizing machine for printing and dyeing pretreatment and working method thereof - Google Patents
Intelligent wet cloth mercerizing machine for printing and dyeing pretreatment and working method thereof Download PDFInfo
- Publication number
- CN111996707A CN111996707A CN201910443215.3A CN201910443215A CN111996707A CN 111996707 A CN111996707 A CN 111996707A CN 201910443215 A CN201910443215 A CN 201910443215A CN 111996707 A CN111996707 A CN 111996707A
- Authority
- CN
- China
- Prior art keywords
- alkali liquor
- cloth
- mercerized
- liquor pre
- dipping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 56
- 238000004043 dyeing Methods 0.000 title claims abstract description 13
- 238000007639 printing Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title abstract description 10
- 239000003513 alkali Substances 0.000 claims abstract description 54
- 239000007788 liquid Substances 0.000 claims abstract description 24
- 238000007598 dipping method Methods 0.000 claims abstract description 20
- 238000002791 soaking Methods 0.000 claims abstract description 16
- 230000001502 supplementing effect Effects 0.000 claims abstract description 8
- 238000001514 detection method Methods 0.000 claims description 13
- 239000012530 fluid Substances 0.000 claims description 8
- 238000001802 infusion Methods 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000004134 energy conservation Methods 0.000 abstract description 3
- 230000007774 longterm Effects 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 3
- 238000005470 impregnation Methods 0.000 description 14
- 238000003860 storage Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000005507 spraying Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000004061 bleaching Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005517 mercerization Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B7/00—Mercerising, e.g. lustring by mercerising
- D06B7/08—Mercerising, e.g. lustring by mercerising of fabrics of indefinite length
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
Abstract
The invention relates to an intelligent wet cloth mercerizing machine for printing and dyeing pretreatment, which is characterized in that: the device comprises a cloth guide roller, a cloth feeding frame, a padder, a dipping tank and a mercerized alkali liquor pre-dipping device, wherein the cloth guide roller is installed on the cloth feeding frame, the mercerized alkali liquor pre-dipping device is installed on the right side of the cloth feeding frame, the padder is installed on the left side of the mercerized alkali liquor pre-dipping device, the dipping tank is installed between the cloth feeding frame and the mercerized alkali liquor pre-dipping device, and the mercerized alkali liquor pre-dipping device comprises a pneumatic control system and a liquid supplementing circulating system. The mercerized alkali liquor pre-soaking device can effectively ensure and control the stability of the alkali concentration of the cloth surface, achieves the stability of the process, replaces the action of a dryer, reduces the steam consumption, greatly saves the production cost, improves the production economic benefit, actively responds to the national policy of energy conservation and emission reduction, and is beneficial to the long-term development of enterprises.
Description
Technical Field
The invention belongs to the technical field of printing and dyeing machinery, and particularly relates to an intelligent wet cloth mercerizing machine for printing and dyeing pretreatment.
Background
The cloth on the market at present is dried by a dryer after the oxygen bleaching process is finished, and then the cloth can enter a mercerizing machine for mercerizing, because the liquid carrying rate of the cloth cover after the oxygen bleaching is about 75 percent, the cloth enters the tank body of a mercerizing machine alkali soaking padder, the alkali solubility in the tank body is difficult to stabilize, so the mercerizing effect of the fabric is influenced, the dried dry cloth is basically uniform in alkali, the cloth cover does not carry water, the concentration of the tank body is not influenced in the soaking process, so the process effect of uniformity before and after the mercerizing production process can be obtained, but the cost for drying by the dryer and steam is huge, the production cost is undoubtedly high for some small and medium-sized enterprises, the economic benefit of the enterprises is reduced, the resource consumption is also caused by the drying work, and the cloth does not accord with the national policy of energy conservation and emission reduction, is not beneficial to the long-term development of enterprises.
Disclosure of Invention
The invention aims to solve the defects and provides an intelligent wet cloth mercerizing machine for printing and dyeing pretreatment.
In order to overcome the defects in the background art, the technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a be used for wet cloth mercerizing range of printing and dyeing pretreatment intelligence which characterized in that: the device comprises a cloth guide roller, a cloth feeding frame, a padder, an impregnation tank and a mercerized alkali liquor pre-impregnation device, wherein the cloth guide roller is arranged on the cloth feeding frame, the mercerized alkali liquor pre-impregnation device is arranged on the right side of the cloth feeding frame, the padder is arranged on the left side of the mercerized alkali liquor pre-impregnation device, the impregnation tank is arranged between the cloth feeding frame and the mercerized alkali liquor pre-impregnation device, and the mercerized alkali liquor pre-impregnation device comprises a pneumatic control system and a liquid supplementing circulation system;
the pneumatic control system comprises an online detection device, a padder air bag, an angle sensor cylinder and a pneumatic control cabinet, wherein the online detection device is installed at the upper end of the mercerized alkali liquor pre-soaking device, the padder air bag is installed at the lower end of the padder, the angle sensor cylinder is installed inside the mercerized alkali liquor pre-soaking device, and the pneumatic control cabinet is installed outside the mercerized alkali liquor pre-soaking device;
fluid infusion circulation system includes fluid infusion pipe, overflow pipe, shower, reservoir, filter, circulating pump, changes silo and switch board, the fluid infusion pipe is installed in the flooding tank, the overflow pipe is installed and is soaked the inside lower extreme of device in advance at mercerized alkali liquid, the shower is installed and is soaked the inside upside of device in advance at mercerized alkali liquid, the reservoir is installed under the overflow pipe, the reservoir is connected to filter one end, and the circulating pump is connected to another section, change the silo left and right sides and link the circulating pump respectively, the change silo is connected to switch board one end, and the circulating pump is connected to one end.
In a preferred embodiment of the present invention, the mercerized alkali liquor pre-soaking device adopts a straight roller device. The straight roller device has small bath ratio and long immersion time under liquid, and is repeatedly extruded by the straight roller and the rubber roller for many times in the immersion process, thereby being beneficial to fully exchanging the moisture carried by the fabric with the alkali liquor and fully permeating the alkali liquor into the fabric fiber.
In a preferred embodiment of the invention, the pneumatic control cabinet receives feedback information of the online detection device, intelligently controls the liquid carrying rate of the cloth, and enables the excess pressure rate of the fabric to be more accurate and visual.
In a preferred embodiment of the invention, the number of the spray pipes is 4, and a circulating spray pipe is arranged above each roller, so that the uniform liquid supply is ensured.
In a preferred embodiment of the present invention, the pre-padder has a mangle ratio of 50-55% and the post-padder has a mangle ratio of 60-65%, which ensures a uniform pressure differential across the fabric before and after mercerization, resulting in a uniform and thorough liquid.
The invention has the beneficial effects that: the mercerized alkali liquor pre-soaking device can effectively guarantee and control the stability of the alkali concentration of the cloth surface, achieve an ideal process effect, replace the effect of a dryer, reduce the steam consumption, greatly save the production cost, improve the production economic benefit, simultaneously accord with the national policy of energy conservation and emission reduction, and be beneficial to the long-term development of enterprises.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic diagram of the pneumatic control system of the present invention.
FIG. 3 is a schematic view of the fluid infusion circulation system according to the present invention.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.
As shown in fig. 1-3, an intelligent wet cloth mercerizing machine for printing and dyeing pretreatment is characterized in that: the device comprises a cloth guide roller 1, a cloth feeding frame 4, a padder 7, an impregnation tank 6 and a mercerized alkali liquor pre-impregnation device 5, wherein the cloth guide roller 1 is installed on the cloth feeding frame 4, the mercerized alkali liquor pre-impregnation device 5 is installed on the right side of the cloth feeding frame 4, the padder 7 is installed on the left side of the mercerized alkali liquor pre-impregnation device 5, the impregnation tank 6 is installed between the cloth feeding frame 4 and the mercerized alkali liquor pre-impregnation device 5, and the mercerized alkali liquor pre-impregnation device 5 comprises a pneumatic control system and a liquid supplementing circulation system;
the pneumatic control system comprises an online detection device 201, a padder air bag 202, an angle sensor cylinder 203 and a pneumatic control cabinet 204, wherein the online detection device 201 is installed at the upper end of the mercerized alkali liquor pre-soaking device 5, the padder air bag 202 is installed at the lower end of a padder 7, the angle sensor cylinder 203 is installed inside the mercerized alkali liquor pre-soaking device 5, and the pneumatic control cabinet 204 is installed outside the mercerized alkali liquor pre-soaking device 5;
the liquid supplementing circulating system comprises a liquid supplementing pipe 301, an overflow pipe 302, a spraying pipe 303, a liquid storage tank 304, a filter 305, a circulating pump 306, a material dissolving tank 307 and a control cabinet 308, wherein the liquid supplementing pipe 301 is installed in the dipping tank 6, the overflow pipe 302 is installed at the lower end inside the mercerized alkali liquid pre-dipping device 5, the spraying pipe 303 is installed at the upper side inside the mercerized alkali liquid pre-dipping device 5, the liquid storage tank 304 is installed at the lower end of the overflow pipe 302, one end of the filter 305 is connected with the liquid storage tank 304, the other section of the filter 305 is connected with the circulating pump 306, the left side and the right side of the material dissolving tank 307 are respectively connected with the circulating.
The working method comprises the following steps: the cloth feeding frame is used as an accessory of the device to flatten the fabric and has certain tension to enter the dipping tank and the two high-efficiency padders, the angle sensor is responsible for the synchronization of the two rolling workshops, part of the lower roller is dipped in the alkali liquor, when in operation, the alkali liquor on the belt enters the upper rubber roll and is pressed down by self weight, the fabric is soaked uniformly by a plurality of pressure points, the upper and lower rollers are arranged in the alkali tank, after the fabric enters the soaking tank, after passing through the high-efficiency padder hydraulic fluid and the alkali liquor on-line detection device, the fabric enters the alkali tank at multiple pressure points, then the rolled steel strip enters a second high-efficiency padder, the rolled steel strip passes through an alkali liquor on-line detection device and the data detected by the two on-line detection devices, the air bag pressure of the two high-efficiency padders is controlled by a pneumatic control cabinet, the dipping tank is internally provided with a liquid supplementing pipe, a pre-dipping device and 4 spraying pipes, and the lower side of the bottom is provided with a liquid storage tank, a filter, a circulating pump, a chemical material tank and two alkali liquor online detection devices, wherein the information of the liquid storage tank, the filter, the circulating pump, the chemical material tank and the two alkali liquor online detection devices is fed back to the control cabinet.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (5)
1. The utility model provides a be used for wet cloth mercerizing range of printing and dyeing pretreatment intelligence which characterized in that: the device comprises a cloth guide roller, a cloth feeding frame, a padder, a dipping tank and a mercerized alkali liquor pre-dipping device, wherein the cloth guide roller is arranged on the cloth feeding frame, the mercerized alkali liquor pre-dipping device is arranged on the right side of the cloth feeding frame, the padder is arranged on the left side of the mercerized alkali liquor pre-dipping device, the dipping tank is arranged between the cloth feeding frame and the mercerized alkali liquor pre-dipping device, and the mercerized alkali liquor pre-dipping device comprises a pneumatic control system and a liquid supplementing circulating system;
the pneumatic control system comprises an online detection device, a padder air bag, an angle sensor cylinder and a pneumatic control cabinet, wherein the online detection device is installed at the upper end of the mercerized alkali liquor pre-soaking device, the padder air bag is installed at the lower end of the padder, the angle sensor cylinder is installed inside the mercerized alkali liquor pre-soaking device, and the pneumatic control cabinet is installed outside the mercerized alkali liquor pre-soaking device;
fluid infusion circulation system includes fluid infusion pipe, overflow pipe, shower, reservoir, filter, circulating pump, changes silo and switch board, the fluid infusion pipe is installed in the flooding tank, the overflow pipe is installed and is soaked the inside lower extreme of device in advance at mercerized alkali liquid, the shower is installed and is soaked the inside upside of device in advance at mercerized alkali liquid, the reservoir is installed under the overflow pipe, the reservoir is connected to filter one end, and the circulating pump is connected to another section, change the silo left and right sides and link the circulating pump respectively, the change silo is connected to switch board one end, and the circulating pump is connected to one end.
2. The intelligent wet cloth mercerizer for pretreatment before printing and dyeing according to claim 1, wherein: the mercerized alkali liquor pre-soaking device adopts a straight roller device.
3. The intelligent wet cloth mercerizer for pretreatment before printing and dyeing according to claim 1, wherein: and the pneumatic control cabinet receives feedback information of the online detection device.
4. The intelligent wet cloth mercerizer for pretreatment before printing and dyeing according to claim 1, wherein: the number of the spray pipes is 4.
5. The intelligent wet cloth mercerizer for pretreatment before printing and dyeing according to claim 1, wherein: the rolling mill has a rolling residual rate of 50-55%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910443215.3A CN111996707A (en) | 2019-05-27 | 2019-05-27 | Intelligent wet cloth mercerizing machine for printing and dyeing pretreatment and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910443215.3A CN111996707A (en) | 2019-05-27 | 2019-05-27 | Intelligent wet cloth mercerizing machine for printing and dyeing pretreatment and working method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111996707A true CN111996707A (en) | 2020-11-27 |
Family
ID=73461803
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910443215.3A Pending CN111996707A (en) | 2019-05-27 | 2019-05-27 | Intelligent wet cloth mercerizing machine for printing and dyeing pretreatment and working method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111996707A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2143234Y (en) * | 1992-06-30 | 1993-10-06 | 胡鸣宏 | Textile fabrics finishing machine with two mills |
| CN103938393A (en) * | 2014-04-21 | 2014-07-23 | 无锡合众印染机械有限公司 | Double-width straight-roller clip mercerizing machine |
| CN103938391A (en) * | 2014-04-09 | 2014-07-23 | 绍兴东升数码科技有限公司 | Alkali removing device and method for knitting mercerizing machine |
| CN203834173U (en) * | 2014-04-09 | 2014-09-17 | 绍兴东升数码科技有限公司 | Alkali leaching device of knitting mercerizing machine |
-
2019
- 2019-05-27 CN CN201910443215.3A patent/CN111996707A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2143234Y (en) * | 1992-06-30 | 1993-10-06 | 胡鸣宏 | Textile fabrics finishing machine with two mills |
| CN103938391A (en) * | 2014-04-09 | 2014-07-23 | 绍兴东升数码科技有限公司 | Alkali removing device and method for knitting mercerizing machine |
| CN203834173U (en) * | 2014-04-09 | 2014-09-17 | 绍兴东升数码科技有限公司 | Alkali leaching device of knitting mercerizing machine |
| CN103938393A (en) * | 2014-04-21 | 2014-07-23 | 无锡合众印染机械有限公司 | Double-width straight-roller clip mercerizing machine |
Non-Patent Citations (1)
| Title |
|---|
| 陈立秋, 中国纺织出版社 * |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication | ||
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Application publication date: 20201127 |