CN111996663A - Discontinuous elastic round rope knitting machine and knitting method - Google Patents
Discontinuous elastic round rope knitting machine and knitting method Download PDFInfo
- Publication number
- CN111996663A CN111996663A CN202010792211.9A CN202010792211A CN111996663A CN 111996663 A CN111996663 A CN 111996663A CN 202010792211 A CN202010792211 A CN 202010792211A CN 111996663 A CN111996663 A CN 111996663A
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- Prior art keywords
- rope
- knitting
- round
- fixed disc
- coil
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- Granted
Links
- 238000009940 knitting Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000004804 winding Methods 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 23
- 238000009941 weaving Methods 0.000 claims abstract description 16
- 238000005096 rolling process Methods 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000012212 insulator Substances 0.000 claims description 2
- 230000008901 benefit Effects 0.000 description 11
- 238000009434 installation Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C1/00—Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
- D04C1/06—Braid or lace serving particular purposes
- D04C1/12—Cords, lines, or tows
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a discontinuous elastic round rope knitting machine and a knitting method, comprising a frame, wherein a fixed disc is fixedly arranged on one end surface of the frame, a knitting device is fixedly connected on the surface of the frame, a heating box is fixedly arranged on the surface of the frame, a winding support is fixedly connected on the other end surface of the frame, a coil positioning rod is fixedly connected on one side surface of the fixed disc, the coil positioning rod is equiangularly and uniformly distributed on one side surface of the fixed disc, a connecting frame is fixedly connected at one end of the side surface of the fixed disc, a side surface wire guide wheel is rotatably arranged at the other end of the connecting frame, an arc-shaped mounting groove is arranged at the other side of the surface of the fixed disc, a fixing screw is slidably arranged on the side surface of the arc-shaped mounting groove, a round rod is arranged, therefore, the convenience and the stability of use can be greatly improved, and the weaving quality and the weaving efficiency are ensured.
Description
Technical Field
The invention relates to the field of circular rope knitting, in particular to a discontinuous elastic circular rope knitting machine and a knitting method.
Background
In the round rope weaving production process, a plurality of ropes need to be woven in a fixed weaving mode, and then the round rope is woven, and multiple devices need to be used for combined operation in the process.
Wherein, in order to guarantee the stability of weaving, need lead the support to stranded rope, avoid the mutual interference in disorder, but current mode can only fix a position through the locating lever of separation, can't lead the tensioning according to the position, is unfavorable for the separation of stranded rope, when weaving the design moreover, the heating is inhomogeneous, design poor stability influences the round rope quality.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a discontinuous elastic round rope knitting machine and a knitting method, wherein various components are arranged on a frame, so that a coil can be separated and then knitted, then the coil is shaped and wound, the integrated operation is realized, the stability and the efficiency are high, an existing coil positioning rod is arranged through a fixed disc, and a side surface wire guide wheel and an end surface wire guide wheel are combined, so that the respective adjustment of back support guide is facilitated, the disorder is avoided, a semi-circle ring is arranged in combination with a semi-circle cylinder, the heating uniformity is ensured, the convenience and the stability of use can be greatly improved, and the knitting quality and the knitting efficiency are.
In order to solve the above problems, the present invention adopts the following technical solutions.
A discontinuous elastic round rope knitting machine and a knitting method thereof comprise a frame, wherein a fixed disc is fixedly arranged on the surface of one end of the frame, the surface of the frame is fixedly connected with a weaving device, the surface of the frame is fixedly provided with a heating box, the surface of the other end of the frame is fixedly connected with a rolling bracket, the surface of one side of the fixed disc is fixedly connected with a coil positioning rod, the coil positioning rods are uniformly distributed on the surface of one side of the fixed disc at equal angles, one end of the side surface of the fixed disc is fixedly connected with a connecting frame, the other end of the connecting frame is rotatably provided with a lateral wire guide wheel, the other side of the surface of the fixed disc is provided with an arc-shaped mounting groove, a fixing screw is slidably arranged on the side surface of the arc-shaped mounting groove, a fixing nut is arranged at one end of the surface of the fixing screw in a threaded manner, the other end of the fixing screw is provided with a round rod, and the surface of the round rod is rotatably provided with an end surface wire guide wheel.
Further, the side fixed mounting of heating cabinet has a semicircle tube, the side slidable mounting of semicircle tube has the semicircle ring, a side surface of semicircle ring is equipped with the opening, through a plurality of semicircle rings of semicircle tube installation, does benefit to the threading location, avoids interfering, guarantees the even heating, improves the design quality.
Furthermore, the semicircular rings are distributed on the side face of the semicircular cylinder at equal intervals and are arranged in a staggered mode in the direction.
Furthermore, set screw is all installed through location screw hole screw thread to the both ends surface of semicircle tube, set screw's the other end top tightly connects in the both ends surface of semicircle ring, through location screw hole installation set screw, can support the semicircle ring location, does benefit to the heat conduction heat and heats, and is high-efficient stable, does benefit to the use.
Further, the opposite side surface of semicircle tube is equipped with the arc pipe, there is the heater strip side of arc pipe through insulator seat fixed mounting, installs the heater strip through the arc pipe, does benefit to the ohmic heating, guarantees the efficiency and the stability of even heat conduction.
Further, the other end of rolling support rotates and is connected with the drum axle, one side fixed surface of drum axle installs the rolling dish, the fixed surface of rolling dish installs the intermediate lever, through drum axle installation rolling dish, combines the intermediate lever, conveniently curls the winding circle rope, does benefit to processing production, and is high-efficient stable.
Further, one end side fixed mounting of cylinder axle has the fan, the fan is located the central point of rolling dish and puts, through at cylinder axle internally mounted fan, can ventilate the heat dissipation to winding round rope, avoids design heat extrusion and mutual adhesion, provides the safety and stability who uses.
Further, the weaving method comprises the following steps:
s1, selecting a coil according to the number of strands of the rope, and mounting the coil on a coil positioning rod;
s2, selecting a side wire guide wheel according to the position of the wire coil, loosening a fixing nut to adjust the position of the end surface wire guide wheel, and locking and positioning again;
s3, the positioned coils are respectively unfolded, the rope ends are wound around the corresponding side surface wire guiding wheels and the corresponding end surface wire guiding wheels to be manufactured and tensioned, and the rope ends are conveyed backwards to a knitting device to be knitted;
s4, pulling the braided round rope backwards, penetrating the semicircular ring from the position of the notch, and finally winding the round rope on the middle rod to fix the end head;
s5, loosening the positioning screws, adjusting the direction of the semicircular rings at intervals, distributing the semicircular rings with the gaps facing the inner side and the outer side at intervals, and screwing the positioning screws for fixation;
s6, opening the knitting device for continuous knitting, and rotating the winding disc for winding;
s7, opening the heating wires to heat and shape, starting the fan to blow and cool, and then weaving the round rope.
Compared with the prior art, the invention has the advantages that:
(1) this scheme is through installing multiple component in the frame, can weave after the coil separation, then the design rolling, and the integration operation is stable high-efficient to through the present line book locating lever of fixed disk installation, combine side wire wheel and terminal surface wire wheel, do benefit to and adjust back support direction respectively, avoid in disorder.
(2) Through a plurality of semicircle rings of semicircle tube installation, do benefit to the threading location, avoid interfering, guarantee the even heating, improve the design quality.
(3) Through location screw hole installation set screw, can support the semi-circular ring location, do benefit to the heat conduction heat and heat, it is high-efficient stable, do benefit to the use.
(4) The heating wires are installed through the arc-shaped pipes, so that the power-on heating is facilitated, and the uniform heat conduction efficiency and stability are ensured.
(5) Through the installation rolling dish of drum axle, combine the intermediate lever, conveniently curl the winding circle rope, do benefit to processing production, it is high-efficient stable.
(6) Through at cylinder axle internally mounted fan, can ventilate the heat dissipation to winding circle rope, avoid design heat extrusion and mutual adhesion, provide the safety and stability who uses.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic surface structure of the fixing plate of the present invention;
FIG. 3 is a side cross-sectional view of an end face wire guide wheel connection of the present invention;
FIG. 4 is a side cross-sectional view of the semi-cylinder and semi-ring connection of the present invention;
fig. 5 is a schematic side view of a wind-up reel of the present invention.
The reference numbers in the figures illustrate:
1 machine frame, 11 fixed disks, 12 weaving devices, 13 heating boxes, 14 winding supports, 15 wire coil positioning rods, 16 connecting frames, 17 side wire guiding wheels, 18 arc-shaped mounting grooves, 2 fixing nuts, 21 fixing screws, 22 round rods, 23 wire guiding wheels, 24 semi-cylinders, 25 semi-rings, 26 notches, 27 positioning screws, 28 positioning screws, 3 arc-shaped pipes, 31 heating wires, 32 cylindrical shafts, 33 winding disks, 34 middle rods and 35 fans.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
Referring to fig. 1-5, a discontinuous elastic round rope knitting machine and a knitting method thereof, including a frame 1, referring to fig. 1, 2 and 3, a fixed disc 11 is fixedly installed on a surface of one end of the frame 1, a knitting device 12 is fixedly connected to a surface of the frame 1, a plurality of ropes can be knitted into a round rope, which is not described again, a heating box 13 is fixedly installed on the surface of the frame 1, a winding support 14 is fixedly connected to a surface of the other end of the frame 1, a coil positioning rod 15 is fixedly connected to a surface of one side of the fixed disc 11, coils can be positioned and installed, and further, the rotation and unfolding are convenient, knitting pulling is facilitated, interference is avoided, stability is facilitated, the coil positioning rods 15 are uniformly distributed on a surface of one side of the fixed disc 11 at equal angles, a connecting frame 16 is fixedly connected to one end of the, can lead the support to the book of wire of one side, avoid misplacing each other, the surperficial opposite side of fixed disk 11 is equipped with arc mounting groove 18, the side slidable mounting of arc mounting groove 18 has set screw 2, set screw 2's surperficial one end screw thread installs fixation nut 21, can the slip adjustment position, and then carry out the wire to the book of fixed disk 11 opposite side, combine to take notched wire wheel 23 to carry out the tensioning, it is convenient stable, can separate the stranded rope, avoid the interference in disorder each other, set screw 21's the other end is equipped with round bar 22, end face wire wheel 23 is installed in round bar 22's surface rotation.
Referring to fig. 1 and 4, a semicircular cylinder 24 is fixedly installed on a side surface of the heating box 23, a semicircular ring 25 is slidably installed on a side surface of the semicircular cylinder 24, a plurality of semicircular rings 25 are installed inside the heating box, so that a braided round rope can be conveniently penetrated and connected inside the heating box, interference is avoided, the heating box can be in contact with the semicircular cylinder 24 to conduct heat, the air inside the heating box is heated to heat and shape the round rope, the braiding effect is improved, the quality of the round rope is ensured, scattering and fluffiness are avoided, a notch 26 is arranged on one side surface of the semicircular ring 25, positioning screws 28 are installed on two end surfaces of the semicircular cylinder 24 through positioning threaded holes 27 in a threaded manner, the semicircular rings 25 can be positioned and supported, loosening and falling are avoided, adjustment and use are facilitated, the other ends of the positioning screws 28 are tightly pressed against and connected to the two end surfaces of the semicircular rings 25, an arc-shaped pipe 3 is arranged, the circuit is connected in series to the control switch and the power supply, so that the on-off can be controlled to carry out electric heating, and the electric heater is convenient and efficient.
Referring to fig. 1 and 5, the other end of the winding support 14 is rotatably connected with a cylinder shaft 32, a winding disc 33 is fixedly mounted on the surface of one side of the cylinder shaft 32, an intermediate rod 34 is fixedly mounted on the surface of the winding disc 33, a fan 35 is fixedly mounted on the side face of one end of the cylinder shaft 32, the fan 35 is located at the center of the winding disc 33 and can be driven by a motor, the intermediate rod 34 is used for winding a round rope in a curling manner, and the fan 35 is used for blowing and dissipating heat from the inside, so that the positioning stability and safety are ensured, and the production and the use are.
The weaving method comprises the following steps:
s1, selecting a coil according to the number of strands of the rope, and mounting the coil on a coil positioning rod;
s2, selecting a side wire guide wheel according to the position of the wire coil, loosening a fixing nut to adjust the position of the end surface wire guide wheel, and locking and positioning again;
s3, the positioned coils are respectively unfolded, the rope ends are wound around the corresponding side surface wire guiding wheels and the corresponding end surface wire guiding wheels to be manufactured and tensioned, and the rope ends are conveyed backwards to a knitting device to be knitted;
s4, pulling the braided round rope backwards, penetrating the semicircular ring from the position of the notch, and finally winding the round rope on the middle rod to fix the end head;
s5, loosening the positioning screws, adjusting the direction of the semicircular rings at intervals, distributing the semicircular rings with the gaps facing the inner side and the outer side at intervals, and screwing the positioning screws for fixation;
s6, opening the knitting device for continuous knitting, and rotating the winding disc for winding;
s7, opening the heating wires to heat and shape, starting the fan to blow and cool, and then weaving the round rope.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.
Claims (8)
1. The utility model provides an interrupted elasticity round rope braider, includes frame (1), its characterized in that: the device is characterized in that a fixed disc (11) is fixedly arranged at one end of a rack (1) of the rack (1), a weaving device (12) is fixedly connected to the surface of the rack (1), a heating box (13) is mounted at the surface of the rack (1), a winding support (14) is fixedly connected to the other end of the rack (1), a coil positioning rod (15) is fixedly connected to one side of the fixed disc (11), the coil positioning rod (15) is uniformly distributed on one side surface of the fixed disc (11) at equal angles, a connecting frame (16) is fixedly connected to one end of the side surface of the fixed disc (11), a side wire wheel (17) is rotatably mounted at the other end of the connecting frame (16), an arc mounting groove (18) is arranged at the other side surface of the fixed disc (11), and a fixing screw (2) is slidably mounted on the side surface, a fixing nut (21) is installed at one end of the surface of the fixing screw (2) in a threaded mode, a round rod (22) is arranged at the other end of the fixing screw (21), and an end face wire guide wheel (23) is installed on the surface of the round rod (22) in a rotating mode.
2. The intermittent elastic circular rope knitting machine as claimed in claim 1, characterized in that: the side fixed mounting of heating cabinet (23) has semicircle tube (24), the side slidable mounting of semicircle tube (24) has semicircle ring (25), a side surface of semicircle ring (25) is equipped with opening (26).
3. The intermittent elastic round rope knitting machine and the knitting method according to claim 2, characterized in that: the semi-circular rings (25) are distributed on the side face of the semi-cylinder (24) at equal intervals and are arranged in a staggered mode.
4. The intermittent elastic circular rope knitting machine as claimed in claim 2, characterized in that: and positioning screws (28) are arranged on the surfaces of the two ends of the semi-cylinder (24) through positioning threaded holes (27) in a threaded manner, and the other ends of the positioning screws (28) are tightly connected to the surfaces of the two ends of the semi-circular ring (25).
5. The intermittent elastic circular rope knitting machine as claimed in claim 2, characterized in that: the other side surface of semicircle tube (24) is equipped with arc pipe (3), the side of arc pipe (3) is through insulator spindle fixed mounting have heater strip (31).
6. The intermittent elastic round rope weaving method according to claim 1, characterized in that: the other end of rolling support (14) rotates and is connected with cylinder axle (32), one side fixed surface of cylinder axle (32) installs rolling dish (33), the fixed surface of rolling dish (33) installs intermediate lever (34).
7. The intermittent elastic round rope knitting machine and the knitting method according to claim 6, characterized in that: and a fan (35) is fixedly mounted on one end side face of the cylindrical shaft (32), and the fan (35) is positioned at the center of the winding disc (33).
8. The intermittent elastic round rope knitting machine and the knitting method according to claim 1, characterized in that: the weaving method comprises the following steps:
s1, selecting a coil according to the number of strands of the rope, and mounting the coil on a coil positioning rod;
s2, selecting a side wire guide wheel according to the position of the wire coil, loosening a fixing nut to adjust the position of the end surface wire guide wheel, and locking and positioning again;
s3, the positioned coils are respectively unfolded, the rope ends are wound around the corresponding side surface wire guiding wheels and the corresponding end surface wire guiding wheels to be manufactured and tensioned, and the rope ends are conveyed backwards to a knitting device to be knitted;
s4, pulling the braided round rope backwards, penetrating the semicircular ring from the position of the notch, and finally winding the round rope on the middle rod to fix the end head;
s5, loosening the positioning screws, adjusting the direction of the semicircular rings at intervals, distributing the semicircular rings with the gaps facing the inner side and the outer side at intervals, and screwing the positioning screws for fixation;
s6, opening the knitting device for continuous knitting, and rotating the winding disc for winding;
s7, opening the heating wires to heat and shape, starting the fan to blow and cool, and then weaving the round rope.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010792211.9A CN111996663B (en) | 2020-08-08 | 2020-08-08 | Discontinuous elastic round rope knitting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010792211.9A CN111996663B (en) | 2020-08-08 | 2020-08-08 | Discontinuous elastic round rope knitting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111996663A true CN111996663A (en) | 2020-11-27 |
| CN111996663B CN111996663B (en) | 2021-10-22 |
Family
ID=73463867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010792211.9A Active CN111996663B (en) | 2020-08-08 | 2020-08-08 | Discontinuous elastic round rope knitting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111996663B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08284052A (en) * | 1995-04-04 | 1996-10-29 | Murata Mach Ltd | Production apparatus for pipe |
| US20040094024A1 (en) * | 2002-11-18 | 2004-05-20 | Kim Im Sun | Perforated braid with dual core yarns and braiding apparatus |
| JP2008248458A (en) * | 2007-03-30 | 2008-10-16 | Tochigi Prefecture | Yarn feeder for torchon lace machine |
| JP4269075B1 (en) * | 2008-07-02 | 2009-05-27 | 株式会社葛生鉄工所 | High speed blade machine |
| CN102312348A (en) * | 2011-08-19 | 2012-01-11 | 许俊生 | Method for braiding round rope with braider, braider and round rope |
| CN204644596U (en) * | 2015-01-19 | 2015-09-16 | 新疆华春毛纺有限公司 | The knitted parts of electronic braider |
-
2020
- 2020-08-08 CN CN202010792211.9A patent/CN111996663B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08284052A (en) * | 1995-04-04 | 1996-10-29 | Murata Mach Ltd | Production apparatus for pipe |
| US20040094024A1 (en) * | 2002-11-18 | 2004-05-20 | Kim Im Sun | Perforated braid with dual core yarns and braiding apparatus |
| JP2008248458A (en) * | 2007-03-30 | 2008-10-16 | Tochigi Prefecture | Yarn feeder for torchon lace machine |
| JP4269075B1 (en) * | 2008-07-02 | 2009-05-27 | 株式会社葛生鉄工所 | High speed blade machine |
| CN102312348A (en) * | 2011-08-19 | 2012-01-11 | 许俊生 | Method for braiding round rope with braider, braider and round rope |
| CN204644596U (en) * | 2015-01-19 | 2015-09-16 | 新疆华春毛纺有限公司 | The knitted parts of electronic braider |
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| Publication number | Publication date |
|---|---|
| CN111996663B (en) | 2021-10-22 |
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Denomination of invention: A discontinuous elastic round rope knitting machine Effective date of registration: 20220311 Granted publication date: 20211022 Pledgee: Tai'an Daiyue Rural Commercial Bank Co.,Ltd. Pledgor: TAIAN KEDINGTE INDUSTRY AND TRADE Co.,Ltd. Registration number: Y2022980002373 |
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Date of cancellation: 20230330 Granted publication date: 20211022 Pledgee: Tai'an Daiyue Rural Commercial Bank Co.,Ltd. Pledgor: TAIAN KEDINGTE INDUSTRY AND TRADE Co.,Ltd. Registration number: Y2022980002373 |
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Denomination of invention: A type of intermittent elastic circular rope weaving machine Effective date of registration: 20230331 Granted publication date: 20211022 Pledgee: Tai'an Daiyue Rural Commercial Bank Co.,Ltd. Pledgor: TAIAN KEDINGTE INDUSTRY AND TRADE Co.,Ltd. Registration number: Y2023980037186 |
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Granted publication date: 20211022 Pledgee: Tai'an Daiyue Rural Commercial Bank Co.,Ltd. Pledgor: TAIAN KEDINGTE INDUSTRY AND TRADE Co.,Ltd. Registration number: Y2023980037186 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A type of intermittent elastic circular rope weaving machine Granted publication date: 20211022 Pledgee: Tai'an Daiyue Rural Commercial Bank Co.,Ltd. Pledgor: TAIAN KEDINGTE INDUSTRY AND TRADE Co.,Ltd. Registration number: Y2024980010506 |