CN111995856A - PC composition - Google Patents

PC composition Download PDF

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Publication number
CN111995856A
CN111995856A CN202010686293.9A CN202010686293A CN111995856A CN 111995856 A CN111995856 A CN 111995856A CN 202010686293 A CN202010686293 A CN 202010686293A CN 111995856 A CN111995856 A CN 111995856A
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CN
China
Prior art keywords
composition
parts
flame retardant
toughening agent
filler
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Pending
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CN202010686293.9A
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Chinese (zh)
Inventor
陈勇文
王中林
吴俊�
岑茵
佟伟
张现军
陶四平
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Tianjin Kingfa Advanced Materials Co Ltd
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Tianjin Kingfa Advanced Materials Co Ltd
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Priority to CN202010686293.9A priority Critical patent/CN111995856A/en
Publication of CN111995856A publication Critical patent/CN111995856A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/625Screws characterised by the ratio of the threaded length of the screw to its outside diameter [L/D ratio]
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention provides a PC composition, which is prepared from the following components in parts by weight: 80-96 parts of polycarbonate resin, 1-3 parts of filler, 0.1-2 parts of acidic treating agent, 2-8 parts of flame retardant and 1-5 parts of toughening agent. The acidic treating agent added into the PC composition can be better distributed around the filler to neutralize the alkaline substances on the surface of the filler, so that the influence of the filler addition on the material performance is avoided; the added filler has a good barrier effect, and the flame retardant property of the material can be improved; the selected flame retardant is a fixed flame retardant, is convenient to add, and has relatively small influence on the toughness of the PC material.

Description

PC composition
Technical Field
The invention belongs to the technical field of polymer modification, and particularly relates to a PC composition.
Background
Polycarbonate (PC) is thermoplastic engineering plastic with excellent physical and mechanical properties, has excellent mechanical properties and flame retardance, and has unique application prospect in some fields with high requirements on appearance and high requirements on flame retardance; however, due to the existence of a benzene ring structure in a polycarbonate molecular chain, the rigidity of the whole molecular chain is high, so that the movement of the chain segment is hindered, the residual internal stress in the injection molding process is difficult to release, and cracking is easily caused under the condition of external force impact.
In the research, the filler is dispersed in the resin by adding, so that the flame retardant property of the system can be improved; in a more important aspect, when the material is impacted by the outside, the material can be used as a stress concentration point to cause crazing to dissipate energy without causing cracking of the product. However, the added fillers are mostly alkaline substances, which can cause PC degradation and result in silver wire appearance.
Disclosure of Invention
In view of the above, the present invention provides a PC composition to overcome the drawbacks of the prior art.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
a PC composition is prepared from the following components in parts by weight:
Figure BDA0002587672000000011
Figure BDA0002587672000000021
preferably, the composition is prepared from the following components in parts by weight:
Figure BDA0002587672000000022
further, the number average molecular weight of the polycarbonate resin is 10000-40000; preferably, the number average molecular weight of the polycarbonate resin is 20000-30000; the weight percentage of the polycarbonate resin is 45-90%; preferably; the weight percentage of the polycarbonate resin is 50-90%.
Further, the flame retardant is at least one of bisphenol A bis (diphenyl phosphate), resorcinol bis (diphenyl phosphate), polyalkoxyphosphazene flame retardant, polyaryloxy phosphazene flame retardant or cyclotriphosphazene-containing polymer.
Further, the toughening agent is at least one of octene-ethylene copolymer grafted maleic anhydride (POE-MAH), methyl methacrylate-butadiene-styrene grafted copolymer (MBS) or silicon toughening agent with a core-shell structure; the silicon toughener with the core-shell structure is a silicon toughener with a core of organic silicon or acrylic acid and a shell of methyl methacrylate; preferably, the toughening agent is a silicon toughening agent with a core-shell structure, wherein the core of the silicon toughening agent is organic silicon or acrylic acid, and the shell of the silicon toughening agent is methyl methacrylate.
Further, the acid treating agent is at least one of oxidized polyethylene wax (acid value 60mgKOH/g, melting point 104 ℃), oxidized polyethylene wax (acid value 16mgKOH/g, melting point 140 ℃, acid value 24-27mgKOH/g, melting point 136 ℃) or ethylene-vinyl acetate copolymer (acid value 4-14 mgKOH/g).
Further, the filler is at least one of talcum powder, kaolin, wollastonite, mica, vermiculite or halloysite.
The preparation method of the PC composition comprises the following steps: the polycarbonate resin, the filler, the acidic treating agent, the flame retardant and the toughening agent are put into a high-speed mixer to be mixed to obtain a mixed material, and then the mixed material is put into a double-screw extruder to be extruded and granulated at the temperature of 220-300 ℃.
Further, the length-diameter ratio of the double-screw extruder is 48:1, and the double-screw extruder is matched with double vacuum equipment for use.
Compared with the prior art, the invention has the following advantages:
the acidic treating agent added into the PC composition can be better distributed around the filler to neutralize the alkaline substances on the surface of the filler, so that the influence of the filler addition on the material performance is avoided; the added filler has a good barrier effect, and the flame retardant property of the material can be improved; the selected flame retardant is a fixed flame retardant, is convenient to add, and has relatively small influence on the toughness of the PC material.
According to the preparation method of the PC composition, the length-diameter ratio of the double-screw extruder is 48:1, and the double-vacuum device is matched, so that the filler can be uniformly dispersed in a polymer system more effectively, meanwhile, small molecules in the components are separated, and the damage of the small molecules to PC resin is reduced.
Detailed Description
Unless defined otherwise, technical terms used in the following examples have the same meanings as commonly understood by one of ordinary skill in the art to which the present invention belongs. The test reagents used in the following examples, unless otherwise specified, are all conventional biochemical reagents; the experimental methods are conventional methods unless otherwise specified.
In the embodiment and the comparative example, the polycarbonate is S-3000F, the filler is talcum powder, the acid treating agent is HONEYWELL oxidized polyethylene wax of type 316, the flame retardant is polyaryloxy phosphazene, and the toughening agent is S-2001.
The present invention will be described in detail with reference to examples.
Example 1
A PC composition is prepared from the following components in parts by weight: 94.6 parts of polycarbonate resin, 1 part of filler, 0.4 part of acid treating agent, 3 parts of flame retardant and 1 part of toughening agent.
The preparation method of the PC composition comprises the following steps: the polycarbonate resin, the filler, the acidic treating agent, the flame retardant and the toughening agent are put into a high-speed mixer to be mixed to obtain a mixed material, and then the mixed material is put into a double-screw extruder to be extruded and granulated at the temperature of 220-300 ℃.
The length-diameter ratio of the double-screw extruder is 48:1, and the double-screw extruder is matched with double-vacuum equipment for use.
Example 2
A PC composition is prepared from the following components in parts by weight: 89.2 parts of polycarbonate resin, 2 parts of filler, 0.8 part of acid treating agent, 5 parts of flame retardant and 3 parts of toughening agent.
The preparation method of the PC composition comprises the following steps: the polycarbonate resin, the filler, the acidic treating agent, the flame retardant and the toughening agent are put into a high-speed mixer to be mixed to obtain a mixed material, and then the mixed material is put into a double-screw extruder to be extruded and granulated at the temperature of 220-300 ℃.
The length-diameter ratio of the double-screw extruder is 48:1, and the double-screw extruder is matched with double-vacuum equipment for use.
Example 3
A PC composition is prepared from the following components in parts by weight: 82.5 parts of polycarbonate resin, 3 parts of filler, 1.5 parts of acid treating agent, 8 parts of flame retardant and 5 parts of toughening agent.
The preparation method of the PC composition comprises the following steps: the polycarbonate resin, the filler, the acidic treating agent, the flame retardant and the toughening agent are put into a high-speed mixer to be mixed to obtain a mixed material, and then the mixed material is put into a double-screw extruder to be extruded and granulated at the temperature of 220-300 ℃.
The length-diameter ratio of the double-screw extruder is 48:1, and the double-screw extruder is matched with double-vacuum equipment for use.
Comparative example 1
A PC composition is prepared from the following components in parts by weight: 94.6 parts of polycarbonate resin, 0.4 part of acid treating agent, 3 parts of flame retardant and 1 part of toughening agent.
The preparation method of the PC composition comprises the following steps: the polycarbonate resin, the filler, the acidic treating agent, the flame retardant and the toughening agent are put into a high-speed mixer to be mixed to obtain a mixed material, and then the mixed material is put into a double-screw extruder to be extruded and granulated at the temperature of 220-300 ℃.
Comparative example 2
A PC composition is prepared from the following components in parts by weight: 80.5 parts of polycarbonate resin, 3 parts of filler, 1.5 parts of acid treating agent, 10 parts of flame retardant and 5 parts of toughening agent.
The preparation method of the PC composition comprises the following steps: the polycarbonate resin, the filler, the acidic treating agent, the flame retardant and the toughening agent are put into a high-speed mixer to be mixed to obtain a mixed material, and then the mixed material is put into a double-screw extruder to be extruded and granulated at the temperature of 220-300 ℃.
Comparative example 3
A PC composition is prepared from the following components in parts by weight: 81 parts of polycarbonate resin, 3 parts of filler, 3 parts of acidic treating agent, 8 parts of flame retardant and 5 parts of toughening agent.
The preparation method of the PC composition comprises the following steps: the polycarbonate resin, the filler, the acidic treating agent, the flame retardant and the toughening agent are put into a high-speed mixer to be mixed to obtain a mixed material, and then the mixed material is put into a double-screw extruder to be extruded and granulated at the temperature of 220-300 ℃.
Comparative example 4
A PC composition is prepared from the following components in parts by weight: 82 parts of polycarbonate resin, 3 parts of filler, 10 parts of flame retardant and 5 parts of toughening agent.
The preparation method of the PC composition comprises the following steps: the polycarbonate resin, the filler, the acidic treating agent, the flame retardant and the toughening agent are put into a high-speed mixer to be mixed to obtain a mixed material, and then the mixed material is put into a double-screw extruder to be extruded and granulated at the temperature of 220-300 ℃.
The results of the performance tests on the components of examples 1-3 and comparative examples 1-4 and the resulting composition products are shown in Table 1.
TABLE 1 PC composition Components and Performance test results (in weight percent)
Figure BDA0002587672000000071
As can be seen from Table 1, the filled PC composition with high toughness and high rigidity can be prepared by matching the polycarbonate resin, the acidic treating agent, the flame retardant and the toughening agent, and the requirements on the rigidity and the toughness of the material under different requirements can be met.
Testing the performance of the cantilever beam notch impact according to ISO 180; tensile strength was tested according to ISO 527; the bending strength was tested according to ISO 178; testing the flame retardant rating according to UL 94; the drop hammer impact is to select a square plate with 2.0mm 100 mm; the appearance was also 2.0mm 100mm square.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (9)

1. A PC composition characterized by: the composition is prepared from the following components in parts by weight:
Figure FDA0002587671990000011
2. the PC composition of claim 1, wherein: the composition is prepared from the following components in parts by weight:
Figure FDA0002587671990000012
3. the PC composition of claim 1 or 2, wherein: the number average molecular weight of the polycarbonate resin is 10000-; preferably, the number average molecular weight of the polycarbonate resin is 20000-30000.
4. The PC composition of claim 1 or 2, wherein: the flame retardant is at least one of bisphenol A bis (diphenyl phosphate), resorcinol bis (diphenyl phosphate), polyalkoxyphosphazene flame retardant, polyaryloxy phosphazene flame retardant or cyclotriphosphazene-containing polymer.
5. The PC composition of claim 1 or 2, wherein: the toughening agent is at least one of octene-ethylene copolymer grafted maleic anhydride, methyl methacrylate-butadiene-styrene grafted copolymer or silicon toughening agent with a core-shell structure; the silicon toughener with the core-shell structure is a silicon toughener with a core of organic silicon or acrylic acid and a shell of methyl methacrylate; preferably, the toughening agent is a silicon toughening agent with a core-shell structure, wherein the core of the silicon toughening agent is organic silicon or acrylic acid, and the shell of the silicon toughening agent is methyl methacrylate.
6. The PC composition of claim 1 or 2, wherein: the acidic treating agent is at least one of oxidized polyethylene wax, oxidized polyethylene wax or ethylene-vinyl acetate copolymer.
7. The PC composition of claim 1 or 2, wherein: the filler is at least one of talcum powder, kaolin, wollastonite, mica, vermiculite or halloysite.
8. The method of making a PC composition of any of claims 1-7, comprising: the method comprises the following steps: the polycarbonate resin, the filler, the acidic treating agent, the flame retardant and the toughening agent are put into a high-speed mixer to be mixed to obtain a mixed material, and then the mixed material is put into a double-screw extruder to be extruded and granulated at the temperature of 220-300 ℃.
9. The method of preparing a PC composition according to claim 8, wherein: the length-diameter ratio of the double-screw extruder is 48:1, and the double-screw extruder is matched with double-vacuum equipment for use.
CN202010686293.9A 2020-07-16 2020-07-16 PC composition Pending CN111995856A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113861651A (en) * 2021-08-20 2021-12-31 天津金发新材料有限公司 Polycarbonate composition and preparation method and application thereof
CN114591614A (en) * 2020-12-07 2022-06-07 金发科技股份有限公司 Polycarbonate composition and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104497537A (en) * 2014-12-26 2015-04-08 深圳华力兴新材料股份有限公司 Polycarbonate composition for LDS and preparation method of polycarbonate composition
WO2016101507A1 (en) * 2014-12-26 2016-06-30 深圳华力兴新材料股份有限公司 Polycarbonate composition having good thermal stability for use in lds
CN107915979A (en) * 2017-11-06 2018-04-17 金发科技股份有限公司 A kind of polycarbonate compositions and preparation method and application
CN107936517A (en) * 2017-11-06 2018-04-20 金发科技股份有限公司 A kind of polycarbonate compositions and preparation method and application
CN108034215A (en) * 2017-12-28 2018-05-15 四川中物材料股份有限公司 A kind of high-low temperature resistant alternation modified poly ester alloy material and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104497537A (en) * 2014-12-26 2015-04-08 深圳华力兴新材料股份有限公司 Polycarbonate composition for LDS and preparation method of polycarbonate composition
WO2016101507A1 (en) * 2014-12-26 2016-06-30 深圳华力兴新材料股份有限公司 Polycarbonate composition having good thermal stability for use in lds
CN107915979A (en) * 2017-11-06 2018-04-17 金发科技股份有限公司 A kind of polycarbonate compositions and preparation method and application
CN107936517A (en) * 2017-11-06 2018-04-20 金发科技股份有限公司 A kind of polycarbonate compositions and preparation method and application
CN108034215A (en) * 2017-12-28 2018-05-15 四川中物材料股份有限公司 A kind of high-low temperature resistant alternation modified poly ester alloy material and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114591614A (en) * 2020-12-07 2022-06-07 金发科技股份有限公司 Polycarbonate composition and preparation method thereof
CN113861651A (en) * 2021-08-20 2021-12-31 天津金发新材料有限公司 Polycarbonate composition and preparation method and application thereof

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Application publication date: 20201127

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