CN111993809A - Full-automatic line type intelligent binding machine - Google Patents
Full-automatic line type intelligent binding machine Download PDFInfo
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- CN111993809A CN111993809A CN202011020730.XA CN202011020730A CN111993809A CN 111993809 A CN111993809 A CN 111993809A CN 202011020730 A CN202011020730 A CN 202011020730A CN 111993809 A CN111993809 A CN 111993809A
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- 238000003825 pressing Methods 0.000 claims abstract description 37
- 238000005553 drilling Methods 0.000 claims abstract description 30
- 230000007306 turnover Effects 0.000 claims abstract description 20
- 210000000078 claw Anatomy 0.000 claims abstract description 14
- 230000009471 action Effects 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 11
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 15
- 239000000123 paper Substances 0.000 description 12
- 230000008569 process Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 210000003813 thumb Anatomy 0.000 description 2
- 210000000707 wrist Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42B—PERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
- B42B2/00—Permanently attaching together sheets, quires or signatures by stitching with filamentary material, e.g. textile threads
- B42B2/02—Machines for stitching with thread
- B42B2/04—Machines for stitching with thread with straight needles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42B—PERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
- B42B2/00—Permanently attaching together sheets, quires or signatures by stitching with filamentary material, e.g. textile threads
- B42B2/02—Machines for stitching with thread
- B42B2/08—Machines for stitching with thread with devices for forming safety knots or with tying mechanisms
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a full-automatic line type intelligent binding machine, which belongs to the technical field of line type binding machines and comprises a rack, wherein a cross-shaped workbench is arranged in the middle of the rack, and a drilling system is arranged above the rack; a threading and knotting system is arranged below the cross-shaped workbench, and a thread hooking device is arranged above the cross-shaped workbench; the turnover worktable is arranged above the cross worktable and is positioned below the wire hooking device; a pressing claw locking and resetting system is arranged below the turnover workbench; the invention can realize the complete operation of drilling, accurate movement, threading and thread hooking actions on the bound objects, has high degree of automation and improves the working efficiency of thread binding operation.
Description
Technical Field
The invention relates to the technical field of thread type binding machines, in particular to a full-automatic thread type intelligent binding machine.
Background
The binding machine is a special mechanical device for binding paper materials of various files, account books and bills by each enterprise and public institution. In the file management work, file binding is an important link, and comprises a plurality of steps of collecting, stacking, positioning, pressing, marking, punching, threading and the like, and an automatic binding machine is generally adopted to improve the binding quality and the binding speed at present.
The first manual binding method is to use a thread awl to prick out small holes, then hook the binding threads one by using a crochet hook, and finally bind by knotting manually. The binding process needs to puncture the bound objects with force, which not only wastes time and labor intensity, but also has low efficiency and larger limitation on binding thickness.
Along with the development of science and technology, electric punching is realized, and a manual binding form with a line is matched. The method is characterized in that a specially-made spiral drill needle is adopted, the binding objects are drilled under the drilling of a motor, the binding objects are manually moved to be drilled in sequence, then the crochet needles are replaced to hook the threads one by one, and finally the binding and knotting are performed manually, so that the problems of low operation efficiency, low automation degree and poor applicability exist.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a full-automatic line type intelligent binding machine which can realize the complete operation of drilling, accurate movement, threading and line hooking actions on bound objects, has high automation degree and improves the working efficiency of line type binding operation.
The technical problem to be solved by the invention is realized by the following technical scheme: the full-automatic line type intelligent binding machine is characterized by comprising a rack, wherein a workbench is arranged in the middle of the rack, and a drilling system is arranged above the rack; a threading and knotting system is arranged below the workbench, and a thread hooking device is arranged above the workbench; the turnover workbench is arranged above the workbench and is positioned below the wire hooking device; a pressing claw locking and resetting system is arranged below the turnover workbench;
the turnover workbench and the pressing claw locking and resetting system tightly press and fix the binding material on the workbench;
the workbench comprises an X, Y-axis workbench, the X, Y-axis workbench is driven by different motors through a gear rack, and the turnover workbench is driven to move in the X, Y-axis direction according to the material binding requirement;
the threading and knotting system drives the threading needle or the thread pushing needle to lift through the transmission mechanism and extend out or retract from the threading channel on the workbench;
the thread hooking device is arranged on the upper portion of the workbench, and when a threading needle of the threading and knotting system rises, the thread hooking device rotates to hook threads.
The drilling system is used for perforating materials.
Preferably, a self-locking binding clamp is arranged on the turnover workbench and comprises two stand columns arranged on two sides of the self-locking workbench, fan-shaped screw caps are sleeved at the top ends of the stand columns, a concave-shaped paper pressing plate is transversely arranged between the two stand columns, two ends of the paper pressing plate are respectively sleeved on the two stand columns, symmetrical folding lines are respectively arranged at the left end and the right end of the self-locking workbench, two ends of the self-locking workbench are tilted along the folding lines, and the tilting angles are equal to or higher than degrees; the left and right sides of the self-locking working platform are provided with two upright post holes, and the upright post holes are used for fixedly mounting upright posts; a long strip hole groove is formed in the central line of the two upright post holes, and two circular positioning holes are formed in the lower side of the long strip hole groove; and a compression spring is arranged on the stand column between the paper pressing plate and the self-locking working platform.
Preferably, the drilling system comprises a stepping motor I, the stepping motor I transmits power to a lead screw connected with a synchronous belt through the synchronous belt I, a nut is sleeved on the lead screw, and two ends of the lead screw are supported between a fixing plate I and a fixing seat; the nut is connected with one side of the lifting block, and the other side of the lifting block is connected with the drilling electric drill; the lifting block is sleeved on the outer side of the slide way, and the slide way is fixed between the fixing plate I and the fixing seat.
Preferably, the thread hooking device comprises a nut sleeved on the screw rod, one side of the nut is connected with a vertical edge of the curved rail, the curved rail and the stress arm form a kinematic pair, and the upper end of the inclined edge of the curved rail and the top end of the stress arm are respectively provided with a bearing I and a bearing II; the lower end of the stressed arm is fixedly connected with a shell of the wire hooking motor;
the fixing plate II is arranged at the bottom, the fixing seat is arranged on the fixing plate II, a linear bearing is arranged in the fixing seat, and the line hooking wheel shaft horizontally penetrates through the fixing seat and is connected with the motor through the linear bearing; the motor is arranged on the linear guide rail and moves linearly under the action of the stress arm, and the front end of the line hooking wheel shaft is provided with a line hooking wheel; a return spring is arranged between the fixed seat and the stress arm; the linear guide rail is arranged on the fixing plate II.
Preferably, the workbench comprises a frame, a threading device is vertically arranged on one side of the frame, a transverse moving device is arranged on the frame, the transverse moving device comprises a transverse moving device guide rail sliding block, a moving workbench supporting plate is fixed above the transverse moving device guide rail sliding block, a longitudinal moving device is fixed above the moving workbench supporting plate, and the longitudinal moving device is perpendicular to the projection position of the transverse moving device; the frame top is equipped with the panel, the panel bottom is equipped with the locking wire device.
Preferably, the workbench comprises an X, Y-axis workbench, the Y-axis workbench comprises a longitudinal moving device, and the longitudinal moving device comprises a longitudinal moving device stepping motor fixing plate; a longitudinal moving device stepping motor is fixed on the longitudinal moving device stepping motor fixing plate; a gear of the stepping motor of the longitudinal moving device is arranged on a rotating shaft of the stepping motor of the longitudinal moving device; the gear of the stepping motor of the longitudinal moving device is in meshing transmission with a rack of the longitudinal moving device fixed on one side of an upright post of the longitudinal moving device, and the upright post of the longitudinal moving device is arranged on a slide block of a guide rail of the longitudinal moving device; the longitudinal moving device guide rail sliding block slides on the longitudinal moving device guide rail;
the X-axis workbench comprises a transverse moving device, and the transverse moving device comprises a transverse moving device stepping motor fixing plate; a transverse moving device stepping motor is fixed on the transverse moving device stepping motor fixing plate; a transverse moving device stepping motor gear is arranged on a transverse moving device stepping motor rotating shaft; the transverse moving device rack is in meshing transmission with the transverse moving device stepping motor gear; the rack of the transverse moving device is fixed on a guide rail sliding block of the transverse moving device, the guide rail sliding block of the transverse moving device slides on a guide rail of the transverse moving device, and a moving workbench supporting plate is arranged on the guide rail sliding block of the transverse moving device.
Preferably, the threading system of knoing includes threading device and push away the traditional thread binding putting, threading device and push away the traditional thread binding putting and carry out the threading or push away the line with the motor timesharing meshing transmission, threading device and push away the traditional thread binding putting and set up in the workstation below, the workstation is equipped with and wears to push away the wire casing, still is equipped with the locking wire device below the workstation, the locking wire device includes the locking wire electro-magnet, the locking wire electro-magnet front end is equipped with the locking wire rubber pad, and locking wire electro-magnet subtend is equipped with the locking wire fixed plate, and locking wire fixed plate one side is equipped with the spring preforming.
The thread locking device is matched with the threading device and the thread pushing device for threading and knotting.
Preferably, the threading device comprises a threading needle, the threading needle is fixed at the front end of a threading needle rack, the threading needle rack is connected with a threading needle rack fixing seat, the threading needle rack fixing seat is fixed on a sliding block through a screw, and the sliding block slides on a threading needle linear guide rail;
the thread pushing device comprises a thread pushing needle, the thread pushing needle is fixed at the front end of a thread pushing needle rack, the thread pushing needle rack is connected with a thread pushing needle rack fixing seat, the thread pushing needle rack fixing seat is fixed on a sliding block through a screw, and the sliding block slides on a linear guide rail of the thread pushing needle.
Preferably, the motor is arranged on the motor base, the output end of the motor is provided with a gear, and the gear is in meshing transmission with the threading needle rack or the thread pushing needle rack; the motor base is arranged on the linear guide rail, the push-pull type electromagnet is connected with the motor base, and the motor base is pushed to move so that the gear is switched and meshed between the wire pushing needle rack and the wire threading needle rack.
Preferably, the thread pushing needle comprises a needle handle and a needle head; the needle head comprises a guide wire column I and a guide wire column II which are oppositely arranged, a guide wire groove is formed between the guide wire column I and the guide wire column II, the guide wire column I and the guide wire column II are symmetrically arranged with a guide wire groove central shaft, the guide wire column I and the guide wire column II respectively comprise a stand column and a guide inclined plane, the stand column and the guide inclined plane are integrally arranged, one end of the guide inclined plane is connected with the stand column, and the other end of the guide inclined plane is horizontally connected with the needle head and the guide wire groove.
The invention has the beneficial effects that:
the invention has scientific and reasonable structural design, realizes the complete operation of drilling, accurate movement, threading and thread hooking actions on the bound objects, has high degree of automation and improves the working efficiency of thread binding type binding operation. The workbench can move the bound objects according to a set distance, and the requirements of drilling and threading on the bound objects are met. The paper pressing plate compresses and limits the bound objects, so that the bound objects are prevented from moving, and the stability of the drilling process, the threading process and the thread hooking process is ensured. The threading and thread hooking process of the thread binding machine is completed by matching the threading and knot tying system with the thread hooking device, the whole operation process is continuous and uninterrupted, the operation efficiency of threading, thread hooking and knot tying is effectively improved, and the automation degree of the binding machine is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the present invention transfer table configuration;
FIG. 3 is a schematic view of the drilling system of the present invention;
FIG. 4 is a schematic view of the thread hooking device of the present invention;
FIG. 5 is a schematic view of the table of the present invention;
FIG. 6 is a schematic diagram of the structure of the longitudinal moving device of the present invention;
FIG. 7 is a schematic view of the lateral shifting apparatus of the present invention;
FIG. 8 is a schematic view of the string knot system of the present invention;
fig. 9 is a schematic view of the threading device of the present invention;
FIG. 10 is a schematic structural view of a wire pushing device of the present invention;
FIG. 11 is a schematic view of a wire locking device of the present invention;
FIG. 12 is a schematic view of the construction of the pressing claw of the present invention;
FIG. 13 is a schematic view of the structure of the thread pushing pin of the present invention;
FIG. 14 is a process flow diagram of the present invention;
in the figure: 1. a drilling system; 1-1, a stepping motor I; 1-2, synchronous belt I; 1-3, a screw rod; 1-4, a lifting block; 1-5, a slideway; 1-6, fixing plate I; 1-7, fixing seat; 1-8, drilling an electric drill;
2. a turnover worktable; 2-1, self-locking a working platform; 2-2, compressing the spring; 2-3, pressing a paper board; 2-4, upright columns; 2-5, a fan-shaped screw cap;
3. a pressing claw locking and resetting system; 3-1, pressing claws; 3-2, spring pressing piece I; 3-3, a sleeve; 3-4, a spring; 3-5, an electromagnet;
4. a threading and knotting system; 4-1, a threading device; 4-2, a wire pushing device; 4-3, a motor; 4-4, a motor base; 4-5, gear; 4-6, linear guide rail; 4-7, push-pull type electromagnet; 4-1-1, threading needle; 4-1-2, a threading needle rack; 4-1-3, screws; 4-1-4, a slide block; 4-1-5, a threading needle rack fixing seat; 4-1-6, a threading needle linear guide rail; 4-2-1, a thread pushing needle; 4-2-2, a thread pushing needle rack; 4-2-3, screws; 4-2-4, a slide block; 4-2-5, a thread pushing needle rack fixing seat; 4-2-6, a linear guide rail of a thread pushing needle; 4-2-1-1, needle handle; 4-2-1-2, a needle head; 4-2-1-3, upright column; 4-2-1-4, a guide slope; 4-2-1-5, a wire guide groove; 4-2-1-6, a line hooking groove;
5. a work table; 5-1, a panel; 5-2, a longitudinal moving device; 5-2-1, fixing a stepping motor plate of the longitudinal moving device; 5-2-2 longitudinal movement of the device stepper motor; 5-2-3, a gear of a stepping motor of the longitudinal moving device; 5-2-4, longitudinally moving the device rack; 5-2-5, a longitudinal movement device guide rail; 5-2-6, longitudinally moving the device guide rail slide block; 5-2-7, longitudinally moving the device upright; 5-4, moving a workbench supporting plate; 5-5, a transverse moving device; 5-5-1, fixing a stepping motor fixing plate of the transverse moving device; 5-5-2, transversely moving the stepping motor of the device; 5-5-3, a transverse moving device step motor gear; 5-5-4, transversely moving the device rack; 5-5-5, a lateral movement device guide rail; 5-5-6, a transverse moving device guide rail slide block; 5-6, a threading device; 5-7, a wire locking device; 5-8, a frame;
6. a frame;
7. a thread hooking device; 7-1, a nut; 7-2, bend; 7-3, bearing II; 7-4, vertical edges; 7-5, a stress arm; 7-6, a return spring; 7-7, a line hooking motor; 7-8, bearing I; 7-9, linear bearings; 7-10 of a line-drawing wheel shaft; 7-11 and a fixing plate II; 7-5-7 and a linear guide rail.
8. A wire locking electromagnet; 9. a wire locking rubber pad; 10. a locking wire fixing plate; 11. and (5) pressing a spring.
Detailed Description
Example 1:
with reference to the attached drawings of the specification, the full-automatic line type intelligent binding machine comprises a frame 6, wherein a workbench 5 is arranged in the middle of the frame 6, and a drilling system 1 is arranged above the frame 6; a threading and knotting system 4 is arranged below the workbench 5, and a thread hooking device 7 is arranged above the workbench 5; the turnover worktable 2 is arranged above the worktable 5 and below the thread hooking device 7; a pressing claw locking and resetting system 3 is arranged below the turnover worktable 2; the pressing claw locking and resetting system 3 comprises a pressing claw 3-1, a vertical spring pressing piece I3-2 is arranged in the pressing claw 3-1, the pressing claw 3-1 is connected with a sleeve 3-3 through a spring 3-4, and the sleeve 3-3 is connected with an electromagnet 3-5
The turnover worktable 2 and the pressing claw locking and resetting system 3 tightly press and fix the binding material on the worktable 5;
the workbench 5 comprises an X, Y-axis workbench, the X, Y-axis workbench is driven by different motors through a gear rack, and the turnover workbench 2 is driven to move in the X, Y-axis direction according to the material binding requirement;
the threading and knotting system 4 drives the threading needle 4-1-1 or the thread pushing needle 4-2-1 to lift through a transmission mechanism and extend out or retract from a threading channel on the workbench 5;
the thread hooking device 7 is arranged on the upper portion of the workbench 5, and when a threading needle of the threading and knotting system 4 rises, the thread hooking device 7 rotates to hook threads.
The drilling system 1 is used for perforating material.
The turnover worktable 2 is provided with a self-locking binding clamp, the self-locking binding clamp comprises two upright posts 2-4 arranged at two sides of the self-locking working platform 2, the top ends of the upright posts 2-4 are sleeved with fan-shaped screw caps 2-5, a concave-shaped paper pressing plate 2-3 is transversely arranged between the two upright posts 2-4, two ends of the paper pressing plate 2-3 are respectively sleeved on the two upright posts 2-4, the left end and the right end of the self-locking working platform 2-1 are respectively provided with a symmetrical folding line, two ends of the self-locking working platform 2-1 are tilted along the folding lines, and the tilting angle is 0.1-10 degrees; two upright post holes are formed in the left and right of the self-locking working platform 2-1 and used for fixedly mounting the upright posts 2-4; a long strip hole groove is formed in the central line of the two upright post holes, and two circular positioning holes are formed in the lower side of the long strip hole groove; and a compression spring 2-2 is arranged on the upright post 2-4 between the paper pressing plate 2-3 and the self-locking working platform 2-1.
The drilling system comprises a stepping motor I1-1, wherein the stepping motor I1-1 transmits power to a lead screw 1-3 connected with a synchronous belt through the synchronous belt I1-2, a nut 7-1 is sleeved on the lead screw 1-3, and two ends of the lead screw 1-3 are supported between a fixing plate I1-6 and a fixing seat 1-7; the nut 7-1 is connected with one side of the lifting block 1-4, and the other side of the lifting block 1-4 is connected with the drilling electric drill 1-8; the lifting block 1-4 is sleeved on the outer side of the slide way 1-5, and the slide way 1-5 is fixed between the fixing plate I1-6 and the fixing seat 1-7.
The thread hooking device 7 comprises a nut 7-1 sleeved on the lead screw 1-3, one side of the nut 7-1 is connected with a vertical edge 7-4 of the curved rail 7-2, the curved rail 7-2 and the stress arm 7-5 form a kinematic pair, and the upper end of the inclined edge of the curved rail 7-2 and the top end of the stress arm 7-5 are respectively provided with a bearing I7-8 and a bearing II 7-3; the lower end of the stressed arm 7-5 is fixedly connected with a shell of a wire hooking motor 7-7;
a linear bearing 7-9 is arranged in the fixed seat 1-7, and a line hooking wheel shaft 7-10 horizontally penetrates through the fixed seat 1-7 and is connected with the line hooking motor 7-7 through the linear bearing 7-9; the line hooking motor 7-7 is arranged on the linear guide rail 7-5-7 and moves linearly under the action of the stress arm 7-5, and a line hooking wheel is arranged at the front end of the line hooking wheel shaft 7-10; a return spring 7-6 is arranged between the fixed seat 1-7 and the stress arm 7-5; the linear guide rail 7-5-7 is arranged on the fixing plate II 7-11.
The workbench 5 comprises a frame 5-8, a threading device 5-6 is vertically arranged on one side of the frame 5-8, a transverse moving device 5-5 is arranged on the frame 5-8, the transverse moving device 5-5 comprises a transverse moving device guide rail sliding block 5-5-6, a moving workbench supporting plate 5-4 is fixed above the transverse moving device guide rail sliding block 5-5-6, a longitudinal moving device 5-2 is fixed above the moving workbench supporting plate 5-4, and the longitudinal moving device 5-2 is perpendicular to the projection position of the transverse moving device 5-5; the top end of the frame 5-8 is provided with a panel 5-1, and the bottom of the panel 5-1 is provided with a wire locking device 5-7.
The workbench 5 comprises an X, Y-axis workbench, the Y-axis workbench comprises a longitudinal moving device 5-2, and the longitudinal moving device 5-2 comprises a longitudinal moving device stepping motor fixing plate 5-2-1; a longitudinal moving device stepping motor 5-2-2 is fixed on the longitudinal moving device stepping motor fixing plate 5-2-1; a gear 5-2-3 of the stepping motor of the longitudinal moving device is arranged on a rotating shaft of the stepping motor 5-2-2 of the longitudinal moving device; the gear 5-2-3 of the stepping motor of the longitudinal moving device is in meshed transmission with a rack 5-2-4 of the longitudinal moving device fixed on one side of an upright post 5-2-7 of the longitudinal moving device, and the upright post 5-2-7 of the longitudinal moving device is arranged on a guide rail sliding block 5-2-6 of the longitudinal moving device; the longitudinal moving device guide rail sliding block 5-2-6 slides on the longitudinal moving device guide rail 5-2-5;
the X-axis workbench comprises a transverse moving device 5-5, and the transverse moving device 5-5 comprises a transverse moving device stepping motor fixing plate 5-5-1; a transverse moving device stepping motor 5-5-2 is fixed on the transverse moving device stepping motor fixing plate 5-5-1; a transverse moving device stepping motor gear 5-5-3 is arranged on a rotating shaft of the transverse moving device stepping motor 5-5-2; a rack 5-5-4 of the transverse moving device is in meshed transmission with a gear 5-5-3 of a stepping motor of the transverse moving device; the rack 5-5-4 of the transverse moving device is fixed on a guide rail sliding block 5-5-6 of the transverse moving device, the guide rail sliding block 5-5-6 of the transverse moving device slides on the guide rail 5-5-5 of the transverse moving device, and a moving workbench supporting plate 5-4 is arranged on the guide rail sliding block 5-5-6 of the transverse moving device.
The threading and knotting system 4 comprises a threading device 4-1 and a thread pushing device 4-2, the threading device 4-1 and the thread pushing device 4-2 are in time-sharing meshing transmission with a motor 4-3 to carry out threading or thread pushing, the threading device 4-1 and the thread pushing device 4-2 are arranged below a workbench 5, a thread penetrating and pushing groove is formed in the workbench 5, a thread locking device 5-7 is further arranged below the workbench 5, the thread locking device 5-7 comprises a thread locking electromagnet 8, a thread locking rubber pad 9 is arranged at the front end of the thread locking electromagnet 8, a thread locking fixing plate 10 is oppositely arranged on the thread locking electromagnet 8, and a spring pressing piece 11 is arranged on one side of the thread locking fixing plate 10.
The thread locking devices 5-7 are matched with the threading device and the thread pushing device for threading and knotting.
The threading device comprises a threading needle 4-1-1, the threading needle 4-1-1 is fixed at the front end of a threading needle rack 4-1-2, the threading needle rack 4-1-2 is connected with a threading needle rack fixing seat 4-1-5, the threading needle rack fixing seat 4-1-5 is fixed on a sliding block 4-1-4 through a screw 4-1-3, and the sliding block 4-1-4 slides on a threading needle linear guide rail 4-1-6;
the thread pushing device comprises a thread pushing needle 4-2-1, the thread pushing needle 4-2-1 is fixed at the front end of a thread pushing needle rack 4-2-2, the thread pushing needle rack 4-2-2 is connected with a thread pushing needle rack fixing seat 4-2-5, the thread pushing needle rack fixing seat 4-2-5 is fixed on a sliding block 4-2-4 through a screw 4-2-3, and the sliding block 4-2-4 slides on a thread pushing needle linear guide rail 4-2-6.
The motor 4-3 is arranged on the motor base 4-4, the output end of the motor 4-3 is provided with a gear 4-5, and the gear 4-5 is in meshing transmission with the threading needle rack 4-1-2 or the thread pushing needle rack 4-2-2; the motor seat 4-4 is arranged on the linear guide rail 4-6, the push-pull electromagnet 4-7 is connected with the motor seat 4-4, and the motor seat 4-4 is pushed to move so that the gear 4-5 is switched and meshed between the thread pushing needle rack 4-2-2 and the thread threading needle rack 4-1-2.
The thread pushing needle 4-2-1 comprises a needle handle 4-2-1-1 and a needle head 4-2-1-2; the needle 4-2-1-2 comprises a guide wire column I and a guide wire column II which are oppositely arranged, a guide wire groove 4-2-1-5 is arranged between the guide wire column I and the guide wire column II, the guide wire column I and the guide wire column II are symmetrically arranged by a central shaft of the guide wire groove 4-2-1-5, the guide wire column I and the guide wire column II respectively comprise an upright post 4-2-1-3 and a guide inclined plane 4-2-1-4, the upright post 4-2-1-3 and the guide inclined plane 4-2-1-4 are integrally arranged, one end of the guide inclined plane 4-2-1-4 is connected with the upright post 4-2-1-3, the other end of the guide inclined plane is horizontally connected with the needle 4-2-1-2 and the guide wire groove 4-2-1-5, the needle handle 4-2-1-1 is provided with a thread hooking groove 4-2-1-6.
The using method comprises the following steps:
binding process: before binding, the files are placed on a turnover worktable 2, two ends of a self-locking working platform 2-1 of the turnover worktable 2 are tilted upwards, an upright post 2-4 is vertical to the surface of the tilted part, so that friction force is generated between the files and a paper pressing plate 2-3, a thumb is used for pressing the files on a fan-shaped nut 2-5, the paper pressing plate 2-3 is pressed by the side of a hand, and the wrist exerts downward force until the files are pressed still. At this time, the thumb is released, and then the wrist stops exerting force, and the pressing of the paper is finished.
The paper pressing plate 2-3 can be locked at any position, and the manual external pulling nut is unlocked accordingly, so that the binding material is pressed or loosened.
The binding process includes the following steps
Firstly, the binding thread passes through the threading needle hole, and the thread end is fed into the thread locking device 5-7 to be clamped.
The drilling system 1 works, a motor in the drilling system 1 works to drive a drill bit to rotate, a stepping motor I1-1 transmits power to a lead screw 1-3 through a synchronous belt I1-2, the rotary motion of active power is converted into linear motion through lead screw transmission, so that a nut is driven to move up and down on the lead screw 1-3, the nut drives a lifting block 1-4 to move along a slide way 1-5, and a drilling electric drill 1-8 is driven to move up and down to complete drilling work.
After the first hole is drilled, the drill bit is withdrawn, the thread passing needle 4-1-1 passes the thread through the hole, the thread hooking wheel reaches the thread hooking position and rotates to hook the thread, and then the thread passing needle 4-1-1 and the thread hooking wheel are withdrawn to the initial position, and the process is repeated in sequence. When the secondary hole starts, the thread hooking wheel hooks the incoming thread and rotates, the last hooked thread is unhooked and knotted until the binding is finished.
The thread hooking wheel of the thread hooking device 7 is provided with two thread hooking heads in the same direction, when one thread hooking head hooks a thread, the other thread hooking head drops the thread, one-time knotting of a thread rope in the thread binding type binding process can be realized, the operation is simple and convenient, and the time and the labor are saved.
When the threading and knotting system 4 acts, the thread hooking device 7 acts synchronously, and the action of the threading and knotting system 4 is finished by the instruction sent by the threading motor and the controller, so that the synchronism is good and the control is easy.
The thread hooking wheel shaft 7-10 of the thread hooking device 7 drives the thread hooking wheel to stretch and retract so as to be matched with the drilling action of the drilling system 1 of the binding machine, when the binding machine performs the drilling action, the thread hooking wheel shaft of the thread hooking device 7 retracts to avoid interference with the drilling system 1, and therefore the space of the binding machine is effectively utilized to the maximum extent.
The threading and knotting method comprises the following steps:
1, after a cutting electric drill punches holes, a threading and knotting motor rotates forwards, and a threading needle ascends to feed threads;
2, stopping after the thread hooking wheel hooks the thread, and reversely driving the threading needle to return by the threading knotting motor;
3, judging whether the hole is a final hole or not, if not, repeating the step 1 to the step 2; if yes, continuing the next step;
4, a push-pull electromagnet 4-7 pushes a motor base 4-4 to push a gear 4-5 to the position of a thread pushing needle 4-2-1;
5, a motor 4-3 rotates forwards to push a wire pushing needle 4-2-1 to lift and send wires;
6, the thread pushing needle 4-2-1 retracts and resets after the thread hooking wheel hooks the thread;
7 push-pull type electromagnet 4-7 pushes gear 4-5, after gear 4-5 is pushed to the position of threading needle 4-1-1, motor 4-3 rotates forward to thread needle 4-1-1 to raise threading, thread hooking wheel 4-14 hooks the binding thread and then knotting threading needle 4-1-1 withdraws.
After the binding thread is knotted, the workbench moves, the thread locking electromagnet 8 is powered off, the workbench moves to drive the thread penetrating needle 4-1-1 to bypass the spring pressing sheet 11 of the thread locking device 5-7, the thread locking electromagnet 8 is powered on, the thread head is locked, the workbench resets, and the next binding operation is continued.
Although the embodiments of the present invention and the accompanying drawings are disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims, and therefore the scope of the invention is not limited to the disclosure of the embodiments and the accompanying drawings.
Claims (10)
1. A full-automatic line type intelligent binding machine is characterized by comprising a rack (6), wherein a cross-shaped workbench (5) is arranged in the middle of the rack (6), and a drilling system (1) is arranged above the rack (6); a threading and knotting system (4) is arranged below the cross-shaped workbench (5), and a thread hooking device (7) is arranged above the cross-shaped workbench (5); the turnover worktable (2) is arranged above the cross worktable (5) and below the thread hooking device (7); a pressing claw locking and resetting system (3) is arranged below the turnover workbench (2);
the turnover worktable (2) and the pressing claw locking and resetting system (3) tightly press and fix the binding material on the cross worktable (5);
the cross workbench (5) comprises an X, Y-shaft workbench, the X, Y-shaft workbench is driven by different motors through a gear rack, and the turnover workbench (2) is driven to move in the X, Y-shaft direction according to the material binding requirement;
the threading and knotting system (4) drives the threading needle or the thread pushing needle to lift through the transmission mechanism, and extends out or retracts from the threading channel on the cross-shaped workbench (5);
the thread hooking device (7) is arranged on the upper portion of the cross-shaped workbench (5), and when a threading needle of the threading and knotting system (4) rises, the thread hooking device (7) rotates to hook threads.
The drilling system (1) is used for perforating a material.
2. The full-automatic line type intelligent binding machine according to claim 1, wherein a self-locking binding clamp is arranged on the turnover workbench (2), the self-locking binding clamp comprises two upright columns (2-4) arranged at two sides of the self-locking workbench (2), fan-shaped screw caps (2-5) are sleeved at top ends of the upright columns (2-4), concave paper pressing plates (2-3) are transversely arranged between the two upright columns (2-4), two ends of each paper pressing plate (2-3) are respectively sleeved on the two upright columns (2-4), symmetrical edge lines are respectively arranged at the left end and the right end of the self-locking workbench (2-1), two ends of the self-locking workbench (2-1) are tilted along the edge lines, and the tilting angle is 0.1-10 degrees; two upright post holes are formed in the left and right of the self-locking working platform (2-1), and the upright post holes are used for fixedly mounting upright posts (2-4); a long strip hole groove is formed in the central line of the two upright post holes, and two circular positioning holes are formed in the lower side of the long strip hole groove; and a compression spring (2-2) is arranged on the upright post (2-4) between the paper pressing plate (2-3) and the self-locking working platform (2-1).
3. The fully-automatic intelligent linear binding machine according to claim 1, wherein the drilling system comprises a stepping motor I (1-1), the stepping motor I (1-1) transmits power to a lead screw (1-3) connected with a synchronous belt through the synchronous belt I (1-2), a nut (7-1) is sleeved on the lead screw (1-3), and two ends of the lead screw (1-3) are supported between a fixing plate I (1-6) and a fixing seat (1-7); the nut (7-1) is connected with one side of the lifting block (1-4), and the other side of the lifting block (1-4) is connected with the drilling electric drill (1-8); the lifting block (1-4) is sleeved on the outer side of the slide way (1-5), and the slide way (1-5) is fixed between the fixing plate I (1-6) and the fixing seat (1-7).
4. The full-automatic line type intelligent binding machine according to claim 3, wherein the line hooking device (7) comprises a nut (7-1) sleeved on the lead screw (1-3), one side of the nut (7-1) is connected with a vertical edge (7-4) of the curved rail (7-2), the curved rail (7-2) and the force receiving arm (7-5) form a kinematic pair, and the upper end of the bevel edge of the curved rail (7-2) and the top end of the force receiving arm (7-5) are respectively provided with a bearing I (7-8) and a bearing II (7-3); the lower end of the stressed arm (7-5) is fixedly connected with a shell of the wire hooking motor (7-7);
the fixing plate II (7-11) is arranged at the bottom, the fixing seat (1-7) is arranged on the fixing plate II (7-11), a linear bearing (7-9) is arranged in the fixing seat (1-7), and the line hooking wheel shaft (7-10) horizontally penetrates through the fixing seat (1-7) and is connected with the line hooking motor (7-7) through the linear bearing (7-9); the line hooking motor (7-7) is arranged on the linear guide rail (7-5-7) and moves linearly under the action of the stress arm (7-5), and a line hooking wheel is arranged at the front end of the line hooking wheel shaft (7-10); a return spring (7-6) is arranged between the fixed seat (1-7) and the force-bearing arm (7-5); the linear guide rails (7-5-7) are arranged on the fixing plates II (7-11).
5. The fully automatic thread type intelligent binding machine according to claim 1, wherein the cross workbench (5) comprises a frame (5-8), a threading device (5-6) is vertically arranged on one side of the frame (5-8), a transverse moving device (5-5) is arranged on the frame (5-8), and the transverse moving device (5-5) comprises a transverse moving device guide rail sliding block
(5-5-6), a moving workbench supporting plate (5-4) is fixed above the transverse moving device guide rail sliding block (5-5-6), a longitudinal moving device (5-2) is fixed above the moving workbench supporting plate (5-4), and the projection position of the longitudinal moving device (5-2) is vertical to that of the transverse moving device (5-5); the top end of the frame (5-8) is provided with a panel (5-1), and the bottom of the panel (5-1) is provided with a locking wire device (5-7).
6. A fully automatic line type intelligent binding machine according to claim 5, characterized in that said cross table (5) comprises X, Y axis table, said Y axis table comprises longitudinal moving means (5-2), said longitudinal moving means (5-2) comprises longitudinal moving means stepper motor fixing plate (5-2-1); a longitudinal moving device stepping motor (5-2-2) is fixed on the longitudinal moving device stepping motor fixing plate (5-2-1); a gear (5-2-3) of the longitudinal moving device stepping motor is arranged on a rotating shaft of the longitudinal moving device stepping motor (5-2-2); the gear (5-2-3) of the stepping motor of the longitudinal moving device is in meshing transmission with a rack (5-2-4) of the longitudinal moving device fixed on one side of an upright post (5-2-7) of the longitudinal moving device, and the upright post (5-2-7) of the longitudinal moving device is arranged on a guide rail sliding block (5-2-6) of the longitudinal moving device; the longitudinal moving device guide rail sliding block (5-2-6) slides on the longitudinal moving device guide rail (5-2-5);
the X-axis workbench comprises a transverse moving device (5-5), and the transverse moving device (5-5) comprises a transverse moving device stepping motor fixing plate (5-5-1); a transverse moving device stepping motor (5-5-2) is fixed on the transverse moving device stepping motor fixing plate (5-5-1); a transverse moving device stepping motor gear (5-5-3) is arranged on a rotating shaft of the transverse moving device stepping motor (5-5-2); a rack (5-5-4) of the transverse moving device is in meshed transmission with a gear (5-5-3) of a stepping motor of the transverse moving device; the rack (5-5-4) of the transverse moving device is fixed on a guide rail sliding block (5-5-6) of the transverse moving device, the guide rail sliding block (5-5-6) of the transverse moving device slides on a guide rail (5-5-5) of the transverse moving device, and a moving workbench supporting plate (5-4) is arranged on the guide rail sliding block (5-5-6) of the transverse moving device.
7. The full-automatic intelligent thread binding machine according to claim 1, wherein the threading and knotting system (4) comprises a threading device (4-1) and a thread pushing device (4-2), the threading device (4-1) and the thread pushing device (4-2) are in time-sharing meshing transmission with a motor (4-3) to thread or push threads, the threading device (4-1) and the thread pushing device (4-2) are arranged below a workbench (5), the workbench (5) is provided with a thread passing and pushing groove, a thread locking device (5-7) is further arranged below the workbench (5), the thread locking device (5-7) comprises a thread locking electromagnet (8), a thread locking rubber pad (9) is arranged at the front end of the thread locking electromagnet (8), and a thread locking fixing plate (10) is oppositely arranged on the thread locking electromagnet (8), one side of the locking wire fixing plate (10) is provided with a spring pressing plate (11).
The thread locking device (5-7) is matched with the threading device and the thread pushing device for threading and knotting.
8. The fully automatic intelligent thread binding machine according to claim 7, wherein the threading device comprises a threading needle (4-1-1), the threading needle (4-1-1) is fixed at the front end of a threading needle rack (4-1-2), the threading needle rack (4-1-2) is connected with a threading needle rack fixing seat (4-1-5), the threading needle rack fixing seat (4-1-5) is fixed on a sliding block (4-1-4) through a screw (4-1-3), and the sliding block (4-1-4) slides on a threading needle linear guide rail (4-1-6);
the thread pushing device comprises a thread pushing needle (4-2-1), the thread pushing needle (4-2-1) is fixed at the front end of a thread pushing needle rack (4-2-2), the thread pushing needle rack (4-2-2) is connected with a thread pushing needle rack fixing seat (4-2-5), the thread pushing needle rack fixing seat (4-2-5) is fixed on a sliding block (4-2-7) through a screw (4-2-3), and the sliding block (4-2-7) slides on a thread pushing needle linear guide rail (4-2-6).
9. The fully automatic intelligent linear binding machine according to claim 1, characterized in that the motor (4-3) is arranged on a motor base (4-4), the output end of the motor (4-3) is provided with a gear (4-5), and the gear (4-5) is in meshing transmission with a threading needle rack (4-1-2) or a thread pushing needle rack (4-2-2); the motor base (4-4) is arranged on the linear guide rail (4-6), the push-pull electromagnet (4-7) is connected with the motor base (4-4), and the motor base (4-4) is pushed to move so that the gear (4-5) is switched and meshed between the thread pushing needle rack (4-2-2) and the thread threading needle rack (4-1-2).
10. The fully automatic line type intelligent bookbinding machine according to claim 1, wherein the line pushing needle (4-2-1) comprises a needle handle (4-2-1-1) and a needle head (4-2-1-2); the needle head (4-2-1-2) comprises a wire guide post I and a wire guide post II which are oppositely arranged, a wire guide groove (4-2-1-5) is arranged between the wire guide post I and the wire guide post II, the wire guide post I and the wire guide post II are symmetrically arranged by a central shaft of the wire guide groove (4-2-1-5), the wire guide post I and the wire guide post II both comprise an upright post (4-2-1-3) and a guide inclined plane (4-2-1-4), the upright post (4-2-1-3) and the guide inclined plane (4-2-1-4) are integrally arranged, one end of the guide inclined plane (4-2-1-4) is connected with the upright post (4-2-1-3), the other end is horizontally connected with the needle (4-2-1-2) and the wire guide groove (4-2-1-5).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011020730.XA CN111993809A (en) | 2020-09-24 | 2020-09-24 | Full-automatic line type intelligent binding machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011020730.XA CN111993809A (en) | 2020-09-24 | 2020-09-24 | Full-automatic line type intelligent binding machine |
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| CN111993809A true CN111993809A (en) | 2020-11-27 |
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| CN212708625U (en) * | 2020-09-24 | 2021-03-16 | 淄博矿业集团有限责任公司 | Full-automatic line type intelligent binding machine |
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| US3077602A (en) * | 1961-02-21 | 1963-02-19 | Autographic Business Forms | Continuous stapling machine |
| CN208118744U (en) * | 2018-03-22 | 2018-11-20 | 中创恩（天津）科技有限公司 | Binding device and binding machine |
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