CN111992988A - Processing method of 3D wood grain - Google Patents
Processing method of 3D wood grain Download PDFInfo
- Publication number
- CN111992988A CN111992988A CN202010765307.6A CN202010765307A CN111992988A CN 111992988 A CN111992988 A CN 111992988A CN 202010765307 A CN202010765307 A CN 202010765307A CN 111992988 A CN111992988 A CN 111992988A
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- CN
- China
- Prior art keywords
- substrate
- wood grain
- processing
- wood
- grains
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002023 wood Substances 0.000 title claims abstract description 65
- 238000003672 processing method Methods 0.000 title claims abstract description 9
- 239000000758 substrate Substances 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000005498 polishing Methods 0.000 claims abstract description 9
- 238000004080 punching Methods 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 238000004018 waxing Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000003973 paint Substances 0.000 claims abstract description 5
- 239000002344 surface layer Substances 0.000 claims abstract description 5
- 238000005452 bending Methods 0.000 claims description 11
- 238000004040 coloring Methods 0.000 claims description 9
- 239000010410 layer Substances 0.000 claims description 8
- 238000007639 printing Methods 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000010422 painting Methods 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 2
- 230000007797 corrosion Effects 0.000 abstract description 5
- 238000005260 corrosion Methods 0.000 abstract description 5
- 238000007790 scraping Methods 0.000 abstract description 4
- 238000004088 simulation Methods 0.000 abstract description 2
- 229910052573 porcelain Inorganic materials 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 241000256602 Isoptera Species 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000010023 transfer printing Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention discloses a processing method of 3D wood grains, which comprises a substrate, wherein the surface of the substrate is treated, a die is manufactured, the 3D grain punch forming of the substrate is carried out, the substrate is punched, bent and welded after the 3D punching, the different punched substrates are welded and formed, paint is coated, the grains are colored, baking and character manufacturing are carried out: polishing and waxing the surface layer; and assembling and forming the product. The invention provides a processing method of 3D wood grains, which is characterized in that the wood grains are formed in a mechanical processing mode, so that the later process of making the wood grains is saved; the high-simulation wood grain texture is good, and the touch feeling is concave-convex; the wood grain never disappears, and the service life is as long as that of the material; the 3D wood grain has high strength, and can effectively prevent scraping damage in the product transportation process; relatively low skill requirements on the painter; the weather resistance and corrosion resistance are strong, and the device has simple structure and convenient use.
Description
Technical Field
The invention relates to the technical field of 3D wood grain processes, in particular to a processing method of 3D wood grains.
Background
The existing wood grain imitation process in the market mainly comprises heat transfer printing, painting, UV printing and the like, the manufactured wood grains are all plane grains, the internal color of the wood grains is single, the wood grain effect is only expressed on the surface, the inner layer does not have vertical fine grains, the surface layer does not have texture, the effect difference with solid wood is larger, the hardness is poorer, and the weather resistance and the wear resistance are not high.
The fine steel soft porcelain wood grain process is a brand-new wood-imitating process, produces wood grain effect on the surface of steel structural member, is mainly applied to tourist attraction guide identification system; tourist attractions garbage cans, leisure chairs, pavilion attics; tourist scenic spot travelways, country tourist guide identification system; and other occasions requiring both wood appearance and high strength, such as bridges, trusses, antique doors and windows, wherein fire prevention, termite prevention, moth prevention and the like are required, but the existing fine steel soft porcelain wood grain process usually coats soft porcelain mud on a surface plane, and performs vertical wire drawing treatment on the surface of the sprayed soft porcelain mud to obtain bottom layer wood grain texture, so that the concave-convex feeling is not obvious, the wood grain is easy to become shallow and disappear, the service life is short, the 3D wood grain strength is not high, the wood grain is easy to be damaged in the transportation process, and the technical requirement on paint spraying is high.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a method for processing 3D wood grains, which solves the problem that the 3D does not need to be coated with soft porcelain clay, and saves the later wood grain making process; the wood grain has high simulated wood grain texture and concave-convex feeling when touched; the wood grain never disappears, and the service life is as long as that of the material; the 3D wood grain has high strength, and can effectively prevent scraping damage in the product transportation process; the skill requirements for the painter are relatively low.
In order to solve the technical problem, the invention provides a method for processing 3D wood grains, wherein the 3D wood grain processing comprises the following steps: (1) treating the surface of the substrate, namely performing surface dirt treatment and flatness treatment on the processing base material; (2) and die making and substrate 3D grain forming: processing a stamping die required for manufacturing the 3D grains, mounting the stamping die on the upper end of stamping equipment, and continuously stamping a processing substrate of the stamping die to realize 3D grain forming; (3) punching and bending the substrate: processing and manufacturing a base plate punching, bending and cutting template, and forming according to the required 3D wood grain plate; (4) and welding: welding and forming different punched substrates; (5) and painting: spraying paint on the surface of the welded substrate, and standing and drying; (6) coloring lines: coloring the bottom layer wood grain texture and the middle layer wood grain patterns; (7) and baking: baking the colored substrate piece to completely solidify the colored substrate piece to obtain a finished product; (8) and character making: the substrate after being baked after being colored can be subjected to laser character printing and printing; (9) polishing and waxing the coloring and solidifying surface layer; (10) and assembling and molding the product.
Preferably, the alloy can be made of galvanized plates, aluminum plates and stainless steel plates.
Preferably, the step (3) can be manual cutting and bending.
Preferably, the temperature of the curing period in the step (7) is constant at 40-50 ℃, and the baking time is not more than 60 min.
Preferably, after polishing and waxing in the step (9), an explanatory sticker can be pasted on the surface plane.
By adopting the technical scheme, the invention provides the processing method of the 3D wood grain, the wood grain is formed by adopting a mechanical processing mode, the texture of the wood grain is highly simulated, and the concave-convex feeling is generated by touching; the wood grain never disappears, and the service life is as long as that of the material; the 3D wood grain has high strength, and can effectively prevent scraping damage in the product transportation process; relatively low skill requirements on the painter; the weather resistance and corrosion resistance are strong, and the device has simple structure and convenient use.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to specific examples. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The following examples further illustrate the invention.
A processing method of 3D wood grains, wherein the 3D wood grain processing comprises the following steps:
(1) treating the surface of the substrate, namely performing surface dirt treatment and flatness treatment on the processed substrate, and removing rust and polishing the surface to smooth the surface;
(2) and die making and substrate 3D grain forming: processing a stamping die required for manufacturing the 3D grains, mounting the stamping die on the upper end of stamping equipment, and continuously stamping a processing substrate of the stamping die to realize 3D grain forming;
when in use: aiming at different grains, different dies are processed, the high-simulation wood grain texture is used for stamping, and the concave-convex feeling is achieved by touch;
(3) substrate punching and bending: processing and manufacturing a base plate punching, bending and cutting template, and forming according to the required 3D wood grain plate; when in use: the 3D wood grain board is assembled from multiple surfaces, different surfaces are processed differently, and the 3D wood grain board comprises a 3D wood grain plane board and a 3D wood grain plane bending board which are processed and manufactured through different punching, bending die frames and dies;
(4) and welding: welding and forming different punched substrates; when in use: welding and polishing the 3D punched pattern substrate, and facilitating subsequent assembly;
(5) and painting: spraying paint on the surface of the welded substrate, and standing and drying; the coating needs to be pretreated before spraying, so that the adhesion and corrosion resistance of the subsequent spraying coating and the surface of a workpiece are improved.
(6) Coloring lines: coloring the bottom layer wood grain texture and the middle layer wood grain patterns; spraying according to the required color;
(7) and baking: baking the colored substrate piece with the lines to completely solidify the colored substrate piece to obtain a finished product;
(8) and character making: the substrate after being baked after being colored can be subjected to laser character printing and printing, and after the substrate is processed, the surface of the substrate with grains can be subjected to laser lettering and font printing according to requirements for product identification;
(9) polishing and waxing the coloring and solidifying surface layer; if the step (8) is marking, the outer plane of the finished product can be labeled;
(10) assembling and forming a product; assembling a plate, wherein the middle cavity of the plate is filled with different fillers, so that the 3D wood grain plate is formed; the formed 3D grain substrate has wear resistance and corrosion resistance;
preferably, a galvanized plate, an aluminum plate and a stainless steel plate are used.
Preferably, step (3) may be manual cutting and bending.
Preferably, the temperature of the curing period in the step (7) is constant at 40-50 ℃, and the baking time is not more than 60 min.
Preferably, after polishing and waxing in step (9), a description sticker can be pasted on the surface plane.
The invention provides a processing method of 3D wood grains, which is characterized in that the wood grains are formed by adopting a mechanical processing mode, the texture of the wood grains is highly simulated, and the touch has concave-convex feeling; the wood grain never disappears, and the service life is as long as that of the material; the 3D wood grain has high strength, and can effectively prevent scraping damage in the product transportation process; relatively low skill requirements on the painter; the weather resistance and corrosion resistance are strong, and the device has simple structure and convenient use.
The embodiments of the present invention have been described in detail above, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of protection is still within the scope of the invention.
Claims (5)
1. The processing method of the 3D wood grains is characterized by comprising the following steps of:
(1) treating the surface of the substrate, namely performing surface dirt treatment and flatness treatment on the processing base material;
(2) and die making and substrate 3D grain forming: processing a stamping die required for manufacturing the 3D grains, mounting the stamping die on the upper end of stamping equipment, and continuously stamping a processing substrate of the stamping die to realize 3D grain forming;
(3) substrate punching and bending: processing and manufacturing a base plate punching, bending and cutting template, and forming according to the required 3D wood grain plate;
(4) and welding: welding and forming different punched substrates;
(5) and painting: spraying paint on the surface of the welded substrate, and standing and drying;
(6) coloring lines: coloring the bottom layer wood grain texture and the middle layer wood grain patterns;
(7) and baking: baking the colored substrate piece to completely solidify the colored substrate piece to obtain a finished product;
(8) and character making: the substrate after being baked after being colored can be subjected to laser character printing and printing;
(9) polishing and waxing the coloring and solidifying surface layer;
(10) and assembling and molding the product.
2. The method for processing 3D wood grain according to claim 1, wherein the wood grain is selected from the group consisting of galvanized sheet, aluminum sheet, and stainless steel sheet.
3. The method for processing 3D wood grain according to claim 1, wherein the step (3) is manual cutting and bending.
4. The method for processing 3D wood grain according to claim 1, wherein the temperature of the curing period in step (7) is constant 40 ℃ to 50 ℃, and the baking time is not more than 60 min.
5. The method for processing 3D wood grain according to claim 1, characterized in that after polishing and waxing in the step (9), an explanatory sticker can be pasted on the surface plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010765307.6A CN111992988A (en) | 2020-08-03 | 2020-08-03 | Processing method of 3D wood grain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010765307.6A CN111992988A (en) | 2020-08-03 | 2020-08-03 | Processing method of 3D wood grain |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111992988A true CN111992988A (en) | 2020-11-27 |
Family
ID=73463995
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010765307.6A Pending CN111992988A (en) | 2020-08-03 | 2020-08-03 | Processing method of 3D wood grain |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111992988A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1241902A (en) * | 1968-10-14 | 1971-08-04 | Sheller Globe Corp | Zinc die casting method and product |
| CN101318282A (en) * | 2007-06-08 | 2008-12-10 | 高锦隆 | Process for manufacturing wood imitating building material of metal |
| CN105644257A (en) * | 2016-01-07 | 2016-06-08 | 上海合富建筑科技股份有限公司 | Production method for four-dimensional wood grain decorative sheets and four-dimensional wood grain decorative sheets |
| CN106118348A (en) * | 2016-06-23 | 2016-11-16 | 广西田阳至恒门业有限公司 | A kind of production method of imitative wood-grain door |
| CN109882040A (en) * | 2019-03-07 | 2019-06-14 | 长沙市望城区欧亨厨卫设备有限公司 | A kind of stainless steel kitchen cabinet door board production technology using combination type door lateral frame board |
-
2020
- 2020-08-03 CN CN202010765307.6A patent/CN111992988A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1241902A (en) * | 1968-10-14 | 1971-08-04 | Sheller Globe Corp | Zinc die casting method and product |
| CN101318282A (en) * | 2007-06-08 | 2008-12-10 | 高锦隆 | Process for manufacturing wood imitating building material of metal |
| CN105644257A (en) * | 2016-01-07 | 2016-06-08 | 上海合富建筑科技股份有限公司 | Production method for four-dimensional wood grain decorative sheets and four-dimensional wood grain decorative sheets |
| CN106118348A (en) * | 2016-06-23 | 2016-11-16 | 广西田阳至恒门业有限公司 | A kind of production method of imitative wood-grain door |
| CN109882040A (en) * | 2019-03-07 | 2019-06-14 | 长沙市望城区欧亨厨卫设备有限公司 | A kind of stainless steel kitchen cabinet door board production technology using combination type door lateral frame board |
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