CN111991913A - Surplus acid collecting system is used in lead acid battery production - Google Patents

Surplus acid collecting system is used in lead acid battery production Download PDF

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Publication number
CN111991913A
CN111991913A CN202010675268.0A CN202010675268A CN111991913A CN 111991913 A CN111991913 A CN 111991913A CN 202010675268 A CN202010675268 A CN 202010675268A CN 111991913 A CN111991913 A CN 111991913A
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acid
cylinder
pipe
ring
liquor
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CN202010675268.0A
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贾小雷
吴国庆
任永刚
吕明
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Jieshou Nandu Huayu Power Source Co Ltd
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Jieshou Nandu Huayu Power Source Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • B01D36/04Combinations of filters with settling tanks

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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The invention discloses a residual acid collecting system for lead-acid storage battery production, which comprises a first placing ring, a first adsorption ring, an upper-layer filtering steel mesh screen, a lower-layer filtering cloth bag, a second placing ring, a second adsorption ring, a fixed block, a cylindrical groove, a cylindrical block, a buoyancy ball and an audible and visual alarm, wherein the first placing ring is arranged on the inner wall of a filtering cylinder, the first adsorption ring is arranged on the upper side of the first placing ring in an adsorption manner, the upper-layer filtering steel mesh screen is arranged on the upper side of the first adsorption ring, the second placing ring is arranged on the lower side of the first placing ring, the second adsorption ring is arranged on the upper side of the second placing ring in an adsorption manner, the lower-layer filtering cloth bag is arranged on the upper side of the second adsorption ring, the placing ring is arranged between the first adsorption ring and the second adsorption ring, the fixed block is arranged on the inner wall of a collecting cylinder, the cylindrical block is internally, the acid liquor level alarm device is reasonable in structure, facilitates efficient filtering during collection of residual acid, and intelligently alarms the liquid level of acid liquor.

Description

Surplus acid collecting system is used in lead acid battery production
Technical Field
The invention relates to a residual acid collecting technology, in particular to a residual acid collecting system for lead-acid storage battery production, and belongs to the technical field of lead-acid storage battery production.
Background
Batteries using aqueous acid as electrolyte are generally referred to as acid batteries, and most typically lead-acid batteries. The main advantages of the acid accumulator are high working voltage, wide use temp., good high-low rate discharge performance, rich raw material source and low cost. The disadvantage is that the energy density is low, which makes the volume and weight of the device bigger. The lead-acid accumulator has positive electrode of lead dioxide, negative electrode of spongy lead, electrolyte of sulfuric acid water solution, diaphragm made of hard rubber, engineering plastic, glass fiber reinforced plastic and other material.
The utility model discloses a lead acid battery production is with spent acid collecting system for CN210331945U, this system includes through the acid pumping device of pipe connection, collects jar, precipitation jar and recovery jar, the acid pumping device includes vacuum pump, vacuum pressure tank, first acidizing fluid deposit pipe, second acidizing fluid deposit pipe and the acid pumping temporary storage pipe that loops through pipe connection, still includes the acidification temporary storage pipe of connecting behind first acidizing fluid deposit pipe, all be equipped with vacuum distributor at the top of acidification temporary storage pipe and acid pumping temporary storage pipe, connect acidification machine and acid pumping pipe respectively, all be equipped with the acid discharge pipe of taking the check valve in the bottom of first acidizing fluid deposit pipe, acidification temporary storage pipe, second acidizing fluid deposit pipe and acid pumping temporary storage pipe, the acid discharge pipe is connected with the collection jar, the utility model provides a lead acid battery production is with spent acid collecting system can recycle the spent acid of battery production process, the equipment is simplified, the operation is simple, the cost of waste acid treatment is reduced, and the recovery rate of the residual acid is improved;
however, the residual acid collecting system for the production of the lead-acid storage battery still has the following defects and problems: 1. the residual acid collecting system has poor filtering effect, impurities cannot be effectively removed only by adopting a filter bag to filter the acid liquor of the lead-acid storage battery, and the filter cloth bag is arranged in the collecting cylinder to influence the capacity of the collecting cylinder; 2. this surplus sour collecting system need look over the liquid level of acidizing fluid through liquid level observation area, and the manual work is looked over and is had the defect, and the staff can not know the liquid level of acidizing fluid in real time, in case the staff can't compromise to look over, and the acidizing fluid overflows and causes the incident, for this reason, we provide a surplus sour collecting system for lead acid battery production.
Disclosure of Invention
The invention aims to provide a residual acid collecting system for lead-acid battery production, which aims to solve the problems in the background art.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a lead acid battery production is with surplus sour collecting system, includes temporarily takes out sour storage tank, acid extraction pipe, acidizing fluid deposition pipe, acidification machine, vacuum overhead tank, circulative cooling water jar, vacuum acid and alkali-resistant pump, retrieves jar, precipitation jar and collects the jar, be connected with the acid extraction pipe on the temporarily acid extraction storage tank, the one side that the acid extraction pipe was kept away from to the temporarily acid extraction storage tank is connected with the acidizing fluid exit tube, temporarily take out sour storage tank one side and be connected with acidizing fluid deposition pipe, acidizing fluid deposition pipe upside is equipped with the acidification machine, the acidification machine upside is connected with first acid outlet pipe, acidizing fluid deposition pipe one side is connected with vacuum overhead tank through the acidizing fluid exit tube, vacuum overhead tank one side is connected with vacuum acid and alkali-resistant pump through the acidizing fluid exit tube, the vacuum acid and alkali-resistant pump is connected with circulative cooling water jar through the acidizing fluid exit, Acid liquor outlet pipes are connected between the vacuum acid and alkali resistant pump and the vacuum pressure tank, between the vacuum pressure tank and the acid liquor deposition pipe, and between the acid liquor deposition pipe and the temporary acid pumping storage tank, and are provided with one-way valves;
the lower side of the temporary acid pumping storage tank is connected with a connecting pipe, the temporary acid pumping storage tank is connected with a filter cylinder through the connecting pipe, the filter cylinder is connected with a collection cylinder through the connecting pipe, the collection cylinder is connected with a precipitation cylinder through the connecting pipe, the precipitation cylinder is connected with a recovery cylinder through the connecting pipe, one side of the recovery cylinder far away from the precipitation cylinder is connected with a second acid outlet pipe, one-way valves are respectively arranged on the connecting pipe and the acid outlet pipe, a first placing ring is arranged on the inner wall of the filter cylinder, a first adsorption ring is arranged on the upper side of the first placing ring in an adsorption mode, an upper layer of filtering steel mesh screen is arranged on the upper side of the first adsorption ring, a second placing ring is arranged on the lower side of the first placing ring, a second adsorption ring is arranged on the upper side of the second placing ring in an adsorption mode, a lower layer of filtering cloth bag, a limiting ring is arranged between the first placing ring and the second placing ring, the limiting ring is arranged on the inner wall of the filtering cylinder, and a leakage hopper is arranged on the upper side of the limiting ring;
collect the jar inner wall and install the fixed block, the cylinder groove has been seted up to fixed block inside, the fixed block is inside and be located cylinder groove downside and seted up the thru hole, the cylinder piece is installed in the inside meshing in cylinder groove, the inside movable chamber of having seted up of cylinder piece, the cylinder piece is inside and be located movable chamber downside and seted up the through-hole, the buoyancy ball has been placed to activity intracavity portion, touch switch is installed to activity intracavity wall upside, the collection jar upside is equipped with the reputation siren.
Furthermore, the acid pumping pipe, the acid liquid deposition pipe, the acid liquid inlet pipe, the acid liquid outlet pipe, the connecting pipe, the first acid outlet pipe and the second acid outlet pipe are all acid corrosion resistant pipes.
Furthermore, an internal thread is carved on the inner wall of the cylindrical groove, an external thread is carved on the outer surface of the cylindrical block, the external thread is meshed with the internal thread, the cylindrical block is installed in the cylindrical groove through thread meshing, and the diameter of the buoyancy ball is larger than the aperture of the through hole.
Furthermore, the upper filtering steel mesh screen is of a middle convex structure, the diameter of the second placing ring and the diameter of the limiting ring are both smaller than the inner diameter of the first placing ring, the diameter of the first adsorbing ring is larger than the inner diameter of the first placing ring, and the diameter of the second adsorbing ring is larger than the inner diameter of the second placing ring.
Further, the residual acid collecting system specifically comprises the following steps:
the method comprises the following steps: when acid is pumped out, a vacuum acid and alkali resistant pump is started to pump vacuum, a one-way valve on an acid liquor inlet pipe is started, a one-way valve on an acid liquor outlet pipe is closed, an acid pumping pipe, a temporary acid pumping storage tank and an acid liquor deposition pipe form a passage, and meanwhile, an acid adding machine is started, and acid liquor in the acid liquor deposition pipe flows into a formation tank of a lead-acid storage battery through a first acid outlet pipe;
step two: after acid pumping is finished, the vacuum of a vacuum acid and alkali resistant pump is closed, a one-way valve on an acid liquor inlet pipe is closed, one-way valves on an acid liquor outlet pipe and a connecting pipe are opened, acid liquor in a temporary acid pumping storage tank and an acid liquor deposition pipe flows into a filter cylinder through the connecting pipe, an upper-layer filtering steel mesh screen, a lower-layer filtering cloth bag and a liquid leakage hopper are installed in the filter cylinder, the upper-layer filtering steel mesh screen firstly primarily filters the acid liquor, the acid liquor after primary filtering falls into the lower-layer filtering cloth bag through the liquid leakage hopper, the lower-layer filtering cloth bag secondarily filters the acid liquor, and the filtered acid liquor continuously flows into a collecting;
step three: when the liquid level of the acid liquid in the collecting cylinder rises continuously, the acid liquid enters the movable cavity through the through holes and is influenced by buoyancy, the continuously rising liquid level of the acid liquid drives the buoyancy ball to move from bottom to top in the movable cavity until the buoyancy ball touches the touch switch on the upper side of the inner wall of the movable cavity, the touch switch is turned on, the circuit between the acousto-optic alarm and the power supply is communicated, and the acousto-optic alarm works to emit acousto-optic sound;
step four: when the acousto-optic alarm emits acousto-optic, the staff timely knows the acid liquor capacity in the collecting cylinder, the one-way valve on the connecting pipe between the collecting cylinder and the precipitating cylinder is opened, the acid liquor flows into the precipitating cylinder through the connecting pipe, the acid liquor is stood and precipitated in the precipitating cylinder, the upper part of the acid liquor is treated to form supernatant, the one-way valve on the connecting pipe between the precipitating cylinder and the recovering cylinder is opened, the supernatant flows into the recovering cylinder, when the acid liquor is used, the one-way valve on the second acid outlet pipe is opened, and the acid liquor flows into the formation tank of the battery again.
Compared with the prior art, the invention has the beneficial effects that:
1. when the device is used, the limiting ring, the first placing ring, the first adsorption ring, the upper layer filtering steel mesh screen, the liquid leakage hopper, the lower layer filtering cloth bag, the second placing ring and the second adsorption ring are matched for use, the lower layer filtering cloth bag is fixedly adsorbed on the second placing ring through the second adsorption ring, the liquid leakage hopper is installed inside the filtering tank in a limiting mode through the limiting ring, the upper layer filtering steel mesh screen is fixedly adsorbed on the first placing ring through the first adsorption ring, when acid liquor is recovered, the acid liquor in the temporary acid pumping storage tank and the acid liquor deposition pipe flows into the filtering tank through the connecting pipe, the acid liquor flows through the upper layer filtering steel mesh screen firstly, the upper layer filtering steel mesh screen can perform primary filtering on the acid liquor, the acid liquor after primary filtering falls to the lower layer filtering cloth bag in a concentrated mode through the liquid leakage hopper, the lower layer filtering cloth bag performs secondary filtering on the acid liquor, and the filtered acid liquor flows into the collecting tank through, partial impurities and AGM fibers in the acid liquor can be effectively filtered by adding the upper-layer filtering steel mesh screen, the liquid leakage hopper and the lower-layer filtering net, so that a large amount of impurities in the acid liquor recovered by the lead-acid storage battery are avoided;
2. the invention uses the matching of a fixed block, a cylindrical groove, a cylindrical block, a touch switch, a movable cavity, a buoyancy ball, a through hole and an acousto-optic alarm, wherein the cylindrical block is arranged in the cylindrical groove through thread engagement, when the liquid level of acid liquid in a collecting cylinder rises continuously, the acid liquid enters the movable cavity through the through hole and the through hole, under the influence of buoyancy, the continuously rising liquid level of the acid liquid drives the buoyancy ball to move from bottom to top in the movable cavity until the buoyancy ball touches the touch switch on the upper side of the inner wall of the movable cavity, at the moment, the touch switch is opened, a circuit between the acousto-optic alarm and a power supply is communicated, the acousto-optic alarm works to emit acousto-optic, when the acousto-optic alarm emits acousto-optic, a worker can know timely that the capacity of the acid liquid in the collecting cylinder is enough, can open a one-way valve on a connecting pipe between the collecting, the design avoids the situation that a liquid level observation area is arranged on the collecting cylinder and the like, the acid liquid level in the collecting cylinder does not need to be checked manually, an alarm can be given in time when the acid liquid level reaches the warning liquid level, and the acid liquid is prevented from overflowing due to the working negligence of workers;
in conclusion, the acid liquor level alarm device is reasonable in structure, facilitates efficient filtering during collection of residual acid, and intelligently alarms the liquid level of acid liquor.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of the overall structure of a residual acid collecting system for lead-acid battery production according to the present invention;
FIG. 2 is a front sectional view of a filter cylinder in the residual acid collecting system for lead-acid battery production according to the present invention;
FIG. 3 is a top sectional view of a collecting cylinder in the residual acid collecting system for lead-acid battery production according to the present invention;
FIG. 4 is a front sectional view of a fixing block in the residual acid collecting system for lead-acid battery production according to the present invention.
In the figure: 1. a temporary acid pumping storage tank; 2. an acid pumping pipe; 3. an acid liquid deposition tube; 4. an acid adding machine; 5. a first acid outlet pipe; 6. feeding acid liquor into the pipe; 7. a vacuum pressure tank; 8. a one-way valve; 9. circulating the cooling water tank; 10. a vacuum acid and alkali resistant pump; 11. an acid liquor outlet pipe; 12. a recovery tank; 13. a second acid outlet pipe; 14. a precipitation tank; 15. a collection tank; 16. a filtering cylinder; 17. a connecting pipe; 18. a limiting ring; 19. a first placement ring; 20. a first adsorption ring; 21. an upper layer of filtering steel mesh screen; 22. a liquid leakage hopper; 23. a lower layer of filter cloth bag; 24. a fixed block; 25. a cylindrical groove; 26. a cylindrical block; 27. a touch switch; 28. a movable cavity; 29. a buoyant ball; 30. a through hole; 31. through holes; 32. an audible and visual alarm; 201. a second placing ring; 211. a second adsorption ring.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, a system for collecting spent acid for lead-acid battery production comprises a temporary acid extraction storage tank 1, an acid extraction pipe 2, an acid liquid deposition pipe 3, an acid adding machine 4, a vacuum pressure tank 7, a circulating cooling water tank 9, a vacuum acid and alkali resistant pump 10, a recovery tank 12, a precipitation tank 14 and a collection tank 15, wherein the temporary acid extraction storage tank 1 is connected with the acid extraction pipe 2, one side of the temporary acid extraction storage tank 1, which is far away from the acid extraction pipe 2, is connected with an acid liquid outlet pipe 11, one side of the temporary acid extraction storage tank 1 is connected with the acid liquid deposition pipe 3, the acid adding machine 4 is assembled on the upper side of the acid liquid deposition pipe 3, the first acid outlet pipe 5 is connected on the upper side of the acid adding machine 4, one side of the acid liquid deposition pipe 3 is connected with the vacuum pressure tank 7 through the acid liquid outlet pipe 11, one side of the vacuum pressure tank 7 is connected with the vacuum acid and alkali resistant pump 10 through the acid liquid outlet pipe 11, the, an acid liquor outlet pipe 11 is connected between the circulating cooling water cylinder 9 and the vacuum acid and alkali resistant pump 10, between the vacuum acid and alkali resistant pump 10 and the vacuum pressure tank 7, between the vacuum pressure tank 7 and the acid liquor deposition pipe 3, and between the acid liquor deposition pipe 3 and the temporary acid extraction storage tank 1, and a one-way valve 8 is mounted on the acid liquor outlet pipe 11;
the temporary acid pumping storage tank 1 is connected with a connecting pipe 17 at the lower side, the temporary acid pumping storage tank 1 is connected with a filter cylinder 16 through the connecting pipe 17, the filter cylinder 16 is connected with a collection cylinder 15 through the connecting pipe 17, the collection cylinder 15 is connected with a precipitation cylinder 14 through the connecting pipe 17, the precipitation cylinder 14 is connected with a recovery cylinder 12 through the connecting pipe 17, one side of the recovery cylinder 12 far away from the precipitation cylinder 14 is connected with a second acid outlet pipe 13, the connecting pipe 17 and the acid outlet pipe are both provided with a one-way valve 8, the inner wall of the filter cylinder 16 is provided with a first placing ring 19, the upper side of the first placing ring 19 is provided with a first adsorption ring 20 in an adsorption mode, the upper side of the first adsorption ring 20 is provided with an upper-layer filtering steel mesh screen 21, the lower side of the first placing ring 19 is provided with a second placing ring 201, the upper side of the second placing ring 201 is provided with a second adsorption ring 211 in, the lower-layer filtering cloth bag 23 is positioned below the upper-layer filtering steel mesh screen 21, a limiting ring 18 is arranged between the first placing ring 19 and the second placing ring 201, the limiting ring 18 is arranged on the inner wall of the filtering cylinder 16, and a leakage hopper 22 is arranged on the upper side of the limiting ring 18;
collect 15 inner walls of jar and install fixed block 24, the inside cylinder groove 25 of having seted up of fixed block 24, the inside thru hole 31 of having seted up that just is located cylinder groove 25 downside of fixed block 24, cylinder piece 26 is installed to cylinder groove 25 internal engaging, the inside movable chamber 28 of having seted up of cylinder piece 26, the inside through-hole 30 of having seted up that just is located movable chamber 28 downside of cylinder piece 26, the inside buoyancy ball 29 of having placed of movable chamber 28, touch switch 27 is installed to the 28 inner wall upside in movable chamber, the 15 upsides of collecting the jar are equipped with audible-visual alarm 32.
Further, the acid extracting pipe 2, the acid liquid depositing pipe 3, the acid liquid inlet pipe 6, the acid liquid outlet pipe 11, the connecting pipe 17, the first acid outlet pipe 5 and the second acid outlet pipe 13 are all acid corrosion resistant pipes.
Furthermore, an internal thread is carved on the inner wall of the cylindrical groove 25, an external thread is carved on the outer surface of the cylindrical block 26, the external thread is meshed with the internal thread, the cylindrical block 26 is installed in the cylindrical groove 25 through thread meshing, and the diameter of the buoyancy ball 29 is larger than the aperture of the through hole 30.
Further, the upper layer of filtering steel mesh screen 21 is in a middle convex structure, the diameter of the second placing ring 201 and the diameter of the limiting ring 18 are both smaller than the inner diameter of the first placing ring 19, the diameter of the first adsorbing ring 20 is larger than the inner diameter of the first placing ring 19, and the diameter of the second adsorbing ring 211 is larger than the inner diameter of the second placing ring 201.
Further, the residual acid collecting system specifically comprises the following steps:
the method comprises the following steps: during acid pumping, a vacuum acid and alkali resistant pump 10 is started for vacuum pumping, a one-way valve 8 on an acid liquor inlet pipe 6 is started, the one-way valve 8 on an acid liquor outlet pipe 11 is closed, an acid pumping pipe 2, a temporary acid pumping storage tank 1 and an acid liquor deposition pipe 3 form a passage, meanwhile, an acid adding machine 4 is started, and acid liquor in the acid liquor deposition pipe 3 flows into a formation tank of a lead-acid storage battery through a first acid outlet pipe 5;
step two: after the acid pumping is finished, the vacuum acid and alkali resistant pump 10 is closed for vacuum pumping, the one-way valve 8 on the acid liquor inlet pipe 6 is closed, the acid liquor outlet pipe 11 and the one-way valve 8 on the connecting pipe 17 are opened, the acid liquor in the temporary acid pumping storage tank 1 and the acid liquor deposition pipe 3 flows into the filter cylinder 16 through the connecting pipe 17, the upper-layer filtering steel mesh screen 21, the lower-layer filtering cloth bag 23 and the leakage hopper 22 are installed inside the filter cylinder 16, the upper-layer filtering steel mesh screen 21 firstly primarily filters the acid liquor, the primarily filtered acid liquor falls to the lower-layer filtering cloth bag 23 through the leakage hopper 22, the lower-layer filtering cloth bag 23 secondarily filters the acid liquor, and the filtered acid liquor continuously flows into the collecting cylinder 15 through the connecting pipe;
step three: when the liquid level of the acid liquid in the collecting cylinder 15 rises continuously, the acid liquid enters the movable cavity 28 through the through hole 31 and the through hole 30 and is influenced by buoyancy, the continuously rising liquid level of the acid liquid drives the buoyancy ball 29 to move from bottom to top in the movable cavity 28 until the buoyancy ball 29 touches the touch switch 27 on the upper side of the inner wall of the movable cavity 28, the touch switch 27 is turned on, the circuit between the acousto-optic alarm 32 and the power supply is communicated, and the acousto-optic alarm 32 works to emit acousto-optic sound;
step four: when the acousto-optic alarm 32 emits acousto-optic sound, a worker timely knows that the acid liquor in the collecting cylinder 15 is enough in capacity, the one-way valve 8 on the connecting pipe 17 between the collecting cylinder 15 and the precipitating cylinder 14 is opened, the acid liquor flows into the precipitating cylinder 14 through the connecting pipe 17, the acid liquor is kept still and precipitated in the precipitating cylinder 14, when the upper part of the acid liquor reaches the upper layer of clear liquor, the one-way valve 8 on the connecting pipe 17 between the precipitating cylinder 14 and the recovering cylinder 12 is opened, the upper layer of clear liquor flows into the recovering cylinder 12, when the acid liquor is used, the one-way valve 8 on the second acid outlet pipe 13 is opened, and the acid liquor flows into the formation tank of the.
The working principle is as follows: during acid pumping, a vacuum acid and alkali resistant pump 10 is started for vacuum pumping, a one-way valve 8 on an acid liquor inlet pipe 6 is started, the one-way valve 8 on an acid liquor outlet pipe 11 is closed, an acid pumping pipe 2, a temporary acid pumping storage tank 1 and an acid liquor deposition pipe 3 form a passage, meanwhile, an acid adding machine 4 is started, acid liquor in the acid liquor deposition pipe 3 flows into a formation tank of a lead-acid storage battery through a first acid outlet pipe 5, after the acid pumping is finished, the vacuum acid and alkali resistant pump 10 is closed for vacuum pumping, the one-way valve 8 on the acid liquor inlet pipe 6 is closed, the one-way valve 8 on the acid liquor outlet pipe 11 and a one-way valve 8 on a connecting pipe 17 are opened, and acid liquor in the temporary acid pumping storage tank 1 and the;
the lower filtering cloth bag 23 is fixed on the second placing ring 201 through the second adsorption ring 211 in an adsorption way, the leakage bucket 22 is installed inside the filtering tank in a limiting way through the limiting ring 18, the upper filtering steel mesh is fixed on the first placing ring 19 through the first adsorption ring 20 in an adsorption way, when acid liquor is recovered, the acid liquor in the temporary acid pumping storage tank 1 and the acid liquor deposition pipe 3 flows into the filtering cylinder 16 through the connecting pipe 17, the acid liquor firstly flows through the upper filtering steel mesh 21, the upper filtering steel mesh 21 can carry out primary filtering on the acid liquor, the acid liquor after primary filtering intensively falls to the lower filtering cloth bag 23 through the leakage bucket 22, the lower filtering cloth bag 23 carries out secondary filtering on the acid liquor, the filtered acid liquor continuously flows into the collecting cylinder 15 through the connecting pipe 17, and partial impurities and AGM fibers in the acid liquor can be effectively filtered through the addition of the upper filtering steel mesh 21, the leakage bucket 22 and the lower filtering net, a large amount of impurities in the acid liquor recovered by the lead-acid storage battery are avoided;
the cylinder block 26 is installed inside the cylinder groove 25 through threaded engagement, when the acid liquid level in the collecting cylinder 15 rises continuously, the acid liquid enters the movable cavity 28 through the through hole 31 and the through hole 30, under the influence of buoyancy, the rising acid liquid level drives the buoyancy ball 29 to move from bottom to top inside the movable cavity 28 until the buoyancy ball 29 touches the touch switch 27 on the upper side of the inner wall of the movable cavity 28, at the moment, the touch switch 27 is turned on, the circuit between the acousto-optic alarm 32 and the power supply is communicated, the acousto-optic alarm 32 works to emit acousto-optic, when the acousto-optic alarm 32 emits acousto-optic, a worker can timely know that the acid liquid capacity in the collecting cylinder 15 is enough, the one-way valve 8 on the connecting pipe 17 between the collecting cylinder 15 and the precipitating cylinder 14 can be timely turned on, the acid liquid in the collecting cylinder 15 can flow into the precipitating cylinder 14, the design avoids the liquid level observing area on the collecting cylinder 15, the acid liquid level in the collecting cylinder 15 does not need to be checked manually, and when the acid liquid level reaches the warning liquid level, an alarm can be given in time, so that the situation that the acid liquid overflows due to the working negligence of workers is avoided;
the acid liquor flows into the precipitation tank 14 through the connecting pipe 17, the acid liquor is subjected to standing precipitation in the precipitation tank 14, when supernatant liquor is formed at the upper part of the acid liquor, the one-way valve 8 on the connecting pipe 17 between the precipitation tank 14 and the recovery tank 12 is opened, the supernatant liquor flows into the recovery tank 12, the acid liquor can be prepared for recycling by detecting the concentration and purity of the acid liquor in the recovery tank 12, and when the acid liquor is used again, the one-way valve 8 on the second acid outlet pipe 13 is opened, and the acid liquor flows into a formation tank of the battery again.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (5)

1. The utility model provides a lead acid battery production is with spent acid collecting system, includes temporary acid pumping storage tank (1), acid pumping pipe (2), acidizing fluid deposition pipe (3), acidification machine (4), vacuum overhead tank (7), circulative cooling water jar (9), vacuum acid and alkali resistant pump (10), recovery jar (12), precipitation jar (14) and collection jar (15), its characterized in that, be connected with acid pumping pipe (2) on temporary acid pumping storage tank (1), one side that acid pumping pipe (2) were kept away from to temporary acid pumping storage tank (1) is connected with acidizing fluid exit tube (11), temporary acid pumping storage tank (1) one side is connected with acidizing fluid deposition pipe (3), acidizing fluid deposition pipe (3) upside is equipped with acidification machine (4), acidification machine (4) upside is connected with first acid outlet pipe (5), acidizing fluid deposition pipe (3) one side is connected with vacuum overhead tank (7) through acidizing fluid exit tube (11), one side of the vacuum pressure tank (7) is connected with a vacuum acid and alkali resistant pump (10) through an acid liquid outlet pipe (11), the vacuum acid and alkali resistant pump (10) is connected with a circulating cooling water cylinder (9) through the acid liquid outlet pipe (11), acid liquid outlet pipes (11) are connected between the circulating cooling water cylinder (9) and the vacuum acid and alkali resistant pump (10), between the vacuum acid and alkali resistant pump (10) and the vacuum pressure tank (7), between the vacuum pressure tank (7) and the acid liquid deposition pipe (3), and between the acid liquid deposition pipe (3) and the temporary acid pumping storage tank (1), and one-way valves (8) are installed on the acid liquid outlet pipes (11);
the device is characterized in that a connecting pipe (17) is connected to the lower side of the temporary acid pumping storage tank (1), the temporary acid pumping storage tank (1) is connected with a filtering cylinder (16) through the connecting pipe (17), the filtering cylinder (16) is connected with a collecting cylinder (15) through the connecting pipe (17), the collecting cylinder (15) is connected with a precipitating cylinder (14) through the connecting pipe (17), the precipitating cylinder (14) is connected with a recovering cylinder (12) through the connecting pipe (17), one side of the recovering cylinder (12) far away from the precipitating cylinder (14) is connected with a second acid outlet pipe (13), one-way valves (8) are respectively installed on the connecting pipe (17) and the acid outlet pipe, a first placing ring (19) is installed on the inner wall of the filtering cylinder (16), a first adsorbing ring (20) is installed on the upper side of the first placing ring (19) in an adsorbing manner, an upper filtering steel mesh screen (21) is, a second placing ring (201) is installed on the lower side of the first placing ring (19), a second adsorption ring (211) is installed on the upper side of the second placing ring (201) in an adsorption mode, a lower filtering cloth bag (23) is installed on the upper side of the second adsorption ring (211), the lower filtering cloth bag (23) is located below an upper filtering steel mesh screen (21), a limiting ring (18) is installed between the first placing ring (19) and the second placing ring (201), the limiting ring (18) is installed on the inner wall of the filtering cylinder (16), and a liquid leakage hopper (22) is installed on the upper side of the limiting ring (18);
collect jar (15) inner wall and install fixed block (24), cylinder groove (25) have been seted up to fixed block (24) inside, through hole (31) have been seted up to fixed block (24) inside and being located cylinder groove (25) downside, cylinder piece (26) have been installed to cylinder groove (25) internal toothing, movable chamber (28) have been seted up to cylinder piece (26) inside, cylinder piece (26) inside just is located movable chamber (28) downside and has seted up through-hole (30), buoyancy ball (29) have been placed to activity chamber (28) inside, touch switch (27) are installed to activity chamber (28) inner wall upside, it is equipped with reputation siren (32) to collect jar (15) upside.
2. The residual acid collecting system for the production of the lead-acid storage battery is characterized in that the acid pumping pipe (2), the acid liquid deposition pipe (3), the acid liquid inlet pipe (6), the acid liquid outlet pipe (11), the connecting pipe (17), the first acid outlet pipe (5) and the second acid outlet pipe (13) are all acid corrosion resistant pipes.
3. The residual acid collecting system for the production of the lead-acid storage battery is characterized in that an inner thread is carved on the inner wall of the cylindrical groove (25), an outer thread is carved on the outer surface of the cylindrical block (26), the outer thread is meshed with the inner thread, the cylindrical block (26) is installed in the cylindrical groove (25) through thread meshing, and the diameter of the buoyancy ball (29) is larger than the aperture of the through hole (30).
4. The residual acid collecting system for the production of the lead-acid storage battery is characterized in that the upper-layer filtering steel mesh screen (21) is of a middle convex structure, the diameter of the second placing ring (201) and the diameter of the limiting ring (18) are both smaller than the inner diameter of the first placing ring (19), the diameter of the first adsorption ring (20) is larger than the inner diameter of the first placing ring (19), and the diameter of the second adsorption ring (211) is larger than the inner diameter of the second placing ring (201).
5. The residual acid collecting system for lead-acid battery production according to claim 1, characterized in that the residual acid collecting system comprises the following steps:
the method comprises the following steps: during acid pumping, a vacuum acid and alkali resistant pump (10) is started for vacuum pumping, a one-way valve (8) on an acid liquor inlet pipe (6) is started, the one-way valve (8) on an acid liquor outlet pipe (11) is closed, an acid pumping pipe (2), a temporary acid pumping storage tank (1) and an acid liquor deposition pipe (3) form a passage, meanwhile, an acid adding machine (4) is started, and acid liquor in the acid liquor deposition pipe (3) flows into a formation tank of a lead-acid storage battery through a first acid outlet pipe (5);
step two: after the acid pumping is finished, a vacuum acid and alkali resistant pump (10) is closed for vacuum pumping, a one-way valve (8) on an acid liquor inlet pipe (6) is closed, an acid liquor outlet pipe (11) and the one-way valve (8) on a connecting pipe (17) are opened, acid liquor in a temporary acid pumping storage tank (1) and an acid liquor deposition pipe (3) flows into a filter cylinder (16) through the connecting pipe (17), an upper-layer filtering steel mesh screen (21), a lower-layer filtering cloth bag (23) and a leakage hopper (22) are installed inside the filter cylinder (16), the upper-layer filtering steel mesh screen (21) firstly performs primary filtering on the acid liquor, the primarily filtered acid liquor falls to the lower-layer filtering cloth bag (23) through the leakage hopper (22), the lower-layer filtering cloth bag (23) performs secondary filtering on the acid liquor, and the filtered acid liquor continuously flows into a collection cylinder (15);
step three: when the liquid level of the acid liquid in the collecting cylinder (15) rises continuously, the acid liquid enters the movable cavity (28) through the through hole (31) and the through hole (30), and under the influence of buoyancy, the continuously rising liquid level of the acid liquid drives the buoyancy ball (29) to move from bottom to top in the movable cavity (28) until the buoyancy ball (29) touches the touch switch (27) on the upper side of the inner wall of the movable cavity (28), the touch switch (27) is turned on, the circuit between the acousto-optic alarm (32) and the power supply is communicated, and the acousto-optic alarm (32) works to emit acousto-optic sound;
step four: when the acousto-optic alarm (32) emits acousto-optic sound, a worker timely knows that the acid liquor in the collecting cylinder (15) is enough in capacity, a one-way valve (8) on a connecting pipe (17) between the collecting cylinder (15) and the precipitating cylinder (14) is opened, the acid liquor flows into the precipitating cylinder (14) through the connecting pipe (17), the acid liquor is kept still and precipitated in the precipitating cylinder (14), when supernatant liquid reaches the upper part of the acid liquor, the one-way valve (8) on the connecting pipe (17) between the precipitating cylinder (14) and the recovering cylinder (12) is opened, the supernatant liquid flows into the recovering cylinder (12), when the acid liquor is used, the one-way valve (8) on the second acid outlet pipe (13) is opened, and the acid liquor flows into a formation tank of the battery again.
CN202010675268.0A 2020-07-14 2020-07-14 Surplus acid collecting system is used in lead acid battery production Pending CN111991913A (en)

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