CN212127608U - High-efficient soft water resin tower regeneration system - Google Patents

High-efficient soft water resin tower regeneration system Download PDF

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Publication number
CN212127608U
CN212127608U CN201922495514.XU CN201922495514U CN212127608U CN 212127608 U CN212127608 U CN 212127608U CN 201922495514 U CN201922495514 U CN 201922495514U CN 212127608 U CN212127608 U CN 212127608U
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soft water
pipe
water
resin tower
gate valve
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王永高
王林晓
曹国华
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Jiangyin Huaxi Steel Co ltd
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Jiangyin Huaxi Steel Co ltd
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Abstract

The utility model discloses high-efficient soft water resin tower regeneration system contains soft water resin tower, brine pipe, lower brine pipe, goes up the waste pipe, goes down the waste pipe, goes up water collecting port and lower water collecting port, pours into the salt solution into from the top and the bottom of soft water resin tower, connects the soft water hardness detection box that sets up on hard water pipe, soft water pipe and the soft water pipe on the soft water resin tower, softens hard water, and the hardness of real-time supervision soft water simultaneously, when hardness does not reach standard, carries out the resin regeneration procedure; go up the waste pipe and set up hardness detection box and hardness detection box down respectively with the waste pipe down, the hardness of real-time supervision waste water, when hardness up to standard closes regeneration procedure, carries out the soft water operation automatically. The utility model realizes automatic control by monitoring the hardness parameter in real time and automatically starting the resin regeneration program and the soft water program; meanwhile, the resin can be effectively regenerated from the bottom and the top in an all-around manner, the utilization rate of the resin is improved, and the production efficiency of an iron and steel plant can be improved.

Description

High-efficient soft water resin tower regeneration system
Technical Field
The utility model relates to a high-efficient soft water resin tower regeneration system.
Background
The process of steel works almost always requires water, a large amount of which is used to cool equipment construction, products, lubricating oils and other by-products. The water sources of the steel plant are mostly from great rivers, great lakes and underground water, and the water of the water sources contains abundant calcium, magnesium and other ions, so the water sources are called hard water. Hard water can easily form scale in places such as a water pump, a water pipe and the like in the long-term use process, so that the normal use of a water supply pipeline is influenced, and the production efficiency is influenced; meanwhile, the use of hard water in steel making also affects the quality of steel.
At present, soft water is obtained by using a soft water resin tower to adsorb calcium, magnesium and other ions in hard water in a steel plant. However, the soft water resin tower is saturated with resin after a certain period of use, so that it cannot adsorb calcium, magnesium and other ions, and the soft water resin tower needs resin regeneration. In the prior resin regeneration, brine is injected into a soft water resin tower from the bottom, calcium, magnesium and other ions absorbed by the resin are replaced by sodium ions, and then wastewater is discharged. The ion replacement effect of the resin regeneration mode is poor, only the resin on the upper layer can be effectively regenerated, and the incompletely regenerated resin which is put into use again can quickly reach a saturated state; the resin has extremely low reuse rate and needs to be replaced frequently, so that the production cost is increased; meanwhile, the soft water operation is seriously influenced, and further the production efficiency of the steel plant is influenced. Therefore, a high-efficiency soft water resin tower regeneration system capable of effectively and automatically detecting and replacing calcium ions, magnesium ions and the like in the resin is urgently needed by steel plants at present.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome above-mentioned not enough, provide a high-efficient soft water resin tower regeneration system of calcium, magnesium plasma in the effective automated inspection of ability and the replacement resin.
The purpose of the utility model is realized like this:
a high-efficiency soft water resin tower regeneration system comprises a soft water resin tower, an upper salt water pipe, a lower salt water pipe, an upper waste water pipe, a lower waste water pipe, a hard water pipe and a soft water pipe; a resin cavity is arranged in the soft water resin tower; the top of the soft water resin tower is connected with a brine feeding pipe, a first gate valve is arranged on the brine feeding pipe, and the other end of the brine feeding pipe is connected with a brine barrel; the bottom of the soft water resin tower is connected with a brine discharge pipe, a second gate valve is arranged on the brine discharge pipe, and the other end of the brine discharge pipe is connected with a brine barrel; an upper water collecting port is arranged on the inner side of the top of the soft water resin tower and connected with an upper wastewater pipe, a fifth gate valve is arranged on the upper wastewater pipe, and the other end of the upper wastewater pipe is connected with a wastewater pond; a lower water collecting port is arranged on the inner side of the bottom of the soft water resin tower and connected with a lower waste water pipe, a sixth gate valve is arranged on the lower waste water pipe, and the other end of the lower waste water pipe is connected with a waste water tank; the top of the soft water resin tower is connected with a hard water pipe, a fourth gate valve is arranged on the hard water pipe, and the other end of the hard water pipe is connected with a hard water pool; the bottom inboard of soft water resin tower sets up the soft water mouth that catchments, and the soft water mouth that catchments connects the hose, sets up the third gate valve on the hose, and the soft pond is connected to the other end of hose.
The utility model discloses a regeneration system of a high-efficiency soft water resin tower, a soft water hardness detection box is arranged on a soft water pipe; and the upper wastewater pipe and the lower wastewater pipe are respectively provided with an upper hardness detection box and a lower hardness detection box.
The utility model discloses high-efficient soft water resin tower regeneration system, all fix the filter screen respectively on the mouth of a river, lower collection mouth of a river and the soft water mouth of catchmenting of going up the collection, seted up the pore on the filter screen.
The utility model discloses high-efficient soft water resin tower regeneration system, first gate valve, second gate valve, third gate valve, fourth gate valve, fifth gate valve, sixth gate valve are controlled by the motor respectively.
The utility model discloses high-efficient soft water resin tower regeneration system has following advantage:
the utility model discloses high-efficient soft water resin tower regeneration system sets up soft water resin tower, brine pipe, lower brine pipe, goes up the waste pipe, lower waste pipe, goes up the mouth of a river and the mouth of a river that collects down, can follow the top and the bottom injection salt solution of soft water resin tower to can realize the omnidirectional effective regeneration to the resin. The soft water hardness detection box that sets up on connecting hard water pipe, hose and the hose on the soft water resin tower can soften hard water, and the hardness that can real-time supervision soft water simultaneously carries out the resin regeneration procedure when hardness not reaching standard. Go up the waste pipe and set up hardness detection box and hardness detection box down respectively with lower waste pipe, can real-time supervision waste water's hardness, close regeneration procedure when hardness is up to standard, carry out the soft water operation automatically. The high-efficiency soft water resin tower regeneration system can automatically start the resin regeneration program and the soft water program by monitoring the hardness parameter in real time, thereby realizing automatic control; meanwhile, the resin can be effectively regenerated from the bottom and the top in an all-around manner, the utilization rate of the resin is improved, and the production efficiency of an iron and steel plant can be improved.
Drawings
FIG. 1 is the schematic structural diagram of the regeneration system of the high-efficiency soft water resin tower of the present invention.
Fig. 2 is the enlarged view of the osmotic pressure filter screen in the regeneration system of the high-efficiency soft water resin tower of the utility model.
In the figure: the soft water hardness testing device comprises a soft water resin tower 1, a resin cavity 2, a brine barrel 3, a hard water pool 4, a soft water pool 5, a wastewater pool 6, a salt water feeding pipe 7, a salt water discharging pipe 8, a first gate valve 9, a second gate valve 10, a soft water pipe 11, a third gate valve 12, a soft water collecting port 13, a water collecting port 14, a hard water pipe 15, a fourth gate valve 16, an upper water collecting port 17, a fifth gate valve 18, an upper wastewater pipe 19, a lower wastewater pipe 20, a sixth gate valve 21, an upper hardness testing box 22, a lower hardness testing box 23, a soft water hardness testing box 24, a filter screen 25 and a pore 26.
Detailed Description
Referring to fig. 1 to 2, the present invention relates to a high efficiency soft water resin tower regeneration system, which comprises a soft water resin tower 1, an upper brine pipe 7, a lower brine pipe 8, an upper wastewater pipe 19, a lower wastewater pipe 20, a hard water pipe 15 and a soft water pipe 11; a resin cavity 2 is arranged in the soft water resin tower 1, and resin is placed in the resin cavity 2; the top of the soft water resin tower 1 is connected with a salt feeding pipe 7, a first gate valve 9 is arranged on the salt feeding pipe 7, the other end of the salt feeding pipe 7 is connected with the brine barrel 3, and when the first gate valve 9 is opened, brine is injected from the top of the soft water resin tower 1; the bottom of the soft water resin tower 1 is connected with a lower brine pipe 8, a second gate valve 10 is arranged on the lower brine pipe 8, the other end of the lower brine pipe 8 is connected with the brine barrel 3, and when the second gate valve 10 is opened, brine is injected from the bottom of the soft water resin tower 1; an upper water collecting port 17 is arranged on the inner side of the top of the soft water resin tower 1, the upper water collecting port 17 is connected with an upper wastewater pipe 19, a fifth gate valve 18 is arranged on the upper wastewater pipe 19, the other end of the upper wastewater pipe 19 is connected with the wastewater pool 6, and when the fifth gate valve 18 is opened, wastewater in the soft water resin tower 1 flows into the wastewater pool 6 through the upper wastewater pipe 19 due to the water pressure in the tower; a lower water collecting port 14 is arranged on the inner side of the bottom of the soft water resin tower 1, the lower water collecting port 14 is connected with a lower waste water pipe 20, a sixth gate valve 21 is arranged on the lower waste water pipe 20, the other end of the lower waste water pipe 20 is connected with the waste water pool 6, and when the sixth gate valve 21 is opened, waste water in the soft water resin tower 1 flows into the waste water pool 6 through the lower waste water pipe 20 due to the water pressure in the tower; the top of the soft water resin tower 1 is connected with a hard water pipe 15, a fourth gate valve 16 is arranged on the hard water pipe 15, the other end of the hard water pipe 15 is connected with the hard water tank 4, and hard water is injected from the top of the soft water resin tower 1 when the fourth gate valve 16 is opened; the inboard soft water catchment mouth 13 that sets up of bottom of soft water resin tower 1, soft water catchment mouth 13 connect the flexible water pipe 11, set up third gate valve 12 on the flexible water pipe 11, and soft water pool 5 is connected to the other end of flexible water pipe 11, and when third gate valve 12 was opened, soft water passed through the flexible water pipe 1 and flowed into soft water pool 5 because of the water pressure in the tower in the soft water resin tower 1.
The soft water pipe 11 is provided with a soft water hardness detection box 24 which can detect the hardness of the water flowing into the soft water pipe 11; the upper waste pipe 19 and the lower waste pipe 20 are respectively provided with an upper hardness detection box 22 and a lower hardness detection box 23, which can respectively test the hardness of the waste water flowing through the upper waste pipe 19 and the lower waste pipe 20.
The upper water collecting port 17, the lower water collecting port 14 and the soft water collecting port 13 are respectively fixed with a filter screen 25, the filter screen 25 is provided with a pore 26, and the pore 26 can prevent the loss of resin particles.
The first gate valve 9, the second gate valve 10, the third gate valve 12, the fourth gate valve 16, the fifth gate valve 18 and the sixth gate valve 21 are respectively controlled by a motor.
This use novel high-efficient soft water resin tower regeneration system's theory of operation is: when soft water operation is carried out, only the third gate valve 12 and the fourth gate valve 16 are opened, hard water in the hard water tank 4 is injected from the top of the soft water resin tower 1 through the hard water pipe 15, calcium, magnesium and other ions in the hard water are absorbed by the resin and changed into soft water as the hard water flows through the soft water resin cavity 2 filled with the soft water resin due to gravity, then flows through the soft water hardness detection box 24 through the soft water collection port 13 due to water pressure, and finally flows into the soft water tank 5; when the soft water hardness detection box 24 detects that the hardness of the water flowing through the soft water pipe 11 does not reach the soft water standard, the adsorption of the resin in the resin cavity 2 on calcium and magnesium plasma reaches a saturated state, the regeneration process of the soft water resin starts, the third gate valve and the fourth gate valve are closed, the first gate valve 9 and the sixth gate valve 21 are opened, the brine is injected from the top of the soft water resin tower 1, the calcium and magnesium plasma in the resin is replaced by the sodium ions in the brine to generate wastewater containing the calcium and magnesium plasma due to the gravity flowing through the soft water resin cavity 2 filled with the soft water resin, and then the wastewater flows through the lower hardness detection box 23 through the lower water collection port 13 due to the water pressure and finally flows into the wastewater pool 6; when the lower hardness detection box 23 detects that the hardness of the water flowing through the lower waste water pipe 20 reaches the standard of soft water, the first gate valve 9 and the sixth gate valve 21 are closed, the second gate valve 10 and the fifth gate valve 18 are opened, the brine is injected from the bottom of the soft water resin tower 1, then the brine soaks the soft water resin tower 1, calcium and magnesium ions in the resin are replaced by sodium ions in the brine to generate waste water containing calcium and magnesium ions, then the waste water flows through the upper hardness detection box 22 through the upper water collection port 17 due to the water pressure and finally flows into the waste water tank 6 until the upper hardness detection box 22 detects that the hardness of the water flowing through the upper waste water pipe 19 reaches the standard of soft water, the resin regeneration process is ended, the third gate valve 12 and the fourth gate valve 16 are opened again, and other gate valves are closed.

Claims (4)

1. The utility model provides a high-efficient soft water resin tower regeneration system which characterized in that: comprises a soft water resin tower (1), an upper brine pipe (7), a lower brine pipe (8), an upper waste water pipe (19), a lower waste water pipe (20), a hard water pipe (15) and a soft water pipe (11); a resin cavity (2) is arranged in the soft water resin tower (1); the top of the soft water resin tower (1) is connected with a brine feeding pipe (7), the brine feeding pipe (7) is provided with a first gate valve (9), and the other end of the brine feeding pipe (7) is connected with a brine barrel (3); the bottom of the soft water resin tower (1) is connected with a brine discharge pipe (8), a second gate valve (10) is arranged on the brine discharge pipe (8), and the other end of the brine discharge pipe (8) is connected with a brine barrel (3); an upper water collecting port (17) is arranged on the inner side of the top of the soft water resin tower (1), the upper water collecting port (17) is connected with an upper waste water pipe (19), a fifth gate valve (18) is arranged on the upper waste water pipe (19), and the other end of the upper waste water pipe (19) is connected with a waste water tank (6); a lower water collecting port (14) is arranged on the inner side of the bottom of the soft water resin tower (1), the lower water collecting port (14) is connected with a lower waste water pipe (20), a sixth gate valve (21) is arranged on the lower waste water pipe (20), and the other end of the lower waste water pipe (20) is connected with a waste water tank (6); the top of the soft water resin tower (1) is connected with a hard water pipe (15), a fourth gate valve (16) is arranged on the hard water pipe (15), and the other end of the hard water pipe (15) is connected with a hard water pool (4); the bottom inboard of soft water resin tower (1) sets up soft water catch bowl (13), and soft water pipe (11) are connected in soft water catch bowl (13), set up third gate valve (12) on soft water pipe (11), and soft water pond (5) are connected to the other end of soft water pipe (11).
2. The high efficiency soft water resin tower regeneration system of claim 1, wherein: a soft water hardness detection box (24) is arranged on the soft water pipe (11); an upper hardness detection box (22) and a lower hardness detection box (23) are respectively arranged on the upper waste water pipe (19) and the lower waste water pipe (20).
3. The high efficiency soft water resin tower regeneration system of claim 1, wherein: all fix filter screen (25) respectively on last collection mouth of a river (17), lower collection mouth of a river (14) and the soft water mouth of catchmenting (13), seted up pore (26) on filter screen (25).
4. The high efficiency soft water resin tower regeneration system of claim 1, wherein: the first gate valve (9), the second gate valve (10), the third gate valve (12), the fourth gate valve (16), the fifth gate valve (18) and the sixth gate valve (21) are respectively controlled by a motor.
CN201922495514.XU 2019-12-31 2019-12-31 High-efficient soft water resin tower regeneration system Active CN212127608U (en)

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Application Number Priority Date Filing Date Title
CN201922495514.XU CN212127608U (en) 2019-12-31 2019-12-31 High-efficient soft water resin tower regeneration system

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Application Number Priority Date Filing Date Title
CN201922495514.XU CN212127608U (en) 2019-12-31 2019-12-31 High-efficient soft water resin tower regeneration system

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CN212127608U true CN212127608U (en) 2020-12-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117361693A (en) * 2023-12-07 2024-01-09 珠海格力电器股份有限公司 Device and method for removing scale of steam generator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117361693A (en) * 2023-12-07 2024-01-09 珠海格力电器股份有限公司 Device and method for removing scale of steam generator

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