CN111990525B

CN111990525B - Automatic processing device for sugarcoated haws

Info

Publication number: CN111990525B
Application number: CN202011041469.1A
Authority: CN
Inventors: 曹成明; 曹漫青; 陈均仕; 马夏怡
Original assignee: Guilin University of Electronic Technology
Current assignee: Guilin University of Electronic Technology
Priority date: 2020-09-28
Filing date: 2020-09-28
Publication date: 2024-04-19
Anticipated expiration: 2040-09-28
Also published as: CN111990525A

Abstract

The invention discloses an automatic processing device of a sugarcoated haw, which relates to the technical field of food production and processing and comprises a shell, wherein a pulping unit and a hopper are arranged at the top of the shell, a front door is arranged on the front surface of the shell, a discharging door is arranged on the left side of the shell, and a display unit and a control knob are also arranged on the shell; a blanking groove is formed in the bottom of the hopper; the shell internal fixation is provided with processing unit, and processing unit is including its top of carrying unit has arranged in proper order and has been put together fruit unit, syrup and has drenched the unit, glutinous rice paper parcel unit and fruit cluster transfer unit, and fruit cluster transfer unit is located and is put together fruit unit, syrup and drenches the bottom of wiping unit, glutinous rice paper parcel unit. The hopper is positioned above the fruit stringing unit, and the discharging groove on the hopper corresponds to the fruit stringing unit; the pulping unit is positioned right above the syrup spraying and wiping unit, the bottom of the pulping unit is provided with a pulp outlet, and the pulp outlet corresponds to the syrup spraying and wiping unit; the end part of the conveying unit corresponds to the discharging door, and the structure is small and compact.

Description

Automatic processing device for sugarcoated haws

Technical Field

The invention relates to the technical field of food production and processing, in particular to an automatic processing device for sugarcoated haws on a stick.

Background

The candied haws, called as "sugar haws", are Chinese traditional snack, which are obtained by stringing wild fruits with bamboo sticks, dipping with malt syrup, and hardening the syrup rapidly when meeting wind. The common snack in winter in the north is generally made of fresh fruits such as hawthorns, strawberries, apples, grapes and the like, is frozen and hard, and is sour and sweet and very icy after being eaten. The existing process for manufacturing the sugarcoated haws mainly comprises the steps of fruit stringing, syrup spraying, glutinous rice paper wrapping and the like, manual operation is mostly adopted, and the efficiency is low and the sugarcoated haws are not sanitary. There is also a device specially used for automatically generating sugarcoated haws, such as a sugarcoated haws automatic processing machine disclosed in CN104738276B comprises a frame, a conveyor belt is connected to the frame, a clamp is arranged on the conveyor belt, a material placing rod is detachably connected to the frame, a pushing mechanism is arranged on the frame, a stirring barrel for placing syrup is fixedly connected to the frame, a dropping liquid pipe and an air injection pipe are fixedly connected to one side of the conveyor belt, a driving mechanism capable of driving the sugarcoated haws to rotate is arranged on the conveyor belt, a liquid collecting plate is fixedly connected to the frame, a liquid collecting groove is arranged on the upper side surface of the liquid collecting plate, and a liquid pushing mechanism capable of pushing syrup in the liquid collecting groove to an outlet is further arranged on the frame. Although the technology disclosed can finish the manufacturing of the sugarcoated haws, the technology has larger volume, is inconvenient to move, is especially not suitable for shops with smaller areas, and cannot finish the whole set of processes of fruit stringing, syrup spraying and glutinous rice paper wrapping.

Disclosure of Invention

In order to solve the problems, the invention adopts the following technical scheme:

The automatic processing device of the sugarcoated haws comprises a shell, wherein a pulping unit and a hopper are arranged at the top of the shell, a front door is arranged on the front surface of the shell, a discharging door is arranged on the left side of the shell, and a display unit and a control knob are further arranged on the shell; the structure is small and compact, the volume of the whole device can be greatly reduced, and the transportation is convenient. The discharging door is of an L-shaped structure and can be matched with the conveying unit to hold the candied haws on a stick for people to conveniently take away.

The hopper is a hollow container, and a discharging groove is formed in the bottom of the hopper; the blanking groove is of a long groove structure, and only one fruit can fall down each time in a region matched with the fruit discharging groove at the bottom, so that the fruits needing to be worn can be conveniently sorted out through the design, and the efficiency is improved.

The shell internal fixation is provided with processing unit, processing unit include the conveying unit top is arranged in proper order and is set up: a fruit stringing unit, a syrup spraying unit and a wafer wrapping unit; the conveying unit is also provided with a fruit cluster transferring unit, and the fruit cluster transferring unit is positioned at the bottoms of the fruit cluster unit, the syrup spraying and smearing unit and the wafer wrapping unit and can move the fruit clusters which are threaded from the fruit cluster unit to the syrup spraying and smearing unit or from the syrup spraying and smearing unit to the wafer wrapping unit; the hopper is positioned above the fruit stringing unit, and the discharging groove on the hopper corresponds to the fruit stringing unit; the pulping unit is positioned right above the syrup spraying and wiping unit, the bottom of the pulping unit is provided with a pulp outlet, and the pulp outlet corresponds to the syrup spraying and wiping unit; the end part of the conveying unit corresponds to the discharging door. The conveying unit can be a belt conveying unit and a chain conveying unit which can be used for conveying in parallel through other common conveying lines, the fruit stringing unit, the syrup spraying unit and the wafer wrapping unit are sequentially arranged above the conveying unit, and the fruit stringing, the syrup spraying and the packaging are processed according to the conveying direction of the conveying unit, so that the fruit stringing, the syrup spraying and the packaging are finally sent to the discharging door, the connection procedures are reduced, and the volume of the whole device is also reduced.

Preferably, the fruit stringing unit is fixedly arranged above one side of the conveying unit; the discharging groove of the hopper corresponds to the fruit discharging groove of the fruit stringing unit; the fruit discharging groove is of a 5-shaped hollow structure, the top of one side of the fruit discharging groove is open and is opposite to the discharging groove of the hopper, an isolation groove is arranged in the fruit discharging groove, the bottom of the isolation groove is in contact with the fixed groove, and fruits enter the fixed groove through the isolation groove after entering the fruit discharging groove from the discharging groove of the hopper; such a configuration allows for a good single separation and alignment of the fruit.

The fixing groove is of a long groove structure with an open top, the width of the fixing groove is larger than the diameter of the fruit, and two sides of the fixing groove are respectively provided with a bamboo stick penetrating semicircle hole; a fixed groove cover is arranged right above the fixed groove, and is of a C-shaped structure and corresponds to the fixed groove in a matching way; the top of the fixed groove cover is fixedly connected with the piston rod end of the fixed cylinder; the cylinder body of the fixed cylinder is fixedly connected with the bottom of the cylinder fixing frame; one side of the cylinder fixing frame is fixedly connected with the shell; the fixing groove cover is driven to move downwards through the fixing cylinder to be buckled on the fixing groove, so that fruits can be well fixed, and the fruits are prevented from moving and even falling out when penetrating into the bamboo sticks.

One side of the fixed groove is fixedly provided with a bamboo stick separating roller which is in a cylinder shape, and the outer surface of the bamboo stick separating roller is provided with a plurality of bamboo stick grooves along the axial direction; the bamboo stick separating roller is rotatably arranged in the bamboo stick separating box; the bamboo stick separating roller can be driven by an independent stepping motor or a direct current gear motor and is provided with a position detecting sensor for detecting and positioning, so that the rotating angle of the bamboo stick separating roller can be accurately judged. The bamboo stick separating box is of a box-packed structure with an open top, the top of the bamboo stick separating roller protrudes out of the open part of the bamboo stick separating box, and the bamboo stick groove is opposite to the bamboo stick penetrating semicircular holes in the fixing groove; the bottom of the other side of the air cylinder fixing frame is fixedly provided with a bamboo stick moving guide rail which is of an L-shaped structure. The bamboo stick pushing rod is slidably arranged on the bamboo stick moving guide rail; a label pushing cylinder is fixedly arranged on the cylinder fixing frame, and one end of the bamboo label pushing rod is fixedly connected with the piston rod end of the label pushing cylinder; the other end of the bamboo stick push rod is slidably arranged in the bamboo stick groove; a bamboo stick box is fixedly arranged on one side of the bamboo stick separating box, the top and one side of the bamboo stick box are open, and the open side is in contact with the bamboo stick separating roller; the bamboo sticks fall into the bamboo stick grooves on the bamboo stick separating rollers from the bamboo stick box, each bamboo stick groove can only accommodate one bamboo stick, the bamboo sticks aligned to the fixing grooves penetrate into semicircular holes through the bamboo stick separating rollers by a certain angle, after enough fruits fall into the fixing grooves and the fixing groove covers are buckled, the bamboo stick pushing cylinder can be controlled to drive the bamboo stick pushing rod to move along the bamboo stick grooves towards the fixing groove, and the bamboo sticks can penetrate into the fruits.

Preferably, a bamboo stick ejection cylinder is fixedly arranged on the other side of the bamboo stick box, and a top plate is arranged at the top of a piston rod of the bamboo stick ejection cylinder; and a pick wheel is rotatably arranged between the bamboo pick separating roller and the bamboo pick box, and the pick wheel is made of rubber and can pick the bamboo sticks into the bamboo pick grooves. The poking wheels can be multiple, the shafts are connected in series through one shaft, the motor is arranged on the shafts to drive the shafts to rotate, and the poking wheels can be quickly fed by combining with pushing of the bamboo stick ejection cylinder, so that the phenomenon of leaving behind or missing the poking is prevented.

Preferably, the pulping unit comprises a tank body, a stirring motor, stirring heating blades and a tank cover; the tank body is of a cylindrical cavity structure, the top of the tank body is open, and the bottom of the tank body is provided with a syrup outlet; the stirring motor and the stirring heating blades are fixedly arranged in the tank body and are used for stirring and heating syrup; the syrup outlet is connected with an electric valve, and the electric valve corresponds to the syrup spraying and wiping unit; the structure can realize heating, stirring and control of syrup, and a temperature sensor, a viscosity sensor and the like can be arranged in the tank body so as to facilitate automatic control.

The syrup spraying and wiping unit comprises a spraying and wiping disc, a spraying and wiping supporting arm, a spraying and wiping motor and a spraying and wiping clamping jaw, wherein the spraying and wiping disc is of a square disc-shaped structure with an open top and is opposite to the electric valve; the shower tray is fixedly arranged on the conveying unit; the shower support arm is fixedly arranged on one side of the conveying unit, the shower support arm is of an L-shaped structure, the shower motor is fixedly arranged on one side of the top of the shower support arm, and a shower clamping jaw is fixedly arranged on an output rotating shaft of the shower motor; the shower clamping jaw has the functions of stretching, grasping or loosening; fruit cluster positioning grooves are also formed in the edges of the two sides of the shower tray, are of a semicircular groove structure and are coaxial with the shower clamping jaws. The spraying and wiping clamping jaw has the functions of stretching, grasping or loosening, ready-made products can be purchased, the whole spraying and wiping clamping jaw can be pneumatic or electric, the whole spraying and wiping clamping jaw is fixed on the spraying and wiping motor, after the fruit cluster is placed into the spraying and wiping disc by the fruit cluster transferring unit, the electric valve is opened, syrup is placed, meanwhile, the spraying and wiping clamping jaw stretches out and clamps bamboo sticks of the fruit cluster, and then the spraying and wiping motor slowly rotates, so that the syrup is uniformly smeared on the surfaces of the fruits. After coating is finished, the motor stops rotating, the clamping jaw is retracted, and the fruit cluster coated with syrup is moved to the next wafer packaging unit for processing by the fruit cluster transfer unit.

Preferably, the wafer wrapping unit comprises a wafer fixing box, a wafer placing tray, a wafer wrapping supporting arm, a wafer wrapping motor and a wafer wrapping clamping jaw; the sticky rice fixing box is of a box structure with an open side, and the open side of the sticky rice fixing box corresponds to the discharging door; the wafer placing support is slidably arranged in the wafer fixing box, and wafers are placed in the wafer placing support; a wafer outlet groove is formed in the front of the bottom surface of the wafer placing support, and a part of the wafer passes through the wafer outlet groove to be bent downwards; by the design, the bottommost wafer can always keep bending downwards, but the top wafer cannot droop because of the blocking of the frame on the upper part of the wafer placing support, so that the bottommost wafer cannot slide when moving. During operation, the fruit cluster transferring unit is contacted with the bottom wafer through syrup on the surface of the fruit cluster in the process of moving the fruit cluster, so that one wafer at the bottom is stuck and pulled out, and then the packaging is realized through the motor. The wafer wrapping support arm is fixedly arranged on one side of the conveying unit, and the wafer wrapping support arm is of an L-shaped structure; the top one side of the wafer package supporting arm is fixedly provided with the wafer package motor, and the rotating shaft of the wafer package motor is fixedly provided with a wafer package clamping jaw. The structure is completely consistent with the clamping jaw and the motor on the syrup spraying and wiping unit, and can be directly used.

Preferably, the fruit cluster transferring unit comprises two fruit cluster transferring shafts, and the two fruit cluster transferring shafts transversely penetrate through two sides of the conveying unit; the two sides of the fruit cluster transfer shaft are respectively fixedly provided with a first rocker arm, one side of the lower end of the first rocker arm is fixedly provided with a rocker arm rotating shaft, and a bamboo stick supporting block is rotatably arranged on the rocker arm rotating shaft; the bamboo stick supporting block is of a U-shaped structure, and an opening of the bamboo stick supporting block faces upwards; a connecting rod is fixedly arranged between two adjacent bamboo stick supporting blocks;

when the bamboo stick supporting block rotates, the rotating track of the bamboo stick supporting block passes through the fixing groove and the shower tray and can support fruit clusters on the bamboo stick supporting block.

The middle part cover of fruit cluster transfer axle is established and is fixed with the gear, and this gear and the inside fruit cluster transfer motor mutual gear engagement of transport unit can drive fruit cluster transfer axle through the motor and rotate. The whole mechanism forms a parallel four-bar mechanism, and in the rotating process, all openings of the bamboo stick support blocks face upwards, so that bamboo sticks of fruit strings can be accurately aligned and transferred.

Preferably, the conveying unit comprises a conveying bracket, a conveying belt, a conveying motor and a belt cover; the conveying support is provided with a conveying roller, and the conveying belt is wound on the conveying roller; the conveying roller is connected with the conveying motor through a belt or a chain, and the belt or the chain is provided with the belt cover. This is a very common belt conveyor construction, with which design time and manufacturing costs can be reduced.

Preferably, the wafer fixing box is fixedly connected with the shell;

preferably, the bamboo stick moving guide rail is a circular guide rail with an L structure.

Preferably, a cooling fan is further arranged in the shell, one end of the cooling fan is communicated with the outside, and the other end of the cooling fan is arranged in the cavity of the shell and corresponds to the pulping unit. The structure is used for radiating and dehumidifying the pulping unit, and can effectively prevent the wafer from deforming or adhering due to overlarge temperature and humidity.

The fruit stringing unit, the syrup spraying unit and the wafer wrapping unit are sequentially arranged above the conveying unit, and are processed according to the conveying direction of the conveying unit, so that fruit stringing, slurry spraying and wrapping are finally conveyed to the discharging door, various connecting procedures are reduced, and the volume of the whole device is also reduced. The invention has the advantages of small and compact structure, greatly reduced volume of the whole device and convenient transportation. The discharging door can be matched with the conveying unit to hold the candied haws on a stick for people to conveniently take away.

Drawings

FIG. 1 is a schematic view of the overall structure of an embodiment provided by the present invention;

FIG. 2 is a schematic diagram of an embodiment of the present invention when opened;

FIG. 3 is a top view of the general structure of an embodiment provided by the present invention;

FIG. 4 is a schematic view of the internal structure of the embodiment of the present invention with the housing removed;

FIG. 5 is a schematic view of the internal structure of another view after the casing is removed in an embodiment of the present invention

FIG. 6 is a schematic diagram showing the structural positional relationship between a part of fruit cluster unit and fruit cluster transfer unit and conveying unit in the embodiment of the present invention;

FIG. 7 is a schematic diagram of another part of the fruit blending unit according to the embodiment of the present invention;

FIG. 8 is a schematic view of a pulping unit according to an embodiment of the present invention;

FIG. 9 is a schematic diagram showing the structural relationship between a pulping unit, a syrup shower unit and a conveying unit according to an embodiment of the present invention;

FIG. 10 is a schematic perspective view of a portion of a wafer wrapping unit in accordance with an embodiment of the present invention;

Fig. 11 is a front view of fig. 10;

fig. 12 is a top view of fig. 10.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to fig. 1 to 12 in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. All other embodiments, based on the embodiments of the application, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the application. Thus, the following detailed description of the embodiments of the application, as presented in the figures, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.

In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present application, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.

As shown in fig. 1-3, an automatic processing device for sugar-coated haws comprises a shell 1, wherein a pulping unit 2 and a hopper 3 are arranged at the top of the shell 1, a front door 12 is arranged on the front surface of the shell 1, a discharging door 13 is arranged on the left side of the shell 1, and a display unit 10 and a control knob 11 are further arranged on the shell 1. The structure is small and compact, the volume of the whole device can be greatly reduced, and the transportation is convenient. The discharging door 13 is of an L-shaped structure and can be matched with the conveying unit to hold the candied haws so as to be convenient for people to take away. The hopper 3 is a square hollow container, and a discharging groove is formed in the bottom of the hopper. The blanking groove is of a long groove structure, and only one fruit can fall down each time in a region matched with the fruit arranging groove 4100 at the bottom, so that the fruits needing to be worn can be conveniently selected by the design, and the efficiency is improved.

As shown in fig. 4 to 5, a processing unit 4 is fixedly disposed in the housing 1, and the processing unit 4 includes a conveying unit 40, and a plurality of processing units are sequentially disposed above the conveying unit 40: a fruit stringing unit 41, a syrup spraying unit 42 and a wafer wrapping unit 43. The conveying unit 40 is further provided with a fruit cluster transferring unit 44, and the fruit cluster transferring unit 44 is located at the bottoms of the fruit cluster unit 41, the syrup shower unit 42 and the wafer packaging unit 43, and can move the fruit clusters which are threaded from the fruit cluster unit 41 to the syrup shower unit 42 or from the syrup shower unit 42 to the wafer packaging unit 43. The hopper 3 is positioned above the fruit stringing unit 41, and a discharging groove on the hopper 3 corresponds to the fruit stringing unit 41. The pulping unit 2 is located right above the syrup spraying and wiping unit 42, and a pulp outlet is formed in the bottom of the pulping unit 2 and corresponds to the syrup spraying and wiping unit 42. The end of the conveying unit 40 corresponds to the discharge door 13. The conveying unit 40 can be a belt conveying unit and a chain conveying unit which can be used for conveying in parallel through other common conveying lines, and the fruit stringing unit 41, the syrup spraying unit 42 and the wafer wrapping unit 43 are sequentially arranged above the conveying unit 40, so that fruit stringing, slurry spraying and wrapping are realized according to the processing of the conveying direction of the conveying unit, and finally the fruit stringing, slurry spraying and wrapping are sent to the discharging door 13, so that various connecting procedures are reduced, and the volume of the whole device is also reduced.

Specifically, as shown in fig. 6 and 7, the fruit stringing unit 41 is fixedly provided above one side of the conveying unit 40. The discharge groove of the hopper 3 corresponds to the fruit discharge groove 4100 of the fruit stringing unit 41. The fruit discharge groove 4100 is of a 5-shaped hollow structure, the top of one side of the fruit discharge groove is open and is opposite to the discharging groove of the hopper 3, an isolation groove 4101 is arranged in the fruit discharge groove 4100, the bottom of the isolation groove 4101 is in contact with the fixed groove 4102, and fruits enter the fixed groove 4102 through the isolation groove 4101 after entering the fruit discharge groove 4100 from the discharging groove of the hopper 3. Such a configuration allows for a good single separation and alignment of the fruit. The fixed slot 4102 is an elongated slot structure with an open top, the width of the elongated slot is larger than the diameter of fruits, and two sides of the fixed slot 4102 are respectively provided with a bamboo stick penetrating semicircle. A fixed slot cover 4103 is arranged right above the fixed slot 4102, and the fixed slot cover 4103 is in a C-shaped structure and is matched and corresponding to the fixed slot 4102. The top of the stationary tank cover 4103 is fixedly connected with a rod end of the stationary cylinder 4104. The cylinder block of the fixed cylinder 4104 is fixedly connected with the bottom of the cylinder fixing frame 4105. One side of the cylinder fixing frame 4105 is fixedly connected with the housing 1. The fixing groove cover 4103 is driven by the fixing cylinder 4104 to move downwards to be buckled on the fixing groove 4102, so that fruits can be well fixed to prevent the fruits from moving and even falling out when penetrating into the bamboo sticks. One side of the fixed slot 4102 is fixedly provided with a bamboo stick separating roller 4108, the bamboo stick separating roller 4108 is in a cylinder shape, and a plurality of bamboo stick slots 41080 are formed on the outer surface of the bamboo stick separating roller 410along the axial direction. The bamboo stick separation roller 4108 is rotatably provided in the bamboo stick separation box 4107. The bamboo stick separating roller 4108 can be driven by an independent stepping motor or a direct current gear motor and is provided with a position detecting sensor for detecting and positioning, so that the rotating angle of the bamboo stick separating roller 4108 can be accurately judged. The bamboo stick separation box 4107 is a box structure with an open top, the top of the bamboo stick separation roller 4108 protrudes out of the open part of the bamboo stick separation box 4107, and the bamboo stick groove 41080 is opposite to the bamboo stick penetrating semicircular hole on the fixed groove 4102. Bamboo stick moving guide rails 4112 are fixedly arranged at the bottom of the other side of the air cylinder fixing frame 4105, and the bamboo stick moving guide rails 4112 are of L-shaped structures. A bamboo stick pushing rod 41081 is slidably arranged on the bamboo stick moving guide rail 4112. A stick pushing cylinder 4111 is fixedly arranged on the cylinder fixing frame 4105, and one end of the bamboo stick push rod 41081 is fixedly connected with the piston rod end of the stick pushing cylinder 4111. The other end of the stick pusher 41081 is slidably disposed within the stick slot 41080. A bamboo stick case 4106 is fixedly provided at one side of the bamboo stick separation case 4107, the top and one side of the bamboo stick case 4106 are opened, and the opened side is in contact with the bamboo stick separation roller 4108. The bamboo sticks fall into the bamboo stick grooves 41080 on the bamboo stick separating rollers 4108 from the bamboo stick box 4106, each bamboo stick groove 41080 can only hold one bamboo stick, the bamboo sticks aligned to the fixing grooves 4102 penetrate into semicircular holes through the rotation of the bamboo stick separating rollers 4108 by a certain angle, after the fixing grooves 4102 fall into enough fruits and the fixing groove covers 4103 are buckled, the bamboo stick pushing cylinder 4111 can be controlled to drive the bamboo stick pushing rods 41081 to move along the bamboo stick grooves 41080 towards the direction of the fixing grooves 4102, and the bamboo sticks can penetrate into the fruits. In addition, a bamboo stick ejection cylinder 4110 is fixedly arranged on the other side of the bamboo stick box 4106, and a top plate is arranged on the top of a piston rod of the bamboo stick ejection cylinder 4110. A pick wheel 4109 is rotatably disposed between the pick separation roller 4108 and the pick box 4106, and the pick wheel 4109 is made of rubber and is capable of picking the sticks into the pick groove 41080. The number of the stick pulling wheels 4109 can be multiple, and the shaft is connected in series through one shaft, and the motor is arranged on the shaft to drive the shaft to rotate, so that the sticks can be quickly sent by combining with the pushing out of the bamboo stick ejection cylinder 4110, and the phenomenon of leaving behind or missing the sticks is prevented.

As shown in fig. 8, the pulping unit 2 includes a tank 20, a stirring motor 21, stirring heating blades 22, and a tank cover 23. The tank 20 has a cylindrical cavity structure, the top of which is open, and the bottom of which is provided with a syrup outlet. The outer wall of the tank body 20 is wrapped with heat insulation materials, and a stirring motor 21 and stirring heating blades 22 are fixedly arranged in the tank body 20 and used for stirring and heating syrup. The syrup outlet is connected to an electrically operated valve 24, the electrically operated valve 24 being associated with a syrup shower unit 42. The structure can realize heating, stirring and control of syrup, and a temperature sensor, a viscosity sensor and the like can be arranged in the tank body so as to facilitate automatic control.

Referring to fig. 9, the syrup shower unit 42 includes a shower tray 420, a shower supporting arm 421, a shower motor 422, and a shower clamping jaw 423, wherein the shower tray 420 has a square disk structure with an open top, and is opposite to the electric valve 24. The shower tray 420 is fixedly provided on the conveying unit 40. A shower supporting arm 421 is fixedly arranged on one side of the conveying unit 40, the shower supporting arm 421 is of an L-shaped structure, a shower motor 422 is fixedly arranged on one side of the top of the shower supporting arm 421, and a shower clamping jaw 423 is fixedly arranged on an output rotating shaft of the shower motor 422. The shower jaw 423 has a telescoping, gripping or loosening function. Fruit cluster positioning grooves are also formed in the edges of the two sides of the shower tray 420, and are of a semicircular groove structure and coaxial with the shower clamping jaws 423. The shower clamp 423 has functions of stretching, grasping or loosening, can purchase ready-made products, can be pneumatic or electric, and can also directly purchase a micro-mechanical arm to realize the functions of stretching, grasping and rotating if the economic conditions allow. The whole shower clamping jaw 423 is fixed on the shower motor 422, when the fruit cluster transferring unit 44 puts the fruit cluster into the shower tray 420, the electric valve 24 is opened, syrup is put in, and at the same time, the shower clamping jaw 423 stretches out and clamps the bamboo sticks of the fruit cluster, and then the shower motor 422 slowly rotates, so that the syrup is uniformly smeared on the surfaces of the fruits. After the coating is completed, the motor stops rotating, the clamping jaw is retracted, and the fruit cluster coated with the syrup is moved to the next wafer wrapping unit 43 by the fruit cluster transferring unit 44 for processing.

As shown in fig. 4 and fig. 10 to 12, the wafer wrapping unit 43 includes a wafer fixing box 430, a wafer placing tray 431, a wafer wrapping support arm 433, a wafer wrapping motor 434, and a wafer wrapping jaw 435. The wafer holder 430 is fixedly coupled to the housing 1. The wafer holder 430 has a box structure with an open side, and the open side corresponds to the discharge door 13. A wafer placement tray 431 is slidably provided in the wafer fixing case 430, and a wafer 432 is placed in the wafer placement tray 431. A wafer exit slot 4310 is formed in the front of the bottom surface of the wafer mount 431, and a portion of the wafer 432 is bent downward through the wafer exit slot 4310. By the design, the bottommost wafer can always keep bending downwards, but the top wafer cannot droop because of the blocking of the frame at the upper part of the wafer placing support 431, so that the bottommost wafer cannot slide when moving. In operation, the fruit cluster transfer unit 44 contacts syrup on the surface of the fruit cluster with the bottommost wafer during the movement of the fruit cluster, thereby sticking and extracting a wafer from the bottom, and then wrapping the wafer by the motor. A wafer package support arm 433 is fixedly provided at one side of the transport unit 40, and the wafer package support arm 433 has an L-shaped structure. A wafer wrapping motor 434 is fixedly arranged on one side of the top of the wafer wrapping supporting arm 433, and a wafer wrapping clamping jaw 435 is fixedly arranged on the rotating shaft of the wafer wrapping motor 434. The structure is completely consistent with the clamping jaw and the motor on the syrup spraying and wiping unit 42, and can be directly used.

As shown in fig. 4 to 6, the fruit cluster transferring unit 44 includes two fruit cluster transferring shafts 440, and the two fruit cluster transferring shafts 440 transversely penetrate through two sides of the conveying unit 40. The two sides of the fruit cluster transfer shaft 440 are respectively and fixedly provided with a first rocker arm 441, one side of the lower end of the first rocker arm 441 is fixedly provided with a rocker arm rotating shaft 442, and the rocker arm rotating shaft 442 is rotatably provided with a bamboo stick supporting block 443. The bamboo stick supporting block 443 is in a U-shaped structure, and the opening of the bamboo stick supporting block faces upwards. A connecting rod 444 is fixedly arranged between two adjacent bamboo stick supporting blocks 443. When the bamboo stick supporting block 443 rotates, the rotating track passes through the fixed groove 4102 and the shower tray 420 and can support the fruit cluster thereon. The middle part of the fruit cluster transferring shaft 440 is sleeved and fixed with a gear which is meshed with a fruit cluster transferring motor positioned in the conveying unit 40, and the fruit cluster transferring shaft 440 can be driven to rotate by the motor. The whole mechanism forms a parallel four-bar mechanism, and in the rotating process, all openings of the bamboo stick supporting blocks 443 face upwards, so that bamboo sticks of fruit strings can be accurately aligned and transferred.

As shown in fig. 4 and 5, the conveying unit 40 includes a conveying bracket 400, a conveying belt 401, a conveying motor 402, and a belt cover 403. The conveying support 400 is provided with a conveying roller, and a conveying belt 401 is wound around the conveying roller. The conveyor rollers are connected to a conveyor motor 402 by a belt or chain on which a belt cover 403 is provided. This is a very common belt conveyor construction, with which design time and manufacturing costs can be reduced.

As shown in fig. 4, a radiator fan 5 is further provided in the casing 1, and one end of the radiator fan 5 communicates with the outside, and the other end is provided in the cavity of the casing 1 and corresponds to the pulping unit 2. The structure is used for radiating and dehumidifying the pulping unit 2, and can effectively prevent the wafer from deforming or adhering due to overlarge temperature and humidity.

In operation, fruit is washed clean and placed into the hopper 3, and then corresponding parameters and starting means are set through the display unit 10 and the control knob 11. Fruits fall into the fruit discharge groove 4100 from the bottom opening groove of the hopper 3, and then fall into the fixing groove 4102 from the isolation groove 4101 in the fruit discharge groove 4100 and are aligned. Then the fixed slot cover 4103 is moved down and snapped on the fixed slot 4102, at the same time the stick pushing cylinder 4111 inserts the sticks on the stick separating roller 4108 into the fixed slot 4102 to string the fruits, and then the stick pushing cylinder 4111 is reset, and the stick separating roller 4108 rotates by one angle. After inserting the sticks into the fruit, a string of fruit is formed and the string is rotated by the stick block 443 on the string transfer unit 44 into the dip pan 420. Next, the shower motor 422 and the shower clamping jaws 423 on the syrup shower unit 42 are controlled to clamp and rotate the fruit cluster, and the syrup making unit 2 is controlled to discharge syrup downwards in the rotating process. After the syrup is applied, the syrup is again transferred to the wafer wrapping unit 43 by rotating the bamboo stick pad 443 of the fruit string transfer unit 44. During the movement of the fruit cluster, the fruit cluster transferring unit 44 contacts the bottom-most wafer in the wafer outlet slot 4310 of the wafer placing tray 431 with syrup on the surface of the fruit cluster, so as to paste and withdraw a bottom wafer, then the fruit cluster is gripped and rotated by the wafer wrapping motor 434 and the wafer wrapping jaw 435, and finally the wafer is wrapped on the fruit cluster. After the above operation is completed, the food is sent to the discharging door 13 through the sugar hoist by the conveyor belt 401 on the conveyor unit 40 for the customer to take.

According to the invention, the fruit stringing unit 41, the syrup spraying unit 42 and the wafer wrapping unit 43 are sequentially arranged above the conveying unit 40, and are processed according to the conveying direction of the conveying unit, so that fruit stringing, slurry spraying and wrapping are finally sent to the discharging door 13, various connecting procedures are reduced, and the volume of the whole device is also reduced. The invention has the advantages of small and compact structure, greatly reduced volume of the whole device and convenient transportation. The discharging door can be matched with the conveying unit to hold the candied haws on a stick for people to conveniently take away.

Claims

1. The utility model provides a sugarcoated haws automatic processing device, includes shell (1), its characterized in that:

the top of the shell (1) is provided with a pulping unit (2) and a hopper (3), the front side of the shell (1) is provided with a front door (12), the left side of the shell (1) is provided with a discharging door (13), and the shell (1) is also provided with a display unit (10) and a control knob (11);

the hopper (3) is a hollow container, and a discharging groove is formed in the bottom of the hopper;

A cooling fan (5) is further arranged in the shell (1), one end of the cooling fan (5) is communicated with the outside, and the other end of the cooling fan is arranged in the cavity of the shell (1) and corresponds to the pulping unit (2);

The shell (1) internal fixation is provided with processing unit (4), processing unit (4) include conveying unit (40) top are arranged in proper order and are set up: a fruit stringing unit (41), a syrup spraying unit (42) and a wafer wrapping unit (43); the conveying unit (40) is also provided with a fruit string transferring unit (44), the fruit string transferring unit (44) is positioned at the bottoms of the fruit string unit (41), the syrup spraying unit (42) and the wafer wrapping unit (43), and can move the fruit strings which are threaded through the conveying unit from the fruit string unit (41) to the syrup spraying unit (42) or from the syrup spraying unit (42) to the wafer wrapping unit (43); the hopper (3) is positioned above the fruit stringing unit (41), and a discharging groove on the hopper (3) corresponds to the fruit stringing unit (41); the pulping unit (2) is positioned right above the syrup spraying and wiping unit (42), a pulp outlet is formed in the bottom of the pulping unit (2), and the pulp outlet corresponds to the syrup spraying and wiping unit (42); the end part of the conveying unit (40) corresponds to the discharging door (13);

The fruit stringing unit (41) is fixedly arranged above one side of the conveying unit (40); the discharging groove of the hopper (3) corresponds to the fruit discharging groove (4100) of the fruit stringing unit (41); the fruit discharge groove (4100) is of a 5-shaped hollow structure, the top of one side of the fruit discharge groove is open and is opposite to the discharging groove of the hopper (3), an isolation groove (4101) is arranged in the fruit discharge groove (4100), the bottom of the isolation groove (4101) is in contact with the fixed groove (4102), and fruits enter the fixed groove (4102) through the isolation groove (4101) after entering the fruit discharge groove (4100) from the discharging groove of the hopper (3);

The fixing groove (4102) is of a long groove structure with an open top, the width of the fixing groove is larger than the diameter of the fruit, and bamboo sticks penetrate semi-circular holes are respectively formed in two sides of the fixing groove (4102); a fixed slot cover (4103) is arranged right above the fixed slot (4102), and the fixed slot cover (4103) is in a C-shaped structure and is matched and corresponds to the fixed slot (4102); the top of the fixed slot cover (4103) is fixedly connected with the piston rod end of the fixed cylinder (4104); the cylinder body of the fixed cylinder (4104) is fixedly connected with the bottom of the cylinder fixing frame (4105); one side of the cylinder fixing frame (4105) is fixedly connected with the shell (1);

A bamboo stick separating roller (4108) is fixedly arranged on one side of the fixed groove (4102), the bamboo stick separating roller (4108) is in a cylinder shape, and a plurality of bamboo stick grooves (41080) are formed on the outer surface of the bamboo stick separating roller along the axial direction; the bamboo stick separating roller (4108) is rotatably arranged in the bamboo stick separating box (4107); the bamboo stick separating box (4107) is of a box-shaped structure with an open top, the top of the bamboo stick separating roller (4108) protrudes out of the open part of the bamboo stick separating box (4107), and the bamboo stick groove (41080) is opposite to the bamboo stick penetrating semicircular holes on the fixing groove (4102); a bamboo stick moving guide rail (4112) is fixedly arranged at the bottom of the other side of the air cylinder fixing frame (4105), the bamboo stick moving guide rail (4112) is a circular guide rail with an L structure, and a bamboo stick push rod (41081) is slidably arranged on the bamboo stick moving guide rail (4112); a stick pushing cylinder (4111) is fixedly arranged on the cylinder fixing frame (4105), and one end of the bamboo stick push rod (41081) is fixedly connected with the piston rod end of the stick pushing cylinder (4111); the other end of the bamboo stick push rod (41081) can be arranged in the bamboo stick groove (41080) in a sliding way; one side of the bamboo stick separation box (4107) is fixedly provided with a bamboo stick box (4106), the top and one side of the bamboo stick box (4106) are open, and the open side is in contact with the bamboo stick separation roller (4108).

2. The automatic processing device of sugarcoated haws according to claim 1, wherein:

A bamboo stick ejection cylinder (4110) is fixedly arranged on the other side of the bamboo stick box (4106), and a top plate is arranged at the top of a piston rod of the bamboo stick ejection cylinder (4110); a pick wheel (4109) is rotatably arranged between the bamboo pick separating roller (4108) and the bamboo pick box (4106), and the pick wheel (4109) is made of rubber and can pick the bamboo sticks into the bamboo pick groove (41080).

3. The automatic processing device of sugarcoated haws according to claim 1, wherein:

The pulping unit (2) comprises a tank body (20), a stirring motor (21), stirring heating blades (22) and a tank cover (23); the tank body (20) is of a cylindrical cavity structure, the top of the tank body is open, and the bottom of the tank body is provided with a syrup outlet; a stirring motor (21) and stirring heating blades (22) are fixedly arranged in the tank body (20) and are used for stirring and heating syrup; the syrup outlet is connected with an electric valve (24), and the electric valve (24) and the syrup spraying and wiping unit (42) are mutually corresponding;

The syrup spraying and wiping unit (42) comprises a spraying and wiping disc (420), a spraying and wiping supporting arm (421), a spraying and wiping motor (422) and a spraying and wiping clamping jaw (423), wherein the spraying and wiping disc (420) is of a square disc-shaped structure with an open top and is opposite to the electric valve (24); the shower tray (420) is fixedly arranged on the conveying unit (40); one side of the conveying unit (40) is fixedly provided with a spray-coating supporting arm (421), the spray-coating supporting arm (421) is of an L-shaped structure, one side of the top of the spray-coating supporting arm is fixedly provided with a spray-coating motor (422), and an output rotating shaft of the spray-coating motor (422) is fixedly provided with a spray-coating clamping jaw (423); the shower clamping jaw (423) has the functions of stretching, grasping or loosening; fruit cluster positioning grooves are also formed in the edges of the two sides of the shower tray (420), are of a semicircular groove structure and are coaxial with the shower clamping jaws (423).

4. The automatic processing device of sugarcoated haws on a stick according to claim 3, wherein:

The wafer wrapping unit (43) comprises a wafer fixing box (430), a wafer placing tray (431), a wafer wrapping supporting arm (433), a wafer wrapping motor (434) and a wafer wrapping clamping jaw (435); the wafer fixing box (430) is of a box-shaped structure with an open side, and the open side of the wafer fixing box corresponds to the discharging door (13); the wafer holding tray (431) is slidably arranged in the wafer holding box (430), and a wafer (432) is placed in the wafer holding tray (431); a wafer outlet groove (4310) is formed in the front part of the bottom surface of the wafer placing support (431), and a part of the wafer (432) passes through the wafer outlet groove (4310) to be bent downwards; the wafer package supporting arm (433) is fixedly arranged on one side of the conveying unit (40), and the wafer package supporting arm (433) is of an L-shaped structure; the top one side of sticky rice package support arm (433) is fixed to be provided with sticky rice package motor (434), and the pivot of sticky rice package motor (434) is fixed to be provided with sticky rice package clamping jaw (435).

5. The automatic processing device for sugarcoated haws according to claim 4, wherein:

The fruit cluster transfer unit (44) comprises two fruit cluster transfer shafts (440), and the two fruit cluster transfer shafts (440) transversely penetrate through two sides of the conveying unit (40); the fruit cluster transfer device is characterized in that first rocker arms (441) are fixedly arranged on two sides of the fruit cluster transfer shaft (440) respectively, a rocker arm rotating shaft (442) is fixedly arranged on one side of the lower end of each first rocker arm (441), and a bamboo stick supporting block (443) is rotatably arranged on each rocker arm rotating shaft (442); the bamboo stick supporting block (443) is of a U-shaped structure, and an opening of the bamboo stick supporting block faces upwards; a connecting rod (444) is fixedly arranged between two adjacent bamboo stick supporting blocks (443);

When the bamboo stick supporting block (443) rotates, the rotating track passes through the fixing groove (4102) and the shower tray (420) and can support fruit clusters on the fixing groove.

6. The automatic processing device of sugarcoated haws according to claim 1, wherein:

the conveying unit (40) comprises a conveying bracket (400), a conveying belt (401), a conveying motor (402) and a belt cover (403); the conveying support (400) is provided with a conveying roller, and the conveying belt (401) is wound on the conveying roller; the conveying roller is connected with the conveying motor (402) through a belt or a chain, and the belt or the chain is provided with the belt cover (403).

7. The automatic processing device for sugarcoated haws according to claim 4, wherein:

The wafer fixing box (430) is fixedly connected with the shell (1).