Production method and construction process of anti-seismic, sound-insulation and damp-proof rubber floor material
Technical Field
The invention belongs to the technical field of rubber floors, and particularly relates to a production method and a construction process of an anti-seismic, sound-insulation and damp-proof rubber floor material.
Background
The rubber floor is made of natural rubber, synthetic rubber and other high polymer materials. Butadiene-styrene, high benzene and butadiene rubber are synthetic rubber and are by-products of petroleum. The natural rubber is rubber collected by artificially cultivated rubber trees, and the rubber floor has wide practical range of household balconies, kitchens, living rooms, bedrooms, toilet entertainment activity places, gymnasiums, training halls, stage microcomputer rooms, power substations, match factories for manufacturing and storing sound of precision instruments, firework and firecracker factories, national defense ammunition warehouses, warship antiskid deck offices, office buildings, pedestrian footpath steamship supporters in villa areas, kindergartens, activity centers of old people, bathing ponds in medium-sized child entertainment venues, swimming halls, massage rooms, fine shopping centers of medical units, welcome corridors in various social occasions of tour-selling footpaths in counters, hallways, visitors, poodle rooms, stadium courts and waterproof courts on roofs of sports track.
Most of the existing rubber floors are made of rubber materials, but the rubber is soft, so that the rubber floors are not enough in supporting performance, and the rubber floors lack sound insulation and moisture prevention effects, so that certain defects are caused.
Disclosure of Invention
To solve the problems raised in the background art described above. The invention provides a production method and a construction process of an anti-seismic, sound-insulation and moisture-proof rubber floor material, which aim to solve the problems.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an antidetonation dampproofing rubber floor that gives sound insulation, includes rubber shock absorber layer, rubber shock absorber layer's below is equipped with the support sheet layer, rubber shock absorber layer with it is fixed to support the sheet layer bonding, the below of supporting the sheet layer is equipped with dampproofing resistance-increasing wearing layer, dampproofing resistance-increasing wearing layer with it is fixed to support the sheet layer bonding, the quantity that supports the sheet layer is two, two the inside of supporting the sheet layer is equipped with the resilient support layer, the both ends of resilient support layer respectively with two support sheet layer fixed connection, the inside packing of supporting sheet layer and resilient support layer has the filling layer, the filling layer includes the elasticity filling granule, absorbs moisture filling granule and inhales the sound filling granule, elasticity filling granule, absorption moisture filling granule and inhale the proportion of sound filling granule and be 2 between support sheet layer and the resilient support layer, elasticity filling granule, absorption moisture filling granule and inhale the sound filling granule: 1:1.
preferably, the rubber shock-absorbing layer comprises a first supporting rubber layer and a second supporting rubber layer, the second supporting rubber layer is located on the outer side of the first supporting rubber layer, the first supporting rubber layer is fixedly bonded to the outer side wall of the supporting plate layer, a positioning traction net is arranged between the first supporting rubber layer and the second supporting rubber layer, and the positioning traction net is fixedly embedded between the first supporting rubber layer and the second supporting rubber layer.
Preferably, the outer side wall of the first supporting rubber layer is fixedly provided with a plurality of anti-traction positioning columns, one ends of the anti-traction positioning columns are fixedly connected with the first supporting rubber layer, and the other ends of the anti-traction positioning columns extend into the second supporting rubber layer and are fixedly connected with the second supporting rubber layer.
Preferably, an anchoring cross rod is arranged at the end part of the anti-pulling positioning column and is fixedly connected with the anti-pulling positioning column.
Preferably, the support plate layer and the elastic support layer are both made of plastic materials.
The material for the anti-seismic sound-insulation damp-proof rubber floor comprises the following components in parts by weight: 70-80 parts of natural rubber, 40-50 parts of styrene-butadiene rubber, 10-15 parts of chlorinated polyethylene, 21-25 parts of polypropylene resin, 1-2 parts of foamed vermiculite, 5-6 parts of plasticizer, 7-8 parts of chlorinated paraffin, 0.2-0.3 part of silane coupling agent, 0.8-0.9 part of anti-aging agent 4010NA0, 1.3-1.7 parts of sulfur and 1.3-1.5 parts of antistatic agent, wherein the moisture absorption filling particles comprise the following components in parts by weight: 4-15 parts of cotton fiber, 13-15 parts of charcoal powder, 0.04-0.05 part of polylactic acid, 7-10 parts of fiber glass, 3-4 parts of calcium carbonate and 4-6 parts of zinc borate, wherein the sound-absorbing filling particles comprise the following components in parts by weight: 70-80 parts of aluminum ingot, 2-4 parts of titanium dioxide, 4-7 parts of asbestos powder, 3-8 parts of foaming agent, 1-2 parts of molecular sieve activated powder, 1-2 parts of nano zinc oxide and 1-2 parts of nano zirconium oxide.
A production method of an anti-seismic, sound-insulation and moisture-proof rubber floor material comprises the following steps:
step S1, putting the materials into a stirrer to be stirred, and mixing and stirring for 30-50 minutes;
s2, placing the stirred material into a granulator to produce particles with the diameter of 1mm-3 mm;
and S3, manufacturing the elastic filling particles, the moisture absorption filling particles and the sound absorption filling particles by adopting the steps S1 and S2.
A construction process of an anti-seismic, sound-insulation and damp-proof rubber floor comprises the following steps:
s1, firstly preparing two support plate layers, placing the two support plate layers in parallel, fixedly installing an elastic support layer on the side wall of one support plate layer, then fixing the other support plate layer on the other side of the elastic support layer, filling a filling layer between the two support plate layers, and sealing the periphery of the two support plate layers;
s2, attaching the rubber damping layer to the outer side wall of the support plate layer by using environment-friendly glue;
s3, attaching the damp-proof resistance-increasing wear-resistant layer to the other side wall of the support plate layer by using environment-friendly glue;
and S4, cutting the support plate layer attached with the rubber shock absorption layer and the damp-proof resistance-increasing wear-resistant layer into a proper size and packaging.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the rubber floor is composed of the rubber damping layer, the supporting plate layers, the elastic supporting layer, the filling layer and the moisture-proof resistance-increasing wear-resistant layer, wherein the two supporting plate layers are distributed in parallel, the elastic supporting layer is arranged between the supporting plate layers and is composed of a plurality of supporting rods which are distributed obliquely and used for supporting the two supporting plate layers and forming an interval space, the filling layer is filled in the interval space, elastic filling particles can play a role in shock resistance and buffering, moisture absorption filling particles can absorb moisture on the bottom surface to achieve a dry and moisture-proof effect, and the sound wave vibration can be absorbed by the sound absorption filling particles to achieve a noise reduction effect.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is an enlarged schematic view of portion A of FIG. 1;
fig. 3 is an enlarged schematic view of a portion B in fig. 1.
In the figure: 1. a rubber shock-absorbing layer; 11. a first support rubber layer; 12. a second supporting rubber layer; 13. positioning a traction net; 14. anti-pulling positioning posts; 141. an anchoring cross-bar; 2. supporting the slab layer; 3. an elastic support layer; 4. a filling layer; 41. elastomeric filler particles; 42. moisture absorbing filler particles; 43. sound-absorbing filler particles; 5. a moisture-proof resistance-increasing wear-resistant layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a dampproofing rubber floor that antidetonation gives sound insulation, including rubber buffer layer 1, the below of rubber buffer layer 1 is equipped with support sheet layer 2, rubber buffer layer 1 bonds fixedly with support sheet layer 2, the below of supporting sheet layer 2 is equipped with dampproofing resistance-increasing wearing layer 5, dampproofing resistance-increasing wearing layer 5 bonds fixedly with support sheet layer 2, the quantity of supporting sheet layer 2 is two, two inside of supporting sheet layer 2 are equipped with elastic support layer 3, elastic support layer 3's both ends respectively with two support sheet layer 2 fixed connection, the inside packing of supporting sheet layer 2 and elastic support layer 3 has filling layer 4, filling layer 4 includes elasticity packing granule 41, the moisture absorption is filled granule 42 and is inhaled the sound and fills granule 43, elasticity packing granule 41, moisture absorption is filled granule 42 and is inhaled the even packing of sound and is between support sheet layer 2 and elastic support layer 3 to inhale the granule 43 proportion of packing granule 42 and inhaling sound and is 2:1:1.
in this embodiment, through setting up by rubber buffer layer 1, support sheet layer 2, elastic support layer 3, the rubber floor that filling layer 4 and dampproofing resistance-increasing wearing layer 5 are constituteed, wherein two-layer support sheet layer 2 parallel distribution, support installation elastic support layer 3 between the sheet layer 2, elastic support layer 3 comprises the bracing piece that a plurality of slope distributes, be used for supporting two support sheet layers 2, and can form the interval space, fill filling layer 4 in the interval space, wherein filling layer 4 includes elasticity packing granule 41, moisture absorption packing granule 42 and inhale sound packing granule 43, elasticity packing granule 41, the proportion of moisture absorption packing granule 42 and inhale sound packing granule 43 is 2:1:1, elasticity filling particle 41 can play the effect of antidetonation buffering, and the moisture of bottom surface can be absorb to moisture absorption filling particle 42, reaches dry damp-proofing effect, inhales sound filling particle 43 and can absorb the sound wave vibrations, reaches the effect of making an uproar of falling.
Specifically, the rubber shock absorption layer 1 includes a first supporting rubber layer 11 and a second supporting rubber layer 12, the second supporting rubber layer 12 is located outside the first supporting rubber layer 11, the first supporting rubber layer 11 is fixed on the outer side wall of the supporting plate layer 2 in an adhering manner, a positioning traction net 13 is arranged between the first supporting rubber layer 11 and the second supporting rubber layer 12, the positioning traction net 13 is fixed between the first supporting rubber layer 11 and the second supporting rubber layer 12 in an embedding manner, a plurality of anti-traction positioning columns 14 are fixedly arranged on the outer side wall of the first supporting rubber layer 11, one ends of the anti-traction positioning columns 14 are fixedly connected with the first supporting rubber layer 11, the other ends of the anti-traction positioning columns 14 extend into the second supporting rubber layer 12 and are fixedly connected with the second supporting rubber layer 12, the rubber shock absorption layer 1 on the surface layer can have stronger anti-traction performance, and is firm and durable, and particles are not easy to fall off.
Specifically, the end of the anti-pulling positioning column 14 is provided with an anchoring cross bar 141, the anchoring cross bar 141 is fixedly connected with the anti-pulling positioning column 14, and the supporting plate layer 2 and the elastic supporting layer 3 are made of plastic materials, so that the strength and toughness of the floor can be enhanced.
The material for the anti-seismic, sound-insulation and damp-proof rubber floor comprises the following components in parts by weight of elastic filling particles 41: 70-80 parts of natural rubber, 40-50 parts of styrene-butadiene rubber, 10-15 parts of chlorinated polyethylene, 21-25 parts of polypropylene resin, 1-2 parts of foamed vermiculite, 5-6 parts of plasticizer, 7-8 parts of chlorinated paraffin, 0.2-0.3 part of silane coupling agent, 0.8-0.9 part of anti-aging agent 4010NA0, 1.3-1.7 parts of sulfur, 1.3-1.5 parts of antistatic agent, and the moisture absorption filling particles 42 are composed of the following components in parts by weight: 4-15 parts of cotton fiber, 13-15 parts of charcoal powder, 0.04-0.05 part of polylactic acid, 7-10 parts of fiber glass, 3-4 parts of calcium carbonate and 4-6 parts of zinc borate, and the sound-absorbing filling particles 43 comprise the following components in parts by weight: 70-80 parts of aluminum ingot, 2-4 parts of titanium dioxide, 4-7 parts of asbestos powder, 3-8 parts of foaming agent, 1-2 parts of molecular sieve activated powder, 1-2 parts of nano zinc oxide and 1-2 parts of nano zirconium oxide.
A production method of a shock-resistant, sound-proof and moisture-proof rubber flooring material comprises the following steps:
step S1, putting the materials into a stirrer to be stirred, and mixing and stirring for 30-50 minutes;
s2, placing the stirred material into a granulator to produce granules with the diameter of 1mm-3 mm;
step S3, manufacturing the elastic filler particles 41, the moisture absorption filler particles 42, and the sound absorption filler particles 43 by using the steps S1 and S2.
A construction process of an anti-seismic sound-insulation damp-proof rubber floor comprises the following steps:
s1, firstly, preparing two support plate layers 2, placing the two support plate layers 2 in parallel, fixedly installing an elastic support layer 3 on the side wall of one support plate layer 2, then fixing the other support plate layer 2 on the other side of the elastic support layer 3, filling a filling layer 4 between the two support plate layers 2, and sealing the periphery;
s2, attaching the rubber damping layer 1 to the outer side wall of the support plate layer 2 by using environment-friendly glue;
s3, attaching the moisture-proof resistance-increasing wear-resistant layer 5 to the other side wall of the support plate layer 2 by using environment-friendly glue;
and S4, cutting the support plate layer 2 attached with the rubber shock absorption layer 1 and the damp-proof resistance-increasing wear-resistant layer 5 into a proper size and packaging.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.