CN111978658A - Preparation and application of corrugated unplasticized polyvinyl chloride modified waterproof board - Google Patents

Preparation and application of corrugated unplasticized polyvinyl chloride modified waterproof board Download PDF

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Publication number
CN111978658A
CN111978658A CN202010838448.6A CN202010838448A CN111978658A CN 111978658 A CN111978658 A CN 111978658A CN 202010838448 A CN202010838448 A CN 202010838448A CN 111978658 A CN111978658 A CN 111978658A
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China
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parts
polyvinyl chloride
unplasticized polyvinyl
chloride modified
waterproof board
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Pending
Application number
CN202010838448.6A
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Chinese (zh)
Inventor
李荣顺
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Huazhijie Plastic Building Material Co Ltd
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Huazhijie Plastic Building Material Co Ltd
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Priority to CN202010838448.6A priority Critical patent/CN111978658A/en
Publication of CN111978658A publication Critical patent/CN111978658A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16Cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/02Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
    • E04D13/16Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
    • E04D13/17Ventilation of roof coverings not otherwise provided for
    • E04D13/172Roof insulating material with provisions for or being arranged for permitting ventilation of the roof covering
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Civil Engineering (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Medicinal Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention providesThe preparation method and the application of the corrugated unplasticized polyvinyl chloride modified waterproof board comprise the following steps: 60-70 parts of PVC, 8-13 parts of chlorinated polyethylene, 20-30 parts of calcium carbonate and 3-5 parts of a stabilizer; 1-2 parts of processing aid, and the product performance of the waterproof board is as follows: the longitudinal tension should not be less than 800N. Flexibility: bending the plate at 10 ℃ around the radius of 35mm, and having no surface cracks. Heat resistance: no flow at 100 ℃ for 2 h. Carrying property: 700/m2The load, deflection should not exceed 3.1 mm. Combustion performance: and should not be below B1 level.

Description

Preparation and application of corrugated unplasticized polyvinyl chloride modified waterproof board
Technical Field
The present invention relates to building material technology, and is especially one kind of wave waterproof material with waterproof and ventilating effect for permanent hard slope roofing of industrial and civil building.
Background
1. The conventional fiber reinforced corrugated asphalt waterproof board is limited in longitudinal tension, high temperature resistance and combustion resistance due to the base material.
2. As a lower coating layer with waterproof and ventilating functions, namely a corrugated waterproof board material, of various roof tiles, a corrugated unplasticized polyvinyl chloride modified waterproof board has the advantages that the tensile property, the high and low temperature resistance, the combustion resistance and the like are obviously improved besides various properties of the traditional plant fiber reinforced asphalt corrugated waterproof board.
3. The corrugated unplasticized polyvinyl chloride modified waterproof board has fixed length (limited by a pressing mould, generally 2 meters) of the modified corrugated asphalt modified waterproof board, and can be selected according to various lengths of actual conditions
4. The corrugated non-plasticized polyvinyl chloride modified waterproof board is suitable for sloping roofs with structural base layers of cast-in-place reinforced concrete plates and lower covering layers for water prevention and ventilation of sloping roofs with purlin systems. The corrugated asphalt modified waterproof board can replace the traditional corrugated asphalt modified waterproof board in buildings such as flat slope changing, new rural house reconstruction, villa groups, leisure villages and the like, and has wide prospect.
Disclosure of Invention
The invention aims to solve the technical problems of the existing fiber reinforced corrugated asphalt waterproof board, and provides a preparation method and application of a corrugated unplasticized polyvinyl chloride modified waterproof board.
The invention aims to provide an unplasticized polyvinyl chloride modified corrugated waterproof board which is prepared from 60-70 parts of PVC, 8-13 parts of chlorinated polyethylene, 20-30 parts of calcium carbonate and 3-5 parts of a stabilizer in parts by weight; 1-2 parts of processing aid.
In some embodiments, the stabilizer is lead complex or calcium zinc complex.
In some embodiments, the processing aid is an acrylic resin.
In some embodiments, the wave height of the wave-shaped waterproof board is 20mm to 25mm, and the wave distance is 40mm to 80 mm.
The invention also aims to provide a preparation method of the unplasticized polyvinyl chloride modified corrugated waterproof board, which comprises the steps of weighing and mixing raw materials, extruding by an extruder, rolling and embossing double-sided patterns, forming a corrugated forming traction block, and sawing according to a set length; the method specifically comprises the following steps:
a. according to the mass parts, 60-70 parts of PVC, 8-13 parts of chlorinated polyethylene, 20-30 parts of calcium carbonate, 3-5 parts of stabilizer and 1-2 parts of processing aid are mixed by a high-speed mixer and cooled by a low-speed mixer to prepare a mixture for later use, wherein the high-speed mixing temperature is set to be 170-180 ℃, and the low-speed mixing temperature is set to be 40-55 ℃;
b. adding the mixture into a double-screw extruder, plasticizing the raw materials by heating and shearing, and extruding a parison from a clothes rack type die neck mold, wherein the plasticizing temperature of a cylinder zone of the double-screw extruder is 170-180 ℃;
c. pressing patterns on the upper surface and the lower surface of a parison extruded from a neck ring mold through double rollers with temperature control, wherein the temperature of the double rollers is controlled to be 50-65 ℃;
d. carrying out waveform pressing forming on the parison pressed by the double-roll patterns by a waveform forming traction block with linear speed synchronous with double rolls to obtain cooling and shaping;
e. and sawing the continuously formed unplasticized polyvinyl chloride modified corrugated waterproof board according to the required length to obtain the corrugated unplasticized polyvinyl chloride modified waterproof board.
The performance of the corrugated unplasticized polyvinyl chloride modified waterproof board obtained by the method meets the following requirements: the longitudinal tension should not be less than 800N. Flexibility: bending the plate at 10 ℃ around the radius of 35mm, and having no surface cracks. Heat resistance: no flow at 100 ℃ for 2 h.
Carrying property: 700/m2 load, the deflection should not exceed 3.1 mm. Combustion performance: and should not be below B1 level.
It is still another object of the present invention to apply a corrugated unplasticized polyvinyl chloride modified waterproof sheet as described above to permanent hard pitched roofing underlayments for industrial and civil buildings, which have waterproof and ventilating effects.
The invention has the following beneficial effects:
(1) the PVC resin is a rigid high polymer material, and the tensile property and the heat resistance of the modified unplasticized polyvinyl chloride product are obviously improved compared with those of a modified asphalt base material;
(2) the toughness and low temperature resistance of the product are guaranteed by adding the impact modifier chlorinated polyethylene into the PVC resin;
(3) by adding calcium carbonate into PVC resin, the rigidity of the product and the dimensional stability along with the change of environmental temperature are improved;
(4) the polyvinyl chloride product without the plasticizer has flame retardant property due to the molecular structure of polyvinyl chloride, can reach the flame retardant level (B1 level), and has natural advantages compared with modified asphalt.
Drawings
FIG. 1 is a schematic diagram of a product of an unplasticized polyvinyl chloride modified corrugated waterproof sheet;
fig. 2 is a partial schematic view of a product of unplasticized polyvinyl chloride modified corrugated flashing.
Detailed Description
The invention is further illustrated by the following figures and examples, which are not to be construed as limiting the invention.
Example 1
a. 70 parts of PVC, 8 parts of chlorinated polyethylene, 20 parts of calcium carbonate and 5 parts of stabilizer composite calcium and zinc; 2 parts of the processing aid acrylic resin are weighed and then mixed by a high-speed mixer and cooled by a low-speed mixer to prepare a mixture for later use; the high-speed mixing temperature is set to be 170 ℃, and the low-speed mixing temperature is set to be 40 ℃;
b. adding the mixture into a double-screw extruder, plasticizing the raw materials by heating and shearing, and extruding a parison from a clothes rack type die; the plasticizing temperature of a cylinder zone of the double-screw extruder is 180 ℃;
c. pressing patterns on the upper surface and the lower surface of a parison extruded by a neck ring mold through double rollers with temperature control; the temperature is controlled to be 50 ℃ by double rollers;
d. carrying out waveform pressing forming on the parison pressed by the double-roll patterns by a waveform forming traction block with linear speed synchronous with double rolls to obtain cooling and shaping;
e. sawing the continuously formed unplasticized polyvinyl chloride modified corrugated waterproof board according to the required length to obtain the corrugated unplasticized polyvinyl chloride modified waterproof board;
f. the wave-shaped unplasticized polyvinyl chloride modified waterproof board is shown in figures 1 and 2, the wave height is 20 mm-25 mm, and the wave distance is 40 mm-80 mm.
In the embodiment, the twin-screw extruder is an 80-type or 85-type conical twin-screw extruder or a 90-type flat twin-screw extruder according to the extrusion amount of the product estimated according to actual production requirements.
Example 2
a. The material comprises the following components, by weight, 60 parts of PVC, 13 parts of chlorinated polyethylene, 30 parts of calcium carbonate and 3 parts of stabilizer composite lead; 1 part of the processing aid acrylic resin is weighed and then mixed by a high-speed mixer and cooled by a low-speed mixer to prepare a mixture for later use; setting the high-speed mixing temperature to be 180 ℃ and the low-speed mixing temperature to be 55 ℃;
b. adding the mixture into a double-screw extruder, plasticizing the raw materials by heating and shearing, and extruding a parison from a clothes rack type die; the plasticizing temperature of a cylinder zone of the double-screw extruder is 170 ℃;
c. pressing patterns on the upper surface and the lower surface of a parison extruded by a neck ring mold through double rollers with temperature control; the temperature is controlled to be 65 ℃ by double rollers;
d. carrying out waveform pressing forming on the parison pressed by the double-roll patterns by a waveform forming traction block with linear speed synchronous with double rolls to obtain cooling and shaping;
e. sawing the continuously formed unplasticized polyvinyl chloride modified corrugated waterproof board according to the required length to obtain the corrugated unplasticized polyvinyl chloride modified waterproof board;
f. the wave height of the wave-shaped unplasticized polyvinyl chloride modified waterproof board is 20-25 mm, and the wave distance is 40-80 mm.
In the embodiment, the twin-screw extruder is an 80-type or 85-type conical twin-screw extruder or a 90-type flat twin-screw extruder according to the extrusion amount of the product estimated according to actual production requirements.
The waterproof sheets obtained in examples 1 and 2 meet the following performance requirements:
the longitudinal tension is not less than 800N.
Flexibility: bending the plate at 10 ℃ around the radius of 35mm, and having no surface cracks.
Heat resistance: no flow at 100 ℃ for 2 h.
Carrying property: 700/m2 load, the deflection should not exceed 3.1 mm.
Combustion performance: not lower than B1 grade.
The polyvinyl chloride is a thermoplastic material, and is a modified PVC material, so that the continuity of production and processing of the product is endowed; the high molecular material polyvinyl chloride endows the asphalt modified product with the characteristics of high temperature resistance, high tensile strength and low combustion performance, is used as a waveform waterproof material which plays a role in water resistance and ventilation and is used as a permanent hard pitched roof lower coating of industrial and civil buildings, and can be widely applied to the transformation of old houses in cities and countryside.

Claims (6)

1. An unplasticized polyvinyl chloride modified corrugated waterproof board is characterized by comprising, by mass, 60-70 parts of PVC, 8-13 parts of chlorinated polyethylene, 20-30 parts of calcium carbonate and 3-5 parts of a stabilizer; 1-2 parts of processing aid.
2. The unplasticized polyvinyl chloride modified wave flashing as claimed in claim 1, wherein the stabilizer is composite lead or composite calcium zinc.
3. The unplasticized polyvinyl chloride modified flashing sheet of claim 1, wherein the processing aid is an acrylic resin.
4. The unplasticized polyvinyl chloride modified wave flashing of claim 1, wherein the wave height of the wave flashing is 20mm to 25mm and the wave pitch is 40mm to 80 mm.
5. The method for preparing unplasticized polyvinyl chloride modified corrugated waterproof board according to any one of claims 1 to 4, comprising the steps of:
a. according to the mass parts, 60-70 parts of PVC, 8-13 parts of chlorinated polyethylene, 20-30 parts of calcium carbonate, 3-5 parts of stabilizer and 1-2 parts of processing aid are mixed by a high-speed mixer and cooled by a low-speed mixer to prepare a mixture for later use, wherein the high-speed mixing temperature is set to be 170-180 ℃, and the low-speed mixing temperature is set to be 40-55 ℃;
b. adding the mixture into a double-screw extruder, plasticizing the raw materials by heating and shearing, and extruding a parison from a clothes rack type die neck mold, wherein the plasticizing temperature of a cylinder zone of the double-screw extruder is 170-180 ℃;
c. pressing patterns on the upper surface and the lower surface of a parison extruded from a neck ring mold through double rollers with temperature control, wherein the temperature of the double rollers is controlled to be 50-65 ℃;
d. carrying out waveform pressing forming on the parison pressed by the double-roll patterns by a waveform forming traction block with linear speed synchronous with double rolls to obtain cooling and shaping;
e. and sawing the continuously formed unplasticized polyvinyl chloride modified corrugated waterproof board according to the required length to obtain the corrugated unplasticized polyvinyl chloride modified waterproof board.
6. Use of the unplasticized polyvinyl chloride modified wave-shaped waterproof sheet according to any one of claims 1 to 4 in a hard pitched roof cladding.
CN202010838448.6A 2020-08-19 2020-08-19 Preparation and application of corrugated unplasticized polyvinyl chloride modified waterproof board Pending CN111978658A (en)

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CN202010838448.6A CN111978658A (en) 2020-08-19 2020-08-19 Preparation and application of corrugated unplasticized polyvinyl chloride modified waterproof board

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Application Number Priority Date Filing Date Title
CN202010838448.6A CN111978658A (en) 2020-08-19 2020-08-19 Preparation and application of corrugated unplasticized polyvinyl chloride modified waterproof board

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CN111978658A true CN111978658A (en) 2020-11-24

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1597763A (en) * 2004-08-18 2005-03-23 上海氯碱化工股份有限公司 Composite of full filled unplasticizing polyvinyl chloride/calcium carbonate and preparation process thereof
CN102850699A (en) * 2012-09-28 2013-01-02 北京奥宇模板有限公司 Modified polyvinyl chloride (PVC) for producing building template
US20190112464A1 (en) * 2017-10-13 2019-04-18 Shin-Etsu Chemical Co., Ltd. Polyvinyl chloride-based resin molded product and method for manufacturing the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1597763A (en) * 2004-08-18 2005-03-23 上海氯碱化工股份有限公司 Composite of full filled unplasticizing polyvinyl chloride/calcium carbonate and preparation process thereof
CN102850699A (en) * 2012-09-28 2013-01-02 北京奥宇模板有限公司 Modified polyvinyl chloride (PVC) for producing building template
US20190112464A1 (en) * 2017-10-13 2019-04-18 Shin-Etsu Chemical Co., Ltd. Polyvinyl chloride-based resin molded product and method for manufacturing the same

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Application publication date: 20201124