CN111975865A - Single sheet material die cutting process device - Google Patents
Single sheet material die cutting process device Download PDFInfo
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- CN111975865A CN111975865A CN202010928710.6A CN202010928710A CN111975865A CN 111975865 A CN111975865 A CN 111975865A CN 202010928710 A CN202010928710 A CN 202010928710A CN 111975865 A CN111975865 A CN 111975865A
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- Prior art keywords
- waste discharge
- roller
- belt
- plate
- bottom plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1854—Means for removing cut-out material or waste by non mechanical means by air under pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
- B26D7/2621—Means for mounting the cutting member for circular cutters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/22—Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device
- B65H5/222—Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by suction devices
- B65H5/224—Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by suction devices by suction belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
- B26D2007/322—Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper
Abstract
The embodiment of the application discloses a sheet-by-sheet material die cutting process units includes: the device comprises an uninterrupted feeding mechanism, a feeder mechanism, a triangular belt paper feeding mechanism, a deviation correcting mechanism, a circular knife die cutting mechanism, an adsorption belt conveying mechanism, a waste discharging mechanism and a finished product receiving and stacking mechanism which are sequentially arranged according to a processing sequence; the circular knife die-cutting mechanism comprises a die-cutting component and a telescopic component; the telescopic assembly comprises a fixed bottom plate and a telescopic plate; the fixed bottom plate is connected with the telescopic plate in a sliding manner; a driving cylinder for driving the telescopic plate to perform telescopic motion back and forth along the fixed bottom plate is arranged on the fixed bottom plate; the die cutting assembly is fixed on the expansion plate. The invention can quickly change the cutter blade and is convenient to use.
Description
Technical Field
The application relates to the technical field of die cutting equipment, in particular to a single sheet material die cutting process device.
Background
At present, the existing single-sheet die cutting process device is poor in power efficiency, when a cutter skin is replaced by changing the model, equipment needs to be disassembled in sections and then replaced, time and labor are wasted, and therefore the invention provides the single-sheet die cutting process device.
Disclosure of Invention
The embodiment of the application provides a sheet stock cross cutting process units for can change the type fast and change the cutter skin, convenient to use.
In view of this, the present application provides a sheet-fed die cutting process device, including: the device comprises an uninterrupted feeding mechanism, a feeder mechanism, a triangular belt paper feeding mechanism, a deviation correcting mechanism, a circular knife die cutting mechanism, an adsorption belt conveying mechanism, a waste discharging mechanism and a finished product receiving and stacking mechanism which are sequentially arranged according to a processing sequence;
the circular knife die-cutting mechanism comprises a die-cutting component and a telescopic component;
the telescopic assembly comprises a fixed bottom plate and a telescopic plate;
the fixed bottom plate is connected with the telescopic plate in a sliding manner;
a driving cylinder for driving the telescopic plate to perform telescopic motion back and forth along the fixed bottom plate is arranged on the fixed bottom plate;
the die cutting assembly is fixed on the telescopic plate.
Optionally, the waste discharge mechanism comprises a small hole waste discharge assembly and a frame waste discharge assembly which are sequentially arranged according to the processing sequence.
Optionally, the small hole waste discharge assembly comprises an air knife blowing mechanism and a suction waste discharge mechanism which are arranged up and down correspondingly;
the air knife blowing mechanism comprises an air knife cavity and a first press roller;
the left side and the right side of the air knife cavity are respectively fixed with a fixing plate;
guide sleeves are arranged on the two fixing plates;
the left end and the right end of the first compression roller are respectively connected with the guide sleeves on the two fixing plates through guide posts;
a spring is sleeved on the guide post;
the top of the air knife cavity is provided with an air pipe quick connector, and the bottom of the air knife cavity is provided with an air outlet;
the air suction and waste discharge mechanism comprises a waste discharge pore plate, a waste discharge cavity and an air draft cavity;
the waste discharge hole plate is arranged at the top of the waste discharge cavity;
the air draft cavity is communicated with the waste discharge cavity, and an air draft opening is formed in the bottom of the air draft cavity.
Optionally, the frame waste discharge assembly comprises a frame waste discharge conveying mechanism and a power waste discharge pinch roller mechanism;
the power waste discharge pinch roller mechanism is positioned above the frame waste discharge conveying mechanism and is rotationally connected with the frame waste discharge conveying mechanism;
the power waste discharge pinch roller mechanism is provided with a quick bolt adjusting block for adjusting the height of the power waste discharge pinch roller mechanism;
the frame waste discharge conveying mechanism is provided with a quick bolt used for being matched with the quick bolt adjusting block to realize locking the power waste discharge pinch roller mechanism.
Optionally, the frame waste discharge conveying mechanism comprises a first side plate, a second side plate and a conveying motor;
a belt transmission roller, a belt tensioning roller and a waste discharge poking roller are arranged between the first side plate and the second side plate;
the belt transmission roller, the belt tensioning roller and the waste discharge poking roller are all positioned in the same horizontal plane;
a conveying belt is arranged between the belt transmission roller and the belt tensioning roller;
the conveying motor is in driving connection with the belt transmission roller, the belt tensioning roller and the waste discharge poking roller;
the power waste discharge pinch roller mechanism comprises a third side plate, a fourth side plate and a power waste discharge motor;
a second compression roller and a waste discharge roller are arranged between the third side plate and the fourth side plate;
the power waste discharge motor is in driving connection with the waste discharge roller.
Optionally, the uninterruptible feeding mechanism comprises a feeding base plate;
the feeding bottom plate is provided with a first feeding platform rotationally connected with the feeding bottom plate, a second feeding platform capable of sliding up and down along the feeding bottom plate and a paper blocking rod capable of sliding back and forth along the feeding bottom plate;
a turnover cylinder for driving the first feeding platform to turn over up and down is fixed on the feeding bottom plate;
the overturning air cylinder is in driving connection with the first feeding platform;
the second feeding platform is connected with the feeding bottom plate in a sliding mode through a lifting screw rod;
the height of the lifting screw rod is higher than that of the first feeding platform;
the second feeding platform is provided with a through hole matched with the first feeding platform in shape;
the paper blocking rod is connected with the feeding bottom plate in a sliding mode.
Optionally, the feeder mechanism is located above the uninterrupted feeding mechanism;
the bottom of the feeder is provided with a suction nozzle and a blowing nozzle;
the feeder is also provided with a first vacuumizing interface, an air blowing interface and a paper pressure lever;
the first vacuumizing interface is communicated with the suction nozzle;
the blowing interface is communicated with the blowing nozzle;
the paper pressing rod is provided with a first sensor used for sensing whether the paper pressing rod is jacked up by the conveyed paper.
Optionally, the triangular belt paper feeding mechanism comprises a conveying belt and a second sensor for detecting whether the paper is conveyed in place;
a plurality of air suction holes are formed in the conveying belt;
the triangular belt paper feeding mechanism is provided with a second vacuumizing interface;
the second vacuumizing interface is communicated with the air suction hole;
the second vacuumizing interface is connected with a vacuum pump;
the vacuum pump and the second sensor are both connected with a vacuum solenoid valve.
Optionally, the adsorption belt conveying mechanism comprises a punching adsorption conveying belt and a third press roller arranged above the punching adsorption conveying belt;
a third vacuumizing interface and a transmission motor are arranged on the adsorption belt conveying mechanism;
the third vacuumizing interface is communicated with the punching adsorption conveying belt;
the transmission motor is in driving connection with the punching adsorption conveying belt.
Optionally, the finished product receiving stacking mechanism comprises a receiving bottom plate, and a receiving platform which are arranged on the receiving bottom plate;
the material receiving platform is positioned on one side of the material receiving platform;
the bottom of the material receiving bottom plate is provided with a lifting motor;
the lifting motor is connected with the material receiving platform through a screw rod;
a material receiving pinch roller and a material receiving partition plate are arranged above the material receiving platform;
the material receiving bottom plate is provided with a material pushing cylinder used for pushing the finished products stacked on the material receiving platform to the material receiving platform.
According to the technical scheme, the embodiment of the application has the following advantages: including the incessant feed mechanism that sets gradually according to the processing order, fly to reach feeding mechanism, V belt paper feeding mechanism, the mechanism of rectifying, circle sword die-cutting mechanism, adsorb belt conveyor, waste discharge mechanism and finished product are received material stacking mechanism, circle sword die-cutting mechanism includes cross cutting subassembly and flexible subassembly, flexible subassembly includes PMKD and expansion plate, PMKD and expansion plate sliding connection, be provided with on the PMKD and be used for driving the actuating cylinder that drives of expansion plate along PMKD front and back concertina movement, the cross cutting subassembly is fixed on the expansion plate. When the die-cutting device is used, the stretching of the die-cutting assembly can be controlled through the telescopic assembly, and then the die-cutting assembly can be conveniently and quickly replaced by changing the die-cutting blade.
Drawings
FIG. 1 is a front view of a single sheet die cutting process apparatus in an embodiment of the present application;
FIG. 2 is a top view of a single sheet die cutting process apparatus in an embodiment of the present application;
FIG. 3 is a schematic structural diagram of an uninterruptible feeding mechanism in an embodiment of the present application;
FIG. 4 is a schematic structural diagram of a first loading platform in an embodiment of the present application;
FIG. 5 is a schematic structural diagram of a feeder mechanism of the embodiment of the present application;
FIG. 6 is a schematic view of another angle of the feeder mechanism in the embodiment of the present application;
FIG. 7 is a schematic structural diagram of a triangular belt paper feeding mechanism according to an embodiment of the present application;
FIG. 8 is a schematic view of another angle of the triangular belt feeding mechanism in the embodiment of the present application;
FIG. 9 is a schematic structural diagram of a deviation rectifying mechanism in the embodiment of the present application;
FIG. 10 is a schematic structural diagram of a circular knife die-cutting mechanism in an embodiment of the present application;
FIG. 11 is a schematic structural view of the circular knife die-cutting mechanism after the retractable plate is extended in the embodiment of the present application;
FIG. 12 is a schematic view of the die cut assembly of the embodiment of the present application;
FIG. 13 is a schematic structural view of a retraction assembly in an embodiment of the present application;
FIG. 14 is a schematic view of a transmission structure of a driving cylinder and a retractable plate in the embodiment of the present application;
FIG. 15 is a schematic structural view of an adsorption belt conveying mechanism in the embodiment of the present application;
FIG. 16 is a schematic view of the construction of the orifice waste assembly of the embodiment of the present application;
FIG. 17 is a schematic structural diagram of an air knife blowing mechanism in an embodiment of the present application;
FIG. 18 is a schematic structural view of a suction and discharge mechanism in an embodiment of the present application;
FIG. 19 is a schematic structural diagram of a frame waste assembly according to an embodiment of the present disclosure;
FIG. 20 is a schematic diagram of the raised power waste pinch roller mechanism in the embodiment of the present application;
FIG. 21 is a schematic structural diagram of a power waste pinch roller mechanism in an embodiment of the present application;
FIG. 22 is a schematic structural view of a finished product receiving and stacking mechanism in an embodiment of the present application;
FIG. 23 is a schematic view of another angle of the finished product receiving and stacking mechanism in the embodiment of the present application;
wherein the reference numerals are:
1-an uninterrupted feeding mechanism, 2-a feeder mechanism, 3-a triangular belt feeder mechanism, 4-a deviation correcting mechanism, 5-a circular knife die cutting mechanism, 6-an adsorption belt conveyor mechanism, 7-a waste discharge mechanism, 8-a finished product receiving and stacking mechanism, 11-a first feeding platform, 12-a second feeding platform, 13-a paper blocking rod, 14-a lifting screw rod, 15-an adjusting hand wheel, 16-a turning cylinder, 21-a paper pressing rod, 22-a suction nozzle, 23-a blowing nozzle, 24-a first vacuumizing interface, 25-a blowing interface, 26-a first sensor, 31-a conveying belt, 32-a second sensor, 33-a second vacuumizing interface, 51-a die cutting component, 52-a telescopic component and 61-a third vacuumizing interface, 62-transmission motor, 63-third press roller, 64-punching adsorption conveyor belt, 71-air knife air blowing mechanism, 72-air suction waste discharge mechanism, 73-frame waste discharge conveying mechanism, 74-power waste discharge press wheel mechanism, 81-material receiving platform, 82-material receiving platform, 83-material receiving press wheel, 84-material receiving partition plate, 85-lifting motor, 86-material pushing cylinder, 511-round cutting upper roller, 512-round cutting lower roller, 513-transmission gear, 514-adjusting knob, 521-fixed bottom plate, 522-expansion plate, 523-driving cylinder, 524-locking cylinder, 525-supporting bearing, 526-mounting plate, 527-first linear slide rail, 528-second linear slide rail, 529-first rack and 530-second rack, 531-floating joint, 532-pull rod, 533-adjusting plate, 711-air knife cavity, 712-first compression roller, 713-fixing plate, 714-air pipe quick joint, 715-guide sleeve, 716-spring, 721-waste discharge hole plate, 722-waste discharge cavity, 723-air draft cavity, 731-first side plate, 732-second side plate, 733-conveying motor, 734-belt driving roller, 735-belt tensioning roller, 736-waste discharge shifting roller, 737-quick bolt, 741-third side plate, 742-fourth side plate, 743-power waste discharge motor, 744-second compression roller, 745-waste discharge roller and 746-quick bolt adjusting block.
Detailed Description
In order to make the technical solutions of the present application better understood, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
The present application provides one embodiment of a single sheet die cutting process apparatus, and particularly refers to fig. 1, fig. 2, fig. 10, fig. 11 and fig. 13.
The single sheet stock die cutting process unit in this embodiment includes: incessant feed mechanism 1 that sets gradually according to the processing order, fly to reach feeding mechanism 2, V belt feeding mechanism 3, mechanism 4 rectifies, circle sword die-cutting mechanism 5, adsorb belt conveyor 6, waste discharge mechanism 7 and finished product receipts material pile up mechanism 8, circle sword die-cutting mechanism 5 includes die cutting subassembly 51 and flexible subassembly 52, flexible subassembly 52 includes PMKD 521 and expansion plate 522, PMKD 521 and expansion plate 522 sliding connection, be provided with on the PMKD 521 and be used for driving actuating cylinder 523 of expansion plate 522 along PMKD 521 fore-and-aft concertina movement, die cutting subassembly 51 is fixed on expansion plate 522.
It should be noted that: the stretching of the die cutting assembly 51 can be controlled through the stretching assembly 52, so that the cutter changing leather can be conveniently and quickly changed.
The above embodiment of a single sheet material die cutting process apparatus provided in the embodiment of the present application is a first embodiment, and the following embodiment of a single sheet material die cutting process apparatus provided in the embodiment of the present application is a second embodiment, specifically referring to fig. 1 to 23.
The single sheet stock die cutting process unit in this embodiment includes: the continuous feeding mechanism 1, the feeder mechanism 2, the triangular belt feeding mechanism 3, the deviation correcting mechanism 4, the circular knife die cutting mechanism 5, the adsorption belt conveying mechanism 6, the waste discharging mechanism 7 and the finished product receiving and stacking mechanism 8 are sequentially arranged according to a processing sequence, as shown in fig. 10 and 11, the circular knife die cutting mechanism 5 comprises a die cutting component 51 and a telescopic component 52, specifically, as shown in fig. 12, the die cutting component 51 comprises a circular cutting upper roller 511 and a circular cutting lower roller 512, the circular cutting upper roller 511 is connected with the circular cutting lower roller 512 through a transmission gear 513, and the die cutting component 51 is further provided with an adjusting knob 514 for adjusting the pressure of the rollers; the telescopic assembly 52 comprises a fixed bottom plate 521 and a telescopic plate 522, the fixed bottom plate 521 is slidably connected with the telescopic plate 522, a driving cylinder 523 for driving the telescopic plate 522 to perform fore-and-aft telescopic motion along the fixed bottom plate 521 is arranged on the fixed bottom plate 521, and the die cutting assembly 51 is fixed on the telescopic plate 522.
Specifically, as shown in fig. 13 and 14, a link mechanism for tensioning the die-cutting assembly 51 when extending is fixedly arranged on the extension plate 522, and the link mechanism includes a pull rod 532 and an adjusting plate 533 connected with the pull rod 532; the left side and the right side of the expansion plate 522 are provided with a plurality of support bearings 525, the expansion plate 522 is connected with the fixed bottom plate 521 in a sliding manner through the support bearings 525, one side of the fixed bottom plate 521 is provided with a locking cylinder 524 for locking the expansion plate 522, and when the expansion plate is locked, a push rod of the locking cylinder 524 is pushed into the support bearings 525 and is clamped with the support bearings 525; the telescopic plate 522 is provided with a first rack 529 and a first linear sliding rail 527, the driving cylinder 523 is connected with the mounting plate 526 through a floating joint 531, the mounting plate 526 is provided with a second rack 530 and a second linear sliding rail 528 matched with the first linear sliding rail 527, the first linear sliding rail 527 is in sliding connection with the second linear sliding rail 528, the first rack 529 is in transmission connection with the second rack 530 through a gear set, and the gear set is fixed on the fixed bottom plate 521 and has a stroke amplification effect. During operation, the driving cylinder 523 pushes the mounting plate 526 to move, and along with the movement of the mounting plate 526, the second rack 530 on the mounting plate 526 drives the first rack 529 to move through the gear set, so that the retractable plate 522 performs retractable movement, and when the retractable plate 522 extends out, the link mechanism tensions the die cutting assembly 51 to provide supporting force for the die cutting assembly.
Waste discharge mechanism 7 includes the aperture waste discharge subassembly and the frame waste discharge subassembly that set gradually according to the processing order, and the sola sheet stock is useless through the aperture waste discharge subassembly waste discharge earlier, then wastes discharge through the frame waste discharge subassembly again, effectively improves the effect of wasting discharge.
As shown in fig. 16 to 18, the small hole waste discharge assembly includes an air knife blowing mechanism 71 and an air suction waste discharge mechanism 72 which are correspondingly arranged up and down, the air knife blowing mechanism 71 includes an air knife cavity 711 and a first press roller 712, and specifically, the first press roller 712 may adopt a self-adaptive flexible design; the left side and the right side of the air knife cavity 711 are respectively fixed with a fixing plate 713, the two fixing plates 713 are respectively provided with a guide sleeve 715, the left end and the right end of the first pressing roller 712 are respectively connected with the guide sleeves 715 on the two fixing plates 713 through guide posts, the guide posts are sleeved with springs 716, the top of the air knife cavity 711 is provided with an air pipe quick connector 714, and the bottom of the air knife cavity 711 is provided with an air outlet; the suction and waste discharge mechanism 72 comprises a waste discharge orifice plate 721, a waste discharge cavity 722 and an air draft cavity 723, wherein the waste discharge orifice plate 721 is arranged at the top of the waste discharge cavity 722, the air draft cavity 723 is communicated with the waste discharge cavity 722, and an air draft opening is formed in the bottom of the air draft cavity 723.
It should be noted that: a single sheet material is pressed and conveyed by the first pressing roller 712, at the moment, the air knife cavity 711 blows small-hole waste materials into the waste discharge cavity 722 through the waste discharge pore plate 721 through the air outlet at the bottom, meanwhile, the air suction cavity 723 sucks the small-hole waste materials into the waste discharge cavity 722 through the waste discharge pore plate 721, an up-blowing and down-suction structure is adopted, the efficiency is high, the waste discharge is clean, and the air suction cavity 723 has a blanking and collecting function and is convenient to use.
As shown in fig. 19, the frame waste discharge assembly includes a frame waste discharge conveying mechanism 73 and a power waste discharge pinch roller mechanism 74, wherein the power waste discharge pinch roller mechanism 74 is located above the frame waste discharge conveying mechanism 73 and is rotatably connected with the frame waste discharge conveying mechanism 73; the power waste discharge pinch roller mechanism 74 is provided with a quick bolt adjusting block 746 for adjusting the height of the power waste discharge pinch roller mechanism 74, and the frame waste discharge conveying mechanism 73 is provided with a quick bolt 737 for matching with the quick bolt adjusting block 746 to lock the power waste discharge pinch roller mechanism 74.
It should be noted that: waste pinch roller mechanism 74 is arranged to power and frame is arranged useless conveying mechanism 73 and is rotated and is connected, can realize overturning from top to bottom, when the card material phenomenon appears, the accessible is extracted fast bolt 737 and is removed the lock-out state that waste pinch roller mechanism 74 was arranged to power, then upwards overturns waste pinch roller mechanism 74 is arranged to power, and then convenient clearance card material fast, after the clearance is accomplished, downwards overturns waste pinch roller mechanism 74 is arranged to power again and inserts fast bolt 737 and fast bolt regulating block 746 locking, convenient to use.
As shown in fig. 20 and 21, the frame waste discharge conveying mechanism 73 includes a first side plate 731, a second side plate 732 and a conveying motor 733, a belt driving roller 734, a belt tensioning roller 735 and a waste discharge shifting roller 736 are arranged between the first side plate 731 and the second side plate 732, the belt driving roller 734, the belt tensioning roller 735 and the waste discharge shifting roller 736 are all located in the same horizontal plane, a conveying belt is arranged between the belt driving roller 734 and the belt tensioning roller 735, and the conveying motor 733 is in driving connection with the belt driving roller 734, the belt tensioning roller 735 and the waste discharge shifting roller 736, specifically, the conveying motor 733 is respectively connected with the belt driving roller 734, the belt tensioning roller 735 and the waste discharge shifting roller 736 through a synchronous belt, so as to realize accurate conveying of the conveying belt, and further discharge the waste discharge frame from the lower part of the waste discharge shifting roller 736; the power waste pressing wheel mechanism 74 comprises a third side plate 741, a fourth side plate 742 and a power waste motor 743, a second pressing roller 744 and a waste roller 745 are arranged between the third side plate 741 and the fourth side plate 742, the waste roller 745 is used for pressing a waste frame to the lower side of the waste poking roller 736, and the second pressing roller 744 is used for pressing the frame in conveying to prevent the frame from running; the power waste discharge motor 743 drives the connecting waste discharge roller 745, and the waste discharge roller 745 provides power and reversely rotates to dial materials, so that the waste discharge frame can be quickly and effectively separated.
As shown in fig. 3 and 4, the uninterrupted feeding mechanism 1 includes a feeding base plate, on which a first feeding platform 11 rotatably connected with the feeding base plate, a second feeding platform 12 capable of sliding up and down along the feeding base plate, and a paper blocking rod 13 capable of sliding back and forth along the feeding base plate are disposed, and on the feeding base plate, a turning cylinder 16 for driving the first feeding platform 11 to turn up and down is fixed; the overturning cylinder 16 is connected with the first feeding platform 11 in a driving mode, the second feeding platform 12 is connected with the feeding bottom plate in a sliding mode through the lifting screw rod 14, the height of the lifting screw rod 14 is higher than that of the first feeding platform 11, and a through hole matched with the first feeding platform 11 in shape is formed in the second feeding platform 12; the paper blocking rod 13 is connected with the feeding bottom plate in a sliding mode, specifically, an adjusting hand wheel 15 used for adjusting the front and back positions of the paper blocking rod 13 is further arranged on the feeding bottom plate, and the front and back positions of the paper blocking rod 13 can be adjusted by rotating the adjusting hand wheel 15.
It should be noted that: incessant feed mechanism 1 is through the crisscross material loading realization of first material loading platform 11 and second material loading platform 12, at first the manual work blowing on second material loading platform 12, first material loading platform 11 down upset 90 degrees behind the blowing, second material loading platform 12 rises to first material loading platform 11 top through lift lead screw 14, then first material loading platform 11 overturns back, second material loading platform 12 down-movements, put the paper back on first material loading platform 11, pass first material loading platform 11 and continue down-movements, then cross for first material loading platform 11 material loading repeatedly.
As shown in fig. 5 and 6, the feeder mechanism 2 is located above the uninterruptible feeder mechanism 1, a suction nozzle 22 and a blowing nozzle 23 are arranged at the bottom of the feeder mechanism 2, a first vacuum port 24, an air blowing port 25 and a paper pressing rod 21 are further arranged on the feeder mechanism 2, the first vacuum port 24 is communicated with the suction nozzle 22, the air blowing port 25 is communicated with the blowing nozzle 23, and a first sensor 26 for sensing whether the paper pressing rod 21 is lifted up by paper conveyed is arranged on the paper pressing rod 21.
It should be noted that: when the paper is lifted up by the uninterrupted feeding mechanism 1, the paper pressing rod 21 is jacked up by the paper, at the moment, the first sensor 26 senses that the material is in place and sends a signal, the air blowing interface 25 blows air, the blowing nozzle 23 blows loose the paper, then the first vacuumizing interface 24 vacuumizes, the suction nozzle 22 firstly contacts with the paper under the self weight, then the suction nozzle 22 is blocked, the whole suction nozzle 22 rises and lifts up together with the paper, and the paper is put down after being conveyed to a designated position.
As shown in fig. 7 and 8, the triangular belt paper feeding mechanism 3 includes a conveying belt 31 and a second sensor 32 for detecting whether paper is conveyed in place, a plurality of air suction holes are opened on the conveying belt 31, a second vacuum pumping interface 33 is arranged on the triangular belt paper feeding mechanism 3, the second vacuum pumping interface 33 is communicated with the air suction holes, the second vacuum pumping interface 33 is connected with a vacuum pump, and the vacuum pump and the second sensor 32 are both connected with a vacuum solenoid valve.
It should be noted that: after the second sensor 32 detects the paper, it sends a signal to the vacuum solenoid valve, which controls the vacuum pump to start, and the conveying belt 31 sucks the paper through a plurality of suction holes and conveys the paper to the next station.
As shown in fig. 15, the adsorption belt conveying mechanism 6 includes a punching adsorption conveying belt 64 and a third pressing roller 63 disposed above the punching adsorption conveying belt 64, a third vacuum pumping interface 61 and a transmission motor 62 are disposed on the adsorption belt conveying mechanism 6, the third vacuum pumping interface 61 is communicated with the punching adsorption conveying belt 64, and the transmission motor 62 is in driving connection with the punching adsorption conveying belt 64.
It should be noted that: after die cutting is carried out on single sheet materials by a circular knife, the single sheet materials enter the adsorption belt conveying mechanism 6 for conveying, and during conveying, the punching adsorption conveying belt 64 is vacuumized through the third vacuumizing interface 61, so that the sheet materials are adsorbed on the punching adsorption conveying belt 64, and further stable and reliable forward conveying of the sheet materials is guaranteed without displacement.
As shown in fig. 22 and 23, the finished product receiving and stacking mechanism 8 includes a receiving bottom plate, and a receiving platform 81 and a receiving platform 82 which are arranged on the receiving bottom plate, the receiving platform 81 is located on one side of the receiving platform 82, a lifting motor 85 is arranged at the bottom of the receiving bottom plate, and the lifting motor 85 is connected with the receiving platform 81 through a screw rod; a material receiving pressure wheel 83 and a material receiving partition plate 84 are arranged above the material receiving platform 81, and a material pushing cylinder 86 used for pushing the finished products stacked on the material receiving platform 81 to the material receiving platform 82 is arranged on the material receiving bottom plate.
It should be noted that: after the single sheet material after die cutting is subjected to small hole waste discharge and frame waste discharge, the finished product enters the material receiving platform 81 through the material receiving pinch roller 83, meanwhile, the lifting motor 85 drives the screw rod to gradually descend for stacking, and when the material is stacked to a certain height, the material pushing cylinder 86 acts to push the finished product onto the material receiving platform 82.
During specific implementation, the uninterrupted feeding mechanism 1 conveys paper to the feeder mechanism 2, when the first sensor 26 of the feeder mechanism 2 senses that the material is in place, the paper starts to be blown loose, then the suction nozzle 22 falls down to adsorb and transport the paper to the triangular belt paper feeding mechanism 3, the paper is adsorbed and transported by the triangular belt paper feeding mechanism 3 to the deviation rectifying mechanism 4 to be rectified, the conveyed paper is rectified and conveyed to the circular knife die cutting mechanism 5, at the moment, the circular knife die cutting mechanism 5 starts to rotate for die cutting, the single sheet after die cutting is conveyed to the waste discharging mechanism 7 by the adsorption belt conveying mechanism 6, the single sheet sequentially passes through the small hole waste discharging and the frame waste discharging, and then the finished product enters the finished product receiving and stacking mechanism 8 to be stacked and discharged.
The above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.
Claims (10)
1. A single sheet stock die cutting process unit, characterized by includes: the device comprises an uninterrupted feeding mechanism, a feeder mechanism, a triangular belt paper feeding mechanism, a deviation correcting mechanism, a circular knife die cutting mechanism, an adsorption belt conveying mechanism, a waste discharging mechanism and a finished product receiving and stacking mechanism which are sequentially arranged according to a processing sequence;
the circular knife die-cutting mechanism comprises a die-cutting component and a telescopic component;
the telescopic assembly comprises a fixed bottom plate and a telescopic plate;
the fixed bottom plate is connected with the telescopic plate in a sliding manner;
a driving cylinder for driving the telescopic plate to perform telescopic motion back and forth along the fixed bottom plate is arranged on the fixed bottom plate;
the die cutting assembly is fixed on the telescopic plate.
2. The single sheet die cutting process apparatus according to claim 1 wherein said waste removal mechanism includes a small hole waste removal assembly and a frame waste removal assembly arranged in sequence.
3. The single sheet die cutting process unit according to claim 2, wherein said small hole waste discharging assembly includes an air knife blowing mechanism and an air suction waste discharging mechanism disposed in a vertically corresponding manner;
the air knife blowing mechanism comprises an air knife cavity and a first press roller;
the left side and the right side of the air knife cavity are respectively fixed with a fixing plate;
guide sleeves are arranged on the two fixing plates;
the left end and the right end of the first compression roller are respectively connected with the guide sleeves on the two fixing plates through guide posts;
a spring is sleeved on the guide post;
the top of the air knife cavity is provided with an air pipe quick connector, and the bottom of the air knife cavity is provided with an air outlet;
the air suction and waste discharge mechanism comprises a waste discharge pore plate, a waste discharge cavity and an air draft cavity;
the waste discharge hole plate is arranged at the top of the waste discharge cavity;
the air draft cavity is communicated with the waste discharge cavity, and an air draft opening is formed in the bottom of the air draft cavity.
4. The single sheet die cutting process apparatus according to claim 2 wherein said frame waste assembly includes a frame waste conveyor mechanism and a powered waste press wheel mechanism;
the power waste discharge pinch roller mechanism is positioned above the frame waste discharge conveying mechanism and is rotationally connected with the frame waste discharge conveying mechanism;
the power waste discharge pinch roller mechanism is provided with a quick bolt adjusting block for adjusting the height of the power waste discharge pinch roller mechanism;
the frame waste discharge conveying mechanism is provided with a quick bolt used for being matched with the quick bolt adjusting block to realize locking the power waste discharge pinch roller mechanism.
5. The single sheet die cutting process apparatus according to claim 4 wherein said frame waste removal conveyor includes a first side plate, a second side plate and a conveyor motor;
a belt transmission roller, a belt tensioning roller and a waste discharge poking roller are arranged between the first side plate and the second side plate;
the belt transmission roller, the belt tensioning roller and the waste discharge poking roller are all positioned in the same horizontal plane;
a conveying belt is arranged between the belt transmission roller and the belt tensioning roller;
the conveying motor is in driving connection with the belt transmission roller, the belt tensioning roller and the waste discharge poking roller;
the power waste discharge pinch roller mechanism comprises a third side plate, a fourth side plate and a power waste discharge motor;
a second compression roller and a waste discharge roller are arranged between the third side plate and the fourth side plate;
the power waste discharge motor is in driving connection with the waste discharge roller.
6. The single sheet die cutting process apparatus according to claim 1 wherein said uninterrupted feed mechanism includes a feed shoe;
the feeding bottom plate is provided with a first feeding platform rotationally connected with the feeding bottom plate, a second feeding platform capable of sliding up and down along the feeding bottom plate and a paper blocking rod capable of sliding back and forth along the feeding bottom plate;
a turnover cylinder for driving the first feeding platform to turn over up and down is fixed on the feeding bottom plate;
the overturning air cylinder is in driving connection with the first feeding platform;
the second feeding platform is connected with the feeding bottom plate in a sliding mode through a lifting screw rod;
the height of the lifting screw rod is higher than that of the first feeding platform;
the second feeding platform is provided with a through hole matched with the first feeding platform in shape;
the paper blocking rod is connected with the feeding bottom plate in a sliding mode.
7. The single sheet die cutting process apparatus according to claim 1 wherein said feeder is positioned above said uninterrupted feeder;
the bottom of the feeder is provided with a suction nozzle and a blowing nozzle;
the feeder is also provided with a first vacuumizing interface, an air blowing interface and a paper pressure lever;
the first vacuumizing interface is communicated with the suction nozzle;
the blowing interface is communicated with the blowing nozzle;
the paper pressing rod is provided with a first sensor used for sensing whether the paper pressing rod is jacked up by the conveyed paper.
8. The single sheet die cutting process apparatus according to claim 1 wherein said V-belt feed mechanism includes a conveyor belt and a second sensor for detecting whether the sheet is being fed in place;
a plurality of air suction holes are formed in the conveying belt;
the triangular belt paper feeding mechanism is provided with a second vacuumizing interface;
the second vacuumizing interface is communicated with the air suction hole;
the second vacuumizing interface is connected with a vacuum pump;
the vacuum pump and the second sensor are both connected with a vacuum solenoid valve.
9. The single sheet die cutting process apparatus according to claim 1 wherein said suction belt conveyor means includes a perforated suction conveyor belt and a third pressure roller disposed above said perforated suction conveyor belt;
a third vacuumizing interface and a transmission motor are arranged on the adsorption belt conveying mechanism;
the third vacuumizing interface is communicated with the punching adsorption conveying belt;
the transmission motor is in driving connection with the punching adsorption conveying belt.
10. The single sheet die cutting process device according to claim 1, wherein said finished product receiving and stacking mechanism comprises a receiving bottom plate, and a receiving platform arranged on said receiving bottom plate;
the material receiving platform is positioned on one side of the material receiving platform;
the bottom of the material receiving bottom plate is provided with a lifting motor;
the lifting motor is connected with the material receiving platform through a screw rod;
a material receiving pinch roller and a material receiving partition plate are arranged above the material receiving platform;
the material receiving bottom plate is provided with a material pushing cylinder used for pushing the finished products stacked on the material receiving platform to the material receiving platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010928710.6A CN111975865A (en) | 2020-09-07 | 2020-09-07 | Single sheet material die cutting process device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010928710.6A CN111975865A (en) | 2020-09-07 | 2020-09-07 | Single sheet material die cutting process device |
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| Publication Number | Publication Date |
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| CN111975865A true CN111975865A (en) | 2020-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010928710.6A Pending CN111975865A (en) | 2020-09-07 | 2020-09-07 | Single sheet material die cutting process device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113733242A (en) * | 2021-09-09 | 2021-12-03 | 深圳市鑫赛自动化设备有限公司 | Card processing device |
| CN114232315A (en) * | 2021-12-14 | 2022-03-25 | 江苏坤泰机械有限公司 | Automatic material collecting device of movable cutting machine |
| CN114603623A (en) * | 2022-03-16 | 2022-06-10 | 杭州爱科自动化技术有限公司 | Die cutting equipment |
-
2020
- 2020-09-07 CN CN202010928710.6A patent/CN111975865A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113733242A (en) * | 2021-09-09 | 2021-12-03 | 深圳市鑫赛自动化设备有限公司 | Card processing device |
| CN113733242B (en) * | 2021-09-09 | 2022-11-29 | 深圳市鑫赛自动化设备有限公司 | Card processing device |
| CN114232315A (en) * | 2021-12-14 | 2022-03-25 | 江苏坤泰机械有限公司 | Automatic material collecting device of movable cutting machine |
| CN114603623A (en) * | 2022-03-16 | 2022-06-10 | 杭州爱科自动化技术有限公司 | Die cutting equipment |
| CN114603623B (en) * | 2022-03-16 | 2024-03-22 | 杭州爱科自动化技术有限公司 | Die cutting equipment |
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