Tank container
Technical Field
The invention relates to the technical field of road transportation, in particular to a tank container.
Background
The tank container is generally composed of a tank body, a frame, an overflow box, a footpath, a lower unloading valve box, a heating system, heat insulation and the like. The tank body is fixed in the frame, and can meet the transportation requirements of working conditions such as lifting, stacking, inertia force, transverse rigidity and longitudinal rigidity.
In the related art, the connection structure of the tank body is usually directly welded to the frame, so that the temperature of the medium in the tank body is transmitted to the frame through the connection structure, the heat loss is serious, and the heat preservation performance is poor.
Disclosure of Invention
The invention mainly aims to provide a tank container to solve the problem of large heat loss between a tank body and a frame connecting structure in the prior art.
In order to achieve the above object, the present invention provides a tank container comprising: a tank body; the tank body is positioned in the mounting frame; the installation ring assembly is arranged between the tank body and the installation frame and is sleeved on the periphery of the tank body; the insulating layer is arranged between the mounting ring assembly and the tank body.
Further, the mounting ring assembly includes: the mounting ring body is sleeved on the periphery of the tank body, the outer wall surface of the mounting ring body is connected with the mounting frame, the mounting ring body is provided with a mounting groove, and an opening of the mounting groove is arranged towards the tank body; the first heat insulation piece is arranged in the mounting groove and provided with a mounting surface matched with the periphery of the tank body.
Further, the first thermal insulation member is made of wood.
Further, the installation ring subassembly still includes the position sleeve, is equipped with the pedestal that corresponds with the position sleeve on the jar body, and the relative lock of position sleeve and pedestal forms accommodation space, is equipped with the second heat insulating part in the accommodation space.
Further, the second thermal shield includes: the heat insulation ring is positioned in the accommodating space; the center pin is arranged in the heat insulation ring; wherein the heat insulating ring and/or the center pin are made of glass fiber reinforced plastic material.
Furthermore, the positioning sleeve is formed by outwards protruding the mounting ring body, an opening and a cover body covering the opening are arranged on the positioning sleeve, and the cover body is detachably arranged to cover the opening after the center pin is arranged in the heat insulation ring.
Furthermore, a reinforcing plate is arranged between the base body and the tank body.
Further, the mounting ring assembly comprises a plurality of positioning sleeves, and the plurality of positioning sleeves are arranged on the mounting ring body at intervals in the circumferential direction.
Further, the installation ring subassembly is a plurality of, and a plurality of installation ring subassemblies are set up at interval in the axial direction of jar body.
Further, the tank container includes: the supporting beam is arranged between the upper end of the mounting frame and the mounting ring assembly; the supporting seat is arranged between the lower end of the mounting frame and the mounting ring assembly; wherein, welded connection between supporting beam and installation ring subassembly and the installing frame, welded connection between supporting seat and installation ring subassembly and the installing frame.
By applying the technical scheme of the invention, the heat insulation layer is arranged between the mounting ring assembly and the tank body, so that the direct contact between the mounting ring assembly and the tank body is avoided, the heat conduction between the mounting ring assembly and the tank body is further isolated, the heat of the tank body is prevented from being transferred to the mounting ring assembly and the mounting frame, and the heat loss of the tank body is reduced.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 shows a schematic structural view of an embodiment of a tank container according to the present invention;
FIG. 2 shows a front view of the tank container of FIG. 1;
FIG. 3 shows a cross-sectional view A-A of FIG. 2;
FIG. 4 shows a cross-sectional view taken along line B-B of FIG. 2; and
fig. 5 shows a cross-sectional view along C-C of fig. 2.
Wherein the figures include the following reference numerals:
10. a tank body; 11. a base body; 12. a reinforcing plate; 20. installing a frame; 30. mounting a ring assembly; 31. a mounting ring body; 32. a first thermal insulation member; 33. a positioning sleeve; 34. a second thermal insulation member; 341. a heat insulating ring; 342. a center pin; 40. a support beam; 50. and (4) supporting the base.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
As shown in fig. 1 and 2, the present embodiment provides a tank container including a tank body 10, a mounting frame 20, a mounting ring assembly 30, and an insulation layer. Wherein, the tank body 10 is positioned inside the mounting frame 20; the mounting ring assembly 30 is arranged between the tank body 10 and the mounting frame 20, and the mounting ring assembly 30 is sleeved on the periphery of the tank body 10; an insulation layer is disposed between the mounting ring assembly 30 and the can body 10.
In this embodiment, the thermal insulation layer is disposed between the mounting ring assembly 30 and the can body 10, so as to prevent the mounting ring assembly 30 from directly contacting with the can body 10, and further to block the heat conduction between the mounting ring assembly 30 and the can body 10, so as to prevent the heat of the can body 10 from being transferred to the mounting ring assembly 30 and the mounting frame 20, thereby reducing the heat loss of the can body 10.
The tank container in the prior art generally adopts the following structure: the tank body is connected with the mounting frame through the supporting beam, and the supporting beam bears vertical, longitudinal and transverse loads, so that the transportation working condition requirements can be met. Because the support beam is connected with the mounting frame in a welding way and the support beam is connected with the tank body in a welding way, the temperature of the medium in the tank body is directly transferred to the mounting frame through the support beam, and the heat loss is serious.
The technical proposal of the embodiment separates the installation ring assembly 30 from the tank body 10 by arranging the heat insulation layer between the installation ring assembly 30 and the tank body 10, so that the installation ring assembly 30 is not in direct contact with the tank body 10. Because the thermal-insulated effectual of insulating layer, jar body 10 and insulating layer direct contact have blocked thermal transmission, have reduced calorific loss, avoid the tank body secondary heating after tank container short distance transportation, have reduced the cost loss of secondary heating.
As shown in fig. 3 and 4, in the present embodiment, the mounting ring assembly 30 includes a mounting ring body 31 and a first thermal shield 32. The installation ring body 31 is sleeved on the periphery of the tank body 10, the outer wall surface of the installation ring body 31 is connected with the installation frame 20, the installation ring body 31 is provided with an installation groove, and the opening of the installation groove faces the tank body 10; a first insulation 32 is provided in the mounting groove, the first insulation 32 having a mounting surface adapted to the outer periphery of the can body 10.
Specifically, the first heat insulation member 32 is disposed in the mounting groove and adapted to the outer periphery of the tank body 10, so as to be attached to the outer surface of the tank body 10, thereby supporting the tank body 10, and preventing the tank body 10 from directly contacting the mounting ring body 31, thereby preventing heat conduction between the tank body 10 and the mounting ring body 31.
Preferably, the first thermal shield 32 is made of wood.
Timber has good compressive strength and thermal-insulated effect, can support the vertical load of jar body 10 to coefficient of thermal conductivity is low, effectively prevents jar heat conduction of body 10 to the collar body 31 on, and low price, and the cost is lower.
As shown in fig. 1 and fig. 5, in the present embodiment, the mounting ring assembly 30 further includes a positioning sleeve 33, the base body 11 corresponding to the positioning sleeve 33 is disposed on the tank body 10, the positioning sleeve 33 and the base body 11 are relatively fastened to form an accommodating space, and a second heat insulation member 34 is disposed in the accommodating space.
Through setting up position sleeve 33 and pedestal 11 to make position sleeve 33 and pedestal 11 lock back, can effectively support the horizontal load and the longitudinal load of jar body 10, prevent that jar body 10 from taking place to rotate or axial float in the transportation. Meanwhile, as the second heat insulation piece 34 is arranged in the accommodating space formed by the positioning sleeve 33 and the seat body 11, and the positioning sleeve 33 and the seat body 11 are arranged at intervals, heat conduction between the positioning sleeve 33 and the seat body 11 can be prevented, and the second heat insulation piece 34 also plays a heat insulation role in the accommodating space, so that heat loss caused by heat conduction between the tank body 10 and the mounting ring body 31 is prevented.
As shown in fig. 5, in the present embodiment, the second thermal insulator 34 includes a thermal insulating ring 341 and a center pin 342. The heat insulating ring 341 is located in the accommodating space; the center pin 342 is disposed within the heat insulation ring 341; wherein the heat insulation ring 341 and the center pin 342 are made of glass fiber reinforced plastic material.
Specifically, due to the nature of the glass fiber reinforced plastic, the glass fiber reinforced plastic is processed into an annular structure for cooling, so that the heat insulation ring 341 is adopted in the accommodating space for filling and heat insulation, and in order to further prevent heat conduction in the accommodating space, the center pin 342 is placed in the inner ring of the heat insulation ring 341, so that heat insulation can be performed in the inner ring, and heat dissipation caused by heat conduction is reduced.
The glass fiber reinforced plastic has good heat insulation performance and corrosion resistance, and is low in cost, good in structural strength and capable of achieving a good heat insulation effect.
Further, the heat insulation ring 341 may be an integral structure, or may be two structures stacked together, and when the heat insulation ring 341 is two structures stacked together, the central pin 342 also plays a role in shearing resistance between the two heat insulation rings, and the length dimension of the central pin 342 is greater than the axial dimension of the two heat insulation rings by one. The specific number of settings and the size of the heat insulating ring 341 are determined in accordance with the operation space at the time of assembly.
As shown in fig. 5, in the present embodiment, the positioning sleeve 33 is formed by the mounting ring body 31 protruding outward, and the positioning sleeve 33 is provided with an opening and a cover body covering the opening, and the cover body is detachably provided to cover the opening after the center pin 342 is fitted into the heat insulating ring 341.
Specifically, in the assembling process, the heat insulating ring 341 is first mounted on the seat body 11, the positioning sleeve 33 is then fastened on the seat body 11, the center pin 342 is finally installed inside the heat insulating ring 341 through the opening on the positioning sleeve 33, and the cover body is then covered on the opening, thereby completing the assembling.
Thus, with the above arrangement, the assembly of the heat insulating ring 341 and the center pin 342 is facilitated.
As shown in fig. 1 and 2, in the present embodiment, a reinforcing plate 12 is further disposed between the seat body 11 and the can body 10.
Specifically, when the seat 11 is mounted on the tank body 10, a mounting groove for mounting the seat 11 is firstly formed on the tank body 10, and then the seat 11 is mounted in the mounting groove, so that the seat 11 and the tank body 10 are welded together. In order to avoid the influence on the structural strength of the tank body 10 due to the installation of the installation groove, when the seat body 11 is installed on the tank body 10, the reinforcing plate 12 is arranged between the seat body 11 and the tank body 10, and the reinforcing plate 12 is welded to the tank body 10, so as to increase the structural strength between the tank body 10 and the seat body 11 and prevent the medium in the tank body 10 from leaking.
As shown in fig. 1 and 2, in the present embodiment, the mounting ring assembly 30 includes a plurality of positioning sleeves 33, and the plurality of positioning sleeves 33 are arranged at intervals in the circumferential direction of the mounting ring body 31.
Through the arrangement, the positioning sleeves 33 can position the tank body 10 in the circumferential direction of the tank body 10, so that the tank body 10 is prevented from rotating due to self inertia or vibration in the transportation process.
As shown in fig. 1 and 2, in the present embodiment, the mounting ring assembly 30 is provided in plurality, and the plurality of mounting ring assemblies 30 are arranged at intervals in the axial direction of the can body 10.
Specifically, the number of the mounting ring assemblies 30 in this embodiment is two, and the two mounting ring assemblies 30 are spaced in the axial direction of the can body 10, so that the two mounting ring assemblies 30 can share the vertical load of the can body 10 in the axial direction of the can body 10. Meanwhile, each mounting ring assembly 30 is provided with a plurality of positioning sleeves 33, so that the tank body 10 is positioned in a plurality of directions, and the stability of the tank body 10 in the transportation process is ensured.
As shown in fig. 1, 3 and 4, in the present embodiment, the tank container includes a support beam 40 and a support base 50. The support beam 40 is disposed between the upper end of the mounting frame 20 and the mounting ring assembly 30; the supporting seat 50 is arranged between the lower end of the mounting frame 20 and the mounting ring assembly 30; wherein, the support beam 40 is welded with the mounting ring assembly 30 and the mounting frame 20, and the support seat 50 is welded with the mounting ring assembly 30 and the mounting frame 20.
Through the arrangement, the upper end of the mounting frame 20 is connected with the mounting ring assembly 30 through the supporting beam 40, the supporting beam 40 is not in direct contact with the tank body 10, the lower end of the mounting frame 20 is connected with the mounting ring assembly 30 through the supporting seat 50, and the supporting seat 50 is not in direct contact with the tank body 10, so that heat conduction between the tank body 10 and the mounting frame 20 or between the supporting seat 50 is prevented on the premise of ensuring the supporting strength of the tank body 10.
The tank container of the present application mainly comprises a tank body 10, a mounting frame 20, a mounting ring assembly 30, a support beam 40, a support seat 50, and the like, as shown in fig. 1.
The installation ring assembly 30 mainly comprises an installation ring body 31, a positioning sleeve 33, a first heat insulation piece 32, a second heat insulation piece 34 and the like, two groups of installation ring assemblies 30 are longitudinally arranged on the tank body 10, and 4 second heat insulation pieces 34 and 1 group of first heat insulation pieces 32 are arranged in each group of installation ring assemblies 30. The mounting frame 20 and the tank body 10 are connected by the supporting base 50 and the supporting beam 40, and the first heat insulator 32 and the second heat insulator 34 are made of materials in contact with the tank body 10, thereby effectively blocking the heat transfer. The concrete structure and principle are as follows:
the support seat 50 is assembled and welded with the mounting frame 20 and the mounting ring body 31, and the first heat insulating member 32 is installed in the mounting ring body 31 to contact the can body 10, supporting the load of the can body 10 vertically downward. Since the first thermal insulating member 32 has a low thermal conductivity, heat loss by transferring heat from the can body 10 to the mounting frame 20 can be effectively prevented, as shown in fig. 3.
The support beams 40 are assembled and welded with the mounting frame 20 and the mounting ring body 31, the first thermal insulation member 32 is installed in the mounting ring body 31 to contact the can body 10 and support the vertically upward load of the can body 10, and the thermal conductivity coefficient of the first thermal insulation member 32 is low, which effectively prevents the loss of heat from the can body 10 to the mounting frame 20, as shown in fig. 4.
The base body 11 is assembled and welded with the tank body 10, the positioning sleeve 33 is assembled and welded with the mounting ring body 31, the second heat insulation piece 34 is placed in the positioning sleeve 33 and the base body 11, 4 supporting points are arranged in each group of mounting ring bodies 31, 4 supporting points in one group support the transverse and longitudinal loads of the tank body 10, and 4 supporting points in the other group support the transverse loads of the tank body 10, and the structure can effectively prevent the stress concentration of the longitudinal deformation of the tank body 10 caused by the temperature change of the tank body 10. Due to the low thermal conductivity of the second thermal insulation 34, heat loss from the tank body 10 to the mounting frame 20 can be effectively prevented, as shown in fig. 5;
the tank container has the advantages of simple structure, reasonable stress, safety, reliability and good heat preservation effect, can save the energy cost loss of secondary heating, and avoids the secondary heating of the tank in short-distance transportation.
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects:
because the heat insulation layer is arranged between the installation ring assembly and the tank body, the direct contact between the installation ring assembly and the tank body is avoided, the heat conduction between the installation ring assembly and the tank body is cut off, the heat of the tank body is prevented from being transferred to the installation ring assembly and the installation frame, and the heat loss of the tank body is reduced.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, and therefore, the scope of the present invention should not be construed as being limited.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.