CN111958901A

CN111958901A - Foaming machine is used in latex mattress production

Info

Publication number: CN111958901A
Application number: CN202010779803.7A
Authority: CN
Inventors: 周新民; 周再敬; 黄秀芬; 贺凤珍; 张南北
Original assignee: Hunan Wanmengxin Furniture Co ltd
Current assignee: Hunan Wanmengxin Furniture Co ltd
Priority date: 2020-08-05
Filing date: 2020-08-05
Publication date: 2020-11-20

Abstract

The invention relates to the technical field of latex mattress production and discloses a foaming machine for latex mattress production, which comprises a base plate, wherein the upper surface of the base plate is fixedly connected with a suction pump, the input end of the suction pump is communicated with the left end of a feed pipe, and the right end of the feed pipe penetrates through the left side wall of a material box and is communicated with the bottom end of a material collecting port. This foaming machine is used in latex mattress production, send into the inside of workbin with the material through the feed inlet, the material is through the filtration of filter layer, fall into the collecting port inside, start the spray head, add the foamer, through the inlet pipe, take out the pump, the cooperation of discharging pipe, the material after will mixing is sent to inside the foaming device, start the second motor, the second motor drives first rotor plate and rotates, at first rotor plate, first pivot, the second pivot, the support frame, the third pivot, the second is changeed under the mating reaction of board and stirring roller, carry out abundant stirring, thereby latex foaming machine's practicality has been improved, convenient to use person uses.

Description

Foaming machine is used in latex mattress production

Technical Field

The invention relates to the technical field of latex mattress production, in particular to a foaming machine for latex mattress production.

Background

The latex mattress is a modern green bedroom product which has various excellent performances and is suitable for high-quality and healthy sleep of a human body, and is produced by combining a rubber tree juice collected from a rubber tree with a skillful technical process with modern equipment and technology to perform the processes of stripping, foaming, gelling, vulcanizing, washing, drying, forming, packaging and the like. However, the existing latex foaming machine focuses too much on foaming, so that the machine can run to saturation due to the fact that a large amount of foaming agent is added uninterruptedly, high-quality foam cannot be produced quickly, the stirring degree is low, the practicability of the latex foaming machine is reduced, and the latex foaming machine is not convenient for a user to use.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides the foaming machine for producing the latex mattress, which has the advantages of high foam quality, high stirring degree, convenience for users to use and the like, and solves the problems that the existing latex foaming machine excessively focuses on large amount of foaming, so that the machine runs to saturation due to large amount of uninterruptedly added foaming agent, the machine cannot rapidly produce high-quality foam, the stirring degree is low, the practicability of the latex foaming machine is reduced, and the use by the users is inconvenient.

(II) technical scheme

In order to realize the purposes of high foam quality, high stirring degree and convenient use for users of the latex foaming machine, the invention provides the following technical scheme: a foaming machine for producing a latex mattress comprises a base plate, wherein the upper surface of the base plate is fixedly connected with a pumping pump, the input end of the pumping pump is communicated with the left end of an inlet pipe, the right end of the inlet pipe penetrates through the left side wall of a material box and is communicated with the bottom of a material collecting port, the bottom of the material box is fixedly connected with the upper surface of the base plate, the output end of the pumping pump is communicated with one end of a discharging pipe, the other end of the discharging pipe is communicated with the right side wall of a foaming device, the upper surface of the material box is communicated with the inlet port, a material cover is arranged at the top of the inlet port, the left and right side inner walls of the material box are fixedly connected with the left and right ends of a filter layer, the left side inner wall of the material box is fixedly connected with a spray head, the material collecting port is arranged inside the material box, the right side wall of the material box is communicated with an installation box, the bottom, the top and the disc fixed connection of first connecting shaft, the disc upper surface is equipped with the fixed axle, fixed axle and movable plate sliding connection, both ends respectively with two sets of spacing groove sliding connection around the movable plate, both sides inner wall is equipped with two sets of spacing grooves respectively around the install bin, the left end of movable plate and the right-hand member fixed connection of bracing piece, bracing piece and scraper blade fixed connection, the upper surface of base plate is equipped with the foaming device, the foaming device communicates with the right-hand member of arranging the material pipe, the bottom inner wall and the impurity case fixed connection of install bin.

Preferably, the foaming device includes the foaming machine box, the last fixed surface of foaming machine box is connected with the second motor, the output of second motor passes foaming machine box upper surface and rotates with the one end of first pivot to be connected, the other end and the first pivot fixed connection of first pivot, the other end and the set-square of first pivot rotate to be connected, two sets of second pivots of fixedly connected with are distinguished at the both ends of set-square, the bottom of second pivot is rotated with the one end of second pivot and is connected, the other end and the third pivot top fixed connection of second pivot, the bottom of third pivot is passed the support frame and is rotated with the stirring roller and be connected.

Preferably, the feed inlet is of a rectangular pyramid structure, the lower surface of the feed inlet is narrow, the upper surface of the feed inlet is wide, the size of the upper surface of the feed inlet is matched with that of the material cover, the material cover is a glass cover, and the upper surface of the material cover is fixedly connected with the handle.

Preferably, the fixed shaft is located on the right left side with the disc as the center of circle, a sliding groove is formed in the middle of the moving plate, the width of the sliding groove is matched with the diameter of the fixed shaft, and the fixed shaft is in sliding connection with the sliding groove.

Preferably, the size of filter layer and the size looks adaptation of workbin, the filter layer includes filter screen and the filtration gauze by supreme setting down, the scraper blade is located the top of filter layer, and the upper surface contact of scraper blade and filter layer.

Preferably, the left side of the moving plate is fixedly connected with the right ends of the two groups of support rods, and the left ends of the two groups of moving plates are fixedly connected with the right ends of the scrapers.

Preferably, the scraper blade comprises the brush and places the box, and the brush is the iron wire brush, and the surface of brush scribbles anticorrosive coating.

(III) advantageous effects

Compared with the prior art, the invention provides a foaming machine for producing a latex mattress, which has the following beneficial effects:

1. this foaming machine is used in latex mattress production, send into the inside of workbin with the material through the feed inlet, the material is through the filtration of filter layer, fall into the collecting port inside, start the spray head, add the foamer, through the inlet pipe, take out the pump, the cooperation of discharging pipe, the material after will mixing is sent to inside the foaming device, start the second motor, the second motor drives first rotor plate and rotates, at first rotor plate, first pivot, the second pivot, the support frame, the third pivot, the second is changeed under the mating reaction of board and stirring roller, carry out abundant stirring, thereby latex foaming machine's practicality has been improved, convenient to use person uses.

2. This foaming machine is used in latex mattress production, through starting first motor, first motor drives first connecting axle and rotates, and first connecting axle drives the disc and rotates, and the disc drives the fixed axle and rotates, and the fixed axle drives the movable plate and removes about going to the movable plate drives the bracing piece and removes, and the bracing piece drives the scraper blade and removes and clear up the upper surface of filter layer, prevents that impurity from blockking up the filtration pore, makes to filter unclean, improves the quality of foam.

3. This foaming machine is used in latex mattress production, be located the positive left side that uses the disc as the centre of a circle through the fixed axle, the spout has been seted up at the middle part of movable plate, the width of spout and the diameter looks adaptation of fixed axle, fixed axle and spout sliding connection, move to the movable plate, make the movable plate move on the route of regulation, the feed inlet is the rectangular pyramid structure, the lower surface of feed inlet is narrow, the upper surface is wide, the upper surface size of feed inlet and the size looks adaptation of material lid, the material lid is the glass lid, the upper surface and the handle fixed connection of material lid, the transport area has been increased, the conveying efficiency is improved, the convenience is carried the material.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the internal structure of the bin according to the invention;

FIG. 3 is a schematic cross-sectional view of the mounting box of the present invention;

FIG. 4 is a schematic cross-sectional view of a foaming device according to the present invention.

In the figure: 1. a substrate; 2. pumping; 3. a feed pipe; 4. a material box; 5. installing a box; 6. a foaming device; 601. a foaming machine box body; 602. a second motor; 603. a first rotating plate; 604. a support frame; 605. a first rotating shaft; 606. a set square; 607. a second rotating shaft; 608. a third rotating shaft; 609. a second rotating plate; 6010. a stirring roller; 7. a discharge pipe; 8. covering the material; 9. a discharge pipe; 10. a feed inlet; 11. a handle; 12. a filter layer; 13. a material collecting port; 14. a squeegee; 15. a support bar; 16. a spray head; 17. moving the plate; 18. a first motor; 19. a disc; 20. a fixed shaft; 21. a limiting groove; 22. a first connecting shaft; 23. impurity box.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, a foaming machine for latex mattress production comprises a base plate 1, a pump 2 is fixedly connected to the upper surface of the base plate 1, the pump 2 is located at the middle position between a foaming device 6 and a material box 4, the input end of the pump 2 is communicated with the left end of a feeding pipe 3, the right end of the feeding pipe 3 penetrates through the left side wall of the material box 4 to be communicated with the bottom end of a material collecting port 13, the bottom end of the material box 4 is fixedly connected with the upper surface of the base plate 1, the output end of the pump 2 is communicated with one end of a discharging pipe 9, the other end of the discharging pipe 9 is communicated with the right side wall of the foaming device 6, the upper surface of the material box 4 is communicated with a feeding port 10, a material cover 8 is arranged at the top of the feeding port 10, the inner walls at the left and right sides of the material box 4 are fixedly connected with the left and right ends of a filtering layer 12, the inner wall, the diameter of the upper surface of the material collecting port 13 is matched with the width of the material box 4, so that the mixed materials can enter the material collecting port 13 completely, the right side wall of the material box 4 is communicated with the installation box 5, the inner wall of the bottom of the installation box 5 is fixedly connected with a first motor 18, the first motor 18 is a servo motor, the output end of the first motor 18 is fixedly connected with the bottom end of a first connecting shaft 22, the top end of the first connecting shaft 22 is fixedly connected with a disc 19, the upper surface of the disc 19 is provided with a fixed shaft 20, the fixed shaft 20 is in sliding connection with a movable plate 17, the front end and the rear end of the movable plate 17 are respectively in sliding connection with two groups of limiting grooves 21, the height of the limiting grooves 21 is matched with the thickness of the movable plate 17, the movable guide is performed on the movement of the movable plate 17, the deviation is prevented, the inner walls of the front side and the rear side, bracing piece 15 and scraper blade 14 fixed connection, the upper surface of base plate 1 is equipped with foaming device 6, and foaming device 6 is located the left side of pump 2, and foaming device 6 communicates with the right-hand member of arranging material pipe 7, the bottom inner wall and the impurity case 23 fixed connection of install bin 5.

Specifically, in order to improve the stirring degree, the foaming device 6 is arranged to include a foaming machine box 601, the upper surface of the foaming machine box 601 is fixedly connected with a second motor 602, the output end of the second motor 602 penetrates through the upper surface of the foaming machine box 601 to be rotatably connected with one end of a first rotating plate 603, the other end of the first rotating plate 603 is fixedly connected with a first rotating shaft 605, the other end of the first rotating shaft 605 is rotatably connected with a triangular plate 606, two ends of the triangular plate 606 are respectively and fixedly connected with two groups of second rotating shafts 607, the bottom end of the second rotating shaft 607 is rotatably connected with one end of a second rotating plate 609, the other end of the second rotating plate 609 is fixedly connected with the top end of a third rotating shaft 608, and the bottom end of the third rotating shaft 608 penetrates through a support frame 604 to be rotatably connected with.

Specifically, in order to convey the material conveniently, it is the rectangular pyramid structure to have set up feed inlet 10, and the lower surface of feed inlet 10 is narrow, and the upper surface is wide, and the upper surface size of feed inlet 10 and the size looks adaptation of material lid 8, material lid 8 are the glass lid, and the upper surface and the handle 11 fixed connection of material lid 8 have increased the transport area, have improved conveying efficiency.

Specifically, in order to move the moving plate 17 left and right, the fixed shaft 20 is located right on the left side around the circular disc 19, the middle of the moving plate 17 is provided with a sliding groove, the width of the sliding groove is matched with the diameter of the fixed shaft 20, and the fixed shaft 20 is slidably connected with the sliding groove to guide the movement of the moving plate 17, so that the moving plate 17 moves on a specified route.

Specifically, in order to produce high-quality foam, the size of the filter layer 12 is matched with that of the material box 4, the filter layer 12 comprises a filter net and filter gauze which are arranged from bottom to top, the scraper 14 is positioned above the filter layer 12, and the scraper 14 is in contact with the upper surface of the filter layer 12 to filter impurities in the material.

Specifically, in order to support the scraper 14, the left side of the moving plate 17 provided with the moving plate 17 is fixedly connected with the right ends of the two groups of support rods 15, and the left ends of the two groups of moving plates 17 are fixedly connected with the right ends of the scraper 14, so that the scraper 14 can work conveniently, and the working efficiency is improved.

Specifically, in order to clear up the impurity of filter layer 12 upper surface, set up scraper blade 14 and constitute by the brush and place the box, the brush is the iron wire brush, and the surface of brush scribbles anticorrosive coating, prevents that impurity from blockking up filter layer 12, and reduces the filter effect.

When the device is used, the handle 11 is held by hand, the material cover 8 is opened, materials are added into the material box 4 through the feeding hole 10, the materials fall on the filter layer 12, impurities are screened and then fall into the material collecting hole 13, the spraying head 16 is started, the spraying head 16 sprays foaming agent into the material collecting hole 13, the mixed materials are conveyed into the pump 2 through the feeding pipe 3, the pump 2 is started, the mixed materials are conveyed into the foaming device 6 through the discharging pipe 9, the second motor 602 is electrified, the second motor 602 drives the first rotating plate 603 to deflect, the first rotating plate 603 drives the first rotating shaft 605 to rotate, the first rotating shaft 605 drives the triangular plate 606 to rotate, the triangular plate 606 drives the second rotating shaft 607 to rotate, the second rotating plate 609 drives the second rotating plate 609 to deflect, so that the third rotating shaft 608 drives the stirring roller 6010 to fully stir the mixed materials, and after foaming is completed, a user discharges the required materials from the discharging pipe 7, filtered impurities fall on the upper surface of the filter layer 12, the first motor 18 is started, the first motor 18 drives the first connecting shaft 22 to rotate, the first connecting shaft 22 drives the disc 19 to rotate, the disc 19 drives the fixed shaft 20 to rotate, so that the fixed shaft 20 generates a force for moving the movable plate 17 left and right, the limiting groove 21 limits the movement of the movable plate 17, the movable plate 17 is prevented from moving and deviating, the movable plate 17 drives the supporting rod 15 to move, the supporting rod 15 drives the scraper 14 to move, the scraper 14 cleans the impurities on the upper surface of the filter layer 12, and the cleaned impurities fall into the impurity box 23 to be processed.

In summary, in the foaming machine for producing the latex mattress, the material is fed into the bin 4 through the feeding hole 10, the material is filtered by the filter layer 12 and falls into the collecting hole 13, the spraying head 16 is started, the foaming agent is added, the mixed material is fed into the foaming device 6 through the matching of the feeding pipe 3, the pumping pump 2 and the discharging pipe 9, the second motor 602 and the second motor 602 are started to drive the first rotating plate 603 to rotate, the sufficient stirring is performed under the matching action of the first rotating plate 603, the first rotating shaft 605, the second rotating shaft 607, the supporting frame 604, the third rotating shaft 608, the second rotating plate 609 and the stirring roller 6010, so that the practicability of the latex foaming machine is improved, the use by a user is facilitated, the first motor 18 is started to drive the first connecting shaft 22 to rotate, the first connecting shaft 22 drives the disc 19 to rotate, the disc 19 drives the fixed shaft 20 to rotate, the fixed shaft 20 drives the movable plate 17 to move left and right, so that the movable plate 17 drives the support rod 15 to move, the support rod 15 drives the scraper 14 to move left and right to clean the upper surface of the filter layer 12, impurities are prevented from blocking filter holes, the filter is not completely filtered, the quality of foam is improved, the fixed shaft 20 is positioned right on the left side with the circle center of the disc 19, the middle of the movable plate 17 is provided with a sliding groove, the width of the sliding groove is matched with the diameter of the fixed shaft 20, the fixed shaft 20 is in sliding connection with the sliding groove to guide the movement of the movable plate 17, so that the movable plate 17 moves on a specified route, the feed inlet 10 is in a rectangular pyramid structure, the lower surface of the feed inlet 10 is narrow, the upper surface of the feed inlet 10 is wide, the size of the upper surface of the feed inlet 10 is matched with the size of the material cover 8, the material cover, the materials are conveniently conveyed.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a latex mattress production is with foaming machine, includes base plate (1), its characterized in that: the utility model discloses a spray device, including base plate (1), the last fixed surface of base plate (1) is connected with sucking pump (2), the input of sucking pump (2) and the left end of inlet pipe (3) intercommunication, the right-hand member of inlet pipe (3) passes the left side wall of workbin (4) and the bottom intercommunication of album material mouth (13), the bottom of workbin (4) and the last fixed surface of base plate (1) are connected, the output of sucking pump (2) and the one end of discharging pipe (9) communicate, the other end of discharging pipe (9) and the right side wall intercommunication of foaming device (6), the upper surface and the feed inlet (10) of workbin (4) communicate, the top of feed inlet (10) is equipped with material lid (8), the left and right sides inner wall and the left and right sides both ends fixed connection of filter layer (12) of workbin (4), the left side inner wall and spray head (16) fixed connection of workbin (4), the inside of workbin (4) is equipped with, the right side wall of workbin (4) and install bin (5) intercommunication, the bottom inner wall fixedly connected with first motor (18) of install bin (5), the output of first motor (18) and the bottom fixed connection of first connecting axle (22), the top and disc (19) fixed connection of first connecting axle (22), disc (19) upper surface is equipped with fixed axle (20), fixed axle (20) and movable plate (17) sliding connection, both ends respectively with two sets of spacing groove (21) sliding connection around movable plate (17), the both sides inner wall is equipped with two sets of spacing groove (21) respectively around install bin (5), the left end of movable plate (17) and the right-hand member fixed connection of bracing piece (15), bracing piece (15) and scraper blade (14) fixed connection, the upper surface of base plate (1) is equipped with foaming device (6), foaming device (6) and the right-hand member intercommunication of arranging material pipe (7), the bottom inner wall and impurity case (23) fixed connection of install bin (5).

2. The foaming machine for producing latex mattresses according to claim 1, characterized in that: the foaming device (6) comprises a foaming machine box body (601), the upper surface of the foaming machine box body (601) is fixedly connected with a second motor (602), the output end of the second motor (602) penetrates through the upper surface of the foaming machine box body (601) to be rotatably connected with one end of the first rotating plate (603), the other end of the first rotating plate (603) is fixedly connected with a first rotating shaft (605), the other end of the first rotating shaft (605) is rotatably connected with a triangular plate (606), two ends of the triangular plate (606) are respectively and fixedly connected with two groups of second rotating shafts (607), the bottom end of the second rotating shaft (607) is rotatably connected with one end of the second rotating plate (609), the other end of the second rotating plate (609) is fixedly connected with the top end of a third rotating shaft (608), the bottom end of the third rotating shaft (608) penetrates through the supporting frame (604) to be rotatably connected with the stirring roller (6010).

3. The foaming machine for producing latex mattresses according to claim 1, characterized in that: the feeding hole (10) is of a rectangular pyramid structure, the lower surface of the feeding hole (10) is narrow, the upper surface of the feeding hole is wide, the size of the upper surface of the feeding hole (10) is matched with that of the material cover (8), the material cover (8) is a glass cover, and the upper surface of the material cover (8) is fixedly connected with the handle (11).

4. The foaming machine for producing latex mattresses according to claim 1, characterized in that: the fixed shaft (20) is located on the right left side with the disc (19) as the circle center, a sliding groove is formed in the middle of the moving plate (17), the width of the sliding groove is matched with the diameter of the fixed shaft (20), and the fixed shaft (20) is in sliding connection with the sliding groove.

5. The foaming machine for producing latex mattresses according to claim 1, characterized in that: the size of filter layer (12) and the size looks adaptation of workbin (4), filter layer (12) are including the filter screen and the filtration gauze by supreme setting down, scraper blade (14) are located the top of filter layer (12), and the upper surface contact of scraper blade (14) and filter layer (12).

6. The foaming machine for producing latex mattresses according to claim 1, characterized in that: the left side of a moving plate (17) of the moving plate (17) is fixedly connected with the right ends of the two groups of support rods (15), and the left ends of the two groups of moving plates (17) are fixedly connected with the right ends of the scrapers (14).

7. The foaming machine for producing latex mattresses according to claim 1, characterized in that: the scraper blade (14) comprises brush and the box of placing, and the brush is the iron wire brush, and the surface of brush scribbles anticorrosive coating.