CN111957084A - Efficient energy-saving filter press and squeezing and filtering method based on filter press - Google Patents
Efficient energy-saving filter press and squeezing and filtering method based on filter press Download PDFInfo
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Abstract
本发明公开一种高效节能型压滤机及基于该压滤机的压榨过滤方法。所述压滤机包括交替排布在机架上的多块隔膜板和多块滤板,相邻隔膜板和滤板之间组成能够压榨过滤浆料的滤腔,每个滤腔内设置有滤布,这些板框上设置有至少一条进料通道、至少一条滤液通道和至少一条挤压通道,进料通道通过对应的布料孔道与各滤腔联通,滤液通道通过对应的引液孔道与各滤腔联通,挤压通道通过对应的引流孔道与各压力腔联通;这些板框上还设置有至少一条在压榨过滤过程中能向各滤腔内通入压缩空气的气体干燥通道,气体干燥通道通过对应的引气孔道与各滤腔联通。本发明能够高效、可靠地提高被压榨的滤饼干燥度,同时能够大幅的缩短压榨过滤周期,高效、节能、经济。
The invention discloses a high-efficiency and energy-saving filter press and a pressing and filtering method based on the filter press. The filter press includes a plurality of diaphragm plates and a plurality of filter plates alternately arranged on the frame, and a filter chamber capable of pressing and filtering the slurry is formed between the adjacent diaphragm plates and the filter plates, and each filter chamber is provided with a filter chamber. Filter cloth, these plates and frames are provided with at least one feeding channel, at least one filtrate channel and at least one extrusion channel. The filter chambers are communicated, and the extrusion channel is communicated with each pressure chamber through the corresponding drainage channels; these plates and frames are also provided with at least one gas drying channel capable of introducing compressed air into each filter chamber during the pressing and filtering process, and the gas drying channel It communicates with each filter cavity through the corresponding air-inducing channel. The invention can efficiently and reliably improve the dryness of the pressed filter cake, and at the same time, can greatly shorten the pressing and filtering cycle, and is efficient, energy-saving and economical.
Description
技术领域technical field
本发明涉及固液分离用的压滤机,具体是一种高效节能型的压滤机,以及基于该压滤机的压榨过滤方法。The invention relates to a filter press for solid-liquid separation, in particular to a high-efficiency and energy-saving filter press, and a pressing and filtering method based on the filter press.
背景技术Background technique
压滤机是工业生产中所应用的重要固液分离设备,其被广泛应用于废水、化工、食品、冶金、制药等技术领域。板框式压滤机是常见的一种压滤机结构形式。Filter press is an important solid-liquid separation equipment used in industrial production. It is widely used in technical fields such as wastewater, chemical industry, food, metallurgy, and pharmaceuticals. The plate and frame filter press is a common type of filter press structure.
板框式压滤机主要由机架、在机架上呈交替排布的多块隔膜板和多块滤板(即隔膜板和滤板呈相间的交替顺序排布)、以及处在相邻隔膜板和滤板之间的滤布等组成,相邻隔膜板和滤板之间组成能够压榨过滤浆料的滤腔,隔膜板对应滤板的一侧由密闭性良好的柔性隔膜(例如橡胶膜等)组成能够挤压滤腔的压力腔。一般情况下,前述压滤机的这些板框(包括各隔膜板和各滤板)上部两角处分别设置有一条进料通道、下部两角处分别设置有一条滤液通道、下部中心处设置有一条挤压通道,各进液通道、各滤液通道和挤压通道是按各板框合拢后顺序对接组合而成(例如,隔膜板上的一进液通道孔段与相邻滤板上的一进液通道孔段轴向对接,如此,所有板框上的对应进液通道孔段轴向对接则组成一条完整的进液通道;其它通道如是);每一条进料通道通过对应的布料孔道(该布料孔道可以成型在隔膜板,也可以成型在滤板上,还或者在隔膜板和滤板上分别成型)与各滤腔分别联通,每一条滤液通道通过对应的引液孔道(该引液孔道可以成型在隔膜板,也可以成型在滤板上,还或者在隔膜板和滤板上分别成型)与各滤腔分别联通,挤压通道通过对应的引流孔道(该引流孔道成型在隔膜板上)与各压力腔分别联通。其压榨过滤的做功过程是,各板框顺序合拢后组成多个滤腔;通过进液通道将浆料排布在各滤腔内;通过挤压通道将流体介质(例如压缩空气或水等)引入各压力腔内,使柔性隔膜膨胀而挤压对应滤腔内的浆料;各滤腔内被挤压排出的滤液通过滤液通道输出;压榨过滤完成后,将各板框依次拉开而打开对应滤腔实现卸渣;如此完成一个过滤压榨做功流程。The plate and frame filter press is mainly composed of a frame, a plurality of diaphragm plates and filter plates arranged alternately on the frame (that is, the diaphragm plates and filter plates are arranged in an alternating sequence), and adjacent ones. The filter cloth between the diaphragm plate and the filter plate is composed of a filter cavity that can press and filter the slurry. The side of the diaphragm plate corresponding to the filter plate is made of a flexible diaphragm (such as rubber membrane, etc.) to form a pressure chamber that can squeeze the filter chamber. In general, these plates and frames (including each diaphragm plate and each filter plate) of the aforementioned filter press are respectively provided with a feeding channel at the upper corners, a filtrate channel at the lower corners, and a filtrate channel at the lower center. An extrusion channel, each liquid inlet channel, each filtrate channel and each extrusion channel are assembled according to the order after the plates and frames are closed (for example, a liquid inlet channel hole section on the diaphragm plate and a hole on the adjacent filter plate. The hole sections of the liquid inlet channel are axially butted, so that the corresponding liquid inlet channel hole sections on all the plates and frames are axially butted to form a complete liquid inlet channel; the same is true for other channels); each feeding channel passes through the corresponding distribution hole ( The distribution channel can be formed on the diaphragm plate, on the filter plate, or formed on the diaphragm plate and the filter plate respectively) and communicate with each filter cavity respectively, and each filtrate channel passes through the corresponding liquid introduction channel (the liquid introduction channel). The channels can be formed on the diaphragm plate, on the filter plate, or on the diaphragm plate and the filter plate respectively) and communicate with each filter cavity respectively, and the extrusion channel passes through the corresponding drainage channel (the drainage channel is formed on the diaphragm plate. top) communicate with each pressure chamber respectively. The work process of pressing and filtration is that each plate and frame is sequentially closed to form multiple filter chambers; the slurry is arranged in each filter chamber through the liquid inlet channel; the fluid medium (such as compressed air or water, etc.) is passed through the extrusion channel. It is introduced into each pressure chamber to expand the flexible diaphragm and squeeze the slurry in the corresponding filter chamber; the filtrate squeezed out of each filter chamber is output through the filtrate channel; after the pressing and filtration are completed, each plate frame is pulled open in turn to open The corresponding filter chamber realizes the unloading of slag; in this way, a filtering and pressing work process is completed.
上述结构压滤机的压榨过滤效果全靠由隔膜板上的压力腔挤压力而实现,而压力腔的挤压力由流体介质的通入压力、柔性隔膜变形量、滤腔与柔性隔膜配合关系等诸多因素决定,很难将滤腔内的滤饼实现高干燥度的压榨,这就使得固液分离效果较差,滤饼含液量较高,压榨过滤周期长,经济性较差。The pressing and filtering effect of the filter press with the above structure is achieved by the pressing force of the pressure chamber on the diaphragm plate, and the pressing force of the pressure chamber is determined by the inlet pressure of the fluid medium, the deformation of the flexible diaphragm, and the cooperation between the filter chamber and the flexible diaphragm. Due to the relationship and many other factors, it is difficult to achieve high dryness pressing of the filter cake in the filter chamber, which makes the solid-liquid separation effect poor, the liquid content of the filter cake is high, the pressing and filtration cycle is long, and the economy is poor.
发明内容SUMMARY OF THE INVENTION
本发明的技术目的在于:针对上述板框式压滤机的特殊性和现有技术的不足,提供一种能够使压缩空气辅助隔膜板上的压力腔对滤腔内的滤饼进行压榨过滤的高效节能型压滤机,以及基于该压滤机的压榨过滤方法。The technical purpose of the present invention is: aiming at the particularity of the above-mentioned plate-and-frame filter press and the deficiencies of the prior art, to provide a filter that can make the pressure chamber on the compressed air auxiliary diaphragm plate press and filter the filter cake in the filter chamber. A high-efficiency and energy-saving filter press, and a pressing filtration method based on the filter press.
本发明的技术目的通过下述技术方案实现:一种高效节能型压滤机,包括交替排布在机架上的多块隔膜板和多块滤板,相邻隔膜板和滤板之间组成能够压榨过滤浆料的滤腔,每个滤腔内设置有滤布,这些板框上设置有至少一条进料通道、至少一条滤液通道和至少一条挤压通道,所述进料通道通过对应的布料孔道与各滤腔分别联通,所述滤液通道通过对应的引液孔道与各滤腔分别联通,所述挤压通道通过对应的引流孔道与各压力腔分别联通;这些板框上还设置有至少一条在压榨过滤过程中能够向各滤腔内通入压缩空气的气体干燥通道,所述气体干燥通道通过对应的引气孔道与各滤腔分别联通。The technical purpose of the present invention is achieved through the following technical solutions: a high-efficiency and energy-saving filter press, comprising multiple diaphragm plates and multiple filter plates alternately arranged on a frame, and formed between adjacent diaphragm plates and filter plates A filter cavity capable of squeezing and filtering slurry, each filter cavity is provided with a filter cloth, and at least one feed channel, at least one filtrate channel and at least one extrusion channel are provided on these plates and frames, and the feed channel passes through the corresponding The distribution channel is communicated with each filter cavity respectively, the filtrate channel is communicated with each filter cavity respectively through the corresponding liquid drainage channel, and the extrusion channel is communicated with each pressure cavity through the corresponding drainage channel respectively; these plates and frames are also provided with At least one gas drying channel capable of introducing compressed air into each filter cavity during the pressing and filtration process, and the gas drying channel is respectively communicated with each filter cavity through the corresponding air-inducing holes.
作为优选方案之一,所述滤液通道至少为相互独立的两条,其中一条滤液通道兼作气体干燥通道。As one of the preferred solutions, the filtrate channels are at least two independent of each other, and one of the filtrate channels doubles as a gas drying channel.
作为优选方案之一,所述隔膜板的柔性隔膜挤压工作面上成型有若干凸起,相邻凸起之间形成排液槽缝;所述滤板的滤腔内布置有能够形成排液通道的滤网。进一步的,所述柔性隔膜挤压工作面上的凸起由多个大直径凸起和若干小直径凸起组成,所述大直径凸起排布在柔性隔膜的非边缘区域,所述小直径凸起排布在所述柔性隔膜的边缘区域、以及各大直径凸起之间区域。As one of the preferred solutions, several protrusions are formed on the extrusion working surface of the flexible diaphragm of the diaphragm plate, and drainage slots are formed between adjacent protrusions; channel filter. Further, the protrusions on the extrusion working surface of the flexible diaphragm are composed of a plurality of large-diameter protrusions and a number of small-diameter protrusions, the large-diameter protrusions are arranged in the non-edge area of the flexible diaphragm, and the small-diameter protrusions are The protrusions are arranged in the edge region of the flexible membrane and in the region between the protrusions of major diameters.
作为优选方案之一,所述隔膜板和所述滤板组成的滤腔内设置的滤布为双层结构,两层滤布之间用作排布浆料,一侧滤布对应配合隔膜板、另一侧滤布对应配合滤板。进一步的,所述滤腔内的滤布与其余各滤腔内的滤布为非连续的独立结构。所述滤腔内的双层结构滤布是由悬挂在撑杆上的两侧回绕下垂所组成。As one of the preferred solutions, the filter cloth arranged in the filter chamber composed of the diaphragm plate and the filter plate is a double-layer structure, the two layers of filter cloth are used for distributing slurry, and one side of the filter cloth corresponds to the diaphragm plate. , The other side of the filter cloth corresponds to the matching filter plate. Further, the filter cloth in the filter chamber and the filter cloths in the other filter chambers are discontinuous and independent structures. The double-layer structure filter cloth in the filter cavity is composed of two sides hanging on the strut and hanging down.
一种基于上述高效节能型压滤机的压榨过滤方法,所述压榨过滤方法采取的技术措施是:A pressing and filtering method based on the above-mentioned high-efficiency and energy-saving filter press, the technical measures taken by the pressing and filtering method are:
在滤腔内的浆料被压榨过滤的后半程,保持隔膜板的压力腔继续挤压做功,在气体干燥通道内通入压缩空气,使压缩空气对滤腔内的滤饼进行风力挤压干燥处理。In the second half of the process of pressing and filtering the slurry in the filter chamber, keep the pressure chamber of the diaphragm plate to continue to squeeze and do work, and pass the compressed air into the gas drying channel, so that the compressed air can extrude the filter cake in the filter chamber by wind force. Dry treatment.
作为优选方案之一,所述压榨过滤方法采取的技术措施是:As one of the preferred solutions, the technical measures taken by the pressing and filtering method are:
-所述压滤机上存在至少两条相互独立的滤液通道;- there are at least two mutually independent filtrate channels on the filter press;
-在滤腔内的浆料被压榨过滤的后半程,保持隔膜板的压力腔继续挤压做功,在其中一条滤液通道内通入压缩空气,使压缩空气对滤腔内的滤饼进行风力挤压干燥处理;-In the second half of the process of pressing and filtering the slurry in the filter chamber, keep the pressure chamber of the diaphragm plate to continue to squeeze and do work, and pass compressed air into one of the filtrate channels, so that the compressed air can wind the filter cake in the filter chamber. Extrusion drying;
-其余滤液通道保持滤液输出功能。- The remaining filtrate channels maintain the filtrate output function.
作为优选方案之一,所述压缩空气的通入是在压榨过滤过程的剩余1/2~1/4时程处。As one of the preferred solutions, the introduction of the compressed air is at the remaining 1/2-1/4 time course of the pressing and filtering process.
本发明的有益技术效果是:The beneficial technical effects of the present invention are:
1. 本发明针对于板框式压滤机,在其原本结构上形成能够与各滤腔分别对应联通的气体干燥通道,从而在压榨过滤做功过程中能够通过气体干燥通道向各滤腔内分别通入压缩空气,使进入滤腔内的压缩空气能够辅助隔膜板的压力腔对滤腔内的滤饼进行压榨干燥处理,即在原有的隔膜板压力腔挤压处理的基础上辅以风力挤压干燥处理,从而能够高效、可靠地提高被压榨的滤饼干燥度,有效增强固液分离效果,同时能够大幅的缩短压榨过滤周期,高效节能,经济性和实用性强;此外,通过压缩空气对滤饼的挤压干燥处理,能够使滤饼在滤腔内相对松动,有助于后续实现高效地卸渣处理;1. The present invention is aimed at the plate-and-frame filter press, and on its original structure, a gas drying channel that can be communicated with each filter chamber is formed, so that in the process of pressing and filtering, the gas drying channel can be passed to each filter chamber. Compressed air is introduced, so that the compressed air entering the filter chamber can assist the pressure chamber of the diaphragm plate to press and dry the filter cake in the filter chamber, that is, on the basis of the original diaphragm plate pressure chamber extrusion treatment, it is supplemented by wind extrusion. Press-drying treatment can effectively and reliably improve the dryness of the pressed filter cake, effectively enhance the solid-liquid separation effect, and at the same time can greatly shorten the pressing and filtration cycle, with high efficiency and energy saving, economical and practical; in addition, through compressed air Extrusion and drying of the filter cake can make the filter cake relatively loose in the filter cavity, which is helpful for subsequent efficient slag discharge treatment;
2. 本发明以板框式压滤机的多条滤液通道中的一条兼作气体干燥通道,无需对板框另行开设气体干燥通道,其结构简单、制造成本低(仅将兼作气体干燥通道的滤液通道通过切换阀门联通压缩空气系统即可),其既适应于役中的压滤机改造,亦适应于新建中的压滤机成型;如此,在需要大流量排出滤液时所有滤液通道均可启用,在需要通入压缩空气进行风力挤压干燥处理时能够通过压缩空气有效地挤压滤饼,操作灵活、方便;2. In the present invention, one of the multiple filtrate channels of the plate-and-frame filter press is also used as a gas drying channel, and there is no need to set up a gas drying channel for the plate and frame, which is simple in structure and low in manufacturing cost (only the filtrate that doubles as a gas drying channel is The channel can be connected to the compressed air system by switching the valve), which is not only suitable for the renovation of the filter press in service, but also for the molding of the new filter press; in this way, all filtrate channels can be activated when a large flow of filtrate is required. , when the compressed air needs to be introduced for wind extrusion drying treatment, the filter cake can be effectively squeezed through the compressed air, and the operation is flexible and convenient;
3. 本发明隔膜板的柔性隔膜结构及滤板一侧的滤网结构,有助于压缩空气高效的、充分的进入滤腔内,并对滤腔内的滤饼进行高效的、较为充分的风力挤压干燥处理,同时确保被压榨处理的滤液能够高效、顺畅的流动,高效性和节能性更为突出;此外,柔性隔膜上的大小凸起配合结构,有力保障了压缩空气顺畅流动和滤液顺畅流动;3. The flexible diaphragm structure of the diaphragm plate of the present invention and the filter screen structure on one side of the filter plate help the compressed air to enter the filter cavity efficiently and fully, and the filter cake in the filter cavity can be efficiently and fully discharged. Air-driven drying treatment ensures that the filtrate to be squeezed can flow efficiently and smoothly, and the efficiency and energy saving are more prominent; in addition, the large and small protrusions on the flexible diaphragm cooperate with the structure to effectively ensure the smooth flow of compressed air and filtrate. smooth flow;
4. 本发明滤腔内的双层滤布结构,有助于压缩空气高效的、充分的进入滤腔内,并对滤腔内的滤饼进行高效的、较为充分的风力挤压干燥处理,同时确保被压榨处理的滤液能够高效、顺畅的流动,高效性和节能性更为突出;此外,有助于后续实现高效地卸渣处理;4. The double-layer filter cloth structure in the filter chamber of the present invention helps the compressed air to enter the filter chamber efficiently and fully, and the filter cake in the filter chamber is subjected to efficient and sufficient wind extrusion drying treatment, At the same time, it ensures that the pressed filtrate can flow efficiently and smoothly, and the efficiency and energy saving are more prominent; in addition, it helps to achieve efficient slag unloading treatment in the future;
5. 本发明的压榨过滤方法针对于本发明的板框式压滤机,其在隔膜板压力腔的压榨过滤后半程引入压缩空气对滤腔内的滤饼进行风力挤压干燥处理,从而有效杜绝了过早引入压缩空气对滤腔内未形成滤饼的浆料、对压力腔挤压力、以及对大流量滤液流动顺畅性的干扰,压榨过滤后半程引入的压缩空气能够对成型的、有较少流量滤液滤出的滤饼进行高效的、较为充分的风力挤压干燥处理;过程中,压力腔对滤饼在挤压的同时形成了扶持效果,以防止压力腔因卸压状态下的滤腔空间突变,而引起滤饼散开状态下的压缩空气无效做功造成的压缩空气浪费,高效、节能;5. The pressing and filtering method of the present invention is aimed at the plate-and-frame filter press of the present invention, which introduces compressed air in the second half of the pressing and filtering of the diaphragm plate pressure chamber to perform wind extrusion drying on the filter cake in the filter chamber, thereby Effectively eliminates the premature introduction of compressed air to the slurry that does not form a filter cake in the filter chamber, the extrusion force of the pressure chamber, and the interference to the smooth flow of the large-flow filtrate. The filter cake with less flow rate of filtrate will be subjected to efficient and sufficient wind extrusion drying; in the process, the pressure chamber forms a supporting effect on the filter cake while extruding, so as to prevent the pressure chamber from being relieved due to pressure relief. The space of the filter cavity changes abruptly in the state of the filter cake, and the compressed air waste caused by the invalid work of the compressed air in the state of the filter cake is scattered, which is efficient and energy-saving;
6. 本发明压榨过滤方法以其中一条滤液通道兼作气体干燥通道,从而在压榨过滤前半程的大流量滤液滤出时,通过各滤液通道的全部启用而高效排出滤液;在压榨过滤后半程的小流量滤液滤出时,以其中一条滤液通道通入压缩空气而辅助压力腔高效压榨滤腔内的滤饼,使滤饼内所含液体加速的、较为充分的排出,高效性好,大幅缩短了压榨过滤流程,经济性优异。6. In the pressing and filtering method of the present invention, one of the filtrate channels is also used as a gas drying channel, so that when the large-flow filtrate in the first half of the pressing and filtering is filtered out, the filtrate is efficiently discharged by all filtrate channels; When the low-flow filtrate is filtered out, compressed air is introduced into one of the filtrate channels to assist the pressure chamber to efficiently squeeze the filter cake in the filter chamber, so that the liquid contained in the filter cake can be discharged quickly and fully, with good efficiency and greatly shortened time. The press filter process is adopted, and the economy is excellent.
附图说明Description of drawings
图1是本发明的一种结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2是图1中的隔膜板的结构示意图。FIG. 2 is a schematic structural diagram of the diaphragm plate in FIG. 1 .
图3是图1中的滤板的结构示意图。FIG. 3 is a schematic structural diagram of the filter plate in FIG. 1 .
图中代号含义:1—隔膜板;101—柔性隔膜;102—凸起;2—滤板;3—滤布;4—撑杆;5—滤网;6—滤饼;7—进料通道;8—挤压通道;9—滤液通道一;10—引液孔道一;11—滤液通道二;12—引液孔道二。The meaning of the code in the figure: 1—diaphragm plate; 101—flexible diaphragm; 102—protrusion; 2—filter plate; 3—filter cloth; 4—strut; 5—filter screen; 6—filter cake; 7—feed channel ; 8—extrusion channel; 9—filtrate channel one; 10—liquid introduction channel one; 11—filtrate channel two; 12—liquid introduction channel two.
具体实施方式Detailed ways
本发明涉及固液分离用的压滤机,具体是一种高效节能型的压滤机,以及基于该压滤机的压榨过滤方法,下面以多个实施例对本发明的主体技术内容进行详细说明。其中,实施例1结合说明书附图-即图1、图2和图3对本发明的技术方案内容进行清楚、详细的阐释,其它实施例虽未单独绘制附图,但其主体结构仍可参照实施例1的附图。The present invention relates to a filter press for solid-liquid separation, in particular to a high-efficiency and energy-saving filter press, and a press filtration method based on the filter press. The main technical content of the present invention will be described in detail below with several embodiments. . Among them, Embodiment 1 clearly and detailedly explains the content of the technical solution of the present invention in conjunction with the accompanying drawings in the description—that is, FIGS. 1, 2 and 3. Although other embodiments do not draw separate drawings, their main structures can still refer to the implementation. Attached to Example 1.
在此需要特别说明的是,本发明的附图是示意性的,其为了清楚本发明的技术目的已经简化了不必要的细节,以避免模糊了本发明贡献于现有技术的技术方案。It should be noted here that the accompanying drawings of the present invention are schematic, and unnecessary details have been simplified for the purpose of clarifying the technical purpose of the present invention, so as to avoid obscuring the technical solutions contributed by the present invention to the prior art.
实施例1Example 1
本发明为板框式压滤机,其主要由机架、装配在机架主梁上的压紧板(即单侧具有滤腔的隔膜板或滤板)和止推板(即单侧具有滤腔的隔膜板或滤板)、装配在压紧板和止推板之间主梁上的中间板框(即两侧具有滤腔的隔膜板和滤板)、布置在各相邻板框之间的滤布、以及进料系统、排液系统、液压系统、压缩空气系统等组成。The present invention is a plate-and-frame filter press, which is mainly composed of a frame, a compression plate (that is, a diaphragm plate or filter plate with a filter cavity on one side) and a thrust plate (that is, a The diaphragm plate or filter plate of the filter cavity), the intermediate plate frame assembled on the main beam between the compression plate and the thrust plate (that is, the diaphragm plate and filter plate with the filter cavity on both sides), arranged on each adjacent plate frame The filter cloth between them, as well as the feeding system, the drainage system, the hydraulic system, the compressed air system, etc.
参见图1、图2和图3所示,为了方便描述,以下将机架上的这些板框分为隔膜板1和滤板2,即机架上的板框为相间交替排布的多块隔膜板1和多块滤板2。Referring to Figure 1, Figure 2 and Figure 3, for the convenience of description, the plates and frames on the frame are hereinafter divided into diaphragm plates 1 and
隔膜板1的滤腔内具有与隔膜板基板形成压力腔的柔性隔膜101,该柔性隔膜101的挤压工作面上成型有若干凸起102,这些凸起102是由多个大直径凸起和若干个小直径凸起组成,相邻凸起102之间形成排液槽缝。具体的,大直径凸起排布在柔性隔膜101的非边缘区域,小直径凸起排布在柔性隔膜101的边缘区域、以及各大直径凸起之间区域,无论大直径凸起还是小直径凸起,相邻凸起102之间具有内凹的排液槽缝;大直径凸起的直径通常约为小直径凸起直径的2至3倍(例如2倍或3倍等)。The filter chamber of the diaphragm plate 1 has a
隔膜板1的基板上部两角处分别设置有一条用作组成对应进料通道7的孔段、基板下部两角处分别设置有一条用作组成对应滤液通道(即滤液通道一9和滤液通道二11)的孔段、基板下部中心处设置有一条用作组成挤压通道8的孔段。与之对应的,滤板2的基板上部两角处分别设置有一条用作组成对应进料通道7的孔段、基板下部两角处分别设置有一条用作组成对应滤液通道(即滤液通道一9和滤液通道二11)的孔段、基板下部中心处设置有一条用作组成挤压通道8的孔段。相间交替排布的各隔膜板1和各滤板2按序合拢后,上部两角处的对应孔段轴向对接组合在一起形成对应的进料通道7,各进料通道7与进料系统相联;下部一角处的对应孔段轴向对接组合在一起形成对应的滤液通道一9,下部另一角处的对应孔段轴向对接组合在一起形成对应的滤液通道二11,滤液通道一9和滤液通道二11分别与排液系统相联;中心处的对应孔段轴向对接组合在一起形成挤压通道8,挤压通道8与压缩空气系统(也可以是高压水系统)相联。在前述结构中,各条进料通道7通过对应的布料孔道(该布料孔道可以单成型在隔膜板,也可以单成型在滤板上,还或者在隔膜板和滤板上分别成型)与各滤腔分别联通;滤液通道一9通过对应的引液孔道一10(该引液孔道一可以单成型在隔膜板,也可以单成型在滤板上,还或者在隔膜板和滤板上分别成型)与各滤腔分别联通;滤液通道二11通过对应的引液孔道二12(该引液孔道二可以单成型在隔膜板,也可以单成型在滤板上,还或者在隔膜板和滤板上分别成型)与各滤腔分别联通;挤压通道8通过对应的引流孔道(该引流孔道成型在隔膜板上)与各压力腔分别联通。The upper two corners of the base plate of the diaphragm plate 1 are respectively provided with a hole section for forming the
上述滤液通道一9和滤液通道二11之所以区分,是因为其中一条滤液通道需要兼作气体干燥通道。在本实施例中,滤液通道一9兼作气体干燥通道,滤液通道二11始终为滤液通道。因而,滤液通道二11未兼作气体干燥通道,其按传统结构联接在排液系统中。滤液通道一9兼作气体干燥通道,其不仅按传统结构联接在排液系统中,而且其还通过切换阀门联接在压缩空气系统中;最好使压缩空气系统联接在滤液通道一9的上游处,且切换阀门最好采用单向阀门,即控制压缩空气系统中的气体只能向滤液通道一9内输入,而滤液通道一9内的滤液不能向压缩空气系统内输入。The
上述滤板2的滤腔内布置有紧贴滤板2基板的、能够在滤板2的滤腔内形成排液通道的滤网5。In the filter cavity of the
上述隔膜板1和滤板2的排布结构中,相邻隔膜板1和滤板2之间组成能够盛装浆料、并对该浆料进行压榨过滤的滤腔。在每个滤腔内设置有独立的滤布3,该独立是指当前滤腔内的滤布不与其余各滤腔内的滤布为非连续,即每个滤腔内的滤布3为独立的存在。每个滤腔内设置的滤布3为双层结构,该双层结构滤布3是由悬挂在对应撑杆4上的滤布两侧回绕下垂所组成,回绕下垂的一侧对应配合隔膜板1滤腔内的柔性隔膜101,回绕下垂的另一侧对应配合滤板2滤腔内的滤网5;两层滤布3之间用作排布浆料,即上述进料通道7上的对应布料孔道对应于滤腔内的两层滤布3之间空间。In the arrangement structure of the above diaphragm plates 1 and
上述压滤机的压榨过滤做功控制方法(亦即使用方法)是:The control method (that is, the use method) of the pressing and filtering work of the above-mentioned filter press is:
-机架上的各板框顺序合拢后组成多个滤腔,各个通道亦顺序对接形成;- The plates and frames on the rack are sequentially closed to form multiple filter cavities, and each channel is also formed by butt joint;
-通过进液通道7将浆料排布在各滤腔内;- Distribute the slurry in each filter chamber through the
-进料完成后,通过挤压通道8将流体介质(例如压缩空气或水等)引入各压力腔内,使柔性隔膜101膨胀而挤压对应滤腔内的浆料;- After the feeding is completed, a fluid medium (such as compressed air or water, etc.) is introduced into each pressure chamber through the
-各滤腔内被挤压排出的大部分滤液通过滤液通道一9和滤液通道二11排出,直至完成整个压榨过滤过程的约2/3时程时(即整个压榨过滤过程剩余约1/3时程),依旧保持隔膜板1的压力腔继续挤压做功,同时,开启滤液通道一9上所联接的切换阀门、导通压缩空气(滤液通道二11保持其滤液输出功能),使压缩空气进入各对应滤腔内辅助隔膜板1的压力腔进行挤压做功,压缩空气在滤腔内对滤饼6进行风力挤压干燥处理;- Most of the filtrate squeezed out in each filter cavity is discharged through the filtrate channel one 9 and the filtrate channel two 11 until about 2/3 of the entire pressing and filtering process is completed (that is, the remaining about 1/3 of the entire pressing and filtering process is completed. time course), still keep the pressure chamber of the diaphragm plate 1 to continue to squeeze and do work, at the same time, open the switching valve connected to the filtrate channel 1 9, turn on the compressed air (the
-直至完成压榨过滤处理,通过切换阀门停止向滤液通道一9内供气,卸去隔膜板1压力腔内的压力;拉板卸渣。- Until the pressing and filtering process is completed, stop the air supply to the filtrate channel 1 9 by switching the valve, and remove the pressure in the pressure chamber of the diaphragm plate 1; pull the plate to unload the slag.
上述隔膜板挤压和风力挤压干燥相配合的压榨过滤方法,与传统单靠隔膜板挤压的压榨过滤方法进行了试验对比,试验结果表明:在滤渣基本保持同样干燥度状态下,本发明的压榨过滤周期相较传统方法缩短约一半以上,效率得以大幅度的显著提高。The pressing and filtering method of the above-mentioned diaphragm plate extrusion and air force extrusion drying is compared with the traditional pressing and filtering method of pressing by diaphragm plate alone. The test results show that: when the filter residue basically maintains the same dryness state, the Compared with the traditional method, the pressing and filtration cycle is shortened by more than half, and the efficiency can be greatly improved.
上述隔膜板挤压和风力挤压干燥相配合的压榨过滤方法,与隔膜板挤压完毕后再通入压缩空气进行风力挤压干燥的压榨过滤方法(简称“先压后吹法”)亦进行了试验对比,试验结果表明:在滤渣基本保持同样干燥度状态下,本发明的压榨过滤周期相较“先压后吹法”缩短约4分钟以上,压缩空气节约约40%以上,依旧保持显著的高效性和节能性。究其原因,“先压后吹法”因压力腔卸压后的滤腔空间增大,进入滤腔内的一部分压缩空气无法与滤饼形成有效、充分的接触而经由滤液通道直接排出,另一部分压缩空气虽然作用在滤饼上,但作用在滤饼上的压缩空气使得滤饼在较空的滤腔内发生散开形变而产生大量漏气裂缝,这些作用在滤饼上的压缩空气大部分经由这些裂缝流动而排入滤液通道内排出,如此,整个压榨过滤流程下来,需要耗费大量的压缩空气,周期长,对滤饼的干燥处理相对有限。The pressing and filtration method of the above-mentioned diaphragm plate extrusion and air-driven extrusion drying is also used for the pressing and filtration method (referred to as "pressing and then blowing method") in which compressed air is introduced after the diaphragm plate is extruded for air-driven extrusion drying. Compared with the "press first and then blow method", the pressing and filtering cycle of the present invention is shortened by more than 4 minutes, and the compressed air is saved by more than 40%, which still remains significant. of high efficiency and energy saving. The reason is that the "press first and then blow method" increases the space of the filter chamber after the pressure chamber is relieved, and part of the compressed air entering the filter chamber cannot form effective and sufficient contact with the filter cake and is directly discharged through the filtrate channel. Although a part of the compressed air acts on the filter cake, the compressed air acting on the filter cake causes the filter cake to spread out and deform in the relatively empty filter cavity, resulting in a large number of air leakage cracks. The compressed air acting on the filter cake is large. Part of it flows through these cracks and is discharged into the filtrate channel. In this way, the entire pressing and filtration process requires a lot of compressed air, the cycle is long, and the drying treatment of the filter cake is relatively limited.
实施例2Example 2
本发明为板框式压滤机,其主要由机架、装配在机架主梁上的压紧板(即单侧具有滤腔的隔膜板或滤板)和止推板(即单侧具有滤腔的隔膜板或滤板)、装配在压紧板和止推板之间主梁上的中间板框(即两侧具有滤腔的隔膜板和滤板)、布置在各相邻板框之间的滤布、以及进料系统、排液系统、液压系统、压缩空气系统等组成。The present invention is a plate-and-frame filter press, which is mainly composed of a frame, a compression plate (that is, a diaphragm plate or filter plate with a filter cavity on one side) and a thrust plate (that is, a The diaphragm plate or filter plate of the filter cavity), the intermediate plate frame assembled on the main beam between the compression plate and the thrust plate (that is, the diaphragm plate and filter plate with the filter cavity on both sides), arranged on each adjacent plate frame The filter cloth between them, as well as the feeding system, the drainage system, the hydraulic system, the compressed air system, etc.
为了方便描述,以下将机架上的这些板框分为隔膜板和滤板,即机架上的板框为相间交替排布的多块隔膜板和多块滤板。For the convenience of description, the plates and frames on the rack are hereinafter divided into diaphragm plates and filter plates, that is, the plates and frames on the rack are multiple diaphragm plates and multiple filter plates arranged alternately.
隔膜板的滤腔内具有与隔膜板基板形成压力腔的柔性隔膜,该柔性隔膜的挤压工作面上成型有若干凸起,这些凸起是由多个大直径凸起和若干个小直径凸起组成,相邻凸起之间形成排液槽缝。具体的,大直径凸起排布在柔性隔膜的非边缘区域,小直径凸起排布在柔性隔膜的边缘区域、以及各大直径凸起之间区域,无论大直径凸起还是小直径凸起,相邻凸起之间具有内凹的排液槽缝;大直径凸起的直径通常约为小直径凸起直径的2至3倍(例如2倍或3倍等)。The filter chamber of the diaphragm plate has a flexible diaphragm that forms a pressure chamber with the diaphragm plate substrate. Several protrusions are formed on the extrusion working surface of the flexible diaphragm. These protrusions are formed by a plurality of large-diameter protrusions and a number of small-diameter protrusions. A drainage slot is formed between adjacent protrusions. Specifically, the large-diameter protrusions are arranged on the non-edge area of the flexible diaphragm, and the small-diameter protrusions are arranged on the edge area of the flexible diaphragm and the area between the large-diameter protrusions, regardless of whether the large-diameter protrusions or the small-diameter protrusions , there are concave drainage slots between adjacent protrusions; the diameter of large-diameter protrusions is usually about 2 to 3 times the diameter of small-diameter protrusions (for example, 2 times or 3 times, etc.).
隔膜板的基板上部两角处分别设置有一条用作组成对应进料通道的孔段、基板下部两角处分别设置有一条用作组成对应滤液通道的孔段、基板下部中心处一侧设置有一条用作组成挤压通道的孔段、基板下部中心处另一侧设置有一条用作组成气体干燥通道的孔段。与之对应的,滤板的基板上部两角处分别设置有一条用作组成对应进料通道的孔段、基板下部两角处分别设置有一条用作组成对应滤液通道的孔段、基板下部中心处一侧设置有一条用作组成挤压通道的孔段、基板下部中心处另一侧设置有一条用作组成气体干燥通道的孔段。相间交替排布的各隔膜板和各滤板按序合拢后,上部两角处的对应孔段轴向对接组合在一起形成对应的进料通道,各进料通道与进料系统相联;下部两角处的对应孔段轴向对接组合在一起形成对应的滤液通道,各滤液通道与排液系统相联;下部中心处一侧的对应孔段轴向对接组合在一起形成对应的挤压通道,挤压通道与压缩空气系统(也可以是高压水系统)相联;下部中心处另一侧的对应孔段轴向对接组合在一起形成对应的气体干燥通道,气体干燥通道与压缩空气系统相联。在前述结构中,各条进料通道通过对应的布料孔道(该布料孔道可以单成型在隔膜板,也可以单成型在滤板上,还或者在隔膜板和滤板上分别成型)与各滤腔分别联通;各条滤液通道通过对应的引液孔道(该引液孔道可以单成型在隔膜板,也可以单成型在滤板上,还或者在隔膜板和滤板上分别成型)与各滤腔分别联通;挤压通道通过对应的引流孔道(该引流孔道成型在隔膜板上)与各压力腔分别联通;气体干燥通道通过对应的引气孔道(该引气孔道可以单成型在隔膜板,也可以单成型在滤板上,还或者在隔膜板和滤板上分别成型)与各滤腔分别联通。The upper two corners of the base plate of the diaphragm plate are respectively provided with a hole section for forming the corresponding feeding channel, the bottom two corners of the base plate are respectively provided with a hole section for forming the corresponding filtrate channel, and one side of the center of the bottom part of the base plate is provided with a hole section. A hole section used to form an extrusion channel, and a hole section used to form a gas drying channel is provided on the other side of the center of the lower part of the base plate. Correspondingly, the upper two corners of the base plate of the filter plate are respectively provided with a hole section for forming the corresponding feeding channel, the bottom two corners of the base plate are respectively provided with a hole section for forming the corresponding filtrate channel, and the center of the lower part of the base plate is respectively provided with a hole section for forming a corresponding filtrate channel. One side of the base plate is provided with a hole section for forming an extrusion channel, and the other side at the center of the lower part of the base plate is provided with a hole section for forming a gas drying channel. After the alternately arranged diaphragm plates and filter plates are closed in order, the corresponding hole sections at the upper two corners are axially butt-jointed together to form a corresponding feeding channel, and each feeding channel is connected with the feeding system; Corresponding hole segments at the two corners are axially butt-jointed together to form corresponding filtrate channels, and each filtrate channel is connected to the drainage system; the corresponding hole segments on one side of the lower center are axially butt-jointed together to form corresponding extrusion channels , the extrusion channel is connected with the compressed air system (it can also be a high-pressure water system); the corresponding hole segments on the other side of the lower center are axially butted together to form the corresponding gas drying channel, which is connected to the compressed air system. link. In the aforementioned structure, each feed channel passes through the corresponding cloth channel (the cloth channel can be formed on the diaphragm plate, can also be formed on the filter plate, or can be separately formed on the diaphragm plate and the filter plate) and each filter. The cavities are respectively connected; each filtrate channel passes through the corresponding liquid introduction channel (the liquid introduction channel can be formed on the diaphragm plate, can also be formed on the filter plate, or can be separately formed on the diaphragm plate and the filter plate) and each filter. The cavities are respectively communicated; the extrusion channel is communicated with each pressure cavity through the corresponding drainage channel (the drainage channel is formed on the diaphragm plate); It can also be formed on the filter plate alone, or separately formed on the diaphragm plate and the filter plate) and communicated with each filter cavity respectively.
上述滤板的滤腔内布置有紧贴滤板基板的、能够在滤板的滤腔内形成排液通道的滤网。In the filter cavity of the above-mentioned filter plate, a filter screen which is closely attached to the filter plate substrate and can form a drainage channel in the filter cavity of the filter plate is arranged.
上述隔膜板和滤板的排布结构中,相邻隔膜板和滤板之间组成能够盛装浆料、并对该浆料进行压榨过滤的滤腔。在每个滤腔内设置有独立的滤布,该独立是指当前滤腔内的滤布不与其余各滤腔内的滤布为非连续,即每个滤腔内的滤布为独立的存在。每个滤腔内设置的滤布为双层结构,该双层结构滤布是由悬挂在对应撑杆上的滤布两侧回绕下垂所组成,回绕下垂的一侧对应配合隔膜板滤腔内的柔性隔膜,回绕下垂的另一侧对应配合滤板滤腔内的滤网;两层滤布之间用作排布浆料,即上述进料通道上的对应布料孔道对应于滤腔内的两层滤布之间空间。In the arrangement structure of the above diaphragm plates and filter plates, adjacent diaphragm plates and filter plates form a filter cavity that can hold slurry and press and filter the slurry. An independent filter cloth is arranged in each filter chamber, which means that the filter cloth in the current filter chamber is not discontinuous with the filter cloths in the other filter chambers, that is, the filter cloth in each filter chamber is independent exist. The filter cloth arranged in each filter chamber is a double-layer structure. The double-layer structure filter cloth is composed of the two sides of the filter cloth hanging on the corresponding struts, and the side of the loop and sagging corresponds to the diaphragm plate filter chamber. The other side of the looped and sagging side corresponds to the filter screen in the filter chamber of the filter plate; the two layers of filter cloth are used for distributing slurry, that is, the corresponding cloth holes on the above-mentioned feed channel correspond to the filter screen in the filter chamber. The space between the two layers of filter cloth.
上述压滤机的压榨过滤做功控制方法(亦即使用方法)是:The control method (that is, the use method) of the pressing and filtering work of the above-mentioned filter press is:
-机架上的各板框顺序合拢后组成多个滤腔,各个通道亦顺序对接形成;- The plates and frames on the rack are sequentially closed to form multiple filter cavities, and each channel is also formed by butt joint;
-通过进液通道将浆料排布在各滤腔内;- Distribute the slurry in each filter chamber through the liquid inlet channel;
-进料完成后,通过挤压通道将流体介质(例如压缩空气或水等)引入各压力腔内,使柔性隔膜膨胀而挤压对应滤腔内的浆料;- After the feeding is completed, the fluid medium (such as compressed air or water, etc.) is introduced into each pressure chamber through the extrusion channel, so that the flexible diaphragm is expanded to squeeze the slurry in the corresponding filter chamber;
-各滤腔内被挤压排出的大部分滤液通过滤液通道排出,直至完成整个压榨过滤过程的约2/3时程时(即整个压榨过滤过程剩余约1/3时程),依旧保持隔膜板的压力腔继续挤压做功,同时,开启气体干燥通道、导通压缩空气进入各对应滤腔内辅助隔膜板的压力腔进行挤压做功,压缩空气在滤腔内对滤饼进行风力挤压干燥处理;-Most of the filtrate squeezed out in each filter chamber is discharged through the filtrate channel until about 2/3 of the entire pressing and filtration process is completed (that is, the remaining about 1/3 of the entire pressing and filtering process), the diaphragm is still maintained The pressure chamber of the plate continues to squeeze to do work, and at the same time, open the gas drying channel and conduct the compressed air into the pressure chamber of the auxiliary diaphragm plate in each corresponding filter chamber to perform the squeeze work, and the compressed air performs wind extrusion on the filter cake in the filter chamber. drying treatment;
-直至完成压榨过滤处理,停止向气体干燥通道内供气,卸去隔膜板压力腔内的压力;拉板卸渣。-Until the pressing and filtering process is completed, stop the air supply to the gas drying channel, remove the pressure in the pressure chamber of the diaphragm plate; pull the plate to unload the slag.
实施例3Example 3
本实施例的其它内容与实施例1或2相同,不同之处在于:直至完成整个压榨过滤过程的约1/2时程时(即整个压榨过滤过程剩余约1/2时程),通过气体干燥通道向各滤腔内通入压缩空气。The other contents of this embodiment are the same as those of
实施例4Example 4
本实施例的其它内容与实施例1或2相同,不同之处在于:直至完成整个压榨过滤过程的约3/4时程时(即整个压榨过滤过程剩余约1/4时程),通过气体干燥通道向各滤腔内通入压缩空气。The other contents of this embodiment are the same as those of
以上各实施例仅用以说明本发明,而非对其限制。尽管参照上述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对上述各实施例中的具体技术方案进行修改,或者对其中部分技术特征进行等同替换,例如隔膜板柔性隔膜上的所有凸起为等直径结构,又例如同一滤腔内的两层滤布由相互独立的、并排布置的两条滤布组成;而这些修改或者替换,并不使相应技术方案的本质脱离本发明的精神和范围。The above embodiments are only used to illustrate the present invention, but not to limit it. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the specific technical solutions in the above embodiments can still be modified, or some technical features thereof can be equivalently replaced, such as All the protrusions on the flexible diaphragm of the diaphragm plate are of equal diameter structure, for example, the two layers of filter cloth in the same filter chamber are composed of two filter cloths that are independent of each other and arranged side by side; and these modifications or replacements do not make the corresponding technology The essence of the scheme departs from the spirit and scope of the present invention.
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