CN111955658A - Production method and production device of fresh noodles - Google Patents
Production method and production device of fresh noodles Download PDFInfo
- Publication number
- CN111955658A CN111955658A CN202010849811.4A CN202010849811A CN111955658A CN 111955658 A CN111955658 A CN 111955658A CN 202010849811 A CN202010849811 A CN 202010849811A CN 111955658 A CN111955658 A CN 111955658A
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- compression rollers
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- 235000012149 noodles Nutrition 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 238000003825 pressing Methods 0.000 claims abstract description 76
- 230000006835 compression Effects 0.000 claims abstract description 61
- 238000007906 compression Methods 0.000 claims abstract description 61
- 238000003756 stirring Methods 0.000 claims description 70
- 238000003860 storage Methods 0.000 claims description 40
- 235000013312 flour Nutrition 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 21
- 238000007605 air drying Methods 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- 230000001629 suppression Effects 0.000 description 9
- 238000003490 calendering Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/06—Mixing or kneading machines for the preparation of dough with horizontally-mounted mixing or kneading tools; Worm or screw mixers
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/02—Dough-sheeters; Rolling-machines; Rolling-pins
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/04—Dough-extruding machines ; Hoppers with moving elements, e.g. rollers or belts as wall elements for drawing the dough
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention discloses a production method and a production device of fresh noodles, which comprises a plurality of times of noodle pressing, in particular comprising S1 first time of noodle pressing; firstly, a dough sheet conveyed from a conveying device is inserted between two opposite compression rollers from the upper part, one end of the pressed dough sheet is led out from the lower part of the two opposite compression rollers, winds the pressed dough sheet around the second opposite compression roller for a circle, and is led into the space between the two opposite compression rollers from the upper part again until the tail end of the dough sheet conveyed from the conveying device is pressed by the two opposite compression rollers, the first-time dough sheet pressing is completed, and the dough sheet on one side of the conveying direction of the second opposite compression roller is cut off; according to the invention, the noodles are pressed for multiple times, and the thickness of the dough sheet is inconvenient to ensure during the noodle pressing, so that the stiffness of the noodles is increased, the taste is improved, and the problem that the hardness is increased and the taste is reduced due to the fact that the noodles are compacted because of being rolled for multiple times is solved.
Description
Technical Field
The invention relates to the technical field of noodle production, in particular to a production method and a production device of fresh noodles.
Background
In original noodless preparation, the dough sheet is when the suppression, some adoption single suppression, some adoption suppression process many times, the needs that many times suppression process corresponds use a plurality of the same suppression equipment, and arrange in proper order according to the suppression process, the suppression all can make the thickness of dough sheet diminish at every turn, become more firm, though accomplished suppression many times, but in fact because thickness is little, density is high, lead to the taste not so strong way, and a plurality of the same suppression equipment of adoption, also can lead to the improvement by a wide margin of the cost of equipment.
The publication number is CN 110583724A's reference, discloses a fresh and wet noodless automatic molding preparation facilities, specifically, face area conveying assembly one end is connected with the primary calender, and primary calender one side is provided with the secondary calender, and secondary calender one side is provided with the third level calender; three calender sets gradually, and the dough sheet thickness after the calendering is more and more littleer, though calendering many times, calendering for the first time tends to leave the space thicker than required dough sheet thickness to offset the dough sheet and lead to the problem that thickness diminishes through last calendering, that is to say that the thickness of dough sheet is thicker after first calendering, and calendering effect is relatively poor in essence, and after multistage according to the preface calendering, the drawback of bringing is noodle density height promptly, and the taste reduces to some extent relatively.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provides a production method and a production device of fresh noodles with good rolling effect and high mouthfeel.
In order to solve the technical problems, the invention provides the following technical scheme: a method for producing fresh noodle comprises pressing noodle for several times, specifically comprises
S1 pressing the dough for the first time; firstly, a dough sheet conveyed from a conveying device is inserted between two opposite compression rollers from the upper part, one end of the pressed dough sheet is led out from the lower part of the two opposite compression rollers, winds the pressed dough sheet around the second opposite compression roller for a circle, and is led into the space between the two opposite compression rollers from the upper part again until the tail end of the dough sheet conveyed from the conveying device is pressed by the two opposite compression rollers, the first-time dough sheet pressing is completed, and the dough sheet on one side of the conveying direction of the second opposite compression roller is cut off;
s2 pressing the dough for the second time; the upper end of the stacked dough sheet passes through a gap between two pairs of compression rollers from the top and is plugged between the bottom of the upper dough sheet and the top of the second pair of compression rollers around the second pair of compression rollers, in the step, the upper end of the dough sheet is the starting end of the dough sheet, the starting end of the dough sheet is pressed on the roller body of the second pair of compression rollers by the bottom of the upper dough sheet, then the starting end of the dough sheet passes through the gap between the two pairs of compression rollers, the starting end of the dough sheet and the upper dough sheet of the starting end are combined into a whole to form secondary dough sheet pressing, and then after the tail end of the dough sheet passes through the gap between the two pairs of compression rollers, the dough sheet is cut at one side of;
s3 pressing dough for the third time; the lower end of the stacked dough sheet passes through the gap between the two pairs of compression rollers from the top, and is stuffed between the bottom of the upper dough sheet and the top of the second pair of compression rollers by the second pair of compression rollers, in this step, the lower end of the dough sheet is the starting end of the dough sheet, the starting end of the dough sheet is pressed on the roller body of the second pair of compression rollers by the bottom of the upper dough sheet, then the starting end of the dough sheet passes through the gap between the two pairs of compression rollers, the starting end of the dough sheet and the upper dough sheet of the starting end are combined into one, the second time of dough sheet pressing is formed, then after the tail end of the dough sheet passes through the gap between the two pairs of compression rollers, the second pair
S4 repeats S2 and S3 in sequence.
Preferably, the method further comprises a dough sheet manufacturing step arranged before the pressing for a plurality of times, and a rolling step, a powdering step, a cutting step and an air drying step which are sequentially arranged after the pressing for a plurality of times.
Preferably, dough sheet making: leading-in the agitator tank with the flour that prepares in advance, add appropriate amount water in to the agitator tank, then the (mixing) shaft drives stirring vane and rotates, under stirring vane's stirring effect, flour and water misce bene, then the flour falls into the temporary storage incasement, the scraper blade of temporary storage incasement rotates around the axle bed at center, in arriving the blanking mouth that temporary storage bottom of the case portion was seted up with flour, and drop to between two sheeting rollers through connecting the chamber from the blanking mouth, under the extrusion of sheeting roller, from the below output sheeting flour product of two sheeting rollers, then the dough sheet falls on first conveyer belt.
Preferably, a pressing device is included; the pressing device comprises a second vertical plate, a first pair of pressing rollers and a second pair of pressing rollers; the second vertical plate is fixed at the top of the workbench; a third conveying belt is arranged on the workbench; the second vertical plate is sequentially connected with a first pair of compression rollers and a second pair of compression rollers in a rotating manner along the direction of the third conveying belt; a press-fit area for pressing the dough sheet is formed between the first pair of press rollers and the second pair of press rollers; the counter-pressing area is arranged above the third conveying belt; a bracket of a second conveying belt is fixed on one side of the second vertical plate close to the first pair of press rollers; the output end of the second conveying belt is flush with the top end of the first pair of compression rollers in height.
Preferably, according to the fresh noodle production sequence; a dough sheet manufacturing device is arranged in front of the pressing device; the dough sheet manufacturing device comprises a stirring device, a flour output assembly, a sheet forming device, a connecting cavity and a supporting table; a stirring device is fixed above the supporting platform; the bottom of the stirring device is communicated with a flour output assembly fixed on the supporting table; the bottom of the flour output component is an output end; the bottom of the flour output assembly is communicated with the connecting cavity; the output port of the connecting cavity faces the sheet forming device; the output end of the sheet forming device is provided with a first conveying belt fixed on the supporting table.
Preferably, the stirring device comprises a stirring box, a stirring shaft and stirring blades; a stirring shaft is connected between the inner walls of the two sides of the stirring body; a plurality of groups of stirring blades are arranged on the stirring shaft along the axial direction; each group of stirring blades is circumferentially arranged by taking the axis of the stirring shaft as a center, and the single stirring blades in each group of stirring blades are spaced at a certain distance along the axial direction of the stirring shaft once.
Preferably, the flour output assembly comprises a temporary storage box and a scraper; the temporary storage box is fixed at the bottom of the stirring device; the top end of the temporary storage box is provided with a temporary storage feed port; the temporary storage feed inlet is communicated with the output end of the stirring device; the bottom of the temporary storage box is provided with a temporary storage discharge hole; a rotating shaft is arranged at the center of the box bottom of the temporary storage box; the rotating shaft is sleeved with a scraper the length of which is slightly less than the inner diameter of the temporary storage box; the scraping surface of the scraper is contacted with the bottom of the temporary storage box.
Preferably, the sheet forming device comprises a first vertical plate and a sheet forming roller; two first vertical plates fixed on the support table are arranged below the connecting cavity; the two first vertical plates are respectively and oppositely arranged on two sides of the first conveying belt; one side of the first vertical plate, which faces the first conveying belt, is rotatably connected with a sheet forming roller; the output end of the sheet forming roller faces the belt surface of the first conveying belt; the input end of the sheet forming roller is communicated with the output end of the connecting cavity.
Preferably, the sheet forming device further comprises a spacing adjusting assembly and a transmission assembly, wherein the spacing adjusting assembly adjusts the size of the spacing between the two sheet forming rollers; the spacing adjusting assembly comprises an adjusting screw, a threaded sleeve, a limiting baffle, a knob and a screw seat; the screw rod seat is fixed on the side wall of the first vertical plate; the screw rod seat is rotationally connected with an adjusting screw rod along the width direction of the first vertical plate; a limiting baffle plate for dividing the adjusting screw rod into two sections is fixed in the middle of the adjusting screw rod; the thread directions of the two sections of the adjusting screw rod bodies are opposite; two sections of rod bodies of the adjusting screw rod are respectively sleeved with thread sleeves in threaded fit; the first vertical plate is provided with a sliding hole penetrating through the plate surface; the guide direction of the sliding hole is consistent with the width direction of the first vertical plate; the roll shaft of the sheet forming roll penetrates through a sliding hole formed in the first vertical plate and is rotatably connected to the threaded sleeve through a shaft seat; a knob is fixed at one end of the adjusting screw rod;
the transmission assembly comprises a driving chain wheel, a motor base, a motor, a transmission chain, a driven chain wheel, a tensioning chain wheel and a reset assembly; a motor base is fixed on the outer side of the first vertical plate far away from the spacing adjusting assembly; a motor is fixed on the motor base; the shaft end of the output shaft of the motor is rotatably connected to the side wall of the first vertical plate through a shaft seat; a driving chain wheel is fixedly sleeved on the shaft body of the output shaft of the motor; two driven sprockets which are symmetrically arranged are arranged below the driving sprocket; the driven chain wheel is rotatably connected to the side wall of the first vertical plate through a rotating shaft; a transmission chain is sleeved between the driving chain wheel and the two driven chain wheels;
a tensioning chain wheel for tensioning the transmission chain is further arranged on the outer side of the transmission chain; the tensioning chain wheel is movably connected to the reset assembly;
the reset assembly comprises a limiting block, a sliding rail, a sliding block and a spring; the sliding rail is fixed on the side wall of the first vertical plate; the guide of the slide rail is vertical to the transmission chain; limiting blocks are fixed at two ends of the sliding rail; the slide rail is connected with a slide block in a sliding way; the sliding block is rotatably connected with a central shaft of the tensioning chain wheel through a shaft seat; and a spring is connected between the bottom of the sliding block and the sliding rail.
According to the difference of required face width thickness, hold the knob with the hand, rotate adjusting screw, make two thread sleeves on adjusting screw front and back section do relative motion, and then change and rotate the interval size between two sheeting rollers of connecting on two thread sleeves, change two sheeting roller's dough sheet thickness, when adjusting two positions of sheeting roller, the interval that drives two sheeting roller two pivoted driven sprocket changes, then can depress the outer tension sprocket of drive chain, make the fixed slider in the tension sprocket center pin move according to drive chain's elasticity degree in the slide rail, avoid drive chain when two driven sprocket motion, the condition that takes place to collapse absolutely or relax.
Preferably, the air drying device comprises a fan erected above the tail end of the third conveying belt; the fan is fixed on the workbench at the bottom of the third conveying belt through a fan frame; and the air outlet of the fan faces the discharge end of the cutting device.
The noodles are pressed for multiple times, and the thickness of the dough sheet is ensured to be inconvenient during pressing, so that the stiffness of the noodles is increased, the mouthfeel is improved, and the problems that the hardness is increased and the mouthfeel is reduced due to the fact that the noodles are compacted due to multiple rolling are solved; secondly, multiple noodle pressing is completed by one set of equipment, so that the purchase cost of the equipment is greatly reduced; after the dough sheet is cut, part of water in the noodles is effectively removed through an air drying device.
Compared with the prior art, the invention has the beneficial effects that:
A. the pressing device is combined with manual operation to perform repeated pressing for a plurality of times to and fro, so that the thickness of the dough sheet is ensured to be unchanged when the noodles are pressed, the strength of the noodles is increased, the mouthfeel is improved, and the problems that the hardness is increased and the mouthfeel is reduced due to the fact that the noodles are compacted because the noodles are rolled for a plurality of times are solved;
B. multiple noodle pressing is completed by one set of equipment, so that the purchase cost of the equipment is greatly reduced; after the dough sheet is cut, part of water in the noodles is effectively removed through an air drying device; pressing the upper end face and the lower end face of the dough sheet for the second time and the third time respectively; the upper surface and the lower surface of the dough sheet are fully pressed into smooth dough, and the quality of the dough sheet is improved; rotating the adjusting screw rod to enable the two thread sleeves on the front section and the rear section of the adjusting screw rod to move relatively, further changing the distance between the two sheeting rollers which are rotationally connected to the two thread sleeves, and changing the thickness of the sheeting pressed by the two sheeting rollers; the movable tensioning chain wheel is arranged, so that the situation that the transmission chain is broken or loosened when the two driven chain wheels move is avoided.
Drawings
FIG. 1 is a schematic view of the whole structure of the fresh noodle producing apparatus according to the present invention;
FIG. 2 is a structural view of a rolling apparatus of the present invention;
FIG. 3 is a block diagram of a dough sheet output apparatus of the present invention;
FIG. 4 is a flow chart of the first noodle pressing of the present invention;
FIG. 5 is a flow chart of a second press of the present invention;
FIG. 6 is a flow chart of a third dough pressing operation according to the present invention;
FIG. 7 is a structural view of the outer side of the first vertical plate according to the present invention;
FIG. 8 is a view of the outer side of another first vertical plate of the present invention;
FIG. 9 is a block diagram of a spacing adjustment assembly according to the present invention;
FIG. 10 is a view showing the construction of the mounting of the sheeting roller of the present invention;
FIG. 11 is a block diagram of the transmission assembly of the present invention;
fig. 12 is a block diagram of the reset assembly of the present invention.
Reference numerals: 1. a dough sheet making device; 11. a stirring device; 111. a stirring box; 112. a stirring shaft; 113. a stirring blade; 12. a flour output assembly; 121. a temporary storage box; 122. a squeegee; 13. a sheeting device; 131. a first vertical plate; 132. a sheeting roller; 133. a spacing adjustment assembly; 1331. adjusting the screw rod; 1332. a threaded sleeve; 1333. a limit baffle; 1334. a knob; 1335. a screw seat; 134. a transmission assembly; 1341. a drive sprocket; 1342. a motor base; 1343. a motor; 1344. a drive chain; 1345. a driven sprocket; 1346. a tension sprocket; 1347. a reset assembly; 13471. a limiting block; 13472. a slide rail; 13473. a slider; 13474. a spring; 14. a connecting cavity; 15. a support table; 21. a first conveyor belt; 22. a second conveyor belt; 23. a third conveyor belt; 3. a pressing device; 31. a second vertical plate; 32. a first limit rod; 33. a first pair of press rolls; 34. a second limiting rod; 35. a second pair of press rolls; 4. a calendering machine; 41. a lifting frame; 5. a dusting device; 6. a cutting device; 7. and (5) air-drying the device.
Detailed Description
In order to facilitate the understanding of the technical solutions of the present invention for those skilled in the art, the technical solutions of the present invention will be further described with reference to the drawings attached to the specification.
The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1, a method for producing fresh noodles comprises dough sheet making, pressing for several times, rolling, powdering, cutting and air drying;
the dough sheet manufacturing comprises the following steps:
the flour prepared in advance is guided into the stirring box 111, a proper amount of water is added into the stirring box 111, then the stirring shaft 112 drives the stirring blades 113 to rotate, the flour and the water are uniformly mixed under the stirring action of the stirring blades 113, then the flour falls into the temporary storage box 121, the scraper 122 in the temporary storage box 121 rotates around a central shaft seat, the flour is driven into a blanking port formed in the bottom of the temporary storage box 121 and falls between the two slicing rollers 132 through the connecting cavity 14 from the blanking port, under the extrusion of the slicing rollers 132, sliced flour products are output from the lower parts of the two slicing rollers 132, and then the sliced flour falls onto the first conveying belt 21.
The several times of pressing the face includes:
referring to fig. 4, S1 first pressing the dough; firstly, a dough sheet conveyed from a conveying device is inserted between two opposite compression rollers from the upper part, one end of the pressed dough sheet is led out from the lower part of the two opposite compression rollers, winds around the second pair of compression rollers for 35 circles and is led into the space between the two opposite compression rollers from the upper part again until the tail end of the dough sheet conveyed from the conveying device is pressed by the two opposite compression rollers, the first-time dough sheet pressing is completed, and the dough sheet on one side of the second pair of compression rollers 35 in the conveying direction is cut off;
referring to fig. 5, S2 is a second pressing surface; the upper end of the stacked dough sheet passes through the gap between the two counter-pressing rollers from the top and is plugged between the bottom of the upper dough sheet and the top of the second counter-pressing roller 35 around the second counter-pressing roller 35, in the step, the upper end of the dough sheet is the starting end of the dough sheet, the starting end of the dough sheet is pressed on the roller body of the second counter-pressing roller 35 from the bottom of the upper dough sheet, then the starting end of the dough sheet passes through the gap between the two counter-pressing rollers, the starting end of the dough sheet and the upper dough sheet of the starting end are combined into a whole to form second-time dough sheet pressing, and then after the tail end of the dough sheet passes through the gap between the two counter-pressing rollers, the second counter-pressing roller 35;
referring to fig. 6, S3 is pressing the dough for the third time; the lower end of the stacked dough sheet passes through the gap between the two opposite compression rollers from the top and is stuffed between the bottom of the upper dough sheet and the top of the second opposite compression roller 35 around the second opposite compression roller 35, in this step, the lower end of the dough sheet is the starting end of the dough sheet, the starting end of the dough sheet is pressed on the roller body of the second opposite compression roller 35 by the bottom of the upper dough sheet, then the starting end of the dough sheet passes through the gap between the two opposite compression rollers, the two unifications of the dough sheet starting end and the dough sheet on the upper layer of the starting end are formed into the second pressing of the dough sheet, and then after the tail end of the dough sheet passes through the gap between the two opposite compression rollers, the second opposite compression roller 35 is cut
S4 repeats S2 and S3 in sequence.
Referring to fig. 1, a fresh noodle production device comprises a dough sheet making device 1, a pressing device 3, a rolling machine 4, a powder scattering device 5, a cutting device 6 and an air drying device 7 according to a fresh noodle production sequence; the output end of the dough sheet manufacturing device 1 is provided with a first conveying belt 21; the output end of the first conveying belt 21 is provided with a second conveying belt 22; the output end of the second conveyer belt 22 is arranged at the feed end of the pressing device 3; the pressing device 3, the rolling machine 4, the powder scattering device 5, the cutting device 6 and the air drying device 7 are sequentially arranged at the top of the third conveying belt 23; the feeding end of the calender 4 is provided with a lifting frame 41 for lifting the dough sheet to the same height as the feeding end of the calender 4.
Referring to fig. 3, the dough sheet making apparatus 1 includes a stirring device 11, a flour output assembly 12, a sheet forming device 13, a connecting cavity 14, and a supporting table 15; a stirring device is fixed above the supporting platform 15; the bottom of the stirring device is communicated with a flour output component 12 fixed on a support table 15; the bottom of the flour output component 12 is an output end; the bottom of the flour output component 12 is communicated with a connecting cavity 14; the outlet of the connecting chamber 14 is directed towards the sheeting device 13; the output end of the sheet forming device 13 is provided with a first conveyor belt 21 fixed to the support table 15.
Referring to fig. 3, the stirring device 11 includes a stirring box 111, a stirring shaft 112 and a stirring blade 113; a stirring shaft 112 is connected between the inner walls of the two sides of the stirring body; a plurality of groups of stirring blades 113 are arranged on the stirring shaft 112 along the axial direction; each group of stirring blades 113 is circumferentially arranged by taking the axis of the stirring shaft 112 as a center, and the single stirring blades 113 in each group of stirring blades 113 are spaced at a certain distance along the axial direction of the stirring shaft 112 once.
The flour output assembly 12 comprises a temporary storage box 121 and a scraper 122; the temporary storage box 121 is fixed at the bottom of the stirring device 11; the top end of the temporary storage box 121 is provided with a temporary storage feed port; the temporary storage feed inlet is communicated with the output end of the stirring device 11; the bottom of the temporary storage box 121 is provided with a temporary storage discharge hole; a rotating shaft is arranged at the center of the box bottom of the temporary storage box 121; a scraper 122 with the length slightly less than the inner diameter of the temporary storage box 121 is sleeved on the rotating shaft; the scraping surface of the scraper 122 contacts the bottom of the temporary storage box 121.
The sheet forming device 13 comprises a first vertical plate 131 and a sheet forming roller 132; two first vertical plates 131 fixed on the support table 15 are arranged below the connecting cavity 14; the two first vertical plates 131 are respectively and oppositely arranged at two sides of the first conveying belt 21; a sheet forming roller 132 is rotatably connected to one side of the first vertical plate 131 facing the first conveying belt 21; the output end of the sheet forming roller 132 faces the belt surface of the first conveyor belt 21; the input end of the sheet forming roller 132 communicates with the output end of the connecting chamber 14.
Referring to fig. 7, 8 and 9, the sheeting device 13 further includes a spacing adjustment assembly 133 and a transmission assembly 134 for adjusting the spacing between the two sheeting rollers 132. The spacing adjustment assembly 133 includes an adjusting screw 1331, a threaded sleeve 1332, a limit baffle 1333, a knob 1334 and a screw seat 1335. The screw seat 1335 is fixed on the side wall of the first vertical plate 131 through a bolt. The screw seat 1335 is rotatably connected with the adjusting screw 1331 along the width direction of the first vertical plate 131. A limit baffle 1333 for dividing the adjusting screw 1331 into two sections is fixed at the middle part of the adjusting screw 1331. The thread directions of the two shafts of the adjusting screw 1331 are opposite. Two sections of the rod bodies of the adjusting screw 1331 are respectively sleeved with a thread sleeve 1332 in thread fit. The first vertical plate 131 is provided with a slide hole 1311 penetrating through the plate surface. The guide of the slide hole 1311 is consistent with the width direction of the first vertical plate 131; the roller shaft of the sheet forming roller 132 passes through a sliding hole 1311 formed in the first vertical plate 131, and is rotatably connected to the threaded sleeve 1332 through a shaft seat. A knob 1334 is fixed to one end of the adjusting screw 1331 by a bolt.
Referring to fig. 10, the driving assembly 134 includes a driving sprocket 1341, a motor base 1342, a motor 1343, a driving chain 1344, a driven sprocket 1345, a tension sprocket 1346, and a reset assembly 1347. A motor base 1342 is fixed on the outer side of the first vertical plate 131 far away from the spacing adjustment assembly 133 through bolts. The motor 1343 is fixed on the motor seat 1342 through bolts. The shaft end of the output shaft of the motor 1343 is rotatably connected to the side wall of the first vertical plate 131 through a shaft seat. A driving chain wheel 1341 is fixedly sleeved on the shaft body of the output shaft of the motor 1343. Two driven sprockets 1345 which are symmetrically arranged are arranged below the driving sprocket 1341. The driven sprocket 1345 is rotatably connected to the sidewall of the first vertical plate 131 through a rotating shaft. A driving chain 1344 is sleeved between the driving sprocket 1341 and the two driven sprockets 1345.
Referring to fig. 11, a tension sprocket 1346 for tensioning the drive chain 1344 is also provided on the outer side of the drive chain 1344. The tension sprocket 1346 is movably attached to a reset assembly 1347.
Referring to fig. 12, the reset assembly 1347 includes a stopper 13471, a slide rail 13472, a slider 13473 and a spring 13474. The sliding rail 13472 is fixed on the sidewall of the first vertical plate 131 by bolts. The guide of the slide rail 13472 is perpendicular to the drive chain 1344. The two ends of the slide rail 13472 are fixed with a limiting block 13471 through bolts. The slide rail 13472 is slidably connected to a slide block 13473. The slider 13473 is rotatably connected to the central shaft of the tension sprocket 1346 through a shaft seat. A spring 13474 is connected between the bottom of the slider 13473 and the slide rail 13472.
According to the difference of the required face width and thickness, the knob 1334 is held by hand, the adjusting screw 1331 is rotated, so that the two thread sleeves 1332 on the front section and the rear section of the adjusting screw 1331 move relatively, the distance between the two slicing rollers 132 rotatably connected to the two thread sleeves 1332 is changed, the thickness of the dough sheet passing through the two slicing rollers 132 is changed, when the positions of the two slicing rollers 132 are adjusted, the distance between the two driven chain wheels 1345 driving the two slicing rollers 132 to rotate is changed, then the tensioning chain wheel 1346 outside the transmission chain 1344 is pressed down, so that the sliding block 13473 fixed on the central shaft of the tensioning chain wheel 1346 moves in the sliding rail 13472 according to the tightness degree of the transmission chain 1344, and the situation that the transmission chain 1344 breaks or loosens when the two driven chain wheels 1345 move is avoided.
Referring to fig. 2, the pressing device 3 includes a second vertical plate 31, a first pair of pressing rollers 33, and a second pair of pressing rollers 35; the second vertical plate 31 is fixed at the top of the workbench; a third conveyer belt 23 is arranged on the workbench; the second vertical plate 31 is sequentially connected with a first pair of pressing rollers 33 and a second pair of pressing rollers 35 in a rotating manner along the direction of the third conveyer belt 23; a press-fit area for pressing the dough sheet is formed between the first pair of press rollers 33 and the second pair of press rollers 35; the counterpressure zone is arranged above the third conveyor belt 23; a bracket of the second conveying belt 22 is fixed on one side of the second vertical plate 31 close to the first pair of press rollers 33; the output end of the second conveyor belt 22 is level with the top end of the first pair of press rollers 33.
A second limiting rod 34 is arranged above the first and second counter pressing rollers 33 and 35; a first limiting rod 32 is arranged above the output end of the second conveying belt 22; two ends of the first and second limiting rods 34 are respectively fixed on opposite sides of the two oppositely arranged second vertical plates 31.
The air drying device 7 comprises a fan (not shown) arranged above the end of the third conveyer belt 23; the fan is fixed on the workbench at the bottom of the third conveyer belt 23 through a fan frame; the air outlet of the fan faces the discharge end of the cutting device 6.
The noodles are pressed for multiple times, and the thickness of the dough sheet is ensured to be inconvenient during pressing, so that the stiffness of the noodles is increased, the mouthfeel is improved, and the problems that the hardness is increased and the mouthfeel is reduced due to the fact that the noodles are compacted due to multiple rolling are solved; secondly, multiple noodle pressing is completed by one set of equipment, so that the purchase cost of the equipment is greatly reduced; after the dough sheet is cut, part of water in the noodles is effectively removed through an air drying device 7; pressing the upper end face and the lower end face of the dough sheet for the second time and the third time respectively; the upper surface and the lower surface of the dough sheet are fully pressed into smooth dough, and the quality of the dough sheet is improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
The above-mentioned embodiments only represent embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the concept of the present invention, and these embodiments are all within the protection scope of the present invention.
Claims (10)
1. A production method of fresh noodles is characterized in that: comprises a plurality of pressing surfaces, specifically comprises
S1 pressing the dough for the first time; firstly, a dough sheet conveyed from a conveying device is inserted between two opposite compression rollers from the upper part, one end of the pressed dough sheet is led out from the lower part of the two opposite compression rollers, winds the pressed dough sheet around the second opposite compression roller for a circle, and is led into the space between the two opposite compression rollers from the upper part again until the tail end of the dough sheet conveyed from the conveying device is pressed by the two opposite compression rollers, the first-time dough sheet pressing is completed, and the dough sheet on one side of the conveying direction of the second opposite compression roller is cut off;
s2 pressing the dough for the second time; the upper end of the stacked dough sheet passes through a gap between two pairs of compression rollers from the top and is plugged between the bottom of the upper dough sheet and the top of the second pair of compression rollers around the second pair of compression rollers, in the step, the upper end of the dough sheet is the starting end of the dough sheet, the starting end of the dough sheet is pressed on the roller body of the second pair of compression rollers by the bottom of the upper dough sheet, then the starting end of the dough sheet passes through the gap between the two pairs of compression rollers, the starting end of the dough sheet and the upper dough sheet of the starting end are combined into a whole to form secondary dough sheet pressing, and then after the tail end of the dough sheet passes through the gap between the two pairs of compression rollers, the dough sheet is cut at one side of;
s3 pressing dough for the third time; the lower end of the stacked dough sheet passes through the gap between the two pairs of compression rollers from the top, and is stuffed between the bottom of the upper dough sheet and the top of the second pair of compression rollers by the second pair of compression rollers, in this step, the lower end of the dough sheet is the starting end of the dough sheet, the starting end of the dough sheet is pressed on the roller body of the second pair of compression rollers by the bottom of the upper dough sheet, then the starting end of the dough sheet passes through the gap between the two pairs of compression rollers, the starting end of the dough sheet and the upper dough sheet of the starting end are combined into one, the second time of dough sheet pressing is formed, then after the tail end of the dough sheet passes through the gap between the two pairs of compression rollers, the second pair
S4 repeats S2 and S3 in sequence.
2. The method for producing fresh noodles according to claim 1, wherein: the method also comprises a dough sheet manufacturing step arranged before a plurality of times of dough pressing, and a rolling step, a powder scattering step, a cutting step and an air drying step which are sequentially arranged after a plurality of times of dough pressing.
3. The method for producing fresh noodles according to claim 2, wherein: dough sheet manufacturing: leading-in the agitator tank with the flour that prepares in advance, add appropriate amount water in to the agitator tank, then the (mixing) shaft drives stirring vane and rotates, under stirring vane's stirring effect, flour and water misce bene, then the flour falls into the temporary storage incasement, the scraper blade of temporary storage incasement rotates around the axle bed at center, in arriving the blanking mouth that temporary storage bottom of the case portion was seted up with flour, and drop to between two sheeting rollers through connecting the chamber from the blanking mouth, under the extrusion of sheeting roller, from the below output sheeting flour product of two sheeting rollers, then the dough sheet falls on first conveyer belt.
4. The apparatus for producing fresh noodles according to claim 1, wherein: comprises a pressing device; the pressing device comprises a second vertical plate, a first pair of pressing rollers and a second pair of pressing rollers; the second vertical plate is fixed at the top of the workbench; a third conveying belt is arranged on the workbench; the second vertical plate is sequentially connected with a first pair of compression rollers and a second pair of compression rollers in a rotating manner along the direction of the third conveying belt; a press-fit area for pressing the dough sheet is formed between the first pair of press rollers and the second pair of press rollers; the counter-pressing area is arranged above the third conveying belt; a bracket of a second conveying belt is fixed on one side of the second vertical plate close to the first pair of press rollers; the output end of the second conveying belt is flush with the top end of the first pair of compression rollers in height.
5. The fresh noodle production device according to claim 4, wherein: according to the production sequence of the fresh noodles; a dough sheet manufacturing device is arranged in front of the pressing device; the dough sheet manufacturing device comprises a stirring device, a flour output assembly, a sheet forming device, a connecting cavity and a supporting table; a stirring device is fixed above the supporting platform; the bottom of the stirring device is communicated with a flour output assembly fixed on the supporting table; the bottom of the flour output component is an output end; the bottom of the flour output assembly is communicated with the connecting cavity; the output port of the connecting cavity faces the sheet forming device; the output end of the sheet forming device is provided with a first conveying belt fixed on the supporting table.
6. The fresh noodle production device according to claim 5, wherein: the stirring device comprises a stirring box, a stirring shaft and stirring blades; a stirring shaft is connected between the inner walls of the two sides of the stirring body; a plurality of groups of stirring blades are arranged on the stirring shaft along the axial direction; each group of stirring blades is circumferentially arranged by taking the axis of the stirring shaft as a center, and the single stirring blades in each group of stirring blades are spaced at a certain distance along the axial direction of the stirring shaft once.
7. The fresh noodle production device according to claim 5, wherein: the flour output assembly comprises a temporary storage box and a scraper plate; the temporary storage box is fixed at the bottom of the stirring device; the top end of the temporary storage box is provided with a temporary storage feed port; the temporary storage feed inlet is communicated with the output end of the stirring device; the bottom of the temporary storage box is provided with a temporary storage discharge hole; a rotating shaft is arranged at the center of the box bottom of the temporary storage box; the rotating shaft is sleeved with a scraper the length of which is slightly less than the inner diameter of the temporary storage box; the scraping surface of the scraper is contacted with the bottom of the temporary storage box.
8. The fresh noodle production device according to claim 5, wherein: the sheet forming device comprises a first vertical plate and a sheet forming roller; two first vertical plates fixed on the support table are arranged below the connecting cavity; the two first vertical plates are respectively and oppositely arranged on two sides of the first conveying belt; one side of the first vertical plate, which faces the first conveying belt, is rotatably connected with a sheet forming roller; the output end of the sheet forming roller faces the belt surface of the first conveying belt; the input end of the sheet forming roller is communicated with the output end of the connecting cavity.
9. The fresh noodle production device according to claim 5, wherein: the sheet forming device also comprises a spacing adjusting assembly and a transmission assembly for adjusting the spacing between the two sheet forming rollers; the spacing adjusting assembly comprises an adjusting screw, a threaded sleeve, a limiting baffle, a knob and a screw seat; the screw rod seat is fixed on the side wall of the first vertical plate; the screw rod seat is rotationally connected with an adjusting screw rod along the width direction of the first vertical plate; a limiting baffle plate for dividing the adjusting screw rod into two sections is fixed in the middle of the adjusting screw rod; the thread directions of the two sections of the adjusting screw rod bodies are opposite; two sections of rod bodies of the adjusting screw rod are respectively sleeved with thread sleeves in threaded fit; the first vertical plate is provided with a sliding hole penetrating through the plate surface; the guide direction of the sliding hole is consistent with the width direction of the first vertical plate; the roll shaft of the sheet forming roll penetrates through a sliding hole formed in the first vertical plate and is rotatably connected to the threaded sleeve through a shaft seat; a knob is fixed at one end of the adjusting screw rod;
the transmission assembly comprises a driving chain wheel, a motor base, a motor, a transmission chain, a driven chain wheel, a tensioning chain wheel and a reset assembly; a motor base is fixed on the outer side of the first vertical plate far away from the spacing adjusting assembly; a motor is fixed on the motor base; the shaft end of the output shaft of the motor is rotatably connected to the side wall of the first vertical plate through a shaft seat; a driving chain wheel is fixedly sleeved on the shaft body of the output shaft of the motor; two driven sprockets which are symmetrically arranged are arranged below the driving sprocket; the driven chain wheel is rotatably connected to the side wall of the first vertical plate through a rotating shaft; a transmission chain is sleeved between the driving chain wheel and the two driven chain wheels;
a tensioning chain wheel for tensioning the transmission chain is further arranged on the outer side of the transmission chain; the tensioning chain wheel is movably connected to the reset assembly;
the reset assembly comprises a limiting block, a sliding rail, a sliding block and a spring; the sliding rail is fixed on the side wall of the first vertical plate; the guide of the slide rail is vertical to the transmission chain; limiting blocks are fixed at two ends of the sliding rail; the slide rail is connected with a slide block in a sliding way; the sliding block is rotatably connected with a central shaft of the tensioning chain wheel through a shaft seat; and a spring is connected between the bottom of the sliding block and the sliding rail.
10. The fresh noodle production device according to claim 4, wherein: the dough making machine also comprises a delay press, a powder scattering device, a cutting device and an air drying device which are arranged behind the pressing device in sequence according to the production sequence of the fresh noodles; the output end of the dough sheet manufacturing device is provided with a first conveying belt; the output end of the first conveying belt is provided with a second conveying belt; the output end of the second conveying belt is arranged at the feed end of the pressing device; the pressing device, the spreader, the powder scattering device, the cutting device and the air drying device are sequentially arranged at the top of the third conveying belt;
the air drying device comprises a fan erected above the tail end of the third conveying belt; the fan is fixed on the workbench at the bottom of the third conveying belt through a fan frame; and the air outlet of the fan faces the discharge end of the cutting device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010849811.4A CN111955658A (en) | 2020-08-21 | 2020-08-21 | Production method and production device of fresh noodles |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010849811.4A CN111955658A (en) | 2020-08-21 | 2020-08-21 | Production method and production device of fresh noodles |
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| CN111955658A true CN111955658A (en) | 2020-11-20 |
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| CN202010849811.4A Pending CN111955658A (en) | 2020-08-21 | 2020-08-21 | Production method and production device of fresh noodles |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114766639A (en) * | 2022-03-14 | 2022-07-22 | 江西旗岭食品股份有限公司 | Automatic production device and production method for bamboo shoot fiber flour noodles |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104824815A (en) * | 2015-05-22 | 2015-08-12 | 长沙克明面业有限公司 | Calendering method of dough sheets during fresh noodles production |
| CN105475399A (en) * | 2015-12-31 | 2016-04-13 | 深圳市配天机器人技术有限公司 | Dough sheet rolling machine and manufacturing device and method of fresh noodles |
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2020
- 2020-08-21 CN CN202010849811.4A patent/CN111955658A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104824815A (en) * | 2015-05-22 | 2015-08-12 | 长沙克明面业有限公司 | Calendering method of dough sheets during fresh noodles production |
| CN105475399A (en) * | 2015-12-31 | 2016-04-13 | 深圳市配天机器人技术有限公司 | Dough sheet rolling machine and manufacturing device and method of fresh noodles |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114766639A (en) * | 2022-03-14 | 2022-07-22 | 江西旗岭食品股份有限公司 | Automatic production device and production method for bamboo shoot fiber flour noodles |
| CN114766639B (en) * | 2022-03-14 | 2023-10-13 | 江西旗岭食品股份有限公司 | Automatic production device and production method for bamboo shoot fiber powder noodles |
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Application publication date: 20201120 |
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