CN111948532A - An experimental system and control method for simulating bidirectional torsional control of a turntable motor - Google Patents

An experimental system and control method for simulating bidirectional torsional control of a turntable motor Download PDF

Info

Publication number
CN111948532A
CN111948532A CN201910413823.XA CN201910413823A CN111948532A CN 111948532 A CN111948532 A CN 111948532A CN 201910413823 A CN201910413823 A CN 201910413823A CN 111948532 A CN111948532 A CN 111948532A
Authority
CN
China
Prior art keywords
motor
torque
control
inverter
torsion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910413823.XA
Other languages
Chinese (zh)
Other versions
CN111948532B (en
Inventor
尹文波
唐洪林
周广远
王建业
何洪涛
张喜民
王海斌
高凯
王延文
李玉红
罗爱玲
刘锐兵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sinopec Oilfield Service Corp
Sinopec Shengli Petroleum Engineering Corp
Drilling Technology Research Institute of Sinopec Shengli Petroleum Engineering Corp
Original Assignee
Sinopec Oilfield Service Corp
Sinopec Shengli Petroleum Engineering Corp
Drilling Technology Research Institute of Sinopec Shengli Petroleum Engineering Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sinopec Oilfield Service Corp, Sinopec Shengli Petroleum Engineering Corp, Drilling Technology Research Institute of Sinopec Shengli Petroleum Engineering Corp filed Critical Sinopec Oilfield Service Corp
Priority to CN201910413823.XA priority Critical patent/CN111948532B/en
Publication of CN111948532A publication Critical patent/CN111948532A/en
Application granted granted Critical
Publication of CN111948532B publication Critical patent/CN111948532B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/34Testing dynamo-electric machines
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Control Of Electric Motors In General (AREA)

Abstract

An experimental system and a control method for simulating bidirectional torsion control of a turntable motor. The experimental system mainly comprises a main control unit, an operation control unit and a power unit; the main control unit is used as an upper computer of the whole system, the operation control unit mainly comprises a programmable controller and two frequency converters, and the power unit mainly comprises a main motor, a load motor, a brake device, a speed reducer, a torque sensor and an encoder. The control method comprises the following steps: the main control unit implements angle bidirectional torsion or torque bidirectional torsion control on a main motor of the power unit through the operation control unit, and the programmable controller acquires system operation parameters in real time, mainly including feedback signals of bidirectional torsion speed, torsion angle, torsion torque and the like, so as to form an angle or torque torsion control closed loop. The method is simple, convenient and feasible, and the structure of the field electric turntable transmission system is simulated to the greatest extent; the main control unit and the programmable controller have low cost, high reliability and high communication speed, and ensure the control precision of the system.

Description

一种模拟转盘电机双向扭转控制的实验系统及控制方法An experimental system and control method for simulating bidirectional torsional control of a turntable motor

技术领域:Technical field:

本发明涉及石油工程技术领域,尤其是一种模拟转盘电机双向扭转控制的实验系统及控制方法。The invention relates to the technical field of petroleum engineering, in particular to an experimental system and a control method for simulating bidirectional torsion control of a turntable motor.

背景技术:Background technique:

转盘是石油钻机的重要部件,俗称钻机八大件之一。钻井过程中,转盘驱动钻柱、井底钻具及钻头等旋转破岩,以实现油气井建井,是钻机的重要动力源。随着钻井装备的技术进步,近年来,钻机转盘普遍由机械驱动发展为电机独立驱动,电机独驱转盘具有结构简单、控制方便等优势。The turntable is an important part of the oil drilling rig, commonly known as one of the eight major parts of the drilling rig. During the drilling process, the rotary table drives the drill string, bottom hole drilling tools and drill bits to rotate and break the rock, so as to realize the construction of oil and gas wells, which is an important power source of the drilling rig. With the technological progress of drilling equipment, in recent years, the rotary table of drilling rigs has generally been developed from mechanical drive to independent motor drive. The motor-driven rotary table has the advantages of simple structure and convenient control.

在长水平段水平井、大位移井钻井定向滑动钻进过程中,钻柱不旋转,仅依靠井底动力钻具带动钻头旋转破岩,实现钻井进尺。通过滑动导向工具改变井眼的井斜角和方位角,从而控制井眼轨迹,但由于钻柱不旋转,钻柱与井壁之间为静摩擦,摩阻值高,容易托压,导致钻进效率低、作业风险大。随着井斜和位移的增加,滑动钻进的弊端越加明显。In the process of directional sliding drilling of long horizontal section horizontal wells and extended reach wells, the drill string does not rotate, and only relies on the bottom-hole power drilling tool to drive the drill bit to rotate and break the rock to achieve drilling footage. The inclination angle and azimuth angle of the wellbore are changed by sliding the steering tool to control the wellbore trajectory. However, because the drill string does not rotate, there is static friction between the drill string and the well wall, and the frictional resistance value is high, which is easy to support pressure, which leads to drilling. Low efficiency and high operational risk. With the increase of well deviation and displacement, the disadvantages of sliding drilling become more and more obvious.

为此,利用动摩擦比静摩擦摩擦系数低的原理,国内外相继开展了滑动钻进钻柱双向扭转自动控制技术,通过精确控制钻柱双向扭转幅度,达到既不影响井下工具面,又尽可能降低摩阻的效果,从而提高钻井效率,降低钻井成本。To this end, using the principle that the friction coefficient of dynamic friction is lower than that of static friction, the automatic control technology of the two-way torsion of the sliding drilling drill string has been carried out at home and abroad. The effect of friction, thereby improving drilling efficiency and reducing drilling costs.

中国专利CN102022083B公开了一种《旋转导向钻井工具》,包括旋转心轴、上轴承、感应线圈、测斜短节及控制单元、不旋转外套、液压控制系统模块、肋板、下轴承和下接头;旋转心轴包括本体和外凸台,外凸台与本体自上而下固定在一起,本体的上端外侧与上轴承的内侧固定安装在一起,本体的下端外侧与下接头的上端内侧固定安装在一起,下接头的上端外侧与下轴承的内侧固定安装在一起,不旋转外套包括上套体、下套体和外径大于上套体的中套体,上套体、中套体和下套体自上而下依序固定在一起,上套体的上端内侧与上轴承的外侧固定安装在一起,下套体的内侧与下轴承的外侧固定安装在一起,在上套体与本体之间有空腔,感应线圈和测斜短节及控制单元自上而下安装在空腔内,在中套体内腔里固定安装有液压控制系统模块,在中套体上间隔分布有与中套体内腔相连通的长开口,在长开口所对应的中套体内腔内铰接有能被液压控制系统模块顶住而向外转动的肋板,在旋转心轴内有与空腔相连通的液压油孔,在液压油孔内有导线并与感应线圈电连接在一起,感应线圈通过导线与测斜短节及控制单元电连接在一起,在中套体上有连通空腔和中套体内腔的液压油孔,测斜短节及控制单元和液压控制系统模块通过液压油孔和导线电连接在一起。上述液压控制系统模块可包括液压泵、联轴器、电机、平衡柱塞和伸缩柱塞;液压泵的上端安装有能顶在内凸头中心线外侧并能使挡板向外侧移动的伸缩柱塞。上述测斜短节及控制单元可包括测斜本体、控制电路、整流电路和测斜模块,在测斜本体上安装有控制电路、整流电路和测斜模块。该发明通过旋转钻进的方式对水平井、大延伸井和大斜度井进行钻进,并能有效导向,因此钻进效率得到了极大地提高,设备成本也得到了降低。Chinese patent CN102022083B discloses a "Rotary Steering Drilling Tool", which includes a rotating mandrel, an upper bearing, an induction coil, a short inclinometer and a control unit, a non-rotating jacket, a hydraulic control system module, a rib, a lower bearing and a lower joint The rotating mandrel includes a body and an outer boss, the outer boss and the body are fixed together from top to bottom, the outer side of the upper end of the body is fixedly installed with the inner side of the upper bearing, and the outer side of the lower end of the body is fixedly installed with the inner side of the upper end of the lower joint Together, the outer side of the upper end of the lower joint is fixedly installed with the inner side of the lower bearing, and the non-rotating outer casing includes an upper casing body, a lower casing body and a middle casing body with an outer diameter larger than the upper casing body, the upper casing body, the middle casing body and the lower casing body. The sleeve bodies are fixed together in sequence from top to bottom, the inner side of the upper end of the upper sleeve body is fixedly installed with the outer side of the upper bearing, the inner side of the lower sleeve body is fixedly installed with the outer side of the lower bearing, and the upper sleeve body and the main body are fixedly installed together. There is a cavity between, the induction coil, the inclination measuring short joint and the control unit are installed in the cavity from top to bottom, the hydraulic control system module is fixedly installed in the inner cavity of the middle sleeve, and the middle sleeve is spaced on the middle sleeve. The long opening communicated with the inner cavity, the inner cavity of the middle sleeve corresponding to the long opening is hinged with a rib plate that can be resisted by the hydraulic control system module and rotated outward, and in the rotating mandrel there is a hydraulic pressure connected to the cavity. The oil hole has a wire in the hydraulic oil hole and is electrically connected with the induction coil. The induction coil is electrically connected with the inclinometer short section and the control unit through the wire. There is a communication cavity on the middle sleeve body and the inner cavity of the middle sleeve. The hydraulic oil hole, the inclination measuring sub, the control unit and the hydraulic control system module are electrically connected together through the hydraulic oil hole and the wire. The above-mentioned hydraulic control system module may include a hydraulic pump, a coupling, a motor, a balance plunger and a telescopic plunger; the upper end of the hydraulic pump is provided with a telescopic column that can push the outside of the centerline of the inner convex head and can move the baffle plate to the outside. plug. The inclinometer sub-section and the control unit may include an inclinometer body, a control circuit, a rectifier circuit and an inclinometer module, and a control circuit, a rectifier circuit and an inclinometer module are installed on the inclinometer body. The invention drills horizontal wells, large extension wells and highly deviated wells by means of rotary drilling, and can effectively steer, so the drilling efficiency is greatly improved, and the equipment cost is also reduced.

但目前该技术都是基于顶驱进行研究,尚没有在电动转盘上开展攻关。因此,在研究基于电动转盘的滑动钻进钻柱双向扭转控制技术过程中,需要建立一套模拟转盘电机双向扭转控制的实验系统,并开展转盘电机扭转控制方法的研究,经实验系统测试满足现场应用条件后,方可在现场试验并推广应用。However, at present, the technology is based on top drive research, and no research has been carried out on the electric turntable. Therefore, in the process of researching the bidirectional torsion control technology of the sliding drilling drill string based on the electric turntable, it is necessary to establish an experimental system to simulate the bidirectional torsion control of the turntable motor, and to carry out the research on the torsion control method of the turntable motor. Only after applying the conditions can it be tested on site and popularized.

发明内容:Invention content:

本发明的目的是针对现有技术存在的问题,提供一种模拟转盘电机双向扭转控制的实验系统及控制方法,在此实验系统上,便于开展电动转盘电机扭转控制测试,从而达到提高研发效率,缩短研发周期的目的。The purpose of the present invention is to solve the problems existing in the prior art, to provide an experimental system and control method for simulating the bidirectional torsion control of the turntable motor. The purpose of shortening the development cycle.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

一种模拟转盘电机双向扭转控制的实验系统,主要由主控制单元、运行控制单元和动力机组组成;运行控制单元主要由可编程控制器和1#变频器和2#变频器组成;动力机组主要由1#电机、2#电机、刹车装置、减速装置、扭矩传感器和编码器组成。在动力机组中,1#电机与刹车装置的输入端连接,刹车装置的输出端与扭矩传感器的输入端连接,扭矩传感器的输出端与减速装置输入轴的一端连接,编码器安装于减速装置输入轴的另一端,减速装置的输出轴与2#电机连接,且1#电机和2#电机的旋转方向相反。An experimental system for simulating the two-way torsion control of a turntable motor is mainly composed of a main control unit, an operation control unit and a power unit; the operation control unit is mainly composed of a programmable controller, a 1# inverter and a 2# inverter; the power unit is mainly composed of It consists of 1# motor, 2# motor, brake device, deceleration device, torque sensor and encoder. In the power unit, the 1# motor is connected to the input end of the brake device, the output end of the brake device is connected to the input end of the torque sensor, the output end of the torque sensor is connected to one end of the input shaft of the reduction device, and the encoder is installed on the input end of the reduction device. On the other end of the shaft, the output shaft of the reduction gear is connected to the 2# motor, and the rotation directions of the 1# motor and the 2# motor are opposite.

运行控制单元主回路主要包括总电源、总断路器、分断路器、可编程控制器及传感器回路、1#电机散热风机回路、2#电机散热风机回路、1#变频器及1#电机回路、2#变频器及2#电机回路。The main circuit of the operation control unit mainly includes the main power supply, the main circuit breaker, the circuit breaker, the programmable controller and the sensor circuit, the 1# motor cooling fan circuit, the 2# motor cooling fan circuit, the 1# inverter and the 1# motor circuit, 2# inverter and 2# motor circuit.

可编程控制器主要由电源模块、CPU模块、数字量输入模块、数字量输出模块、模拟量输入模块、模拟量输出模块和计数器模块组成。The programmable controller is mainly composed of power supply module, CPU module, digital input module, digital output module, analog input module, analog output module and counter module.

编码器为增量式光电编码器,1#电机和2#电机同为交流变频调速电机,减速装置可为齿轮减速装置、链条减速装置或其它减速装置中的任意一种。The encoder is an incremental photoelectric encoder, the 1# motor and the 2# motor are both AC variable frequency speed regulation motors, and the deceleration device can be any one of a gear deceleration device, a chain deceleration device or other deceleration devices.

上述模拟转盘电机双向扭转控制的实验系统,其扭转控制方法如下:The above experimental system for simulating the bidirectional torsion control of the turntable motor, the torsion control method is as follows:

a.动力机组中,1#电机模拟转盘的主电机,是扭转控制对象,2#电机为负载电机,模拟钻进过程中的井下扭矩负载,该实验系统中设置2#电机的输出扭矩与旋转圈数成正比,刹车装置模拟转盘离合器惯刹,减速装置模拟转盘链条箱;主控制单元通过运行控制单元对动力机组的1#电机进行双向扭转控制,包括角度双向扭转控制和扭矩双向扭转控制;扭转控制过程中,可编程控制器实时采集扭矩传感器、编码器的信号进行逻辑运算和输出,实现双向扭转的精确闭环控制。a. In the power unit, the 1# motor simulates the main motor of the turntable, which is the torsion control object, and the 2# motor is the load motor, which simulates the downhole torque load during the drilling process. In this experimental system, the output torque and rotation of the 2# motor are set The number of turns is proportional, the brake device simulates the inertial brake of the turntable clutch, and the deceleration device simulates the turntable chain box; the main control unit controls the 1# motor of the power unit through the operation control unit to perform bidirectional torsion control, including angle bidirectional torsion control and torque bidirectional torsion control; During the torsion control process, the programmable controller collects the signals of the torque sensor and the encoder in real time for logical operation and output, so as to realize the precise closed-loop control of the two-way torsion.

b.主控制单元为模拟转盘电机双向扭转控制的实验系统的上位机,不仅是系统运行数据的存取、显示单元,同时通过人机界面的交互,实现对运行控制单元控制指令的下达。b. The main control unit is the upper computer of the experimental system that simulates the two-way torsion control of the turntable motor. It is not only the access and display unit of system operation data, but also realizes the issuance of control instructions to the operation control unit through the interaction of the human-machine interface.

c.可编程控制器为实验系统的下位机,通过CPU模块与主控制单元通过以太网进行通讯;CPU模块通过RS485端口与1#变频器进行通讯,并通过1#变频器对1#电机进行转速控制;数字量输入模块采集刹车装置的刹车信号、1#变频器和2#变频器的故障信号;数字量输出模块控制接触器的通断;模拟量输入模块分别从1#变频器和2#变频器采集1#电机和2#电机的电流,同时采集扭矩传感器的扭矩信号;模拟量输出模块输出扭矩信号,通过2#变频器对2#电机进行扭矩控制;计数器模块采集编码器的速度和角度信号。c. The programmable controller is the lower computer of the experimental system, and communicates with the main control unit through Ethernet through the CPU module; the CPU module communicates with the 1# inverter through the RS485 port, and communicates with the 1# motor through the 1# inverter. Speed control; the digital input module collects the braking signal of the braking device and the fault signals of the 1# inverter and 2# inverter; the digital output module controls the on-off of the contactor; #The inverter collects the current of the 1# motor and the 2# motor, and simultaneously collects the torque signal of the torque sensor; the analog output module outputs the torque signal, and controls the torque of the 2# motor through the 2# inverter; the counter module collects the speed of the encoder and angle signals.

d.模拟转盘电机双向扭转控制的实验步骤,按照角度双向扭转控制和扭矩双向扭转控制,分别阐述如下:d. The experimental steps of simulating the two-way torsion control of the turntable motor, according to the two-way torsion control of the angle and the two-way torsion control of the torque, are described as follows:

(a)角度双向扭转控制:(a) Angle bidirectional torsion control:

Ⅰ.接通总电源,闭合总断路器和分断路器,系统上电,可编程控制器完成初始化。Ⅰ. Turn on the main power supply, close the main circuit breaker and the branch circuit breaker, the system is powered on, and the programmable controller completes the initialization.

Ⅱ.在主控制单元人机交互软件中,设置1#电机角度扭转控制运行参数,主要是双向扭转速度和扭转角度,双向扭转角度是指顺时针旋转最大角度θ1和逆时针旋转最大角度θ2,按下启动按钮,可编程控制器通过数字量输出模块控制接触器闭合,使1#电机散热风机回路、2#电机散热风机回路、1#变频器及1#电机回路、2#变频器及2#电机回路开始运行。1#电机首先以顺时针旋转开始,当顺时针旋转到最大角度值θ1时,1#电机停止顺时针旋转,然后反向开始逆时针旋转,逆时针旋转到最大角度值θ2时,1#电机停止逆时针旋转,再反向开始顺时针旋转,就这样一直按照设置好的角度值双向扭转。Ⅱ. In the human-computer interaction software of the main control unit, set the operating parameters of the 1# motor angle torsion control, mainly the two-way torsion speed and torsion angle. The two-way torsion angle refers to the maximum clockwise rotation angle θ1 and the counterclockwise rotation maximum angle θ2. Press the start button, the programmable controller controls the contactor to close through the digital output module, so that 1# motor cooling fan circuit, 2# motor cooling fan circuit, 1# inverter and 1# motor circuit, 2# inverter and 2 #The motor circuit starts running. The 1# motor first starts to rotate clockwise. When the clockwise rotation reaches the maximum angle value θ1, the 1# motor stops rotating clockwise, and then starts to rotate counterclockwise in the opposite direction. When the counterclockwise rotation reaches the maximum angle value θ2, the 1# motor Stop the counterclockwise rotation, and then start the clockwise rotation in the opposite direction, and then twist in both directions according to the set angle value.

Ⅲ.1#电机按照设定好的角度扭转参数运行,计数器模块实时采集编码器的角度和速度信号,形成扭转角度和速度控制闭环,保证控制精度,模拟量输入模块实时采集1#变频器及2#变频器的电流信号,所有数据均在人机交互软件中实时显示并存储;Ⅲ.1# motor runs according to the set angle torsion parameters, the counter module collects the angle and speed signals of the encoder in real time, forms a closed loop of torsion angle and speed control, and ensures the control accuracy. The analog input module collects real-time 1# inverter and 2# The current signal of the inverter, all data are displayed and stored in real time in the human-computer interaction software;

Ⅳ.1#电机按角度扭转时,若手动操作刹车装置的手柄,数字量输入模块检测到刹车信号,系统自动停机;数字量输入模块在检测到1#变频器或2#变频器故障信号时,系统也自动停机;Ⅳ.When the 1# motor is twisted according to the angle, if the handle of the braking device is manually operated, the digital input module detects the braking signal, and the system stops automatically; when the digital input module detects the fault signal of the 1# inverter or 2# inverter , the system also automatically shuts down;

Ⅴ.若角度双向扭转控制测试完成,在主控制单元人机交互软件中,按下停止按钮,系统停机,然后依次关掉主控制单元、分断路器、主断路器和总电源,角度双向扭转控制实验结束。Ⅴ. If the angle two-way torsion control test is completed, in the main control unit human-computer interaction software, press the stop button to stop the system, and then turn off the main control unit, the sub-breaker, the main circuit breaker and the main power supply in turn, and the angle is two-way torsion. The control experiment ends.

(b)扭矩双向扭转控制:(b) Torque bidirectional torsion control:

Ⅰ.接通总电源,闭合总断路器和分断路器,系统上电,可编程控制器完成初始化;Ⅰ. Turn on the main power supply, close the main circuit breaker and the sub-circuit breaker, power on the system, and complete the initialization of the programmable controller;

Ⅱ.在主控制单元人机交互软件中,设置1#电机的双向扭转速度,以及2#电机的双向扭转扭矩值,即顺时针旋转最大扭矩值T1和逆时针旋转最大扭矩值T2,按下启动按钮,可编程控制器通过数字量输出模块控制接触器闭合,使1#电机散热风机回路、2#电机散热风机回路、1#变频器及1#电机回路、2#变频器及2#电机回路运行;1#电机首先以顺时针旋转开始,当顺时针旋转到2#电机输出最大扭矩值T2时,1#电机停止顺时针旋转,然后反向开始逆时针旋转,逆时针旋转到2#电机输出最大扭矩值T1时,1#电机停止逆时针旋转,再反向开始顺时针旋转,就这样一直按照设置好的扭矩值双向扭转。Ⅱ. In the human-computer interaction software of the main control unit, set the bidirectional torsion speed of the 1# motor and the bidirectional torsion torque value of the 2# motor, that is, the maximum torque value T1 for clockwise rotation and the maximum torque value T2 for counterclockwise rotation, press Start the button, the programmable controller controls the contactor to close through the digital output module, so that the 1# motor cooling fan circuit, the 2# motor cooling fan circuit, the 1# inverter and the 1# motor circuit, the 2# inverter and the 2# motor Loop operation; 1# motor first starts to rotate clockwise, when 2# motor rotates clockwise to the maximum output torque value T2 of 2# motor, 1# motor stops clockwise rotation, then starts to rotate counterclockwise in reverse, and rotates counterclockwise to 2# When the motor outputs the maximum torque value T1, the 1# motor stops rotating counterclockwise, and then starts to rotate clockwise in the opposite direction, so that it has been twisted in both directions according to the set torque value.

Ⅲ.1#电机按扭矩控制双向扭转过程中,模拟量输入模块实时采集扭矩传感器的扭矩信号,1#变频器及2#变频器的电流信号,所有数据均在人机交互软件中实时显示并存储;并通过采集的扭矩传感器的扭矩反馈信号,形成扭矩控制闭环,保证控制精度。Ⅲ. During the two-way torsion process of the 1# motor according to the torque control, the analog input module collects the torque signal of the torque sensor and the current signal of the 1# inverter and the 2# inverter in real time. All data are displayed in real time in the human-computer interaction software. storage; and through the torque feedback signal of the torque sensor collected, a torque control closed loop is formed to ensure the control accuracy.

Ⅳ.1#电机按扭矩扭转控制运行中,若手动操作刹车装置的手柄,数字量输入模块检测到刹车信号,系统自动停机;数字量输入模块在检测到1#变频器或2#变频器故障信号时,系统也自动停机;Ⅳ.1# When the motor is under torque torsion control, if the handle of the brake device is manually operated, the digital input module detects the braking signal, and the system stops automatically; the digital input module detects the failure of the 1# inverter or 2# inverter When the signal is received, the system will also automatically stop;

Ⅴ.若扭矩双向扭转控制测试完成,在主控制单元人机交互软件中,按下停止按钮,系统停机,依次关掉主控制单元、分断路器、主断路器和总电源,扭矩双向扭转控制实验结束。Ⅴ. If the torque bidirectional torsion control test is completed, in the main control unit human-computer interaction software, press the stop button to stop the system, turn off the main control unit, sub-circuit breaker, main circuit breaker and main power supply in turn, and torque bidirectional torsion control The experiment is over.

该模拟转盘电机双向扭转控制的实验系统及控制方法,具有以下优点:The experimental system and control method for simulating bidirectional torsion control of a turntable motor have the following advantages:

(1)在动力机组中采用双电机对扭的思路,来模拟电动转盘驱动及井下负载,方法简便可行,一台电机模拟电动转盘的主电机,另一台电机模拟钻柱在钻进过程中的负载。同时加入了减速装置、刹车装置等,最大程度地模拟了现场电动转盘传动系统的结构;(1) The idea of double-motor counter-torsion is adopted in the power unit to simulate the drive of the electric turntable and the downhole load. The method is simple and feasible. One motor simulates the main motor of the electric turntable, and the other motor simulates the drill string during the drilling process. load. At the same time, a deceleration device, a braking device, etc. are added to simulate the structure of the on-site electric turntable transmission system to the greatest extent;

(2)在实验系统中,移动服务器作为上位机,可编程控制器作为下位机,上位机与下位机之间采用以太网通信,以太网通信是最通用的通信协议标准,具有低成本、高可靠性和通讯速率高的优势;可编程控制器实时采集扭矩传感器和编码器的反馈信号,形成扭矩扭转和角度扭转控制闭环,保证了实验系统具有较高的控制精度。(2) In the experimental system, the mobile server is used as the upper computer, the programmable controller is used as the lower computer, and Ethernet communication is used between the upper computer and the lower computer. Ethernet communication is the most common communication protocol standard, with low cost, high The advantages of high reliability and high communication rate; the programmable controller collects the feedback signals of the torque sensor and the encoder in real time to form a closed-loop control of torque torsion and angle torsion, which ensures that the experimental system has high control accuracy.

附图说明:Description of drawings:

图1为本发明的模拟转盘电机双向扭转控制的实验系统组成示意图。FIG. 1 is a schematic diagram of the composition of an experimental system for simulating bidirectional torsional control of a turntable motor according to the present invention.

图2为本发明运行控制单元的控制回路图。FIG. 2 is a control loop diagram of the operation control unit of the present invention.

图3为本发明运行控制单元的主回路图。Fig. 3 is the main circuit diagram of the operation control unit of the present invention.

具体实施方式Detailed ways

下面结合附图1、附图2、附图3和具体实施例对本发明做进一步说明。The present invention will be further described below with reference to Figure 1, Figure 2, Figure 3 and specific embodiments.

实施例1:Example 1:

一种模拟转盘电机双向扭转控制的实验系统,主要由主控制单元1、运行控制单元2和动力机组3组成;运行控制单元2主要由可编程控制器4和1#变频器5和2#变频器6组成;动力机组3主要由1#电机7、2#电机8、刹车装置9、减速装置10、扭矩传感器11和编码器12组成。An experimental system for simulating two-way torsion control of a turntable motor, which is mainly composed of a main control unit 1, an operation control unit 2 and a power unit 3; the operation control unit 2 is mainly composed of a programmable controller 4, 1# frequency converter 5 and 2# frequency converter The power unit 3 is mainly composed of a 1# motor 7, a 2# motor 8, a braking device 9, a deceleration device 10, a torque sensor 11 and an encoder 12.

在动力机组3中,1#电机7与刹车装置9的输入端连接,刹车装置9的输出端与扭矩传感器11的输入端连接,扭矩传感器11的输出端与减速装置10输入轴的一端连接,编码器12安装于减速装置10输入轴的另一端,减速装置10的输出轴与2#电机8连接。In the power unit 3, the 1# motor 7 is connected with the input end of the braking device 9, the output end of the braking device 9 is connected with the input end of the torque sensor 11, and the output end of the torque sensor 11 is connected with one end of the input shaft of the reduction gear 10, The encoder 12 is mounted on the other end of the input shaft of the reduction gear 10 , and the output shaft of the reduction gear 10 is connected to the 2# motor 8 .

实施例2:Example 2:

在实施例1的基础上,进一步包括:On the basis of embodiment 1, further comprise:

运行控制单元2主回路主要包括总电源21、总断路器22、分断路器23、可编程控制器及传感器回路24、1#电机散热风机回路25、2#电机散热风机回路26、1#变频器及1#电机回路27、2#变频器及2#电机回路28。The main circuit of operation control unit 2 mainly includes main power supply 21, main circuit breaker 22, branch circuit breaker 23, programmable controller and sensor circuit 24, 1# motor cooling fan circuit 25, 2# motor cooling fan circuit 26, 1# frequency conversion 1# motor circuit 27, 2# inverter and 2# motor circuit 28.

可编程控制器4主要由电源模块13、CPU模块14、数字量输入模块15、数字量输出模块16、模拟量输入模块17、模拟量输出模块18和计数器模块19组成。The programmable controller 4 is mainly composed of a power supply module 13 , a CPU module 14 , a digital input module 15 , a digital output module 16 , an analog input module 17 , an analog output module 18 and a counter module 19 .

编码器12为增量式光电编码器,1#电机7和2#电机8同为交流变频调速电机,且1#电机7和2#电机8的旋转方向相反,减速装置10可为齿轮减速装置、链条减速装置或其它减速装置中的任意一种。The encoder 12 is an incremental photoelectric encoder, the 1# motor 7 and the 2# motor 8 are both AC variable frequency speed regulation motors, and the rotation directions of the 1# motor 7 and 2# motor 8 are opposite, and the deceleration device 10 can be gear deceleration. Any one of the gears, chain reduction gears or other reduction gears.

实施例3:Example 3:

针对实施例1的模拟转盘电机双向扭转控制的实验系统的控制方法如下:The control method for the experimental system of the bidirectional torsion control of the simulated turntable motor of Embodiment 1 is as follows:

a.动力机组3中,1#电机7模拟转盘的主电机,是扭转控制对象,2#电机8为负载电机,模拟钻进过程中的井下扭矩负载,该实验系统中设置2#电机8的输出扭矩与旋转圈数成正比,刹车装置9模拟转盘离合器惯刹,减速装置10模拟转盘链条箱;主控制单元1通过运行控制单元2对动力机组3的1#电机7进行双向扭转控制,包括角度双向扭转控制和扭矩双向扭转控制;扭转控制过程中,可编程控制器4采集扭矩传感器11、编码器12的信号进行逻辑运算和输出,实现双向扭转的精确闭环控制。a. In power unit 3, 1# motor 7 simulates the main motor of the turntable, which is the object of torsion control, and 2# motor 8 is the load motor, simulating the downhole torque load during the drilling process. In this experimental system, the 2# motor 8 is set The output torque is proportional to the number of rotations, the braking device 9 simulates the inertial brake of the turntable clutch, and the deceleration device 10 simulates the turntable chain box; the main control unit 1 performs bidirectional torsion control on the 1# motor 7 of the power unit 3 through the operation control unit 2, including Angle two-way torsion control and torque two-way torsion control; during the torsion control process, the programmable controller 4 collects the signals of the torque sensor 11 and the encoder 12 for logical operation and output to achieve precise closed-loop control of the two-way torsion.

b.主控制单元1为模拟转盘电机双向扭转控制的实验系统的上位机,不仅是系统运行数据的存取、显示单元,同时通过人机界面的交互,实现对运行控制单元2控制指令的下达。b. The main control unit 1 is the upper computer of the experimental system that simulates the two-way torsion control of the turntable motor. It is not only the access and display unit of the system operation data, but also realizes the issuance of the control instructions to the operation control unit 2 through the interaction of the human-machine interface. .

c.可编程控制器4为实验系统的下位机,通过CPU模块14与主控制单元1通过以太网进行通讯;CPU模块14通过RS485端口与1#变频器5进行通讯,并通过1#变频器5对1#电机7进行转速控制;数字量输入模块15采集刹车装置9的刹车信号、1#变频器5和2#变频器6的故障信号;数字量输出模块16控制接触器20的通断;模拟量输入模块17分别从1#变频器5和2#变频器6采集1#电机7和2#电机8的电流,同时采集扭矩传感器11的扭矩信号;模拟量输出模块18输出扭矩信号,通过2#变频器6对2#电机8进行扭矩控制;计数器模块19采集编码器12的速度和角度信号。c. The programmable controller 4 is the lower computer of the experimental system, and communicates with the main control unit 1 through Ethernet through the CPU module 14; the CPU module 14 communicates with the 1# inverter 5 through the RS485 port, and communicates with the 1# inverter through the 1# inverter. 5. Control the speed of the 1# motor 7; the digital input module 15 collects the braking signal of the brake device 9, the fault signals of the 1# inverter 5 and the 2# inverter 6; the digital output module 16 controls the on-off of the contactor 20 The analog input module 17 collects the current of the 1# motor 7 and the 2# motor 8 from the 1# inverter 5 and the 2# inverter 6 respectively, and simultaneously collects the torque signal of the torque sensor 11; the analog output module 18 outputs the torque signal, Torque control is performed on the 2# motor 8 through the 2# inverter 6; the counter module 19 collects the speed and angle signals of the encoder 12.

实施例4:Example 4:

针对实施例2的模拟转盘电机双向扭转控制的实验系统的控制方法如下:The control method for the experimental system of the two-way torsion control of the simulated turntable motor of Embodiment 2 is as follows:

a.动力机组3中,1#电机7模拟转盘的主电机,是扭转控制对象,2#电机8为负载电机,模拟钻进过程中的井下扭矩负载,该实验系统中设置2#电机8的输出扭矩与旋转圈数成正比,刹车装置9模拟转盘离合器惯刹,减速装置10模拟转盘链条箱;主控制单元1通过运行控制单元2对动力机组3的1#电机7进行双向扭转控制,包括角度双向扭转控制和扭矩双向扭转控制;扭转控制过程中,可编程控制器4采集扭矩传感器11、编码器12的信号进行逻辑运算和输出,实现双向扭转的精确闭环控制。a. In power unit 3, 1# motor 7 simulates the main motor of the turntable, which is the object of torsion control, and 2# motor 8 is the load motor, simulating the downhole torque load during the drilling process. In this experimental system, the 2# motor 8 is set The output torque is proportional to the number of rotations, the braking device 9 simulates the inertial brake of the turntable clutch, and the deceleration device 10 simulates the turntable chain box; the main control unit 1 performs bidirectional torsion control on the 1# motor 7 of the power unit 3 through the operation control unit 2, including Angle two-way torsion control and torque two-way torsion control; during the torsion control process, the programmable controller 4 collects the signals of the torque sensor 11 and the encoder 12 for logical operation and output to achieve precise closed-loop control of the two-way torsion.

b.主控制单元1为模拟转盘电机双向扭转控制的实验系统的上位机,不仅是系统运行数据的存取、显示单元,同时通过人机界面的交互,实现对运行控制单元2控制指令的下达。b. The main control unit 1 is the upper computer of the experimental system that simulates the two-way torsion control of the turntable motor. It is not only the access and display unit of the system operation data, but also realizes the issuance of the control instructions to the operation control unit 2 through the interaction of the human-machine interface. .

c.可编程控制器4为实验系统的下位机,通过CPU模块14与主控制单元1通过以太网进行通讯;CPU模块14通过RS485端口与1#变频器5进行通讯,并通过1#变频器5对1#电机7进行转速控制;数字量输入模块15采集刹车装置9的刹车信号、1#变频器5和2#变频器6的故障信号;数字量输出模块16控制接触器20的通断;模拟量输入模块17分别从1#变频器5和2#变频器6采集1#电机7和2#电机8的电流,同时采集扭矩传感器11的扭矩信号;模拟量输出模块18输出扭矩信号,通过2#变频器6对2#电机8进行扭矩控制;计数器模块19采集编码器12的速度和角度信号。c. The programmable controller 4 is the lower computer of the experimental system, and communicates with the main control unit 1 through Ethernet through the CPU module 14; the CPU module 14 communicates with the 1# inverter 5 through the RS485 port, and communicates with the 1# inverter through the 1# inverter. 5. Control the speed of the 1# motor 7; the digital input module 15 collects the braking signal of the brake device 9, the fault signals of the 1# inverter 5 and the 2# inverter 6; the digital output module 16 controls the on-off of the contactor 20 The analog input module 17 collects the current of the 1# motor 7 and the 2# motor 8 from the 1# inverter 5 and the 2# inverter 6 respectively, and simultaneously collects the torque signal of the torque sensor 11; the analog output module 18 outputs the torque signal, Torque control is performed on the 2# motor 8 through the 2# inverter 6; the counter module 19 collects the speed and angle signals of the encoder 12.

d.模拟转盘电机双向扭转控制的实验步骤,按照角度双向扭转控制和扭矩双向扭转控制,分别阐述如下:d. The experimental steps of simulating the two-way torsion control of the turntable motor, according to the two-way torsion control of the angle and the two-way torsion control of the torque, are described as follows:

(a)角度双向扭转控制:(a) Angle bidirectional torsion control:

Ⅰ.接通总电源21,闭合总断路器22和分断路器23,系统上电,可编程控制器4完成初始化。1. Turn on the main power supply 21, close the main circuit breaker 22 and the branch circuit breaker 23, the system is powered on, and the programmable controller 4 is initialized.

Ⅱ.在主控制单元1人机交互软件中,设置1#电机7角度扭转控制运行参数,主要是双向扭转速度和扭转角度,双向扭转角度是指顺时针旋转最大角度θ1和逆时针旋转最大角度θ2,按下启动按钮,可编程控制器4通过数字量输出模块16控制接触器20闭合,使1#电机散热风机回路25、2#电机散热风机回路26、1#变频器及1#电机回路27、2#变频器及2#电机回路28开始运行。1#电机7首先以顺时针旋转开始,当顺时针旋转到最大角度值θ1时,1#电机7停止顺时针旋转,然后反向开始逆时针旋转,逆时针旋转到最大角度值θ2时,1#电机7停止逆时针旋转,再反向开始顺时针旋转,就这样一直按照设置好的角度值双向扭转。Ⅱ. In the main control unit 1 human-computer interaction software, set the operating parameters of 1# motor 7 angle torsion control, mainly bidirectional torsion speed and torsion angle, bidirectional torsion angle refers to the maximum clockwise rotation angle θ1 and counterclockwise rotation maximum angle θ2, press the start button, the programmable controller 4 controls the contactor 20 to close through the digital output module 16, so that the 1# motor cooling fan circuit 25, the 2# motor cooling fan circuit 26, the 1# inverter and the 1# motor circuit 27, 2# inverter and 2# motor circuit 28 start running. 1# motor 7 first starts to rotate clockwise. When it rotates clockwise to the maximum angle value θ1, 1# motor 7 stops rotating clockwise, and then starts to rotate counterclockwise in the opposite direction. When it rotates counterclockwise to the maximum angle value θ2, 1 #The motor 7 stops rotating counterclockwise, and then starts rotating clockwise in the opposite direction, so that it has been twisted in both directions according to the set angle value.

Ⅲ.1#电机7按照设定好的角度扭转参数运行,计数器模块19实时采集编码器12的角度和速度信号,形成扭转角度和速度控制闭环,保证控制精度,模拟量输入模块17实时采集1#变频器5及2#变频器6的电流信号,所有数据均在人机交互软件中实时显示并存储;Ⅲ.1# Motor 7 runs according to the set angle torsion parameters. The counter module 19 collects the angle and speed signals of the encoder 12 in real time to form a closed loop of torsion angle and speed control to ensure control accuracy. The analog input module 17 collects real-time 1 #Inverter 5 and 2# The current signal of inverter 6, all data are displayed and stored in real time in the human-computer interaction software;

Ⅳ.1#电机7按角度扭转运行中,若手动操作刹车装置9的手柄,数字量输入模块15检测到刹车信号,系统自动停机;数字量输入模块15在检测到1#变频器5或2#变频器6故障信号时,系统也自动停机;Ⅳ.1# motor 7 is rotating according to the angle, if the handle of the brake device 9 is manually operated, the digital input module 15 detects the braking signal, and the system stops automatically; the digital input module 15 detects that the 1# inverter 5 or 2 #When the inverter 6 fault signal, the system will automatically stop;

Ⅴ.若角度双向扭转控制测试完成,在主控制单元1人机交互软件中,按下停止按钮,系统停机,然后依次关掉主控制单元1、分断路器23、主断路器22和总电源21,角度双向扭转控制实验结束。Ⅴ. If the angle two-way torsion control test is completed, in the main control unit 1 human-computer interaction software, press the stop button to stop the system, and then turn off the main control unit 1, the branch circuit breaker 23, the main circuit breaker 22 and the main power supply in turn. 21. The angle two-way torsion control experiment is over.

(b)扭矩双向扭转控制:(b) Torque bidirectional torsion control:

Ⅰ.接通总电源21,闭合总断路器22和分断路器23,系统上电,可编程控制器4完成初始化;1. Turn on the main power supply 21, close the main circuit breaker 22 and the branch circuit breaker 23, the system is powered on, and the programmable controller 4 completes the initialization;

Ⅱ.在主控制单元1人机交互软件中,设置1#电机7的双向扭转速度,以及2#电机8的双向扭转扭矩值,即顺时针旋转最大扭矩值T1和逆时针旋转最大扭矩值T2,按下启动按钮,可编程控制器4通过数字量输出模块16控制接触器20闭合,使1#电机散热风机回路25、2#电机散热风机回路26、1#变频器及1#电机回路27、2#变频器及2#电机回路28运行;1#电机7首先以顺时针旋转开始,当顺时针旋转到2#电机8输出最大扭矩值T2时,1#电机7停止顺时针旋转,然后反向开始逆时针旋转,逆时针旋转到2#电机8输出最大扭矩值T1时,1#电机7停止逆时针旋转,再反向开始顺时针旋转,就这样一直按照设置好的扭矩值双向扭转。Ⅱ. In the main control unit 1 human-computer interaction software, set the bidirectional torsional speed of 1# motor 7 and the bidirectional torsional torque value of 2# motor 8, that is, the maximum torque value T1 for clockwise rotation and the maximum torque value T2 for counterclockwise rotation , press the start button, the programmable controller 4 controls the contactor 20 to close through the digital output module 16, so that the 1# motor cooling fan circuit 25, the 2# motor cooling fan circuit 26, the 1# inverter and the 1# motor circuit 27 , 2# inverter and 2# motor circuit 28 run; 1# motor 7 starts to rotate clockwise first, when the clockwise rotation reaches the maximum torque value T2 of 2# motor 8, 1# motor 7 stops rotating clockwise, and then The reverse starts to rotate counterclockwise, and when it rotates counterclockwise to the maximum torque value T1 of the 2# motor 8, the 1# motor 7 stops rotating counterclockwise, and then starts to rotate clockwise in the opposite direction. .

Ⅲ.1#电机7按扭矩控制双向扭转过程中,模拟量输入模块17实时采集扭矩传感器11的扭矩信号,1#变频器5及2#变频器6的电流信号,所有数据均在人机交互软件中实时显示并存储;并通过采集的扭矩传感器11的扭矩反馈信号,形成扭矩控制闭环,保证控制精度。III. During the two-way torsion process of 1# motor 7 according to the torque control, the analog input module 17 collects the torque signal of the torque sensor 11, the current signal of the 1# inverter 5 and the 2# inverter 6 in real time, all data are in the human-computer interaction. Real-time display and storage in the software; and through the collected torque feedback signal of the torque sensor 11, a closed loop of torque control is formed to ensure control accuracy.

Ⅳ.1#电机7按扭矩扭转控制运行中,若手动操作刹车装置9的手柄,数字量输入模块15检测到刹车信号,系统自动停机;数字量输入模块15在检测到1#变频器5或2#变频器6故障信号时,系统也自动停机;IV.1# motor 7 is running under torque torsion control, if the handle of the brake device 9 is manually operated, the digital input module 15 detects the braking signal, and the system stops automatically; the digital input module 15 detects the 1# inverter 5 or When the 2# inverter 6 fault signal, the system will automatically stop;

Ⅴ.若扭矩双向扭转控制测试完成,在主控制单元1人机交互软件中,按下停止按钮,系统停机,依次关掉主控制单元1、分断路器23、主断路器22和总电源21,扭矩双向扭转控制实验结束。Ⅴ. If the torque bidirectional torsion control test is completed, in the main control unit 1 man-machine interaction software, press the stop button to stop the system, and turn off the main control unit 1, the branch circuit breaker 23, the main circuit breaker 22 and the main power supply 21 in turn. , the torque bidirectional torsion control experiment is over.

本发明的模拟实验系统采用双电机对扭的思路,来模拟电动转盘驱动及井下负载,方法简便可行,动力机组中加入减速装置、刹车装置,最大程度地模拟了现场电动转盘传动系统的结构;主控制单元与可编程控制器采用以太网通信,具有低成本、高可靠性和通讯速率高的优势,同时使用高精度扭矩传感器和编码器,保证了系统控制精度。The simulation experiment system of the present invention adopts the idea of double-motor opposite torsion to simulate the electric turntable drive and the underground load, and the method is simple and feasible. The power unit is added with a deceleration device and a brake device, which simulates the structure of the on-site electric turntable transmission system to the greatest extent; The main control unit and the programmable controller use Ethernet communication, which has the advantages of low cost, high reliability and high communication rate. At the same time, the use of high-precision torque sensors and encoders ensures the control accuracy of the system.

Claims (10)

1.一种模拟转盘电机双向扭转控制的实验系统,其特征在于:主要由主控制单元(1)、运行控制单元(2)和动力机组(3)组成;所述运行控制单元(2)主要由可编程控制器(4)和1#变频器(5)和2#变频器(6)组成;所述动力机组(3)主要由1#电机(7)、2#电机(8)、刹车装置(9)、减速装置(10)、扭矩传感器(11)和编码器(12)组成;其中,1#电机(7)与刹车装置(9)的输入端连接,刹车装置(9)的输出端与扭矩传感器(11)的输入端连接,扭矩传感器(11)的输出端与减速装置(10)输入轴的一端连接,编码器(12)安装于减速装置(10)输入轴的另一端,减速装置(10)的输出轴与2#电机(8)连接,且1#电机(7)和2#电机(8)的旋转方向相反。1. an experimental system for simulating two-way torsion control of a turntable motor, characterized in that: it is mainly composed of a main control unit (1), an operation control unit (2) and a power unit (3); the operation control unit (2) mainly consists of It consists of a programmable controller (4), a 1# frequency converter (5) and a 2# frequency converter (6); the power unit (3) is mainly composed of a 1# motor (7), a 2# motor (8), a brake The device (9), the deceleration device (10), the torque sensor (11) and the encoder (12) are composed; wherein, the 1# motor (7) is connected with the input end of the braking device (9), and the output of the braking device (9) The end is connected with the input end of the torque sensor (11), the output end of the torque sensor (11) is connected with one end of the input shaft of the reduction gear (10), and the encoder (12) is installed on the other end of the input shaft of the reduction gear (10), The output shaft of the reduction gear (10) is connected with the 2# motor (8), and the 1# motor (7) and the 2# motor (8) rotate in opposite directions. 2.根据权利要求1所述的模拟转盘电机双向扭转控制的实验系统,其特征在于:所述可编程控制器(4)主要由电源模块(13)、CPU模块(14)、数字量输入模块(15)、数字量输出模块(16)、模拟量输入模块(17)、模拟量输出模块(18)和计数器模块(19)组成。2. The experimental system of the two-way torsion control of an analog turntable motor according to claim 1, wherein the programmable controller (4) is mainly composed of a power supply module (13), a CPU module (14), a digital input module (15), a digital output module (16), an analog input module (17), an analog output module (18) and a counter module (19). 3.根据权利要求1和2所述的模拟转盘电机双向扭转控制的实验系统,其特征在于:所述运行控制单元(2)还包括主回路,主要由总电源(21)、总断路器(22)、分断路器(23)、可编程控制器及传感器回路(24)、1#电机散热风机回路(25)、2#电机散热风机回路(26)、1#变频器及1#电机回路(27)、2#变频器及2#电机回路(28)组成。3. The experimental system for simulating two-way torsion control of a turntable motor according to claims 1 and 2, wherein the operation control unit (2) also comprises a main circuit, which is mainly composed of a main power supply (21), a main circuit breaker ( 22), circuit breaker (23), programmable controller and sensor circuit (24), 1# motor cooling fan circuit (25), 2# motor cooling fan circuit (26), 1# inverter and 1# motor circuit (27), 2# inverter and 2# motor circuit (28). 4.根据权利要求1和2所述的模拟转盘电机双向扭转控制的实验系统,其特征在于:所述编码器(12)为增量式光电编码器,1#电机(7)和2#电机(8)同为交流变频调速电机,减速装置(10)包括齿轮减速装置或链条减速装置。4. The experimental system for simulating two-way torsion control of a turntable motor according to claim 1 and 2, wherein the encoder (12) is an incremental photoelectric encoder, 1# motor (7) and 2# motor (8) Both are AC variable frequency speed regulation motors, and the reduction device (10) includes a gear reduction device or a chain reduction device. 5.根据权利要求3所述的模拟转盘电机双向扭转控制的实验系统,其特征在于:所述编码器(12)为增量式光电编码器,1#电机(7)和2#电机(8)同为交流变频调速电机,减速装置(10)包括齿轮减速装置或链条减速装置。5. The experimental system for simulating two-way torsion control of a turntable motor according to claim 3, wherein the encoder (12) is an incremental photoelectric encoder, 1# motor (7) and 2# motor (8 ) are both AC variable frequency speed regulating motors, and the deceleration device (10) includes a gear deceleration device or a chain deceleration device. 6.一种按照权利要求1或2所述模拟转盘电机双向扭转控制的实验系统的控制方法,其特征是:6. according to the control method of the experimental system of the two-way torsion control of the simulation turntable motor described in claim 1 or 2, it is characterized in that: a.动力机组(3)中,1#电机(7)模拟转盘的主电机,是扭转控制对象,2#电机(8)为负载电机,模拟钻进过程中的井下扭矩负载,该实验系统中设置2#电机(8)的输出扭矩与旋转圈数成正比,刹车装置(9)模拟转盘离合器惯刹,减速装置(10)模拟转盘链条箱;主控制单元(1)通过运行控制单元(2)对动力机组(3)的1#电机(7)进行双向扭转控制,包括角度双向扭转控制和扭矩双向扭转控制;扭转控制过程中,可编程控制器(4)实时采集扭矩传感器(11)、编码器(12)的反馈信号进行逻辑运算和输出,实现双向扭转的精确闭环控制;a. In the power unit (3), the 1# motor (7) simulates the main motor of the turntable, which is the torsion control object, and the 2# motor (8) is the load motor, which simulates the downhole torque load during the drilling process. It is set that the output torque of the 2# motor (8) is proportional to the number of rotations, the braking device (9) simulates the inertial brake of the turntable clutch, and the deceleration device (10) simulates the turntable chain box; the main control unit (1) passes through the operation control unit (2). ) performs bidirectional torsion control on the 1# motor (7) of the power unit (3), including angle bidirectional torsion control and torque bidirectional torsion control; during the torsion control process, the programmable controller (4) collects the torque sensor (11), The feedback signal of the encoder (12) is logically operated and output to realize precise closed-loop control of bidirectional torsion; b.主控制单元(1)为模拟转盘电机双向扭转控制的实验系统的上位机,不仅是系统运行数据的存取、显示单元,同时通过人机界面的交互,实现对运行控制单元(2)控制指令的下达;b. The main control unit (1) is the upper computer of the experimental system simulating the two-way torsion control of the turntable motor. It is not only the access and display unit of the system operation data, but also realizes the operation control unit (2) through the interaction of the human-machine interface. the issuance of control instructions; c.可编程控制器(4)为实验系统的下位机,通过CPU模块(14)与主控制单元(1)通过以太网进行通讯;CPU模块(14)通过RS485端口与1#变频器(5)进行通讯,并通过1#变频器(5)对1#电机(7)进行转速控制;数字量输入模块(15)采集刹车装置(9)的刹车信号、1#变频器(5)和2#变频器(6)的故障信号;数字量输出模块(16)控制接触器(20)的通断;模拟量输入模块(17)分别从1#变频器(5)和2#变频器(6)采集1#电机(7)和2#电机(8)的电流,同时采集扭矩传感器(11)的扭矩信号;模拟量输出模块(18)输出扭矩信号,通过2#变频器(6)对2#电机(8)进行扭矩控制;计数器模块(19)采集编码器(12)的速度和角度信号。c. The programmable controller (4) is the lower computer of the experimental system, and communicates with the main control unit (1) through the Ethernet through the CPU module (14); the CPU module (14) communicates with the 1# inverter (5) through the RS485 port ) to communicate, and control the speed of the 1# motor (7) through the 1# frequency converter (5); the digital input module (15) collects the brake signal of the brake device (9), the 1# frequency converter (5) and 2 #The fault signal of the inverter (6); the digital output module (16) controls the on-off of the contactor (20); the analog input module (17) is respectively connected from the 1# inverter (5) and the 2# inverter (6). ) Collect the current of 1# motor (7) and 2# motor (8), and collect the torque signal of the torque sensor (11) at the same time; the analog output module (18) outputs the torque signal, and the 2# frequency converter (6) is used for 2 #The motor (8) performs torque control; the counter module (19) collects the speed and angle signals of the encoder (12). 7.一种按照权利要求3所述模拟转盘电机双向扭转控制的实验系统的控制方法,其特征是:7. according to the control method of the experimental system of the two-way torsion control of the simulation turntable motor according to claim 3, it is characterized in that: a.动力机组(3)中,1#电机(7)模拟转盘的主电机,是扭转控制对象,2#电机(8)为负载电机,模拟钻进过程中的井下扭矩负载,该实验系统中设置2#电机(8)的输出扭矩与旋转圈数成正比,刹车装置(9)模拟转盘离合器惯刹,减速装置(10)模拟转盘链条箱;主控制单元(1)通过运行控制单元(2)对动力机组(3)的1#电机(7)进行双向扭转控制,包括角度双向扭转控制和扭矩双向扭转控制;扭转控制过程中,可编程控制器(4)实时采集扭矩传感器(11)、编码器(12)的反馈信号进行逻辑运算和输出,实现双向扭转的精确闭环控制;a. In the power unit (3), the 1# motor (7) simulates the main motor of the turntable, which is the torsion control object, and the 2# motor (8) is the load motor, which simulates the downhole torque load during the drilling process. It is set that the output torque of the 2# motor (8) is proportional to the number of rotations, the braking device (9) simulates the inertial brake of the turntable clutch, and the deceleration device (10) simulates the turntable chain box; the main control unit (1) passes through the operation control unit (2). ) performs bidirectional torsion control on the 1# motor (7) of the power unit (3), including angle bidirectional torsion control and torque bidirectional torsion control; during the torsion control process, the programmable controller (4) collects the torque sensor (11), The feedback signal of the encoder (12) is logically operated and output to realize precise closed-loop control of bidirectional torsion; b.主控制单元(1)为模拟转盘电机双向扭转控制的实验系统的上位机,不仅是系统运行数据的存取、显示单元,同时通过人机界面的交互,实现对运行控制单元(2)控制指令的下达;b. The main control unit (1) is the upper computer of the experimental system simulating the two-way torsion control of the turntable motor. It is not only the access and display unit of the system operation data, but also realizes the operation control unit (2) through the interaction of the human-machine interface. the issuance of control instructions; c.可编程控制器(4)为实验系统的下位机,通过CPU模块(14)与主控制单元(1)通过以太网进行通讯;CPU模块(14)通过RS485端口与1#变频器(5)进行通讯,并通过1#变频器(5)对1#电机(7)进行转速控制;数字量输入模块(15)采集刹车装置(9)的刹车信号、1#变频器(5)和2#变频器(6)的故障信号;数字量输出模块(16)控制接触器(20)的通断;模拟量输入模块(17)分别从1#变频器(5)和2#变频器(6)采集1#电机(7)和2#电机(8)的电流,同时采集扭矩传感器(11)的扭矩信号;模拟量输出模块(18)输出扭矩信号,通过2#变频器(6)对2#电机(8)进行扭矩控制;计数器模块(19)采集编码器(12)的速度和角度信号。c. The programmable controller (4) is the lower computer of the experimental system, and communicates with the main control unit (1) through the Ethernet through the CPU module (14); the CPU module (14) communicates with the 1# inverter (5) through the RS485 port ) to communicate, and control the speed of the 1# motor (7) through the 1# frequency converter (5); the digital input module (15) collects the brake signal of the brake device (9), the 1# frequency converter (5) and 2 #The fault signal of the inverter (6); the digital output module (16) controls the on-off of the contactor (20); the analog input module (17) is respectively connected from the 1# inverter (5) and the 2# inverter (6). ) Collect the current of 1# motor (7) and 2# motor (8), and collect the torque signal of the torque sensor (11) at the same time; the analog output module (18) outputs the torque signal, and the 2# frequency converter (6) is used for 2 #The motor (8) performs torque control; the counter module (19) collects the speed and angle signals of the encoder (12). 8.根据权利要7所述模拟转盘电机双向扭转控制的实验系统的控制方法,其特征是:所述角度双向扭转控制和扭矩双向扭转控制,具体如下:8. according to the control method of the experimental system of the described simulation turntable motor bidirectional torsion control of claim 7, it is characterized in that: described angle bidirectional torsion control and torque bidirectional torsion control are as follows: (a)角度双向扭转控制:(a) Angle bidirectional torsion control: Ⅰ.接通总电源(21),闭合总断路器(22)和分断路器(23),系统上电,PLC(4)完成初始化;Ⅰ. Turn on the main power supply (21), close the main circuit breaker (22) and the branch circuit breaker (23), the system is powered on, and the PLC (4) completes initialization; Ⅱ.在主控制单元(1)人机交互软件中,设置1#电机(7)角度扭转控制运行参数,主要是双向扭转速度和扭转角度,双向扭转角度是指顺时针旋转最大角度θ1和逆时针旋转最大角度θ2,按下启动按钮,可编程控制器(4)通过数字量输出模块(16)控制接触器(20)闭合,使1#电机散热风机回路(25)、2#电机散热风机回路(26)、1#变频器及1#电机回路(27)、2#变频器及2#电机回路(28)开始运行。1#电机(7)首先以顺时针旋转开始,当顺时针旋转到最大角度值θ1时,1#电机(7)停止顺时针旋转,然后反向开始逆时针旋转,逆时针旋转到最大角度值θ2时,1#电机(7)停止逆时针旋转,再反向开始顺时针旋转,就这样一直按照设置好角度值双向扭转;Ⅱ. In the main control unit (1) human-computer interaction software, set the operating parameters of the 1# motor (7) angle torsion control, mainly bidirectional torsion speed and torsion angle, bidirectional torsion angle refers to the maximum clockwise rotation angle θ1 and reverse rotation. Clockwise rotate the maximum angle θ2, press the start button, the programmable controller (4) controls the contactor (20) to close through the digital output module (16), so that the 1# motor cooling fan circuit (25) and the 2# motor cooling fan are closed. Circuit (26), 1# inverter and 1# motor circuit (27), 2# inverter and 2# motor circuit (28) start running. The 1# motor (7) first starts to rotate clockwise. When the clockwise rotation reaches the maximum angle value θ1, the 1# motor (7) stops rotating clockwise, and then starts to rotate counterclockwise in the reverse direction, and rotates counterclockwise to the maximum angle value. At θ2, the 1# motor (7) stops rotating counterclockwise, and then starts rotating clockwise in the opposite direction, so that it has been twisted in both directions according to the set angle value; Ⅲ.1#电机(7)按照设定好的角度扭转参数运行,计数器模块(19)实时采集编码器(12)的角度和速度信号,形成扭转角度和速度控制闭环,保证控制精度,模拟量输入模块(17)实时采集1#变频器(5)及2#变频器(6)的电流信号,所有数据均在人机交互软件中实时显示并存储;Ⅲ.1# Motor (7) runs according to the set angle torsion parameters, and the counter module (19) collects the angle and speed signals of the encoder (12) in real time to form a closed loop of torsion angle and speed control to ensure the control accuracy, analog quantity The input module (17) collects the current signals of the 1# inverter (5) and the 2# inverter (6) in real time, and all data are displayed and stored in real time in the human-computer interaction software; Ⅳ.1#电机(7)按角度扭转运行中,若手动操作刹车装置(9)的手柄,数字量输入模块(15)检测到刹车信号,系统自动停机;数字量输入模块(15)在检测到1#变频器(5)、2#变频器故障信号时,系统也自动停机;Ⅳ.1# motor (7) rotates according to the angle, if the handle of the brake device (9) is manually operated, the digital input module (15) detects the braking signal, and the system stops automatically; the digital input module (15) is detecting When the fault signal of 1# inverter (5) and 2# inverter is reached, the system will also automatically stop; Ⅴ.若角度双向扭转控制测试完成,在主控制单元(1)人机交互软件中,按下停止按钮,系统停机,然后依次关掉主控制单元(1)、分断路器(23)、主断路器(22)和总电源(21),角度双向扭转控制实验结束;Ⅴ. If the angle bidirectional torsion control test is completed, in the main control unit (1) human-computer interaction software, press the stop button to stop the system, and then turn off the main control unit (1), the circuit breaker (23), the main The circuit breaker (22) and the main power supply (21), the angle bidirectional torsion control experiment is over; (b)扭矩双向扭转控制:(b) Torque bidirectional torsion control: Ⅰ.接通总电源(21),闭合总断路器(22)和分断路器(23),系统上电,PLC(4)完成初始化;Ⅰ. Turn on the main power supply (21), close the main circuit breaker (22) and the branch circuit breaker (23), the system is powered on, and the PLC (4) completes initialization; Ⅱ.在主控制单元(1)人机交互软件中,设置1#电机(7)的双向扭转速度,以及2#电机(8)的双向扭转扭矩值,即顺时针旋转最大扭矩值T1和逆时针旋转最大扭矩值T2,按下启动按钮,可编程控制器(4)通过数字量输出模块(16)控制接触器(20)闭合,使1#电机散热风机回路(25)、2#电机散热风机回路(26)、1#变频器及1#电机回路(27)、2#变频器及2#电机回路(28)运行;1#电机(7)首先以顺时针旋转开始,当顺时针旋转到2#电机(8)输出最大扭矩值T2时,1#电机(7)停止顺时针旋转,然后反向开始逆时针旋转,逆时针旋转到2#电机(8)输出最大扭矩值T1时,1#电机(7)停止逆时针旋转,再反向开始顺时针旋转,就这样一直按照设置好的扭矩值双向扭转;Ⅱ. In the human-computer interaction software of the main control unit (1), set the bidirectional torsional speed of the 1# motor (7) and the bidirectional torsional torque value of the 2# motor (8), that is, the maximum torque value T1 and the reverse torque value of clockwise rotation. Clockwise rotate the maximum torque value T2, press the start button, the programmable controller (4) controls the contactor (20) to close through the digital output module (16), so that the 1# motor cooling fan circuit (25) and the 2# motor heat dissipation Fan circuit (26), 1# inverter and 1# motor circuit (27), 2# inverter and 2# motor circuit (28) run; 1# motor (7) starts by rotating clockwise, When the 2# motor (8) outputs the maximum torque value T2, the 1# motor (7) stops rotating clockwise, then starts to rotate counterclockwise in the opposite direction, and when the 2# motor (8) outputs the maximum torque value T1, The 1# motor (7) stops rotating counterclockwise, and then starts rotating clockwise in the opposite direction, so that it has been twisted in both directions according to the set torque value; Ⅲ.1#电机(7)按扭矩控制双向扭转过程中,模拟量输入模块(17)实时采集扭矩传感器(11)的扭矩信号,1#变频器(5)及2#变频器(6)的电流信号,所有数据均在人机交互软件中实时显示并存储;并通过采集的扭矩传感器(11)的扭矩反馈信号,形成扭矩控制闭环;III. During the two-way torsion process of the 1# motor (7) according to the torque control, the analog input module (17) collects the torque signal of the torque sensor (11) in real time, and the 1# inverter (5) and the 2# inverter (6) Current signal, all data are displayed and stored in real time in the human-computer interaction software; and a torque control closed loop is formed through the collected torque feedback signal of the torque sensor (11); Ⅳ.1#电机(7)按扭矩扭转控制运行中,若手动操作刹车装置(9)的手柄,数字量输入模块(15)检测到刹车信号,系统自动停机;数字量输入模块(15)在检测到1#变频器(5)、2#变频器(6)故障信号时,系统也自动停机;Ⅳ.1# motor (7) is running under torque torsion control, if the handle of the braking device (9) is manually operated, the digital input module (15) detects the braking signal, and the system stops automatically; the digital input module (15) is in When the fault signal of 1# inverter (5) and 2# inverter (6) is detected, the system will also automatically stop; Ⅴ.若扭矩双向扭转控制测试完成,在主控制单元(1)人机交互软件中,按下停止按钮,系统停机,依次关掉主控制单元(1)、分断路器(23)、主断路器(22)和总电源(21),扭矩双向扭转控制实验结束。Ⅴ. If the torque bidirectional torsion control test is completed, in the main control unit (1) human-computer interaction software, press the stop button to stop the system, and turn off the main control unit (1), the sub-circuit breaker (23), and the main circuit breaker in turn. The device (22) and the total power supply (21), the torque bidirectional torsion control experiment is over. 9.一种按照权利要5所述模拟转盘电机双向扭转控制的实验系统的控制方法,其特征是:9. according to the control method of the experimental system of the two-way torsion control of the simulation turntable motor described in claim 5, it is characterized in that: a.动力机组(3)中,1#电机(7)模拟转盘的主电机,是扭转控制对象,2#电机(8)为负载电机,模拟钻进过程中的井下扭矩负载,该实验系统中设置2#电机(8)的输出扭矩与旋转圈数成正比,刹车装置(9)模拟转盘离合器惯刹,减速装置(10)模拟转盘链条箱;主控制单元(1)通过运行控制单元(2)对动力机组(3)的1#电机(7)进行双向扭转控制,包括角度双向扭转控制和扭矩双向扭转控制;扭转控制过程中,可编程控制器(4)实时采集扭矩传感器(11)、编码器(12)的反馈信号进行逻辑运算和输出,实现双向扭转的精确闭环控制;a. In the power unit (3), the 1# motor (7) simulates the main motor of the turntable, which is the torsion control object, and the 2# motor (8) is the load motor, which simulates the downhole torque load during the drilling process. It is set that the output torque of the 2# motor (8) is proportional to the number of rotations, the braking device (9) simulates the inertial brake of the turntable clutch, and the deceleration device (10) simulates the turntable chain box; the main control unit (1) passes through the operation control unit (2). ) performs bidirectional torsion control on the 1# motor (7) of the power unit (3), including angle bidirectional torsion control and torque bidirectional torsion control; during the torsion control process, the programmable controller (4) collects the torque sensor (11), The feedback signal of the encoder (12) is logically operated and output to realize precise closed-loop control of bidirectional torsion; b.主控制单元(1)为模拟转盘电机双向扭转控制的实验系统的上位机,不仅是系统运行数据的存取、显示单元,同时通过人机界面的交互,实现对运行控制单元(2)控制指令的下达;b. The main control unit (1) is the upper computer of the experimental system simulating the two-way torsion control of the turntable motor. It is not only the access and display unit of the system operation data, but also realizes the operation control unit (2) through the interaction of the human-machine interface. the issuance of control instructions; c.可编程控制器(4)为实验系统的下位机,通过CPU模块(14)与主控制单元(1)通过以太网进行通讯;CPU模块(14)通过RS485端口与1#变频器(5)进行通讯,并通过1#变频器(5)对1#电机(7)进行转速控制;数字量输入模块(15)采集刹车装置(9)的刹车信号、1#变频器(5)和2#变频器(6)的故障信号;数字量输出模块(16)控制接触器(20)的通断;模拟量输入模块(17)分别从1#变频器(5)和2#变频器(6)采集1#电机(7)和2#电机(8)的电流,同时采集扭矩传感器(11)的扭矩信号;模拟量输出模块(18)输出扭矩信号,通过2#变频器(6)对2#电机(8)进行扭矩控制;计数器模块(19)采集编码器(12)的速度和角度信号。c. The programmable controller (4) is the lower computer of the experimental system, and communicates with the main control unit (1) through the Ethernet through the CPU module (14); the CPU module (14) communicates with the 1# inverter (5) through the RS485 port ) to communicate, and control the speed of the 1# motor (7) through the 1# frequency converter (5); the digital input module (15) collects the brake signal of the brake device (9), the 1# frequency converter (5) and 2 #The fault signal of the inverter (6); the digital output module (16) controls the on-off of the contactor (20); the analog input module (17) is respectively connected from the 1# inverter (5) and the 2# inverter (6). ) Collect the current of 1# motor (7) and 2# motor (8), and collect the torque signal of the torque sensor (11) at the same time; the analog output module (18) outputs the torque signal, and the 2# frequency converter (6) is used for 2 #The motor (8) performs torque control; the counter module (19) collects the speed and angle signals of the encoder (12). 10.根据权利要9所述模拟转盘电机双向扭转控制的实验系统的控制方法,其特征是:所述角度双向扭转控制和扭矩双向扭转控制,具体如下:10. according to the control method of the experimental system of the described simulation turntable motor two-way torsion control as claimed in claim 9, it is characterized in that: described angle two-way torsion control and torque two-way torsion control are as follows: (a)角度双向扭转控制:(a) Angle bidirectional torsion control: Ⅰ.接通总电源(21),闭合总断路器(22)和分断路器(23),系统上电,PLC(4)完成初始化;Ⅰ. Turn on the main power supply (21), close the main circuit breaker (22) and the branch circuit breaker (23), the system is powered on, and the PLC (4) completes initialization; Ⅱ.在主控制单元(1)人机交互软件中,设置1#电机(7)角度扭转控制运行参数,主要是双向扭转速度和扭转角度,双向扭转角度是指顺时针旋转最大角度θ1和逆时针旋转最大角度θ2,按下启动按钮,可编程控制器(4)通过数字量输出模块(16)控制接触器(20)闭合,使1#电机散热风机回路(25)、2#电机散热风机回路(26)、1#变频器及1#电机回路(27)、2#变频器及2#电机回路(28)开始运行。1#电机(7)首先以顺时针旋转开始,当顺时针旋转到最大角度值θ1时,1#电机(7)停止顺时针旋转,然后反向开始逆时针旋转,逆时针旋转到最大角度值θ2时,1#电机(7)停止逆时针旋转,再反向开始顺时针旋转,就这样一直按照设置好角度值双向扭转;Ⅱ. In the main control unit (1) human-computer interaction software, set the operating parameters of the 1# motor (7) angle torsion control, mainly bidirectional torsion speed and torsion angle, bidirectional torsion angle refers to the maximum clockwise rotation angle θ1 and reverse rotation. Clockwise rotate the maximum angle θ2, press the start button, the programmable controller (4) controls the contactor (20) to close through the digital output module (16), so that the 1# motor cooling fan circuit (25) and the 2# motor cooling fan are closed. Circuit (26), 1# inverter and 1# motor circuit (27), 2# inverter and 2# motor circuit (28) start running. The 1# motor (7) first starts to rotate clockwise. When the clockwise rotation reaches the maximum angle value θ1, the 1# motor (7) stops rotating clockwise, and then starts to rotate counterclockwise in the reverse direction, and rotates counterclockwise to the maximum angle value. At θ2, the 1# motor (7) stops rotating counterclockwise, and then starts rotating clockwise in the opposite direction, so that it has been twisted in both directions according to the set angle value; Ⅲ.1#电机(7)按照设定好的角度扭转参数运行,计数器模块(19)实时采集编码器(12)的角度和速度信号,形成扭转角度和速度控制闭环,保证控制精度,模拟量输入模块(17)实时采集1#变频器(5)及2#变频器(6)的电流信号,所有数据均在人机交互软件中实时显示并存储;Ⅲ.1# Motor (7) runs according to the set angle torsion parameters, and the counter module (19) collects the angle and speed signals of the encoder (12) in real time to form a closed loop of torsion angle and speed control to ensure the control accuracy, analog quantity The input module (17) collects the current signals of the 1# inverter (5) and the 2# inverter (6) in real time, and all data are displayed and stored in real time in the human-computer interaction software; Ⅳ.1#电机(7)按角度扭转运行中,若手动操作刹车装置(9)的手柄,数字量输入模块(15)检测到刹车信号,系统自动停机;数字量输入模块(15)在检测到1#变频器(5)、2#变频器故障信号时,系统也自动停机;Ⅳ.1# motor (7) rotates according to the angle, if the handle of the brake device (9) is manually operated, the digital input module (15) detects the braking signal, and the system stops automatically; the digital input module (15) is detecting When the fault signal of 1# inverter (5) and 2# inverter is reached, the system will also automatically stop; Ⅴ.若角度双向扭转控制测试完成,在主控制单元(1)人机交互软件中,按下停止按钮,系统停机,然后依次关掉主控制单元(1)、分断路器(23)、主断路器(22)和总电源(21),角度双向扭转控制实验结束;Ⅴ. If the angle bidirectional torsion control test is completed, in the main control unit (1) human-computer interaction software, press the stop button to stop the system, and then turn off the main control unit (1), the circuit breaker (23), the main The circuit breaker (22) and the main power supply (21), the angle bidirectional torsion control experiment is over; (b)扭矩双向扭转控制:(b) Torque bidirectional torsion control: Ⅰ.接通总电源(21),闭合总断路器(22)和分断路器(23),系统上电,PLC(4)完成初始化;Ⅰ. Turn on the main power supply (21), close the main circuit breaker (22) and the branch circuit breaker (23), the system is powered on, and the PLC (4) completes initialization; Ⅱ.在主控制单元(1)人机交互软件中,设置1#电机(7)的双向扭转速度,以及2#电机(8)的双向扭转扭矩值,即顺时针旋转最大扭矩值T1和逆时针旋转最大扭矩值T2,按下启动按钮,可编程控制器(4)通过数字量输出模块(16)控制接触器(20)闭合,使1#电机散热风机回路(25)、2#电机散热风机回路(26)、1#变频器及1#电机回路(27)、2#变频器及2#电机回路(28)运行;1#电机(7)首先以顺时针旋转开始,当顺时针旋转到2#电机(8)输出最大扭矩值T2时,1#电机(7)停止顺时针旋转,然后反向开始逆时针旋转,逆时针旋转到2#电机(8)输出最大扭矩值T1时,1#电机(7)停止逆时针旋转,再反向开始顺时针旋转,就这样一直按照设置好的扭矩值双向扭转;Ⅱ. In the human-computer interaction software of the main control unit (1), set the bidirectional torsional speed of the 1# motor (7) and the bidirectional torsional torque value of the 2# motor (8), that is, the maximum torque value T1 and the reverse torque value of clockwise rotation. Clockwise rotate the maximum torque value T2, press the start button, the programmable controller (4) controls the contactor (20) to close through the digital output module (16), so that the 1# motor cooling fan circuit (25) and the 2# motor heat dissipation Fan circuit (26), 1# inverter and 1# motor circuit (27), 2# inverter and 2# motor circuit (28) run; 1# motor (7) starts by rotating clockwise, When the 2# motor (8) outputs the maximum torque value T2, the 1# motor (7) stops rotating clockwise, then starts to rotate counterclockwise in the opposite direction, and when the 2# motor (8) outputs the maximum torque value T1, The 1# motor (7) stops rotating counterclockwise, and then starts rotating clockwise in the opposite direction, so that it has been twisted in both directions according to the set torque value; Ⅲ.1#电机(7)按扭矩控制双向扭转过程中,模拟量输入模块(17)实时采集扭矩传感器(11)的扭矩信号,1#变频器(5)及2#变频器(6)的电流信号,所有数据均在人机交互软件中实时显示并存储;并通过采集的扭矩传感器(11)的扭矩反馈信号,形成扭矩控制闭环;III. During the two-way torsion process of the 1# motor (7) according to the torque control, the analog input module (17) collects the torque signal of the torque sensor (11) in real time, and the 1# inverter (5) and the 2# inverter (6) Current signal, all data are displayed and stored in real time in the human-computer interaction software; and a torque control closed loop is formed through the collected torque feedback signal of the torque sensor (11); Ⅳ.1#电机(7)按扭矩扭转控制运行中,若手动操作刹车装置(9)的手柄,数字量输入模块(15)检测到刹车信号,系统自动停机;数字量输入模块(15)在检测到1#变频器(5)、2#变频器(6)故障信号时,系统也自动停机;Ⅳ.1# motor (7) is running under torque torsion control, if the handle of the braking device (9) is manually operated, the digital input module (15) detects the braking signal, and the system stops automatically; the digital input module (15) is in When the fault signal of 1# inverter (5) and 2# inverter (6) is detected, the system will also automatically stop; Ⅴ.若扭矩双向扭转控制测试完成,在主控制单元(1)人机交互软件中,按下停止按钮,系统停机,依次关掉主控制单元(1)、分断路器(23)、主断路器(22)和总电源(21),扭矩双向扭转控制实验结束。Ⅴ. If the torque bidirectional torsion control test is completed, in the main control unit (1) human-computer interaction software, press the stop button to stop the system, and turn off the main control unit (1), the sub-circuit breaker (23), and the main circuit breaker in turn. The device (22) and the total power supply (21), the torque bidirectional torsion control experiment is over.
CN201910413823.XA 2019-05-17 2019-05-17 An experimental system and control method for simulating bidirectional torsion control of a turntable motor Active CN111948532B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910413823.XA CN111948532B (en) 2019-05-17 2019-05-17 An experimental system and control method for simulating bidirectional torsion control of a turntable motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910413823.XA CN111948532B (en) 2019-05-17 2019-05-17 An experimental system and control method for simulating bidirectional torsion control of a turntable motor

Publications (2)

Publication Number Publication Date
CN111948532A true CN111948532A (en) 2020-11-17
CN111948532B CN111948532B (en) 2025-01-21

Family

ID=73336024

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910413823.XA Active CN111948532B (en) 2019-05-17 2019-05-17 An experimental system and control method for simulating bidirectional torsion control of a turntable motor

Country Status (1)

Country Link
CN (1) CN111948532B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112682437A (en) * 2020-12-30 2021-04-20 贵州凯峰科技有限责任公司 Automatic control method for clutch opening degree in braking state of ATM vehicle

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1657397A (en) * 2005-02-03 2005-08-24 烟台金建设计研究工程有限公司 Digital automatic control system of single wire winding type mine direct current lifter
CN2824104Y (en) * 2005-03-02 2006-10-04 北京安控科技发展有限公司 One module type field programmable controller
WO2011054210A1 (en) * 2009-11-03 2011-05-12 成都盛特石油装备模拟技术开发有限公司 Tool-pusher console of drilling simulator
CN102384769A (en) * 2011-11-25 2012-03-21 温州大学 Method and system for testing novel contra-rotating dual-rotor motor driver
CN102494820A (en) * 2011-12-28 2012-06-13 北京市三一重机有限公司 Electric dynamometer
CN202645852U (en) * 2011-12-07 2013-01-02 北京科诺伟业科技有限公司 Control system for vertical shaft wind generating set
CN203249774U (en) * 2013-05-07 2013-10-23 浙江万向精工有限公司 EPB ramp starting test device
CN103604601A (en) * 2013-10-21 2014-02-26 浙江大学 Fault diagnosis experiment platform based on wind power gearbox working condition simulation
CN210222208U (en) * 2019-05-17 2020-03-31 中石化石油工程技术服务有限公司 Experimental system for simulating bidirectional torsion control of turntable motor

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1657397A (en) * 2005-02-03 2005-08-24 烟台金建设计研究工程有限公司 Digital automatic control system of single wire winding type mine direct current lifter
CN2824104Y (en) * 2005-03-02 2006-10-04 北京安控科技发展有限公司 One module type field programmable controller
WO2011054210A1 (en) * 2009-11-03 2011-05-12 成都盛特石油装备模拟技术开发有限公司 Tool-pusher console of drilling simulator
CN102384769A (en) * 2011-11-25 2012-03-21 温州大学 Method and system for testing novel contra-rotating dual-rotor motor driver
CN202645852U (en) * 2011-12-07 2013-01-02 北京科诺伟业科技有限公司 Control system for vertical shaft wind generating set
CN102494820A (en) * 2011-12-28 2012-06-13 北京市三一重机有限公司 Electric dynamometer
CN203249774U (en) * 2013-05-07 2013-10-23 浙江万向精工有限公司 EPB ramp starting test device
CN103604601A (en) * 2013-10-21 2014-02-26 浙江大学 Fault diagnosis experiment platform based on wind power gearbox working condition simulation
CN210222208U (en) * 2019-05-17 2020-03-31 中石化石油工程技术服务有限公司 Experimental system for simulating bidirectional torsion control of turntable motor

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
呼明亮等: "一种基于ARM处理器的电机力矩测试技术研究", 《信息通信》, no. 04, 15 April 2018 (2018-04-15), pages 59 - 61 *
王黎清等: "转盘反扭矩释放操作方法研究", 《钻采工艺》, no. 04, 25 July 2009 (2009-07-25), pages 104 - 107 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112682437A (en) * 2020-12-30 2021-04-20 贵州凯峰科技有限责任公司 Automatic control method for clutch opening degree in braking state of ATM vehicle

Also Published As

Publication number Publication date
CN111948532B (en) 2025-01-21

Similar Documents

Publication Publication Date Title
CN104420861B (en) A method of control oil and gas well drilling reduces drill string viscosity resistance
SA96160703B1 (en) A device for providing thrust to an extended body within a well
CN103277048A (en) Automatic sliding well drilling control device
CN113756717A (en) a rotary guide
CN106761405A (en) A kind of high-accuracy multifunctional horizontal spiral drilling machine
CN210222208U (en) Experimental system for simulating bidirectional torsion control of turntable motor
CN111948532A (en) An experimental system and control method for simulating bidirectional torsional control of a turntable motor
CN103015898B (en) Mining hydraulic power operation machine
CN206329273U (en) Sliding drilling system
CN206458313U (en) A kind of non-directional well downhole electric BHA system
CN210768728U (en) Petroleum drilling machine control device
CN105422004B (en) The automatically controlled orienting device of continuously pipe based on hollow brushless motor
CN201326410Y (en) Tugger of logging tool
CN104481421B (en) Cross bend and creep into anti-sticking pipe nipple
CN103132983A (en) Automatic bit feeding control system of petroleum drilling machine
CN209799863U (en) A double-bit hollow push-pull system for torque self-balancing drilling tool system
CN206246054U (en) A kind of new drilling rig of turning
CN202990848U (en) Drilling-rod-free geological drilling device
CN215979206U (en) A steering short section of a rotary steerable drilling tool
CN206554843U (en) Underground traction device
CN214121653U (en) Shallow layer geotome drill bit
CN107724960A (en) A kind of controllable guiding pipe nipple of electrodrill
CN216110538U (en) A tool for directional operation with downhole power drilling tools
CN100376763C (en) Strapdown type stable platform apparatus
CN210067974U (en) Pile hole bottom expanding device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant