CN111948532A - An experimental system and control method for simulating bidirectional torsional control of a turntable motor - Google Patents
An experimental system and control method for simulating bidirectional torsional control of a turntable motor Download PDFInfo
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Abstract
Description
技术领域:Technical field:
本发明涉及石油工程技术领域,尤其是一种模拟转盘电机双向扭转控制的实验系统及控制方法。The invention relates to the technical field of petroleum engineering, in particular to an experimental system and a control method for simulating bidirectional torsion control of a turntable motor.
背景技术:Background technique:
转盘是石油钻机的重要部件,俗称钻机八大件之一。钻井过程中,转盘驱动钻柱、井底钻具及钻头等旋转破岩,以实现油气井建井,是钻机的重要动力源。随着钻井装备的技术进步,近年来,钻机转盘普遍由机械驱动发展为电机独立驱动,电机独驱转盘具有结构简单、控制方便等优势。The turntable is an important part of the oil drilling rig, commonly known as one of the eight major parts of the drilling rig. During the drilling process, the rotary table drives the drill string, bottom hole drilling tools and drill bits to rotate and break the rock, so as to realize the construction of oil and gas wells, which is an important power source of the drilling rig. With the technological progress of drilling equipment, in recent years, the rotary table of drilling rigs has generally been developed from mechanical drive to independent motor drive. The motor-driven rotary table has the advantages of simple structure and convenient control.
在长水平段水平井、大位移井钻井定向滑动钻进过程中,钻柱不旋转,仅依靠井底动力钻具带动钻头旋转破岩,实现钻井进尺。通过滑动导向工具改变井眼的井斜角和方位角,从而控制井眼轨迹,但由于钻柱不旋转,钻柱与井壁之间为静摩擦,摩阻值高,容易托压,导致钻进效率低、作业风险大。随着井斜和位移的增加,滑动钻进的弊端越加明显。In the process of directional sliding drilling of long horizontal section horizontal wells and extended reach wells, the drill string does not rotate, and only relies on the bottom-hole power drilling tool to drive the drill bit to rotate and break the rock to achieve drilling footage. The inclination angle and azimuth angle of the wellbore are changed by sliding the steering tool to control the wellbore trajectory. However, because the drill string does not rotate, there is static friction between the drill string and the well wall, and the frictional resistance value is high, which is easy to support pressure, which leads to drilling. Low efficiency and high operational risk. With the increase of well deviation and displacement, the disadvantages of sliding drilling become more and more obvious.
为此,利用动摩擦比静摩擦摩擦系数低的原理,国内外相继开展了滑动钻进钻柱双向扭转自动控制技术,通过精确控制钻柱双向扭转幅度,达到既不影响井下工具面,又尽可能降低摩阻的效果,从而提高钻井效率,降低钻井成本。To this end, using the principle that the friction coefficient of dynamic friction is lower than that of static friction, the automatic control technology of the two-way torsion of the sliding drilling drill string has been carried out at home and abroad. The effect of friction, thereby improving drilling efficiency and reducing drilling costs.
中国专利CN102022083B公开了一种《旋转导向钻井工具》,包括旋转心轴、上轴承、感应线圈、测斜短节及控制单元、不旋转外套、液压控制系统模块、肋板、下轴承和下接头;旋转心轴包括本体和外凸台,外凸台与本体自上而下固定在一起,本体的上端外侧与上轴承的内侧固定安装在一起,本体的下端外侧与下接头的上端内侧固定安装在一起,下接头的上端外侧与下轴承的内侧固定安装在一起,不旋转外套包括上套体、下套体和外径大于上套体的中套体,上套体、中套体和下套体自上而下依序固定在一起,上套体的上端内侧与上轴承的外侧固定安装在一起,下套体的内侧与下轴承的外侧固定安装在一起,在上套体与本体之间有空腔,感应线圈和测斜短节及控制单元自上而下安装在空腔内,在中套体内腔里固定安装有液压控制系统模块,在中套体上间隔分布有与中套体内腔相连通的长开口,在长开口所对应的中套体内腔内铰接有能被液压控制系统模块顶住而向外转动的肋板,在旋转心轴内有与空腔相连通的液压油孔,在液压油孔内有导线并与感应线圈电连接在一起,感应线圈通过导线与测斜短节及控制单元电连接在一起,在中套体上有连通空腔和中套体内腔的液压油孔,测斜短节及控制单元和液压控制系统模块通过液压油孔和导线电连接在一起。上述液压控制系统模块可包括液压泵、联轴器、电机、平衡柱塞和伸缩柱塞;液压泵的上端安装有能顶在内凸头中心线外侧并能使挡板向外侧移动的伸缩柱塞。上述测斜短节及控制单元可包括测斜本体、控制电路、整流电路和测斜模块,在测斜本体上安装有控制电路、整流电路和测斜模块。该发明通过旋转钻进的方式对水平井、大延伸井和大斜度井进行钻进,并能有效导向,因此钻进效率得到了极大地提高,设备成本也得到了降低。Chinese patent CN102022083B discloses a "Rotary Steering Drilling Tool", which includes a rotating mandrel, an upper bearing, an induction coil, a short inclinometer and a control unit, a non-rotating jacket, a hydraulic control system module, a rib, a lower bearing and a lower joint The rotating mandrel includes a body and an outer boss, the outer boss and the body are fixed together from top to bottom, the outer side of the upper end of the body is fixedly installed with the inner side of the upper bearing, and the outer side of the lower end of the body is fixedly installed with the inner side of the upper end of the lower joint Together, the outer side of the upper end of the lower joint is fixedly installed with the inner side of the lower bearing, and the non-rotating outer casing includes an upper casing body, a lower casing body and a middle casing body with an outer diameter larger than the upper casing body, the upper casing body, the middle casing body and the lower casing body. The sleeve bodies are fixed together in sequence from top to bottom, the inner side of the upper end of the upper sleeve body is fixedly installed with the outer side of the upper bearing, the inner side of the lower sleeve body is fixedly installed with the outer side of the lower bearing, and the upper sleeve body and the main body are fixedly installed together. There is a cavity between, the induction coil, the inclination measuring short joint and the control unit are installed in the cavity from top to bottom, the hydraulic control system module is fixedly installed in the inner cavity of the middle sleeve, and the middle sleeve is spaced on the middle sleeve. The long opening communicated with the inner cavity, the inner cavity of the middle sleeve corresponding to the long opening is hinged with a rib plate that can be resisted by the hydraulic control system module and rotated outward, and in the rotating mandrel there is a hydraulic pressure connected to the cavity. The oil hole has a wire in the hydraulic oil hole and is electrically connected with the induction coil. The induction coil is electrically connected with the inclinometer short section and the control unit through the wire. There is a communication cavity on the middle sleeve body and the inner cavity of the middle sleeve. The hydraulic oil hole, the inclination measuring sub, the control unit and the hydraulic control system module are electrically connected together through the hydraulic oil hole and the wire. The above-mentioned hydraulic control system module may include a hydraulic pump, a coupling, a motor, a balance plunger and a telescopic plunger; the upper end of the hydraulic pump is provided with a telescopic column that can push the outside of the centerline of the inner convex head and can move the baffle plate to the outside. plug. The inclinometer sub-section and the control unit may include an inclinometer body, a control circuit, a rectifier circuit and an inclinometer module, and a control circuit, a rectifier circuit and an inclinometer module are installed on the inclinometer body. The invention drills horizontal wells, large extension wells and highly deviated wells by means of rotary drilling, and can effectively steer, so the drilling efficiency is greatly improved, and the equipment cost is also reduced.
但目前该技术都是基于顶驱进行研究,尚没有在电动转盘上开展攻关。因此,在研究基于电动转盘的滑动钻进钻柱双向扭转控制技术过程中,需要建立一套模拟转盘电机双向扭转控制的实验系统,并开展转盘电机扭转控制方法的研究,经实验系统测试满足现场应用条件后,方可在现场试验并推广应用。However, at present, the technology is based on top drive research, and no research has been carried out on the electric turntable. Therefore, in the process of researching the bidirectional torsion control technology of the sliding drilling drill string based on the electric turntable, it is necessary to establish an experimental system to simulate the bidirectional torsion control of the turntable motor, and to carry out the research on the torsion control method of the turntable motor. Only after applying the conditions can it be tested on site and popularized.
发明内容:Invention content:
本发明的目的是针对现有技术存在的问题,提供一种模拟转盘电机双向扭转控制的实验系统及控制方法,在此实验系统上,便于开展电动转盘电机扭转控制测试,从而达到提高研发效率,缩短研发周期的目的。The purpose of the present invention is to solve the problems existing in the prior art, to provide an experimental system and control method for simulating the bidirectional torsion control of the turntable motor. The purpose of shortening the development cycle.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种模拟转盘电机双向扭转控制的实验系统,主要由主控制单元、运行控制单元和动力机组组成;运行控制单元主要由可编程控制器和1#变频器和2#变频器组成;动力机组主要由1#电机、2#电机、刹车装置、减速装置、扭矩传感器和编码器组成。在动力机组中,1#电机与刹车装置的输入端连接,刹车装置的输出端与扭矩传感器的输入端连接,扭矩传感器的输出端与减速装置输入轴的一端连接,编码器安装于减速装置输入轴的另一端,减速装置的输出轴与2#电机连接,且1#电机和2#电机的旋转方向相反。An experimental system for simulating the two-way torsion control of a turntable motor is mainly composed of a main control unit, an operation control unit and a power unit; the operation control unit is mainly composed of a programmable controller, a 1# inverter and a 2# inverter; the power unit is mainly composed of It consists of 1# motor, 2# motor, brake device, deceleration device, torque sensor and encoder. In the power unit, the 1# motor is connected to the input end of the brake device, the output end of the brake device is connected to the input end of the torque sensor, the output end of the torque sensor is connected to one end of the input shaft of the reduction device, and the encoder is installed on the input end of the reduction device. On the other end of the shaft, the output shaft of the reduction gear is connected to the 2# motor, and the rotation directions of the 1# motor and the 2# motor are opposite.
运行控制单元主回路主要包括总电源、总断路器、分断路器、可编程控制器及传感器回路、1#电机散热风机回路、2#电机散热风机回路、1#变频器及1#电机回路、2#变频器及2#电机回路。The main circuit of the operation control unit mainly includes the main power supply, the main circuit breaker, the circuit breaker, the programmable controller and the sensor circuit, the 1# motor cooling fan circuit, the 2# motor cooling fan circuit, the 1# inverter and the 1# motor circuit, 2# inverter and 2# motor circuit.
可编程控制器主要由电源模块、CPU模块、数字量输入模块、数字量输出模块、模拟量输入模块、模拟量输出模块和计数器模块组成。The programmable controller is mainly composed of power supply module, CPU module, digital input module, digital output module, analog input module, analog output module and counter module.
编码器为增量式光电编码器,1#电机和2#电机同为交流变频调速电机,减速装置可为齿轮减速装置、链条减速装置或其它减速装置中的任意一种。The encoder is an incremental photoelectric encoder, the 1# motor and the 2# motor are both AC variable frequency speed regulation motors, and the deceleration device can be any one of a gear deceleration device, a chain deceleration device or other deceleration devices.
上述模拟转盘电机双向扭转控制的实验系统,其扭转控制方法如下:The above experimental system for simulating the bidirectional torsion control of the turntable motor, the torsion control method is as follows:
a.动力机组中,1#电机模拟转盘的主电机,是扭转控制对象,2#电机为负载电机,模拟钻进过程中的井下扭矩负载,该实验系统中设置2#电机的输出扭矩与旋转圈数成正比,刹车装置模拟转盘离合器惯刹,减速装置模拟转盘链条箱;主控制单元通过运行控制单元对动力机组的1#电机进行双向扭转控制,包括角度双向扭转控制和扭矩双向扭转控制;扭转控制过程中,可编程控制器实时采集扭矩传感器、编码器的信号进行逻辑运算和输出,实现双向扭转的精确闭环控制。a. In the power unit, the 1# motor simulates the main motor of the turntable, which is the torsion control object, and the 2# motor is the load motor, which simulates the downhole torque load during the drilling process. In this experimental system, the output torque and rotation of the 2# motor are set The number of turns is proportional, the brake device simulates the inertial brake of the turntable clutch, and the deceleration device simulates the turntable chain box; the main control unit controls the 1# motor of the power unit through the operation control unit to perform bidirectional torsion control, including angle bidirectional torsion control and torque bidirectional torsion control; During the torsion control process, the programmable controller collects the signals of the torque sensor and the encoder in real time for logical operation and output, so as to realize the precise closed-loop control of the two-way torsion.
b.主控制单元为模拟转盘电机双向扭转控制的实验系统的上位机,不仅是系统运行数据的存取、显示单元,同时通过人机界面的交互,实现对运行控制单元控制指令的下达。b. The main control unit is the upper computer of the experimental system that simulates the two-way torsion control of the turntable motor. It is not only the access and display unit of system operation data, but also realizes the issuance of control instructions to the operation control unit through the interaction of the human-machine interface.
c.可编程控制器为实验系统的下位机,通过CPU模块与主控制单元通过以太网进行通讯;CPU模块通过RS485端口与1#变频器进行通讯,并通过1#变频器对1#电机进行转速控制;数字量输入模块采集刹车装置的刹车信号、1#变频器和2#变频器的故障信号;数字量输出模块控制接触器的通断;模拟量输入模块分别从1#变频器和2#变频器采集1#电机和2#电机的电流,同时采集扭矩传感器的扭矩信号;模拟量输出模块输出扭矩信号,通过2#变频器对2#电机进行扭矩控制;计数器模块采集编码器的速度和角度信号。c. The programmable controller is the lower computer of the experimental system, and communicates with the main control unit through Ethernet through the CPU module; the CPU module communicates with the 1# inverter through the RS485 port, and communicates with the 1# motor through the 1# inverter. Speed control; the digital input module collects the braking signal of the braking device and the fault signals of the 1# inverter and 2# inverter; the digital output module controls the on-off of the contactor; #The inverter collects the current of the 1# motor and the 2# motor, and simultaneously collects the torque signal of the torque sensor; the analog output module outputs the torque signal, and controls the torque of the 2# motor through the 2# inverter; the counter module collects the speed of the encoder and angle signals.
d.模拟转盘电机双向扭转控制的实验步骤,按照角度双向扭转控制和扭矩双向扭转控制,分别阐述如下:d. The experimental steps of simulating the two-way torsion control of the turntable motor, according to the two-way torsion control of the angle and the two-way torsion control of the torque, are described as follows:
(a)角度双向扭转控制:(a) Angle bidirectional torsion control:
Ⅰ.接通总电源,闭合总断路器和分断路器,系统上电,可编程控制器完成初始化。Ⅰ. Turn on the main power supply, close the main circuit breaker and the branch circuit breaker, the system is powered on, and the programmable controller completes the initialization.
Ⅱ.在主控制单元人机交互软件中,设置1#电机角度扭转控制运行参数,主要是双向扭转速度和扭转角度,双向扭转角度是指顺时针旋转最大角度θ1和逆时针旋转最大角度θ2,按下启动按钮,可编程控制器通过数字量输出模块控制接触器闭合,使1#电机散热风机回路、2#电机散热风机回路、1#变频器及1#电机回路、2#变频器及2#电机回路开始运行。1#电机首先以顺时针旋转开始,当顺时针旋转到最大角度值θ1时,1#电机停止顺时针旋转,然后反向开始逆时针旋转,逆时针旋转到最大角度值θ2时,1#电机停止逆时针旋转,再反向开始顺时针旋转,就这样一直按照设置好的角度值双向扭转。Ⅱ. In the human-computer interaction software of the main control unit, set the operating parameters of the 1# motor angle torsion control, mainly the two-way torsion speed and torsion angle. The two-way torsion angle refers to the maximum clockwise rotation angle θ1 and the counterclockwise rotation maximum angle θ2. Press the start button, the programmable controller controls the contactor to close through the digital output module, so that 1# motor cooling fan circuit, 2# motor cooling fan circuit, 1# inverter and 1# motor circuit, 2# inverter and 2 #The motor circuit starts running. The 1# motor first starts to rotate clockwise. When the clockwise rotation reaches the maximum angle value θ1, the 1# motor stops rotating clockwise, and then starts to rotate counterclockwise in the opposite direction. When the counterclockwise rotation reaches the maximum angle value θ2, the 1# motor Stop the counterclockwise rotation, and then start the clockwise rotation in the opposite direction, and then twist in both directions according to the set angle value.
Ⅲ.1#电机按照设定好的角度扭转参数运行,计数器模块实时采集编码器的角度和速度信号,形成扭转角度和速度控制闭环,保证控制精度,模拟量输入模块实时采集1#变频器及2#变频器的电流信号,所有数据均在人机交互软件中实时显示并存储;Ⅲ.1# motor runs according to the set angle torsion parameters, the counter module collects the angle and speed signals of the encoder in real time, forms a closed loop of torsion angle and speed control, and ensures the control accuracy. The analog input module collects real-
Ⅳ.1#电机按角度扭转时,若手动操作刹车装置的手柄,数字量输入模块检测到刹车信号,系统自动停机;数字量输入模块在检测到1#变频器或2#变频器故障信号时,系统也自动停机;Ⅳ.When the 1# motor is twisted according to the angle, if the handle of the braking device is manually operated, the digital input module detects the braking signal, and the system stops automatically; when the digital input module detects the fault signal of the 1# inverter or 2# inverter , the system also automatically shuts down;
Ⅴ.若角度双向扭转控制测试完成,在主控制单元人机交互软件中,按下停止按钮,系统停机,然后依次关掉主控制单元、分断路器、主断路器和总电源,角度双向扭转控制实验结束。Ⅴ. If the angle two-way torsion control test is completed, in the main control unit human-computer interaction software, press the stop button to stop the system, and then turn off the main control unit, the sub-breaker, the main circuit breaker and the main power supply in turn, and the angle is two-way torsion. The control experiment ends.
(b)扭矩双向扭转控制:(b) Torque bidirectional torsion control:
Ⅰ.接通总电源,闭合总断路器和分断路器,系统上电,可编程控制器完成初始化;Ⅰ. Turn on the main power supply, close the main circuit breaker and the sub-circuit breaker, power on the system, and complete the initialization of the programmable controller;
Ⅱ.在主控制单元人机交互软件中,设置1#电机的双向扭转速度,以及2#电机的双向扭转扭矩值,即顺时针旋转最大扭矩值T1和逆时针旋转最大扭矩值T2,按下启动按钮,可编程控制器通过数字量输出模块控制接触器闭合,使1#电机散热风机回路、2#电机散热风机回路、1#变频器及1#电机回路、2#变频器及2#电机回路运行;1#电机首先以顺时针旋转开始,当顺时针旋转到2#电机输出最大扭矩值T2时,1#电机停止顺时针旋转,然后反向开始逆时针旋转,逆时针旋转到2#电机输出最大扭矩值T1时,1#电机停止逆时针旋转,再反向开始顺时针旋转,就这样一直按照设置好的扭矩值双向扭转。Ⅱ. In the human-computer interaction software of the main control unit, set the bidirectional torsion speed of the 1# motor and the bidirectional torsion torque value of the 2# motor, that is, the maximum torque value T1 for clockwise rotation and the maximum torque value T2 for counterclockwise rotation, press Start the button, the programmable controller controls the contactor to close through the digital output module, so that the 1# motor cooling fan circuit, the 2# motor cooling fan circuit, the 1# inverter and the 1# motor circuit, the 2# inverter and the 2# motor Loop operation; 1# motor first starts to rotate clockwise, when 2# motor rotates clockwise to the maximum output torque value T2 of 2# motor, 1# motor stops clockwise rotation, then starts to rotate counterclockwise in reverse, and rotates counterclockwise to 2# When the motor outputs the maximum torque value T1, the 1# motor stops rotating counterclockwise, and then starts to rotate clockwise in the opposite direction, so that it has been twisted in both directions according to the set torque value.
Ⅲ.1#电机按扭矩控制双向扭转过程中,模拟量输入模块实时采集扭矩传感器的扭矩信号,1#变频器及2#变频器的电流信号,所有数据均在人机交互软件中实时显示并存储;并通过采集的扭矩传感器的扭矩反馈信号,形成扭矩控制闭环,保证控制精度。Ⅲ. During the two-way torsion process of the 1# motor according to the torque control, the analog input module collects the torque signal of the torque sensor and the current signal of the 1# inverter and the 2# inverter in real time. All data are displayed in real time in the human-computer interaction software. storage; and through the torque feedback signal of the torque sensor collected, a torque control closed loop is formed to ensure the control accuracy.
Ⅳ.1#电机按扭矩扭转控制运行中,若手动操作刹车装置的手柄,数字量输入模块检测到刹车信号,系统自动停机;数字量输入模块在检测到1#变频器或2#变频器故障信号时,系统也自动停机;Ⅳ.1# When the motor is under torque torsion control, if the handle of the brake device is manually operated, the digital input module detects the braking signal, and the system stops automatically; the digital input module detects the failure of the 1# inverter or 2# inverter When the signal is received, the system will also automatically stop;
Ⅴ.若扭矩双向扭转控制测试完成,在主控制单元人机交互软件中,按下停止按钮,系统停机,依次关掉主控制单元、分断路器、主断路器和总电源,扭矩双向扭转控制实验结束。Ⅴ. If the torque bidirectional torsion control test is completed, in the main control unit human-computer interaction software, press the stop button to stop the system, turn off the main control unit, sub-circuit breaker, main circuit breaker and main power supply in turn, and torque bidirectional torsion control The experiment is over.
该模拟转盘电机双向扭转控制的实验系统及控制方法,具有以下优点:The experimental system and control method for simulating bidirectional torsion control of a turntable motor have the following advantages:
(1)在动力机组中采用双电机对扭的思路,来模拟电动转盘驱动及井下负载,方法简便可行,一台电机模拟电动转盘的主电机,另一台电机模拟钻柱在钻进过程中的负载。同时加入了减速装置、刹车装置等,最大程度地模拟了现场电动转盘传动系统的结构;(1) The idea of double-motor counter-torsion is adopted in the power unit to simulate the drive of the electric turntable and the downhole load. The method is simple and feasible. One motor simulates the main motor of the electric turntable, and the other motor simulates the drill string during the drilling process. load. At the same time, a deceleration device, a braking device, etc. are added to simulate the structure of the on-site electric turntable transmission system to the greatest extent;
(2)在实验系统中,移动服务器作为上位机,可编程控制器作为下位机,上位机与下位机之间采用以太网通信,以太网通信是最通用的通信协议标准,具有低成本、高可靠性和通讯速率高的优势;可编程控制器实时采集扭矩传感器和编码器的反馈信号,形成扭矩扭转和角度扭转控制闭环,保证了实验系统具有较高的控制精度。(2) In the experimental system, the mobile server is used as the upper computer, the programmable controller is used as the lower computer, and Ethernet communication is used between the upper computer and the lower computer. Ethernet communication is the most common communication protocol standard, with low cost, high The advantages of high reliability and high communication rate; the programmable controller collects the feedback signals of the torque sensor and the encoder in real time to form a closed-loop control of torque torsion and angle torsion, which ensures that the experimental system has high control accuracy.
附图说明:Description of drawings:
图1为本发明的模拟转盘电机双向扭转控制的实验系统组成示意图。FIG. 1 is a schematic diagram of the composition of an experimental system for simulating bidirectional torsional control of a turntable motor according to the present invention.
图2为本发明运行控制单元的控制回路图。FIG. 2 is a control loop diagram of the operation control unit of the present invention.
图3为本发明运行控制单元的主回路图。Fig. 3 is the main circuit diagram of the operation control unit of the present invention.
具体实施方式Detailed ways
下面结合附图1、附图2、附图3和具体实施例对本发明做进一步说明。The present invention will be further described below with reference to Figure 1, Figure 2, Figure 3 and specific embodiments.
实施例1:Example 1:
一种模拟转盘电机双向扭转控制的实验系统,主要由主控制单元1、运行控制单元2和动力机组3组成;运行控制单元2主要由可编程控制器4和1#变频器5和2#变频器6组成;动力机组3主要由1#电机7、2#电机8、刹车装置9、减速装置10、扭矩传感器11和编码器12组成。An experimental system for simulating two-way torsion control of a turntable motor, which is mainly composed of a
在动力机组3中,1#电机7与刹车装置9的输入端连接,刹车装置9的输出端与扭矩传感器11的输入端连接,扭矩传感器11的输出端与减速装置10输入轴的一端连接,编码器12安装于减速装置10输入轴的另一端,减速装置10的输出轴与2#电机8连接。In the
实施例2:Example 2:
在实施例1的基础上,进一步包括:On the basis of
运行控制单元2主回路主要包括总电源21、总断路器22、分断路器23、可编程控制器及传感器回路24、1#电机散热风机回路25、2#电机散热风机回路26、1#变频器及1#电机回路27、2#变频器及2#电机回路28。The main circuit of
可编程控制器4主要由电源模块13、CPU模块14、数字量输入模块15、数字量输出模块16、模拟量输入模块17、模拟量输出模块18和计数器模块19组成。The programmable controller 4 is mainly composed of a
编码器12为增量式光电编码器,1#电机7和2#电机8同为交流变频调速电机,且1#电机7和2#电机8的旋转方向相反,减速装置10可为齿轮减速装置、链条减速装置或其它减速装置中的任意一种。The
实施例3:Example 3:
针对实施例1的模拟转盘电机双向扭转控制的实验系统的控制方法如下:The control method for the experimental system of the bidirectional torsion control of the simulated turntable motor of
a.动力机组3中,1#电机7模拟转盘的主电机,是扭转控制对象,2#电机8为负载电机,模拟钻进过程中的井下扭矩负载,该实验系统中设置2#电机8的输出扭矩与旋转圈数成正比,刹车装置9模拟转盘离合器惯刹,减速装置10模拟转盘链条箱;主控制单元1通过运行控制单元2对动力机组3的1#电机7进行双向扭转控制,包括角度双向扭转控制和扭矩双向扭转控制;扭转控制过程中,可编程控制器4采集扭矩传感器11、编码器12的信号进行逻辑运算和输出,实现双向扭转的精确闭环控制。a. In
b.主控制单元1为模拟转盘电机双向扭转控制的实验系统的上位机,不仅是系统运行数据的存取、显示单元,同时通过人机界面的交互,实现对运行控制单元2控制指令的下达。b. The
c.可编程控制器4为实验系统的下位机,通过CPU模块14与主控制单元1通过以太网进行通讯;CPU模块14通过RS485端口与1#变频器5进行通讯,并通过1#变频器5对1#电机7进行转速控制;数字量输入模块15采集刹车装置9的刹车信号、1#变频器5和2#变频器6的故障信号;数字量输出模块16控制接触器20的通断;模拟量输入模块17分别从1#变频器5和2#变频器6采集1#电机7和2#电机8的电流,同时采集扭矩传感器11的扭矩信号;模拟量输出模块18输出扭矩信号,通过2#变频器6对2#电机8进行扭矩控制;计数器模块19采集编码器12的速度和角度信号。c. The programmable controller 4 is the lower computer of the experimental system, and communicates with the
实施例4:Example 4:
针对实施例2的模拟转盘电机双向扭转控制的实验系统的控制方法如下:The control method for the experimental system of the two-way torsion control of the simulated turntable motor of
a.动力机组3中,1#电机7模拟转盘的主电机,是扭转控制对象,2#电机8为负载电机,模拟钻进过程中的井下扭矩负载,该实验系统中设置2#电机8的输出扭矩与旋转圈数成正比,刹车装置9模拟转盘离合器惯刹,减速装置10模拟转盘链条箱;主控制单元1通过运行控制单元2对动力机组3的1#电机7进行双向扭转控制,包括角度双向扭转控制和扭矩双向扭转控制;扭转控制过程中,可编程控制器4采集扭矩传感器11、编码器12的信号进行逻辑运算和输出,实现双向扭转的精确闭环控制。a. In
b.主控制单元1为模拟转盘电机双向扭转控制的实验系统的上位机,不仅是系统运行数据的存取、显示单元,同时通过人机界面的交互,实现对运行控制单元2控制指令的下达。b. The
c.可编程控制器4为实验系统的下位机,通过CPU模块14与主控制单元1通过以太网进行通讯;CPU模块14通过RS485端口与1#变频器5进行通讯,并通过1#变频器5对1#电机7进行转速控制;数字量输入模块15采集刹车装置9的刹车信号、1#变频器5和2#变频器6的故障信号;数字量输出模块16控制接触器20的通断;模拟量输入模块17分别从1#变频器5和2#变频器6采集1#电机7和2#电机8的电流,同时采集扭矩传感器11的扭矩信号;模拟量输出模块18输出扭矩信号,通过2#变频器6对2#电机8进行扭矩控制;计数器模块19采集编码器12的速度和角度信号。c. The programmable controller 4 is the lower computer of the experimental system, and communicates with the
d.模拟转盘电机双向扭转控制的实验步骤,按照角度双向扭转控制和扭矩双向扭转控制,分别阐述如下:d. The experimental steps of simulating the two-way torsion control of the turntable motor, according to the two-way torsion control of the angle and the two-way torsion control of the torque, are described as follows:
(a)角度双向扭转控制:(a) Angle bidirectional torsion control:
Ⅰ.接通总电源21,闭合总断路器22和分断路器23,系统上电,可编程控制器4完成初始化。1. Turn on the
Ⅱ.在主控制单元1人机交互软件中,设置1#电机7角度扭转控制运行参数,主要是双向扭转速度和扭转角度,双向扭转角度是指顺时针旋转最大角度θ1和逆时针旋转最大角度θ2,按下启动按钮,可编程控制器4通过数字量输出模块16控制接触器20闭合,使1#电机散热风机回路25、2#电机散热风机回路26、1#变频器及1#电机回路27、2#变频器及2#电机回路28开始运行。1#电机7首先以顺时针旋转开始,当顺时针旋转到最大角度值θ1时,1#电机7停止顺时针旋转,然后反向开始逆时针旋转,逆时针旋转到最大角度值θ2时,1#电机7停止逆时针旋转,再反向开始顺时针旋转,就这样一直按照设置好的角度值双向扭转。Ⅱ. In the
Ⅲ.1#电机7按照设定好的角度扭转参数运行,计数器模块19实时采集编码器12的角度和速度信号,形成扭转角度和速度控制闭环,保证控制精度,模拟量输入模块17实时采集1#变频器5及2#变频器6的电流信号,所有数据均在人机交互软件中实时显示并存储;Ⅲ.1
Ⅳ.1#电机7按角度扭转运行中,若手动操作刹车装置9的手柄,数字量输入模块15检测到刹车信号,系统自动停机;数字量输入模块15在检测到1#变频器5或2#变频器6故障信号时,系统也自动停机;Ⅳ.1
Ⅴ.若角度双向扭转控制测试完成,在主控制单元1人机交互软件中,按下停止按钮,系统停机,然后依次关掉主控制单元1、分断路器23、主断路器22和总电源21,角度双向扭转控制实验结束。Ⅴ. If the angle two-way torsion control test is completed, in the
(b)扭矩双向扭转控制:(b) Torque bidirectional torsion control:
Ⅰ.接通总电源21,闭合总断路器22和分断路器23,系统上电,可编程控制器4完成初始化;1. Turn on the
Ⅱ.在主控制单元1人机交互软件中,设置1#电机7的双向扭转速度,以及2#电机8的双向扭转扭矩值,即顺时针旋转最大扭矩值T1和逆时针旋转最大扭矩值T2,按下启动按钮,可编程控制器4通过数字量输出模块16控制接触器20闭合,使1#电机散热风机回路25、2#电机散热风机回路26、1#变频器及1#电机回路27、2#变频器及2#电机回路28运行;1#电机7首先以顺时针旋转开始,当顺时针旋转到2#电机8输出最大扭矩值T2时,1#电机7停止顺时针旋转,然后反向开始逆时针旋转,逆时针旋转到2#电机8输出最大扭矩值T1时,1#电机7停止逆时针旋转,再反向开始顺时针旋转,就这样一直按照设置好的扭矩值双向扭转。Ⅱ. In the
Ⅲ.1#电机7按扭矩控制双向扭转过程中,模拟量输入模块17实时采集扭矩传感器11的扭矩信号,1#变频器5及2#变频器6的电流信号,所有数据均在人机交互软件中实时显示并存储;并通过采集的扭矩传感器11的扭矩反馈信号,形成扭矩控制闭环,保证控制精度。III. During the two-way torsion process of 1
Ⅳ.1#电机7按扭矩扭转控制运行中,若手动操作刹车装置9的手柄,数字量输入模块15检测到刹车信号,系统自动停机;数字量输入模块15在检测到1#变频器5或2#变频器6故障信号时,系统也自动停机;IV.1
Ⅴ.若扭矩双向扭转控制测试完成,在主控制单元1人机交互软件中,按下停止按钮,系统停机,依次关掉主控制单元1、分断路器23、主断路器22和总电源21,扭矩双向扭转控制实验结束。Ⅴ. If the torque bidirectional torsion control test is completed, in the
本发明的模拟实验系统采用双电机对扭的思路,来模拟电动转盘驱动及井下负载,方法简便可行,动力机组中加入减速装置、刹车装置,最大程度地模拟了现场电动转盘传动系统的结构;主控制单元与可编程控制器采用以太网通信,具有低成本、高可靠性和通讯速率高的优势,同时使用高精度扭矩传感器和编码器,保证了系统控制精度。The simulation experiment system of the present invention adopts the idea of double-motor opposite torsion to simulate the electric turntable drive and the underground load, and the method is simple and feasible. The power unit is added with a deceleration device and a brake device, which simulates the structure of the on-site electric turntable transmission system to the greatest extent; The main control unit and the programmable controller use Ethernet communication, which has the advantages of low cost, high reliability and high communication rate. At the same time, the use of high-precision torque sensors and encoders ensures the control accuracy of the system.
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