CN111945175A - Fluorocarbon curtain wall aluminum veneer spraying pretreatment process - Google Patents
Fluorocarbon curtain wall aluminum veneer spraying pretreatment process Download PDFInfo
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- CN111945175A CN111945175A CN202010849391.XA CN202010849391A CN111945175A CN 111945175 A CN111945175 A CN 111945175A CN 202010849391 A CN202010849391 A CN 202010849391A CN 111945175 A CN111945175 A CN 111945175A
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 95
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 95
- 238000000034 method Methods 0.000 title claims abstract description 25
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 238000005507 spraying Methods 0.000 title claims abstract description 21
- 238000005554 pickling Methods 0.000 claims abstract description 85
- 239000000463 material Substances 0.000 claims abstract description 71
- 230000001680 brushing effect Effects 0.000 claims abstract description 32
- 238000003825 pressing Methods 0.000 claims abstract description 26
- 239000012535 impurity Substances 0.000 claims abstract description 14
- 238000001914 filtration Methods 0.000 claims abstract description 13
- 238000005201 scrubbing Methods 0.000 claims abstract description 11
- 238000004140 cleaning Methods 0.000 claims description 41
- 239000004411 aluminium Substances 0.000 claims description 14
- 238000001125 extrusion Methods 0.000 claims description 14
- 238000004804 winding Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 238000002791 soaking Methods 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 239000004576 sand Substances 0.000 claims 1
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 abstract description 3
- 230000008021 deposition Effects 0.000 abstract description 2
- 230000033001 locomotion Effects 0.000 description 19
- 239000002893 slag Substances 0.000 description 8
- 235000021110 pickles Nutrition 0.000 description 7
- 238000003780 insertion Methods 0.000 description 6
- 230000037431 insertion Effects 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/04—Filters with filtering elements which move during the filtering operation with filtering bands or the like supported on cylinders which are impervious for filtering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/36—Regeneration of waste pickling liquors
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention relates to a pretreatment process for spraying fluorocarbon curtain wall aluminum veneers, which uses a pickling device, wherein the pickling device comprises a pickling tank, a material placing device, a brushing device and a filtering device, and the specific process for pickling the fluorocarbon curtain wall aluminum veneers by adopting the pickling device before spraying comprises the following steps: the pickling solution is poured into the aluminum single plate, the aluminum single plate is placed, the pickling solution is soaked, the scrubbing treatment is carried out, and the aluminum single plate is taken out, and the material placing device comprises an electric sliding block, a pressing plate, a telescopic pressing rod, a material placing plate, a supporting plate, a reset spring, a pushing cam, a rotating rod and a rotating motor. According to the invention, after the aluminum single plate to be treated is positioned by the material placing device, and the aluminum single plate is soaked in the pickling solution for a period of time, and then the aluminum single plate and the brushing device are driven to move up and down relatively, so that the brushing device can brush off an oxide layer and other impurities attached to the aluminum single plate, and the impurities after brushing fall on the filtering device, and cannot be difficult to clean due to deposition at the bottom of the tank.
Description
Technical Field
The invention relates to the technical field of aluminum veneers, in particular to a spraying pretreatment process for aluminum veneers of fluorocarbon curtain walls.
Background
The aluminum veneer for the fluorocarbon curtain wall is a novel curtain wall material which is formed by adopting a high-quality aluminum alloy plate as a base material and then carrying out numerical control bending and other technical forming and spraying fluorocarbon coating on the surface. The fluorocarbon coating has excellent corrosion resistance and weather resistance, can resist acid rain, salt mist and various air pollutants, has excellent cold and heat resistance, can resist the irradiation of strong ultraviolet rays, can keep colorfast and not chalking for a long time, and has long service life.
Before the fluorocarbon coating is sprayed on the aluminum plate, the surface of the aluminum plate needs to be subjected to acid pickling treatment to remove impurities and an oxide layer formed on the surface of the aluminum plate. According to the difference of the installation position, the aluminum veneer of the fluorocarbon curtain wall is divided into a square structure and a bevel structure, the process of pickling the aluminum veneer of the square structure is simpler, and the prior pickling process of the bevel aluminum plate has some problems:
(1) at present, when the bevel type aluminum veneer is pickled, the aluminum veneer is usually soaked in pickling solution again, the side wall of the aluminum veneer is washed by a spraying mode, the space of the bevel part of the aluminum veneer is small, and therefore the bevel part is difficult to be sufficiently washed by spraying liquid, and residual impurities still exist on the surface of the aluminum veneer after pickling.
(2) The impurity that drops from the aluminium veneer during pickling will be melted into the pickle to final deposit is in the pickling tank bottom, when needing to clear up these impurities, needs earlier the pickling tank evacuation, demolish some devices again to leave sufficient clearance space, and whole work load is great, consumes time long.
In order to solve the problems, the invention provides a spraying pretreatment process for an aluminum veneer of a fluorocarbon curtain wall.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose:
the utility model provides a pretreatment process before fluorocarbon curtain wall aluminum veneer spraying which has used a pickling installation, and this pickling installation includes the descaling bath, puts material device, brushing device and filter equipment, adopts above-mentioned pickling installation to carry out the pickling before the spraying to fluorocarbon curtain wall aluminum veneer specific technology as follows:
s1, pouring pickling solution, namely adding sufficient pre-prepared pickling solution into a pickling tank for later use;
s2, placing an aluminum veneer: placing the aluminum veneers to be processed on a material placing device one by one to enable the aluminum veneers to be in a vertical state;
s3, soaking, namely soaking the aluminum single plate in a pickling solution and standing for 3-5min to ensure that the aluminum single plate can be fully contacted with the pickling solution;
s4, brushing, namely brushing the side wall of the aluminum veneer through a brushing device to remove an oxide layer and other impurities attached to the surface;
s5, taking out the aluminum veneer: taking the aluminum veneers out of the material placing device and uniformly transferring the aluminum veneers to the next processing position;
the pickling tank is internally and uniformly provided with a material placing device from left to right, the side wall of the material placing device is connected with a scrubbing device, the lower end of the material placing device is provided with a filtering device, the filtering device and the scrubbing device are both arranged on the side wall of the pickling tank, and the lower end of the pickling tank is provided with a liquid outlet;
the material placing device comprises an electric slider, a pressing plate, telescopic pressing rods, a material placing plate, a bearing plate, a reset spring, a pushing cam, a rotating rod and a rotating motor, wherein the top ends of the front side wall and the rear side wall of the pickling tank are uniformly provided with a plurality of electric sliders from left to right in a sliding fit mode, the lower end of each electric slider is provided with the telescopic pressing rod, the spring is sleeved outside the telescopic pressing rod, the pressing plate is arranged between the two telescopic pressing rods which are oppositely arranged front and rear, the material placing plate is arranged at the lower end of the pressing plate and is arranged on the inner wall of the pickling tank, the upper end of the material placing plate is uniformly provided with a plurality of material placing grooves from front to rear, the material placing grooves are of a V-shaped structure, the lower end of each material placing groove is provided with a lifting chute communicated with the material placing plate, the bearing plate is arranged, the pushing cam is installed on a rotating rod, the rotating rod is installed on a transverse plate arranged at the lower end of the material placing plate, one end of the rotating rod is connected with an output shaft of a rotating motor through a coupler, and the rotating motor is installed on the transverse plate through a motor base; place aluminium veneer one by one put the silo back, carry out the circumferential rotation through the propelling movement cam that rotating electrical machines drove on the rotary rod, and then drive the bearing board and carry out straight reciprocating motion from top to bottom, under the mating reaction of clamp plate and flexible depression bar, make aluminium veneer brushing device up-and-down motion in certain extent relatively, with the area of contact of increase brushing device and aluminium veneer, improve the comprehensive of scrubbing, the clamp plate can also inject aluminium plate's up-and-down motion scope in addition, avoid aluminium plate motion range too big and take place from putting the condition that the silo was deviate from.
The scrubbing device comprises a vertical connecting rod, cleaning brushes, transverse connecting rods, a driving roller, driven rollers, a conveyor belt and a driving motor, wherein the vertical connecting rod is uniformly arranged on a material placing plate from front to back in a sliding fit mode, the vertical connecting rod and the material placing groove are arranged at intervals in the front and back, the cleaning brushes are arranged at the upper end and the lower end of the vertical connecting rod in a sliding fit mode, a spring is connected between the cleaning brushes and the vertical connecting rod, the cleaning brushes are of a V-shaped structure, steel brush bristles are uniformly arranged on the surfaces of the cleaning brushes, the adjacent cleaning brushes on the left side and the right side are connected through the transverse connecting rods, the driving roller is arranged at the lower end of the transverse connecting rod, the driving roller is arranged on the inner wall of the pickling tank through a bearing, the lower end of the driving roller is, the driven roller is arranged on the inner wall of the pickling tank through a bearing, the driving roller is connected with the driven roller through a conveying belt, the upper end surface and the lower end surface of the conveying belt are tightly attached to the side wall of the cleaning brush in a sliding fit mode, and the upper end surface and the lower end surface of the conveying belt are of wavy structures with different heights; through the drive motor, the drive roll, the transmission between driven voller and the conveyer belt for relative motion takes place at both ends about transverse connection pole and the conveyer belt, and the contact position of transverse connection pole and conveyer belt is different, and transverse connection pole receives downward or ascending thrust also different, therefore the transverse connection pole can drive the cleaning brush rather than being connected and carry out linear motion from top to bottom, and the cleaning brush just can fall the oxide layer on aluminum plate surface or other impurity brushes, reaches and carries out clear purpose to aluminum plate surface.
Preferably, the filtering device comprises an unwinding roller, a winding roller, a filter screen, a guide roller and a baffle, wherein the unwinding roller is installed on the side wall of the left side of the pickling tank in a rotating mode, the winding roller is installed on the side wall of the right side of the pickling tank in a rotating mode, the filter screen is wound between the unwinding roller and the winding roller, the guide rollers are symmetrically installed at the lower end of the inner wall of the pickling tank in the left-right direction in a rotating mode, the lower end of the guide roller is attached to the upper end of the filter screen, the upper end of the guide roller positioned on the right side of the pickling tank is attached to the lower end of the baffle, the baffle is installed on the inner wall of the pickling tank, and the upper end face of the filter screen is uniformly provided; rotate the wind-up roll through manual mode and can drive the filter screen and turn right from a left side and remove, the longer filter screen of live time alright twine on the wind-up roll, the filter screen that does not use then arranges at the descaling bath inslot level under the guide effect of guide roll to filter the slag charge at follow-up pickling in-process, avoid the slag charge deposit at the tank bottom and be difficult to the clearance, need not to dismantle whole pickling equipment and can change the longer filter screen of live time.
Preferably, the cleaning brush comprises a left part and a right part which are connected in a sliding fit mode, and steel bristles are arranged on the left side wall of the left part of the cleaning brush and the right side wall of the right part of the cleaning brush.
Preferably, the vertical connecting rod comprises a left rod body, a right rod body, an extrusion block and a pull rod, the left rod body and the right rod body are oppositely arranged on the left and right sides, the lower ends of the left rod body and the right rod body are connected with the upper end of the material placing plate in a sliding fit mode, a spring is connected between the material placing plate and the left rod body and between the material placing plate and the right rod body, the inner walls of the left rod body and the right rod body are both of an inclined surface structure, the extrusion block is connected between the inner walls of the left rod body and the right rod body in a sliding fit mode, the extrusion; through the regulation to the pull rod position, drive the extrusion piece and carry out the up-and-down motion, the extrusion piece is different in upper and lower position, and the thrust size that produces the left side body of rod, the right side body of rod is also different to can adjust the clearance size of the body of rod about, and then the distance size between control cleaning brush and the aluminium veneer lateral wall, adjust the dynamics of brushing with according to actual need.
Preferably, the winding roller and the unwinding roller are identical in structure, the winding roller comprises a roller body, an insertion rod and a rotating plate, square holes are formed in the front end and the rear end of the roller body, the inner wall of each square hole is attached to the outer wall of the insertion rod in a concave-convex fit mode, the insertion rod is installed in an installation hole formed in the middle of the rotating plate in a sliding fit mode, and the rotating plate is installed on a convex plate arranged on the side wall of the pickling tank through a bearing; the back is taken out in the inserted bar follow square hole that will be connected with the wind-up roll body, alright pull out the whole right of wind-up roll for originally, winding filter screen level expandes on the wind-up roll, makes things convenient for the staff to clear up the slag charge of piling up on the filter screen, will take out the back with the inserted bar that unreels the roll body and be connected in the square hole, alright will unreel the whole upwards pull out of roll, so that the staff with the filter screen book cover on unreeling the roll body.
Preferably, the guide roll is divided into a front part, a middle part and a rear part, the diameters of the front end and the rear end of the guide roll are equal and are larger than the diameter of the middle part of the guide roll, and the difference between the diameters of the front part and the rear part of the guide roll and the diameter of the middle part of the guide roll is larger than the height of the raised strip.
Preferably, all evenly be provided with a plurality of puddlers on conveyer belt, drive roll and the driven voller lateral wall, the puddler can stir the pickle at the rotation in-process of drive roll, driven voller and conveyer belt, improves the circulation of pickle, improves the homogeneity of pickle concentration in the descaling bath.
The invention has the beneficial effects that:
1. according to the invention, after the aluminum single plate to be treated is positioned by the material placing device, and the aluminum single plate is soaked in the pickling solution for a period of time, and then the aluminum single plate and the brushing device are driven to move up and down relatively, so that the brushing device can brush off an oxide layer and other impurities attached to the aluminum single plate, and the impurities after brushing fall on the filtering device, and cannot be difficult to clean due to deposition at the bottom of the tank.
2. According to the material placing device provided by the invention, after the aluminum single plates are placed in the material placing groove one by one, the supporting plate is driven to do vertical linear reciprocating motion, under the matching action of the pressing plate and the telescopic pressing rod, the aluminum single plates can move up and down in a certain range relative to the brushing device, so that the contact area between the brushing device and the aluminum single plates is increased, the brushing comprehensiveness is improved, in addition, the pressing plate can limit the vertical movement range of the aluminum plates, and the situation that the aluminum plates are separated from the material placing groove due to the overlarge movement range of the aluminum plates is avoided.
3. According to the brushing device provided by the invention, the transverse connecting rod and the upper end and the lower end of the conveyor belt move relatively to change the magnitude of the downward or upward thrust applied to the transverse connecting rod, so that the transverse connecting rod can drive the cleaning brush connected with the transverse connecting rod to move linearly up and down, the cleaning brush can brush off oxide layers or other impurities on the surface of an aluminum plate, and the shape of the cleaning brush is in concave-convex fit with that of the aluminum plate, so that the bent part of the aluminum plate can be cleaned conveniently, and the cleaning effect is ensured.
4. According to the filtering device provided by the invention, the rolling roller is manually rotated to drive the filter screen to move from left to right, the filter screen with long service life can be wound on the rolling roller, the unused filter screen is horizontally arranged in the pickling tank under the guiding action of the guide roller, so that slag is filtered in the subsequent pickling process, the problem that the slag is deposited at the bottom of the tank and is difficult to clean is avoided, and the filter screen with long service life can be replaced without disassembling the whole pickling equipment.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a front cross-sectional view of the pickling apparatus of the present invention;
FIG. 3 is a right sectional view of the material loading device and the brushing device of the present invention;
FIG. 4 is a top view of the material loading device and the brushing device of the present invention;
FIG. 5 is a top cross-sectional view of the vertical attachment rod portion structure of the present invention;
FIG. 6 is a top cross-sectional view of a cleaning brush of the present invention;
FIG. 7 is a top view of the present invention between the drive roller, the driven roller and the drive belt;
FIG. 8 is a plan view of the power transmission belt of the present invention;
FIG. 9 is an enlarged view of the portion of FIG. 2 from the A direction;
fig. 10 is a top view of a wind-up roll of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 10, a pretreatment process for spraying fluorocarbon curtain wall aluminum veneers uses a pickling apparatus, the pickling apparatus includes a pickling tank 1, a material placing device 2, a brushing device 3 and a filtering device 4, the pickling apparatus is used for pickling the fluorocarbon curtain wall aluminum veneers before spraying, and the specific process is as follows:
s1, pouring pickling solution, namely adding sufficient pre-prepared pickling solution into a pickling tank 1 for later use;
s2, placing an aluminum veneer: placing the aluminum veneers to be processed on the material placing device 2 one by one to enable the aluminum veneers to be in a vertical state;
s3, soaking, namely soaking the aluminum single plate in a pickling solution and standing for 3-5min to ensure that the aluminum single plate can be fully contacted with the pickling solution;
s4, brushing, namely brushing the side wall of the aluminum veneer through a brushing device 3 to remove an oxide layer and other impurities attached to the surface;
s5, taking out the aluminum veneer: taking the aluminum veneers out of the material placing device 2 and uniformly transferring the aluminum veneers to the next processing position;
the pickling tank 1 is internally and uniformly provided with a material placing device 2 from left to right, the side wall of the material placing device 2 is connected with a scrubbing device 3, the lower end of the material placing device 2 is provided with a filtering device 4, the filtering device 4 and the scrubbing device 3 are both arranged on the side wall of the pickling tank 1, and the lower end of the pickling tank 1 is provided with a liquid outlet;
the material placing device 2 comprises electric sliding blocks 21, a pressing plate 22, telescopic pressing rods 23, a material placing plate 24, a supporting plate 25, a reset spring 26, a pushing cam 27, a rotating rod 28 and a rotating motor 29, wherein the top ends of the front side wall and the rear side wall of the pickling tank 1 are uniformly provided with the electric sliding blocks 21 from left to right in a sliding fit mode, the lower end of each electric sliding block 21 is provided with the telescopic pressing rods 23, springs are sleeved outside the telescopic pressing rods 23, the pressing plate 22 is arranged between the two telescopic pressing rods 23 which are oppositely arranged from front to back, the lower end of the pressing plate 22 is provided with the material placing plate 24, the material placing plate 24 is arranged on the inner wall of the pickling tank 1, the upper end of the material placing plate 24 is uniformly provided with a plurality of material placing grooves from front to back, the material placing grooves are of a V-shaped structure, the lower end of each material placing groove is provided with a lifting, the lower end of the supporting plate 25 is connected with the upper end of a pushing cam 27 in a sliding fit mode, the pushing cam 27 is installed on a rotating rod 28, the rotating rod 28 is installed on a transverse plate arranged at the lower end of the material placing plate 24, one end of the rotating rod 28 is connected with an output shaft of a rotating motor 29 through a coupler, and the rotating motor 29 is installed on the transverse plate through a motor base; after placing the material inslot with aluminium veneer one by one, carry out the circumferential rotation through propelling movement cam 27 on rotating electrical machines 29 drive rotary rod 28, and then drive supporting plate 25 and carry out straight reciprocating motion from top to bottom, under the mating reaction of clamp plate 22 and flexible depression bar 23, make aluminium veneer can brushing device 3 up-and-down motion in the certain limit relatively, with the area of contact of increase brushing device 3 and aluminium veneer, improve the comprehensiveness of scrubbing, clamp plate 22 can also prescribe a limit to aluminium plate's up-and-down motion scope in addition, avoid aluminium plate motion scope too big and take place from the condition of putting the material inslot and deviating from.
The brushing device 3 comprises a vertical connecting rod 31, cleaning brushes 32, a transverse connecting rod 33, a driving roller 34, a driven roller 35, a conveyor belt 36 and a driving motor 37, the vertical connecting rod 31 is uniformly arranged on a material placing plate 24 from front to back in a sliding fit mode, the vertical connecting rod 31 and the material placing groove are arranged at intervals, the cleaning brushes 32 are arranged at the upper end and the lower end of the vertical connecting rod 31 in a sliding fit mode, springs are connected between the cleaning brushes 32 and the vertical connecting rod 31, the cleaning brushes 32 are of a V-shaped structure, steel brush bristles are uniformly arranged on the surfaces of the cleaning brushes 32, the left cleaning brush 32 and the right cleaning brush 32 which are adjacent are connected through the transverse connecting rod 33, the driving roller 34 is arranged at the lower end of the transverse connecting rod 33, the driving roller 34 is arranged on the inner wall of the pickling tank 1 through a bearing, the lower end of the driving roller, a driven roller 35 is arranged on the front side of the driving roller 34, the driven roller 35 is installed on the inner wall of the pickling tank 1 through a bearing, the driving roller 34 and the driven roller 35 are connected through a conveying belt 36, the upper end face and the lower end face of the conveying belt 36 are tightly attached to the side wall of the cleaning brush 32 in a sliding fit mode, and the upper end face and the lower end face of the conveying belt 36 are of wave-shaped structures with different heights; through drive motor 37, drive roll 34, the transmission between driven voller 35 and the conveyer belt 36, make transverse connection pole 33 and conveyer belt 36 upper and lower both ends take place relative motion, transverse connection pole 33 is different with the contact position of conveyer belt 36, transverse connection pole 33 receives downwards or ascending thrust also inequality, consequently transverse connection pole 33 can drive the cleaning brush 32 rather than being connected and carry out linear motion from top to bottom, cleaning brush 32 just can fall the oxide layer or other impurity brushes on aluminum plate surface, reach and carry out clear purpose to aluminum plate surface.
The cleaning brush 32 comprises a left part and a right part which are connected in a sliding fit mode, and steel bristles are arranged on the left side wall of the left part of the cleaning brush 32 and the right side wall of the right part of the cleaning brush 32.
The vertical connecting rod 31 comprises a left rod body 311, a right rod body 312, an extrusion block 313 and a pull rod 314, the left rod body 311 and the right rod body 312 are oppositely arranged left and right, the lower ends of the left rod body 311 and the right rod body 312 are connected with the upper end of a material placing plate 24 in a sliding fit mode, a spring is connected between the material placing plate 24 and the left rod body 311 as well as the right rod body 312, the inner walls of the left rod body 311 and the right rod body 312 are of inclined surface structures, the extrusion block 313 is connected between the inner walls of the left rod body 311 and the right rod body 312 in a sliding fit mode, the extrusion block 313 is of an isosceles trapezoid structure, and the upper end; through the regulation to pull rod 314 position, drive extrusion piece 313 and carry out the up-and-down motion, extrusion piece 313 is different from top to bottom position, and the thrust size that produces the left body of rod 311, the right body of rod 312 is also different to can adjust the clearance size of the body of rod 312 about, and then the distance size between the clean brush 32 of control and the aluminium veneer lateral wall, adjust the scrubbing dynamics according to actual need. A
All evenly be provided with a plurality of puddlers on conveyer belt 36, drive roll 34 and the driven voller 35 lateral wall, the puddler can stir the pickle at the rotation in-process of drive roll 34, driven voller 35 and conveyer belt 36, improves the circulation of pickle, improves the homogeneity of pickle concentration in the descaling bath 1.
The filtering device 4 comprises an unwinding roller 41, a winding roller 42, a filter screen 43, a guide roller 44 and a baffle 45, wherein the unwinding roller 41 is installed on the left side wall of the pickling tank 1 in a rotating mode, the winding roller 42 is installed on the right side wall of the pickling tank 1 in a rotating mode, the filter screen 43 is wound between the unwinding roller 41 and the winding roller 42, the guide rollers 44 are symmetrically installed at the lower end of the inner wall of the pickling tank 1 in a left-right rotating mode, the lower end of the guide roller 44 is tightly attached to the upper end of the filter screen 43, the upper end of the guide roller 44 positioned at the right side of the pickling tank 1 is tightly attached to the lower end of the baffle 45, the baffle 45 is installed on the inner wall of the pickling tank 1, and the upper end face of the filter screen 43 is uniformly provided with raised lines from left to right so; rotate wind-up roll 42 through manual mode and can drive filter screen 43 and turn right from a left side and remove, the longer filter screen 43 of live time alright twine on wind-up roll 42, the filter screen 43 that does not use then arranges at descaling bath 1 internal level under the guide action of guide roll 44 to filter the slag charge at follow-up pickling process, avoid the slag charge deposit at the tank bottom and be difficult to the clearance, need not to dismantle whole pickling equipment and can change the longer filter screen 43 of live time.
The structure of the winding roller 42 is the same as that of the unwinding roller 41, the winding roller 42 comprises a roller body 421, an insertion rod 422 and a rotating plate 423, square holes are formed in the front end and the rear end of the roller body 421, the inner wall of each square hole is tightly attached to the outer wall of the insertion rod 422 in a concave-convex fit mode, the insertion rod 422 is installed in an installation hole formed in the middle of the rotating plate 423 in a sliding fit mode, and the rotating plate 423 is installed on a convex plate arranged on the side wall of the pickling tank 1 through a bearing; the back is taken out in the inserted bar 422 that will be connected with wind-up roll 42 roll body 421 from the square hole, alright pull out the whole right of wind-up roll 42 for originally, winding filter screen 43 level expandes on wind-up roll 42, makes things convenient for the staff to clear up the slag charge of piling up on filter screen 43, will take out the back with the inserted bar 422 that unreels 41 roll bodies 421 and be connected in the square hole, alright upwards pull out unreeling 41 roll bodies, so that the staff with filter screen 43 book cover on unreeling 41 roll bodies 421.
The guide roller 44 is divided into a front part, a middle part and a rear part, the diameters of the front end and the rear end of the guide roller 44 are equal and are larger than the diameter of the middle part of the guide roller 44, and the difference between the diameters of the front part and the rear part of the guide roller 44 and the diameter of the middle part of the guide roller 44 is larger than the height of the raised strips.
The present invention is not limited to the above-described embodiments, which are described in the specification and illustrated only to illustrate the principle of the present invention, but various changes and modifications may be made within the scope of the present invention as claimed without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a fluorocarbon curtain wall aluminium veneer spraying pretreatment process, its used a pickling installation, this pickling installation includes descaling bath (1), puts material device (2), brushing device (3) and filter equipment (4), its characterized in that: the specific process for carrying out pickling treatment on the fluorocarbon curtain wall aluminum veneer before spraying by adopting the pickling equipment comprises the following steps:
s1, pouring pickling solution, namely adding enough pre-prepared pickling solution into a pickling tank (1) for later use;
s2, placing an aluminum veneer: placing the aluminum veneers to be processed on the material placing device (2) one by one to enable the aluminum veneers to be in a vertical state;
s3, soaking, namely soaking the aluminum single plate in a pickling solution and standing for 3-5min to ensure that the aluminum single plate can be fully contacted with the pickling solution;
s4, brushing, namely brushing the side wall of the aluminum veneer through a brushing device (3) to remove an oxide layer and other impurities attached to the surface;
s5, taking out the aluminum veneer: taking the aluminum veneers out of the material placing device (2) and uniformly transferring the aluminum veneers to the next processing position;
the pickling tank (1) is internally and uniformly provided with a material placing device (2) from left to right, the side wall of the material placing device (2) is connected with a scrubbing device (3), the lower end of the material placing device (2) is provided with a filtering device (4), the filtering device (4) and the scrubbing device (3) are both arranged on the side wall of the pickling tank (1), and the lower end of the pickling tank (1) is provided with a liquid outlet;
the pickling tank is characterized in that the material placing device (2) comprises electric sliding blocks (21), a pressing plate (22), telescopic pressing rods (23), a material placing plate (24), a bearing plate (25), a reset spring (26), a pushing cam (27), a rotating rod (28) and a rotating motor (29), wherein the top ends of the front side wall and the rear side wall of the pickling tank (1) are uniformly provided with the electric sliding blocks (21) from left to right in a sliding fit mode, the lower ends of the electric sliding blocks (21) are provided with the telescopic pressing rods (23), the springs are sleeved outside the telescopic pressing rods (23), and the pressing plate (22) is arranged between the two telescopic pressing rods (23) which are;
the lower end of the pressing plate (22) is provided with a material placing plate (24), the material placing plate (24) is installed on the inner wall of the pickling tank (1), the upper end of the material placing plate (24) is uniformly provided with a plurality of material placing grooves from front to back, each material placing groove is of a V-shaped structure, the lower end of each material placing groove is provided with a lifting chute communicated with the material placing groove, a bearing plate (25) is installed in each lifting chute in a sliding fit mode, a reset spring (26) is connected between each bearing plate (25) and the inner wall of each lifting chute, the lower end of each bearing plate (25) is connected with the upper end of a pushing cam (27) in a sliding fit mode, each pushing cam (27) is installed on a rotating rod (28), each rotating rod (28) is installed on a transverse plate arranged at the lower end of the material placing plate (24), one end of each rotating rod (;
the brushing device (3) comprises a vertical connecting rod (31), cleaning brushes (32), a transverse connecting rod (33), a driving roller (34), a driven roller (35), a conveyor belt (36) and a driving motor (37), wherein the vertical connecting rod (31) is uniformly installed on a material placing plate (24) from front to back in a sliding fit mode, the vertical connecting rod (31) and the material placing groove are arranged at intervals from front to back, the cleaning brushes (32) are installed at the upper end and the lower end of the vertical connecting rod (31) in a sliding fit mode, a spring is connected between the cleaning brushes (32) and the vertical connecting rod (31), the cleaning brushes (32) are of a V-shaped structure, steel bristles are uniformly arranged on the surfaces of the cleaning brushes (32), and the cleaning brushes (32) which are adjacent to each other from left to right are connected through;
horizontal connecting rod (33) lower extreme has arranged drive roll (34), drive roll (34) are installed on descaling bath (1) inner wall through the bearing, drive roll (34) lower extreme is connected with drive motor (37) output shaft through the shaft coupling, drive motor (37) are installed on descaling bath (1) inner wall through the motor cabinet, driven voller (35) have been arranged to drive roll (34) front side, driven voller (35) are installed on descaling bath (1) inner wall through the bearing, be connected through conveyer belt (36) between drive roll (34) and the driven voller (35), both ends face all hugs closely mutually through sliding fit mode and cleaning brush (32) lateral wall about conveyer belt (36), and both ends face is the wave structure of highly disparity about conveyer belt (36).
2. The fluorocarbon curtain wall aluminum veneer spraying pretreatment process according to claim 1, characterized in that: filter equipment (4) are including unreeling roller (41), wind-up roll (42), filter screen (43), guide roll (44) and baffle (45), unreel roller (41) and install on descaling bath (1) left side lateral wall through the rotation mode, wind-up roll (42) are installed on descaling bath (1) right side lateral wall through the rotation mode, it has filter screen (43) to unreel the winding between roller (41) and wind-up roll (42), descaling bath (1) inner wall lower extreme installs guide roll (44) through rotation mode left and right symmetry, guide roll (44) lower extreme is hugged closely with filter screen (43) upper end mutually, guide roll (44) upper end that is located descaling bath (1) right side is hugged closely with baffle (45) lower extreme, baffle (45) are installed on descaling bath (1) inner wall, and filter screen (43) up end face is evenly provided with the sand grip from the left side.
3. The fluorocarbon curtain wall aluminum veneer spraying pretreatment process according to claim 1, characterized in that: the cleaning brush (32) comprises a left part and a right part which are connected in a sliding fit mode, and steel bristles are arranged on the left side wall of the left part of the cleaning brush (32) and the right side wall of the right part of the cleaning brush (32).
4. The pretreatment process for spraying the aluminum veneer of the fluorocarbon curtain wall as claimed in claim 3, which is characterized in that: vertical connecting rod (31) are including the left body of rod (311), the right body of rod (312), extrusion piece (313) and pull rod (314), left side body of rod (311) is controlled relative with the right body of rod (312) and is arranged, left side body of rod (311) all is connected with putting flitch (24) upper end with right body of rod (312) lower extreme through sliding fit mode, it is connected with the spring to put between flitch (24) and the left body of rod (311) and the right body of rod (312), left side body of rod (311) is the inclined plane structure with right body of rod (312) inner wall, be connected with extrusion piece (313) through sliding fit mode between the left body of rod (311) and the right body of rod (312) inner wall, extrusion piece (313) are the isosceles trapezoid structure, extrusion piece (313) upper end is connected with pull rod (.
5. The fluorocarbon curtain wall aluminum veneer spraying pretreatment process according to claim 2, characterized in that: wind-up roll (42) with unreel roller (41) the structure the same, wind-up roll (42) include roll body (421), inserted bar (422) and rotor plate (423), the square hole has all been seted up at both ends around roll body (421), the square hole inner wall is hugged closely with inserted bar (422) outer wall mutually through unsmooth cooperation mode, inserted bar (422) are installed in the mounting hole of seting up at rotor plate (423) middle part through sliding fit mode, rotor plate (423) are installed on the flange that sets up on descaling bath (1) lateral wall through the bearing.
6. The fluorocarbon curtain wall aluminum veneer spraying pretreatment process according to claim 2, characterized in that: the guide roller (44) is divided into a front part, a middle part and a rear part, the diameters of the front end and the rear end of the guide roller (44) are equal and are larger than the diameter of the middle part of the guide roller (44), and the difference between the diameters of the front part and the rear part of the guide roller (44) and the diameter of the middle part of the guide roller (44) is larger than the height of the raised strip.
7. The fluorocarbon curtain wall aluminum veneer spraying pretreatment process according to claim 1, characterized in that: and a plurality of stirring rods are uniformly arranged on the side walls of the conveying belt (36), the driving roller (34) and the driven roller (35).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010849391.XA CN111945175A (en) | 2020-08-21 | 2020-08-21 | Fluorocarbon curtain wall aluminum veneer spraying pretreatment process |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010849391.XA CN111945175A (en) | 2020-08-21 | 2020-08-21 | Fluorocarbon curtain wall aluminum veneer spraying pretreatment process |
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CN111945175A true CN111945175A (en) | 2020-11-17 |
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Application Number | Title | Priority Date | Filing Date |
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CN202010849391.XA Withdrawn CN111945175A (en) | 2020-08-21 | 2020-08-21 | Fluorocarbon curtain wall aluminum veneer spraying pretreatment process |
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2020
- 2020-08-21 CN CN202010849391.XA patent/CN111945175A/en not_active Withdrawn
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