CN111943482A - Neck water drum on float glass melting furnace - Google Patents

Neck water drum on float glass melting furnace Download PDF

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Publication number
CN111943482A
CN111943482A CN202010986382.5A CN202010986382A CN111943482A CN 111943482 A CN111943482 A CN 111943482A CN 202010986382 A CN202010986382 A CN 202010986382A CN 111943482 A CN111943482 A CN 111943482A
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CN
China
Prior art keywords
melting furnace
scum
dross
wheel
float glass
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202010986382.5A
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Chinese (zh)
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CN111943482B (en
Inventor
张小林
黄建勇
刘绪胜
高玮林
王建
李三龙
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CSG Holding Co Ltd
Xianning CSG Glass Co Ltd
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CSG Holding Co Ltd
Xianning CSG Glass Co Ltd
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Application filed by CSG Holding Co Ltd, Xianning CSG Glass Co Ltd filed Critical CSG Holding Co Ltd
Priority to CN202010986382.5A priority Critical patent/CN111943482B/en
Priority claimed from CN202010986382.5A external-priority patent/CN111943482B/en
Publication of CN111943482A publication Critical patent/CN111943482A/en
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Publication of CN111943482B publication Critical patent/CN111943482B/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/20Bridges, shoes, throats, or other devices for withholding dirt, foam, or batch
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/23Cooling the molten glass

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Furnace Charging Or Discharging (AREA)
  • Removal Of Floating Material (AREA)

Abstract

The invention provides a neck water bag on a float glass melting furnace, belonging to the technical field of float glass. The automatic slag removing device comprises a body, a connecting arm and a scum collecting cover, wherein the upper end of the body is connected with the connecting arm through a contraction part positioned in the middle of the body, two sides of the contraction part form a U-shaped slow flow liquid through hole respectively, the scum collecting cover is positioned at the rear of the body, the scum collecting cover comprises a bottom plate positioned below the liquid level of a melting furnace, a baffle plate extending out of the liquid level of the melting furnace, a scum removing wheel rotatably connected to the scum collecting cover and a scraper sliding on the bottom plate, spiral convex ribs are arranged on the scum removing wheel, the scraper is positioned behind the scum removing wheel, a push block is arranged in front of the scum removing wheel, the push block is fixedly connected with the scraper, a guide rail parallel to a scum wheel axis is arranged on the bottom plate, a guide groove matched with the guide rail is arranged on the push block, the push block can push the scum removing wheel to rotate under the guide effect of the convex ribs. The invention has the advantages of long maintenance period and the like.

Description

Neck water drum on float glass melting furnace
Technical Field
The invention belongs to the technical field of float glass, and relates to a neck water bag on a float glass melting furnace.
Background
In order to meet the production requirement and the technological requirement of temperature gradient in a float furnace, a large water bag is required to be arranged at the neck of the melting furnace, and the large water bag mainly plays roles in reducing the temperature of a cooling part, blocking scum, saving energy, reducing consumption and the like. Under the condition of high-temperature glass liquid, the requirement of large water-package steel materials is required to be less than 15 months for replacement period.
Along with the promotion to float glass's requirement for quality, big water drum of card neck scum clearance frequency increases, the loaded down with trivial details dismouting process of current card neck water drum is very big extravagant human cost, the installation process both sides are apart from the high temperature environment location difficulty in the brick material after big water drum clearance, big water drum both sides are apart from the refractory material inside distance if not equal, both sides glass liquid velocity of flow has the difference, both sides pool wall damage degree takes place very big change, especially three kinds of material crossing department near the liquid level, the inhomogeneous problem of corroding causes great hidden danger to pool wall safety.
Disclosure of Invention
The invention aims to provide a neck water bag on a float glass melting furnace aiming at the problems in the prior art, and the technical problem to be solved by the invention is how to prolong the maintenance period of the neck water bag.
The purpose of the invention can be realized by the following technical scheme: a neck water drum on a float glass melting furnace is characterized by comprising a body, a connecting arm and a scum collecting cover, wherein the upper end of the body is connected with the connecting arm through a contraction part positioned in the middle of the body, two sides of the contraction part are respectively provided with a U-shaped slow flow liquid through port, the scum collecting cover is positioned at the rear of the body and comprises a bottom plate positioned below the liquid level of the melting furnace, a baffle plate extending out of the liquid level of the melting furnace, a scum removing wheel rotatably connected to the scum collecting cover and a scraper sliding on the bottom plate, the scum removing wheel is provided with a spiral convex rib, the scraper is positioned at the rear of the scum removing wheel, a push block is arranged in front of the scum removing wheel and fixedly connected with the scraper, a guide rail parallel to the axis of the scum removing wheel is arranged on the bottom plate, a guide groove matched with the guide rail is arranged on the push block, the push block can move on the guide rail and push the scum removing wheel to rotate under the guiding action of the convex rib, the deslagging wheel part is positioned above the liquid level of the melting furnace.
Furthermore, the both ends of cover are collected to the dross have one respectively and can arrive the supporting part that leans on at the melting furnace lateral wall top, the fixed mounting bracket that is provided with in melting furnace top, the dross is collected the cover top and has a screw rod of rotating the connection on the mounting bracket, threaded connection has a sliding sleeve on the screw rod, the fixed inserted bar that is provided with on the sliding sleeve, the fixed sleeve pipe that is provided with on the scraper blade, inserted bar sliding connection is intraductal at the sleeve.
Furthermore, one end of the screw is connected with a speed reducing motor.
Furthermore, a coaming parallel to the baffle plate at the supporting part is fixedly arranged on the bottom plate at the supporting part, and a slag discharging groove is formed at the supporting part by the coaming and the side plate.
Furthermore, a return spring is connected between the inserted bar and the sleeve. The return spring can ensure that the scraper is in a pressing state.
The scum is collected the cover and is located slow flow liquid through mouth rear, but does not shelter from slow flow liquid through mouth, only lies in the first half of slow flow liquid through mouth, does not influence the liquid stream and has great circulation cross-section at this position, and can effectively collect the scum.
The arrangement of the slow flow liquid opening can increase the liquid flow cross section above the body on one hand, so that the strength of liquid at the position of a liquid level impacting the side wall of the melting furnace is greatly reduced, the corrosion of the liquid flow in the liquid level area to the side wall of the melting furnace is relieved, the condition that the corrosion degree of the side wall of the melting furnace is different due to unequal intervals between the two sides of the body and the two wall surfaces of the melting furnace is relieved, and the requirement of the installation precision of the body in the melting furnace is reduced; on the other hand, the scum on the liquid surface can enter the position near the scum removing wheel through the slow flow liquid passing port, so that the scum can enter a scum collecting cover formed by the bottom plate and the baffle plate by the rotation of the scum removing wheel.
Receive the effect of glass liquid circulation direction, the dross can be by the place ahead propelling movement to the rear of slagging-off wheel of protruding muscle by the slagging-off wheel under the rotation of slagging-off wheel, propelling movement is to on the bottom plate at slagging-off wheel rear promptly, and the dross that gets into the slagging-off wheel rear receives liquid stream impact force effect and tends to near the baffle, be difficult to send again to slagging-off wheel the place ahead by protruding muscle promptly, at the translation in-process of scraper blade, the dross is pushed to the both ends that the cover was collected to the dross, can discharge outside the dross is collected the cover through the slag notch.
The speed reducing motor drives the screw to intermittently rotate forward and backward, so that the scraper can reciprocate above the bottom plate, and scum collected in the scum collecting cover can be removed in real time.
The scum in the scum collecting cover can be prevented from being impacted by liquid flow, so that the collected scum can not flow on the liquid surface along with the liquid flow, on the other hand, the scum on the liquid flow surface is limited by the convex ribs on the scum removing wheel, the scum before entering the collecting cover can not easily flow away along with the liquid flow from the scum flowing liquid port, and the storage amount of the scum in glass liquid behind the neck clamping water bag is reduced.
Through setting up initiative, real-time slagging-off structure, can prolong the cycle of the dismouting clearance of card neck water drum greatly, also the effectual production pause condition of avoiding causing because of the neutral period of card neck water drum dismouting.
Drawings
FIG. 1 is a schematic structural view of the neck water bag on a melting furnace.
Fig. 2 is a schematic structural view of a deslagging structure.
Fig. 3 is an end view of the dross collection cup.
In the figure, 11, the body; 12. a connecting arm; 13. a slow flow liquid port; 2. a melting furnace; 3. a scum collection cover; 31. a base plate; 32. a baffle plate; 33. a deslagging wheel; 34. a squeegee; 35. a rib is protruded; 36. a push block; 37. a screw; 38. enclosing plates; 4. a reduction motor; 51. a sleeve; 52. inserting a rod; 53. a return spring.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, 2 and 3, the device comprises a body 1, a connecting arm 12 and a scum collecting cover 3, wherein the upper end of the body 1 is connected with the connecting arm 12 through a contraction part positioned in the middle of the body 1, two sides of the contraction part are respectively provided with a U-shaped slow flow liquid through port 13, the scum collecting cover 3 is positioned at the rear of the body 1, the scum collecting cover 3 comprises a bottom plate 31 positioned below the liquid level of the melting furnace 2, a baffle 32 extending above the liquid level of the melting furnace 2, a scum removing wheel 33 rotatably connected with the scum collecting cover 3 and a scraper 34 sliding on the bottom plate 31, the scum removing wheel 33 is provided with a spiral convex rib 35, the scraper 34 is positioned at the rear of the scum removing wheel 33, a push block 36 is arranged in front of the scum removing wheel 33, the push block 36 is fixedly connected with the scraper 34, the bottom plate 31 is provided with a guide rail parallel to the axis of the scum removing wheel 33, the push block 36 is provided with a guide groove matched with the guide rail, the push block 36 can push the scum, the slag removing wheel 33 is partially positioned above the liquid level of the melting furnace 2.
The both ends of cover 3 are collected to the dross have one respectively and can arrive the supporting part of leaning on at the 2 lateral walls tops of melting furnace, and the fixed mounting bracket that is provided with in 2 tops of melting furnace, and the dross is collected the cover 3 tops and has a screw rod 37 of rotating the connection on the mounting bracket, and threaded connection has a sliding sleeve on the screw rod 37, fixes being provided with an inserted bar 52 on the sliding sleeve, fixes being provided with a sleeve pipe 51 on the scraper blade 34, and inserted bar 52 sliding connection is in sleeve pipe 51.
One end of the screw 37 is connected with a speed reducing motor 4.
The bottom plate 31 at the supporting part is fixedly provided with a surrounding plate 38 which is parallel to the baffle plate 32 at the supporting part, and the surrounding plate 38 and the side plate form a slag notch at the supporting part.
A return spring 53 is connected between the plunger 52 and the sleeve 51. The return spring 53 ensures that the scraper 34 is in a compressed state.
The arrangement of the slow flow liquid port 13 can increase the liquid flow cross section above the body 1 on one hand, so that the strength of liquid at the position of a liquid level impacting the side wall of the melting furnace 2 is greatly reduced, thereby relieving the corrosion of the liquid flow in the liquid level area to the side wall of the melting furnace 2, relieving the condition that the corrosion degree of the side wall of the melting furnace 2 is different due to different distances between the two sides of the body 1 and the two wall surfaces of the melting furnace 2, and reducing the requirement of the installation precision of the body 1 in the melting furnace 2; on the other hand, the scum on the liquid surface can enter the vicinity of the scum removing wheel 33 through the slow flow through port 13, and the scum can enter the scum collecting cover 3 formed by the bottom plate 31 and the baffle 32 by rotating the scum removing wheel 33.
Under the action of the flowing direction of the glass liquid, the scum can be pushed to the rear part of the deslagging wheel 33 from the front part of the deslagging wheel 33 by the convex rib 35 under the rotation of the deslagging wheel 33, namely pushed to the bottom plate 31 behind the deslagging wheel 33, and the scum entering the rear part of the deslagging wheel 33 tends to be close to the baffle 32 under the action of the liquid flow impact force, namely is not easy to be sent to the front part of the deslagging wheel 33 again by the convex rib 35, in the translation process of the scraper 34, the scum is pushed to the two ends of the scum collecting cover 3, and the scum collecting cover 3 can be discharged out of the scum collecting cover through the scum discharging groove.
The speed reduction motor 4 drives the screw 37 to intermittently rotate forward and backward, and reciprocates the scraper 34 above the bottom plate 31, thereby removing the dross collected in the dross collecting cup 3 in real time.
The scum removing wheel 33 is arranged, so that liquid flow can be prevented from impacting scum in the scum collecting cover 3, the collected scum can not flow on the liquid surface along with the liquid flow, on the other hand, the scum on the liquid flow surface is limited by the convex ribs 35 on the scum removing wheel 33, the scum before entering the collecting cover can not easily flow away along with the liquid flow from the buffer liquid outlet 13, and the storage amount of the scum in glass liquid behind the neck water bag is reduced.
Through setting up initiative, real-time slagging-off structure, can prolong the cycle of the dismouting clearance of card neck water drum greatly, also the effectual production pause condition of avoiding causing because of the neutral period of card neck water drum dismouting.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims (5)

1. The utility model provides a neck water drum on float glass melting furnace, its characterized in that collects cover (3) including body (1), linking arm (12) and dross, connect through a constriction that is located body (1) middle part between the upper end of body (1) and linking arm (12), constriction both sides form the slow circulation liquid mouth (13) of a U type respectively, dross is collected cover (3) and is located body (1) rear, dross is collected cover (3) including be located melting furnace (2) bottom plate (31) under the liquid level, stretch out baffle (32) above melting furnace (2) liquid level, rotate connect on dross is collected cover (3) remove dross wheel (33) and slide scraper blade (34) on bottom plate (31), it has spiral helicine protruding muscle (35) on dross wheel (33) to remove, scraper blade (34) are located removes dross wheel (33) rear, it has a pushing block (36) to remove dross wheel (33) the place ahead, the pushing block (36) is fixedly connected with the scraper (34), a guide rail parallel to the axis of the slag removing wheel (33) is arranged on the bottom plate (31), a guide groove matched with the guide rail is arranged on the pushing block (36), the pushing block (36) can push the slag removing wheel (33) to rotate under the guiding action of the convex rib (35) by means of translation on the guide rail, and the slag removing wheel (33) is partially positioned above the liquid level of the melting furnace (2).
2. The neck water bag on a float glass melting furnace as claimed in claim 1, wherein the dross collecting hood (3) has a support part at each end for leaning against the top of the side wall of the melting furnace (2), a mounting frame is fixedly arranged above the melting furnace (2), a screw rod (37) rotatably connected to the mounting frame is arranged above the dross collecting hood (3), a sliding sleeve is connected to the screw rod (37) in a threaded manner, an inserting rod (52) is fixedly arranged on the sliding sleeve, a sleeve (51) is fixedly arranged on the scraping plate (34), and the inserting rod (52) is slidably connected in the sleeve (51).
3. A neck water bag in a float glass melting furnace according to claim 1 or 2, wherein one end of the screw (37) is connected to a speed reduction motor (4).
4. A neck water bag on a float glass melting furnace according to claim 2, wherein a baffle plate (38) parallel to the baffle plate (32) on the supporting part is fixedly arranged on the bottom plate (31) on the supporting part, and the baffle plate (38) and the side plate form a slag notch on the supporting part.
5. The neck water bag of a float glass melting furnace as claimed in claim 2, wherein a return spring (53) is connected between the insertion rod (52) and the sleeve (51).
CN202010986382.5A 2020-09-18 Neck water drum on float glass melting furnace Active CN111943482B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010986382.5A CN111943482B (en) 2020-09-18 Neck water drum on float glass melting furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010986382.5A CN111943482B (en) 2020-09-18 Neck water drum on float glass melting furnace

Publications (2)

Publication Number Publication Date
CN111943482A true CN111943482A (en) 2020-11-17
CN111943482B CN111943482B (en) 2024-10-29

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114634292A (en) * 2022-03-21 2022-06-17 四川虹科创新科技有限公司 Automatic cleaning device of card neck dross and float glass cellar for storing things stove production line
CN115259629A (en) * 2022-08-31 2022-11-01 凯里市凯荣玻璃有限公司 Protection device for water bag of melting furnace tank

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2400441Y (en) * 1999-12-23 2000-10-11 洛阳玻璃股份有限公司 Glass liquid flow hanging water cooling device
CN201567288U (en) * 2009-11-30 2010-09-01 蚌埠玻璃工业设计研究院 Water bag device at neck of float glass melting furnace
WO2015081603A1 (en) * 2013-12-06 2015-06-11 杨德宁 Float plate glass produced by process for forming ultra-thin glass
CN206337145U (en) * 2016-12-06 2017-07-18 四川旭虹光电科技有限公司 A kind of new melting furnaces card neck water bag
CN207793029U (en) * 2017-12-04 2018-08-31 四川旭虹光电科技有限公司 A kind of cover-plate glass card neck water packet replaces rotating device and its system
CN110204178A (en) * 2019-04-04 2019-09-06 河北南玻玻璃有限公司 The card neck water coolers structure of float glass smelting kiln
CN211078875U (en) * 2019-09-30 2020-07-24 新福兴玻璃工业集团有限公司 Automatic lifting device for melting neck water bag
CN212504559U (en) * 2020-09-18 2021-02-09 咸宁南玻玻璃有限公司 Neck water drum on float glass melting furnace

Patent Citations (8)

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Publication number Priority date Publication date Assignee Title
CN2400441Y (en) * 1999-12-23 2000-10-11 洛阳玻璃股份有限公司 Glass liquid flow hanging water cooling device
CN201567288U (en) * 2009-11-30 2010-09-01 蚌埠玻璃工业设计研究院 Water bag device at neck of float glass melting furnace
WO2015081603A1 (en) * 2013-12-06 2015-06-11 杨德宁 Float plate glass produced by process for forming ultra-thin glass
CN206337145U (en) * 2016-12-06 2017-07-18 四川旭虹光电科技有限公司 A kind of new melting furnaces card neck water bag
CN207793029U (en) * 2017-12-04 2018-08-31 四川旭虹光电科技有限公司 A kind of cover-plate glass card neck water packet replaces rotating device and its system
CN110204178A (en) * 2019-04-04 2019-09-06 河北南玻玻璃有限公司 The card neck water coolers structure of float glass smelting kiln
CN211078875U (en) * 2019-09-30 2020-07-24 新福兴玻璃工业集团有限公司 Automatic lifting device for melting neck water bag
CN212504559U (en) * 2020-09-18 2021-02-09 咸宁南玻玻璃有限公司 Neck water drum on float glass melting furnace

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郑玉刚, 孟祥德, 陈东亚: "新型卡脖水包在浮法玻璃熔窑中的应用", 河南建材, no. 02, 20 May 2004 (2004-05-20), pages 24 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114634292A (en) * 2022-03-21 2022-06-17 四川虹科创新科技有限公司 Automatic cleaning device of card neck dross and float glass cellar for storing things stove production line
CN114634292B (en) * 2022-03-21 2023-12-12 四川虹科创新科技有限公司 Automatic cleaning device of neck dross and float glass cellar for storing things stove production line
CN115259629A (en) * 2022-08-31 2022-11-01 凯里市凯荣玻璃有限公司 Protection device for water bag of melting furnace tank
CN115259629B (en) * 2022-08-31 2023-09-05 凯里市凯荣玻璃有限公司 Water drum protection device for melting furnace pool

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