CN111941225A - Steel plate rust removal equipment and steel plate rust removal method - Google Patents
Steel plate rust removal equipment and steel plate rust removal method Download PDFInfo
- Publication number
- CN111941225A CN111941225A CN202010964355.8A CN202010964355A CN111941225A CN 111941225 A CN111941225 A CN 111941225A CN 202010964355 A CN202010964355 A CN 202010964355A CN 111941225 A CN111941225 A CN 111941225A
- Authority
- CN
- China
- Prior art keywords
- steel plate
- rust
- polishing
- cleaning head
- disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 65
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 54
- 239000010959 steel Substances 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims description 14
- 238000005498 polishing Methods 0.000 claims abstract description 25
- 238000004140 cleaning Methods 0.000 claims abstract description 18
- 238000007664 blowing Methods 0.000 claims abstract description 8
- 238000005507 spraying Methods 0.000 claims abstract description 8
- 239000003973 paint Substances 0.000 claims abstract description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 6
- 229920001353 Dextrin Polymers 0.000 claims description 3
- 239000004375 Dextrin Substances 0.000 claims description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 3
- 235000019425 dextrin Nutrition 0.000 claims description 3
- 235000015393 sodium molybdate Nutrition 0.000 claims description 3
- 239000011684 sodium molybdate Substances 0.000 claims description 3
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000010276 construction Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005422 blasting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
- B24B23/02—Portable grinding machines, e.g. hand-guided; Accessories therefor with rotating grinding tools; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
- B24B55/10—Dust extraction equipment on grinding or polishing machines specially designed for portable grinding machines, e.g. hand-guided
- B24B55/102—Dust extraction equipment on grinding or polishing machines specially designed for portable grinding machines, e.g. hand-guided with rotating tools
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention provides a steel plate rust removing device which comprises a polishing cleaning head, wherein the polishing cleaning head is a disc, a replaceable steel wire brush is arranged on the disc, and the disc is connected with a driving motor; the polishing cleaning head is connected with a long handle, the rear end of the handle is connected with a cable, and a control switch is arranged on the handle. The middle part of the polishing and cleaning head is provided with a blowing nozzle, and fan blades are arranged in the blowing nozzle and connected with a motor shaft of a driving motor through a gear. When rust removal is carried out, firstly, uniformly spraying a rust remover on a steel plate needing rust removal; then, derusting and polishing the steel plate by using derusting equipment with a steel wire brush; and finally spraying antirust paint on the steel plate.
Description
Technical Field
The invention relates to the technical field of civil engineering, in particular to a steel plate rust removal technology for bridge erection.
Background
The problem of rust of steel seems to be a common problem in the field of steel at present, and common rust removal methods in the market at present comprise manual angle grinder polishing rust removal, steel bar rust removal, sand blasting machine shot blasting machine rust removal and steel bar rust removal, and are not suitable for a large amount of rust removal work, and the rust removal cost is high.
Under the environment of the building industry, the construction site is required to have higher timeliness, safety and reliability in the construction process, the working environment of the current construction site is severe, the rust removal mode is extremely slow, the rust removal efficiency is low, and quality defects exist, particularly, when a polishing machine is used for removing rust for some steel plates, the efficiency is improved, but if the polishing machine is operated improperly, the surface of a pipeline is damaged to a certain extent, the rust removal is not uniform, the contact area between the polishing machine and the steel plates is small, the rust removal efficiency is low, the rust removal effect is general, time consumption and labor consumption are reduced, and the construction progress is influenced to a certain extent. Therefore, a special rust removal process is required to be designed, and the rust removal process is convenient to use on site in a construction project.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the problems in the prior art and provides steel plate derusting equipment and a steel plate derusting method.
In order to solve the above problems, the technical solution of the present invention is as follows:
a steel plate rust removing device comprises a polishing cleaning head, wherein the polishing cleaning head is a disc, a replaceable steel wire brush is arranged on the disc, and the disc is connected with a driving motor; the polishing cleaning head is connected with a long handle, the rear end of the handle is connected with a cable, and a control switch is arranged on the handle.
The middle part of the polishing and cleaning head is provided with a blowing nozzle, and fan blades are arranged in the blowing nozzle and connected with a motor shaft of a driving motor.
The disc is connected with a motor shaft through a gear.
A method for removing rust from a steel plate,
1) firstly, uniformly spraying a rust remover on a steel plate needing rust removal;
2) then, derusting and polishing the steel plate by using derusting equipment with a steel wire brush;
3) and finally spraying antirust paint on the steel plate.
The rust remover comprises the following components: 18 parts of hydrochloric acid; 1 part of dextrin; 3 parts of sodium molybdate; 2 parts of phosphoric acid; 60 parts of water; and 8 parts of glycerol.
After the step 1), the steel plate is aired for 3-5 minutes to be aired, and then the step 2) is carried out.
The rapid rust removing equipment has the advantages of simple manufacture, convenient assembly, wide scene, no influence of environmental conditions, good rust removing effect, rapid and effective rust removal, greatly improved rust removing work efficiency, capability of completing rust removing work more rapidly and efficiently, and indirect guarantee of normal operation of site construction quality and construction progress. The rust removal method is simple and easy to operate, can quickly and effectively remove surface rust, has extremely low surface loss of the steel plate, and is simple in rust removal raw material and low in cost.
Drawings
The invention is described in detail below with reference to the drawings and the detailed description;
fig. 1 is a schematic view of a rust removing machine according to the present invention.
Fig. 2 is a schematic view showing a driving of a rust removing machine according to the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
Referring to fig. 1, a steel plate rust removing device is a single-person handheld rust removing machine and comprises a polishing cleaning head 1, wherein the polishing cleaning head is a disc, a replaceable steel wire brush is arranged on the disc, the disc is connected with a driving motor, the motor drives the disc to rotate, so that the steel wire brush can rub and remove rust on a steel plate, the steel wire brush is designed to be a replaceable structure, and the steel wire brush can be conveniently replaced after being worn; the polishing cleaning head is connected with a long handle 2, the rear end of the handle is connected with a cable, and a control switch 3 is arranged on the handle. The control switch 3 can control the starting and the closing of the polishing cleaning head 1, and meanwhile, the control switch 3 is divided into a plurality of fast and slow gears and used for controlling the rotating speed and the rotating direction of the polishing cleaning head 1.
Referring to fig. 2, a blowing nozzle is arranged in the middle of the polishing and cleaning head 1, and a fan blade 4 is arranged in the blowing nozzle and connected with a motor shaft 5 of a driving motor. The motor rotates and drives the fan blades 4 to blow air forward to blow away the grinded rust powder.
The disc is connected with a motor shaft 5 through a gear. The gear is a gear pair, a driving gear 6 is arranged on a motor shaft 5, a planetary gear 7 is arranged on the outer ring of the driving gear 6, a gear ring 8 is arranged on the outer ring of the planetary gear 7, and the gear ring 8 is connected with the turntable.
A method for removing rust from a steel plate,
1) firstly, uniformly spraying a rust remover on a steel plate needing rust removal;
2) then, derusting and polishing the steel plate by using derusting equipment with a steel wire brush;
3) and finally spraying antirust paint on the steel plate.
The rust remover comprises the following components: 18 parts of hydrochloric acid; 1 part of dextrin; 3 parts of sodium molybdate; 2 parts of phosphoric acid; 60 parts of water; and 8 parts of glycerol.
After the step 1), the steel plate is aired for 3-5 minutes to be aired, and then the step 2) is carried out.
The quick rust removal equipment has the advantages of being simple to manufacture, convenient to assemble, wide in scene, free of influence of environmental conditions, good in rust removal effect, capable of rapidly and effectively removing rust, greatly improving the working efficiency of rust removal, capable of completing the rust removal work more rapidly and efficiently, and indirectly guaranteeing the normal operation of site construction quality and construction progress. The rust removal method is simple and easy to operate, can quickly and effectively remove surface rust, has extremely low surface loss of the steel plate, and is simple in rust removal raw material and low in cost.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited by the foregoing examples, which are provided to illustrate the principles of the invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention, which is also intended to be covered by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A steel plate rust removing device is characterized by comprising a polishing and cleaning head, wherein the polishing and cleaning head is a disc, a replaceable steel wire brush is arranged on the disc, and the disc is connected with a driving motor; the polishing cleaning head is connected with a long handle, the rear end of the handle is connected with a cable, and a control switch is arranged on the handle.
2. The steel plate rust removing device as claimed in claim 1, wherein a blowing nozzle is arranged in the middle of the grinding and cleaning head, and fan blades are arranged in the blowing nozzle and connected with a motor shaft of a driving motor.
3. The apparatus for removing rust from steel sheets as claimed in claim 1, wherein the disc is connected to a motor shaft through a gear.
4. A rust removing method for a steel plate is characterized in that,
1) firstly, uniformly spraying a rust remover on a steel plate needing rust removal;
2) then, derusting and polishing the steel plate by using derusting equipment with a steel wire brush;
3) and finally spraying antirust paint on the steel plate.
5. A method for removing rust from a steel sheet according to claim 4, wherein the rust remover comprises the following components: 18 parts of hydrochloric acid; 1 part of dextrin; 3 parts of sodium molybdate; 2 parts of phosphoric acid; 60 parts of water; and 8 parts of glycerol.
6. The method for removing rust from a steel plate according to claim 4, wherein the steel plate is air-dried for 3 to 5 minutes after the step 1), the steel plate is air-dried, and the step 2) is further performed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010964355.8A CN111941225A (en) | 2020-09-15 | 2020-09-15 | Steel plate rust removal equipment and steel plate rust removal method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010964355.8A CN111941225A (en) | 2020-09-15 | 2020-09-15 | Steel plate rust removal equipment and steel plate rust removal method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN111941225A true CN111941225A (en) | 2020-11-17 |
Family
ID=73356460
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202010964355.8A Pending CN111941225A (en) | 2020-09-15 | 2020-09-15 | Steel plate rust removal equipment and steel plate rust removal method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN111941225A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113977419A (en) * | 2021-11-08 | 2022-01-28 | 沪东中华造船(集团)有限公司 | Marine polishing tool and using method thereof |
-
2020
- 2020-09-15 CN CN202010964355.8A patent/CN111941225A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113977419A (en) * | 2021-11-08 | 2022-01-28 | 沪东中华造船(集团)有限公司 | Marine polishing tool and using method thereof |
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Legal Events
Date | Code | Title | Description |
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PB01 | Publication | ||
PB01 | Publication | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20201117 |
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WD01 | Invention patent application deemed withdrawn after publication |