CN111939952B - Hierarchical pore catalyst and preparation method and application thereof - Google Patents
Hierarchical pore catalyst and preparation method and application thereof Download PDFInfo
- Publication number
- CN111939952B CN111939952B CN202010849548.9A CN202010849548A CN111939952B CN 111939952 B CN111939952 B CN 111939952B CN 202010849548 A CN202010849548 A CN 202010849548A CN 111939952 B CN111939952 B CN 111939952B
- Authority
- CN
- China
- Prior art keywords
- sio
- catalyst
- carrier
- impregnation
- deionized water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 62
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 239000002149 hierarchical pore Substances 0.000 title claims abstract description 12
- AMIMRNSIRUDHCM-UHFFFAOYSA-N Isopropylaldehyde Chemical compound CC(C)C=O AMIMRNSIRUDHCM-UHFFFAOYSA-N 0.000 claims abstract description 44
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims abstract description 27
- HUCVOHYBFXVBRW-UHFFFAOYSA-M caesium hydroxide Chemical compound [OH-].[Cs+] HUCVOHYBFXVBRW-UHFFFAOYSA-M 0.000 claims abstract description 24
- 238000005839 oxidative dehydrogenation reaction Methods 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-ZSJDYOACSA-N heavy water Substances [2H]O[2H] XLYOFNOQVPJJNP-ZSJDYOACSA-N 0.000 claims abstract description 8
- 229910003206 NH4VO3 Inorganic materials 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 238000007598 dipping method Methods 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 28
- 238000005470 impregnation Methods 0.000 claims description 25
- 239000008367 deionised water Substances 0.000 claims description 20
- 229910021641 deionized water Inorganic materials 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 17
- 229910001868 water Inorganic materials 0.000 claims description 11
- 229910002492 Ce(NO3)3·6H2O Inorganic materials 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 238000005303 weighing Methods 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 5
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052681 coesite Inorganic materials 0.000 claims description 3
- 229910052906 cristobalite Inorganic materials 0.000 claims description 3
- 239000002243 precursor Substances 0.000 claims description 3
- 238000001338 self-assembly Methods 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 229910052682 stishovite Inorganic materials 0.000 claims description 3
- 229910052905 tridymite Inorganic materials 0.000 claims description 3
- 229920001400 block copolymer Polymers 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 claims description 2
- 229910017251 AsO4 Inorganic materials 0.000 claims 2
- 229910004298 SiO 2 Inorganic materials 0.000 abstract description 40
- 238000006243 chemical reaction Methods 0.000 abstract description 23
- 229910003208 (NH4)6Mo7O24·4H2O Inorganic materials 0.000 abstract description 10
- FAPDDOBMIUGHIN-UHFFFAOYSA-K antimony trichloride Chemical compound Cl[Sb](Cl)Cl FAPDDOBMIUGHIN-UHFFFAOYSA-K 0.000 abstract description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 abstract description 3
- 239000007800 oxidant agent Substances 0.000 abstract description 3
- 230000001590 oxidative effect Effects 0.000 abstract description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 abstract description 2
- 230000003197 catalytic effect Effects 0.000 abstract description 2
- 229910004631 Ce(NO3)3.6H2O Inorganic materials 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 42
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 8
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 238000007654 immersion Methods 0.000 description 6
- 238000012216 screening Methods 0.000 description 6
- DJHGAFSJWGLOIV-UHFFFAOYSA-N Arsenic acid Chemical compound O[As](O)(O)=O DJHGAFSJWGLOIV-UHFFFAOYSA-N 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 235000011007 phosphoric acid Nutrition 0.000 description 5
- 239000011964 heteropoly acid Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 238000001354 calcination Methods 0.000 description 3
- 238000001000 micrograph Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- STNJBCKSHOAVAJ-UHFFFAOYSA-N Methacrolein Chemical compound CC(=C)C=O STNJBCKSHOAVAJ-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- KQNPFQTWMSNSAP-UHFFFAOYSA-N isobutyric acid Chemical compound CC(C)C(O)=O KQNPFQTWMSNSAP-UHFFFAOYSA-N 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229920005372 Plexiglas® Polymers 0.000 description 1
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 229910021486 amorphous silicon dioxide Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229920001992 poloxamer 407 Polymers 0.000 description 1
- BHZRJJOHZFYXTO-UHFFFAOYSA-L potassium sulfite Chemical compound [K+].[K+].[O-]S([O-])=O BHZRJJOHZFYXTO-UHFFFAOYSA-L 0.000 description 1
- 235000019252 potassium sulphite Nutrition 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000004626 scanning electron microscopy Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 238000004627 transmission electron microscopy Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/14—Phosphorus; Compounds thereof
- B01J27/186—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J27/195—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with vanadium, niobium or tantalum
- B01J27/198—Vanadium
- B01J27/199—Vanadium with chromium, molybdenum, tungsten or polonium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/002—Mixed oxides other than spinels, e.g. perovskite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/88—Molybdenum
- B01J23/887—Molybdenum containing in addition other metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/8877—Vanadium, tantalum, niobium or polonium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/024—Multiple impregnation or coating
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/21—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
- C07C51/23—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of oxygen-containing groups to carboxyl groups
- C07C51/235—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of oxygen-containing groups to carboxyl groups of —CHO groups or primary alcohol groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2523/00—Constitutive chemical elements of heterogeneous catalysts
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
- C07C2523/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups C07C2523/02 - C07C2523/36
- C07C2523/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups C07C2523/02 - C07C2523/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- C07C2523/85—Chromium, molybdenum or tungsten
- C07C2523/88—Molybdenum
- C07C2523/887—Molybdenum containing in addition other metals, oxides or hydroxides provided for in groups C07C2523/02 - C07C2523/36
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2527/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- C07C2527/14—Phosphorus; Compounds thereof
- C07C2527/186—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- C07C2527/195—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with vanadium, niobium or tantalum
- C07C2527/198—Vanadium
- C07C2527/199—Vanadium with chromium, molybdenum, tungsten or polonium
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Catalysts (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
本发明涉及一种多级孔催化剂,该催化剂由占总质量30%~60%的活性组分和余量为具有三维有序多级孔道的SiO2载体制成;以重量份计,所述活性组分由17.66g/35.32g(NH4)6Mo7O24·4H2O、0.25g NH4VO3、0.42g Cu(CH3C00)2·2H2O、0.48g SbCl3、0.30g H3AsO4、1.09g H3PO4、0.35g La(CH3COO)3·1.5H2O、0.45g Ce(NO3)3·6H2O和2.12g CsOH·H2O构成。同时,本发明还公开了该催化剂的制备方法和应用。本发明可显著提高反应催化活性,其用于催化异丁醛氧化脱氢制备甲基丙烯酸能够在空气作为氧化剂,常压条件下进行,在较低的反应温度条件下,可得到较高的甲基丙烯酸收率和较低的COX生成率。The invention relates to a hierarchical porous catalyst, which is made of active components accounting for 30% to 60% of the total mass and a SiO 2 carrier with three-dimensional ordered hierarchical pores as the balance; in parts by weight, the Active components consist of 17.66g / 35.32g ( NH4 ) 6Mo7O24 · 4H2O, 0.25g NH4VO3 , 0.42g Cu( CH3C00 ) 2 · 2H2O, 0.48g SbCl3 , 0.30 It consists of g H 3 AsO 4 , 1.09 g H 3 PO 4 , 0.35 g La(CH 3 COO) 3 . 1.5H 2 O, 0.45 g Ce(NO 3 ) 3 .6H 2 O and 2.12 g CsOH .H 2 O. Meanwhile, the invention also discloses the preparation method and application of the catalyst. The invention can significantly improve the catalytic activity of the reaction, and it can be used to catalyze the oxidative dehydrogenation of isobutyraldehyde to prepare methacrylic acid, which can be carried out under the condition of normal pressure under the condition of air as an oxidant. based on acrylic acid yield and lower CO x generation rate.
Description
技术领域technical field
本发明涉及异丁醛转化利用领域,尤其涉及一种多级孔催化剂及其制备方法与应用。The invention relates to the field of isobutyraldehyde conversion and utilization, in particular to a multi-level porous catalyst and a preparation method and application thereof.
背景技术Background technique
甲基丙烯酸(MAA)是生产甲基丙烯酸甲酯(MMA)及其它高级酯的基本原料。MAA和甲醇经酯化获得MMA单体,MMA单体经聚合的产物俗称有机玻璃,具有优越的透明性、机械强度、机加工性和耐候性,是丙烯酸酯类产品中产量最大,用途最广的品种。Methacrylic acid (MAA) is the basic raw material for the production of methyl methacrylate (MMA) and other higher esters. MAA and methanol are esterified to obtain MMA monomer. The polymerized product of MMA monomer is commonly known as plexiglass. It has excellent transparency, mechanical strength, machinability and weather resistance. It has the largest output and the most widely used acrylic products. species.
以异丁醛为原料制甲基丙烯酸(MAA)是有机玻璃单体生产的最经济的工艺路线。该工艺路线主要由日本化学药品公司研发(日特开昭50-149611),吉林大学等在异丁酸氧化脱氢制甲基丙烯酸杂多酸催化剂研究的基础上,开展了异丁醛一步氧化脱氢制MAA的研究工作,开发了杂多酸催化剂及其担载型催化剂(吴通好等,异丁醛氧化制甲基丙烯酸杂多酸催化剂的研究,高等化学学报,1985, vol. 6,No.3:265;吴通好等,异丁醛一步氧化制甲基丙烯酸杂多酸系催化剂的研究,石油化工,1985,6:313)。该过程由于较高反应温度及氧的参与,反应物及产物容易发生深度氧化等副反应,限制了甲基丙烯酸选择性的提高。The production of methacrylic acid (MAA) from isobutyraldehyde is the most economical process route for the production of organic glass monomers. The process route was mainly developed by Nippon Chemical Co., Ltd. (Japanese Patent Publication No. Sho 50-149611). Jilin University and others carried out one-step oxidation of isobutyraldehyde based on the research on the catalyst for the oxidative dehydrogenation of isobutyric acid to methacrylic acid heteropolyacid. Research work on dehydrogenation to MAA, developed heteropolyacid catalysts and their supported catalysts (Wu Tonghao et al., Research on Heteropolyacid Catalysts for Oxidation of Isobutyraldehyde to Methacrylic Acid, Chinese Journal of Advanced Chemistry, 1985, vol. 6 , No.3: 265; Wu Tonghao et al., Research on the catalyst of one-step oxidation of isobutyraldehyde to methacrylic acid heteropolyacid, Petrochemical, 1985, 6:313). Due to the high reaction temperature and the participation of oxygen in this process, the reactants and products are prone to side reactions such as deep oxidation, which limits the improvement of the selectivity of methacrylic acid.
由于异丁醛氧化脱氢制甲基丙烯酸反应过程是强放热反应,反应床层易形成热点。为有效提高甲基丙烯酸选择性和控制反应床层温度,催化剂制备及载体的选择尤为重要。复合型氧化物催化剂及传统载体负载型催化剂,如无定型SiO2、Al2O3等,热传导性能较差,反应床层易形成热点,反应过程难以有效控制,限制了其工业应用推广。Since the reaction process of isobutyraldehyde oxidative dehydrogenation to methacrylic acid is a strong exothermic reaction, hot spots are easily formed in the reaction bed. In order to effectively improve the selectivity of methacrylic acid and control the temperature of the reaction bed, the preparation of catalysts and the selection of supports are particularly important. Composite oxide catalysts and traditional carrier-supported catalysts, such as amorphous SiO 2 , Al 2 O 3 , etc., have poor thermal conductivity, hot spots are easily formed in the reaction bed, and the reaction process is difficult to control effectively, which limits their industrial application and promotion.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种提高催化活性的多级孔催化剂及其制备方法与应用。The technical problem to be solved by the present invention is to provide a multi-level porous catalyst with improved catalytic activity and a preparation method and application thereof.
本发明所要解决的另一个技术问题是提供该多级孔催化剂的制备方法。Another technical problem to be solved by the present invention is to provide a preparation method of the hierarchical porous catalyst.
本发明所要解决的第三个技术问题是提供该多级孔催化剂的应用。The third technical problem to be solved by the present invention is to provide the application of the hierarchical porous catalyst.
为解决上述问题,本发明所述的一种多级孔催化剂,其特征在于:该催化剂由占总质量30%~60%的活性组分和余量为具有三维有序多级孔道的SiO2载体制成;以重量份计,所述活性组分由17.66g/35.32g (NH4)6Mo7O24·4H2O、0.25g NH4VO3、0.42g Cu(CH3C00)2·2H2O、0.48g SbCl3、0.30g H3AsO4、1.09g H3PO4、0.35g La(CH3COO)3·1.5H2O、0.45g Ce(NO3)3·6H2O和2.12g CsOH·H2O构成。In order to solve the above problems, a kind of hierarchical porous catalyst according to the present invention is characterized in that: the catalyst is composed of active components accounting for 30% to 60% of the total mass and the balance is SiO 2 with three-dimensional ordered hierarchical pores. The carrier is made; in parts by weight, the active component consists of 17.66g/35.32g (NH 4 ) 6 Mo 7 O 24 ·4H 2 O, 0.25g NH 4 VO 3 , 0.42g Cu(CH 3 C00) 2 2H 2 O, 0.48g SbCl 3 , 0.30g H 3 AsO 4 , 1.09g H 3 PO 4 , 0.35g La(CH 3 COO) 3 1.5H 2 O, 0.45g Ce(NO 3 ) 3 6H 2 O and 2.12 g CsOH·H 2 O constituted.
所述SiO2载体是指使用硅源、大孔模板剂和介孔模板剂通过挥发自组装的方法合成SiO2前驱体,该前驱体先于100~120℃干燥12~24h,再于不低于600℃焙烧4~8h即得具有三维有序大孔-介孔结构的SiO2;所述大孔模板剂为聚甲基丙烯酸甲酯(PMMA);所述介孔模板剂为聚氧乙烯聚氧丙烯醚嵌段共聚物(Pluronic F127)。The SiO 2 carrier refers to the use of silicon source, macroporous template agent and mesoporous template agent to synthesize SiO 2 precursor through volatilization and self-assembly method. After calcining at 600℃ for 4~8h, SiO 2 with three-dimensional ordered macroporous-mesoporous structure is obtained; the macroporous template is polymethyl methacrylate (PMMA); the mesoporous template is polyoxyethylene Polyoxypropylene ether block copolymer (Pluronic F127).
所述H3AsO4与所述H3PO4的质量浓度均为85%。The mass concentrations of the H 3 AsO 4 and the H 3 PO 4 are both 85%.
如上所述的一种多级孔催化剂的制备方法,包括以下步骤:The preparation method of a kind of hierarchical porous catalyst as above, comprises the following steps:
⑴按配比称重;⑴Weighing according to the proportion;
⑵将(NH4)6Mo7O24·4H2O与NH4VO3溶于去离子水中,得到浸渍液A;将Cu(CH3C00)2·2H2O与SbCl3溶于去离子水中,得到浸渍液B;将H3AsO4与H3PO4溶于去离子水中,得到浸渍液C;将La(CH3COO)3·1.5H2O与Ce(NO3)3·6H2O溶于去离子水中,得到浸渍液D;将CsOH·H2O溶于去离子水中,得到浸渍液E;(2) Dissolve (NH 4 ) 6 Mo 7 O 24 ·4H 2 O and NH 4 VO 3 in deionized water to obtain immersion solution A; dissolve Cu(CH 3 C00) 2 ·2H 2 O and SbCl 3 in deionized water water to obtain immersion solution B; dissolve H 3 AsO 4 and H 3 PO 4 in deionized water to obtain immersion solution C; mix La(CH 3 COO) 3 ·1.5H 2 O with Ce(NO 3 ) 3 ·6H 2 O was dissolved in deionized water to obtain dipping solution D; CsOH·H 2 O was dissolved in deionized water to obtain dipping solution E;
⑶将所述浸渍液A于80℃~100℃浸渍到所述SiO2载体上,于120℃干燥3~12h;同理,依次将所述浸渍液B、所述浸渍液C、所述浸渍液D、所述浸渍液E浸渍到所述SiO2载体上,得到样品;(3) Impregnate the impregnation solution A on the SiO 2 carrier at 80°C to 100°C, and dry it at 120°C for 3 to 12 hours; similarly, the impregnation solution B, the impregnation solution C, the impregnation solution C and the Liquid D and the impregnation liquid E are impregnated on the SiO 2 carrier to obtain a sample;
⑷所述样品120℃干燥过夜后,于350~450℃焙烧4~6h即得。(4) After drying the sample at 120°C overnight, it is obtained by calcining at 350-450°C for 4-6 hours.
所述浸渍为等体积浸渍,且浸渍分多次进行。The impregnation is an equal volume impregnation, and the impregnation is carried out in multiple times.
如上所述的一种多级孔催化剂的应用,其特征在于:该催化剂在异丁醛制备甲基丙烯酸中催化异丁醛氧化脱氢制甲基丙烯酸反应。The application of the above-mentioned hierarchical porous catalyst is characterized in that: the catalyst catalyzes the reaction of oxidative dehydrogenation of isobutyraldehyde to prepare methacrylic acid in the preparation of methacrylic acid from isobutyraldehyde.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明中以三维有序大孔-介孔结构的SiO2作为载体,载体中的大孔通道可以使原料、气体快速到达介孔表面的活性位点上,从而促进反应地快速进行;另外,有序介孔结构使得活性物种更好地分散,提高催化剂活性;同时,大孔结构可以加快流体扩散的速率和容量,反应产物快速地脱离反应活性中心,避免进一步深度氧化,从而降低COX生成率。1. In the present invention, SiO 2 with a three-dimensional ordered macroporous-mesoporous structure is used as a carrier, and the macroporous channels in the carrier can make the raw materials and gases quickly reach the active sites on the mesoporous surface, thereby promoting the rapid progress of the reaction; In addition, the ordered mesoporous structure enables better dispersion of active species and improves catalyst activity; at the same time, the macroporous structure can speed up the rate and capacity of fluid diffusion, and the reaction products can quickly detach from the reactive center to avoid further deep oxidation, thereby reducing CO X generation rate.
2、本发明使用多级孔道结构的SiO2为载体,对改善异丁醛氧化脱氢制甲基丙烯酸反应工艺过程有重要影响,大孔网络通道极易扩散的优势,使得催化剂具有较强的热传导能力,避免反应床层热点的形成,反应过程可得到有效控制,更有利于其工业应用。2. The present invention uses SiO 2 with a multi-level pore structure as a carrier, which has an important influence on improving the reaction process of isobutyraldehyde oxidative dehydrogenation to methacrylic acid. The thermal conductivity can avoid the formation of hot spots in the reaction bed, and the reaction process can be effectively controlled, which is more conducive to its industrial application.
3、本发明所得的催化剂使用的载体具有多级孔结构、比表面积较大的特点,该催化剂能够通过将活性组分以浸渍法负载到催化剂表面上及孔道中的方式进行制备,可以实现根据不同反应条件对催化剂反应活性的要求,灵活调整活性组分含量和配比。3. The carrier used in the catalyst obtained by the present invention has the characteristics of hierarchical pore structure and large specific surface area. The catalyst can be prepared by loading the active components on the surface of the catalyst and in the pores by the impregnation method. According to the requirements of different reaction conditions on the reactivity of the catalyst, the content and ratio of active components can be adjusted flexibly.
4、本发明所得的催化剂可适应较宽泛的操作条件,异丁醛氧化脱氢制甲基丙烯酸性能优异。4. The catalyst obtained in the present invention can adapt to a wide range of operating conditions, and has excellent performance in oxidative dehydrogenation of isobutyraldehyde to produce methacrylic acid.
附图说明Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细的说明。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
图1为本发明实施例1中的载体三维有序大孔-介孔SiO2的透射电子显微镜图(50nm)。Figure 1 is a transmission electron microscope image (50 nm) of the carrier three-dimensionally ordered macroporous-mesoporous SiO 2 in Example 1 of the present invention.
图2为本发明实施例1中的载体三维有序大孔-介孔SiO2的透射电子显微镜图(100nm)。FIG. 2 is a transmission electron microscope image (100 nm) of the carrier three-dimensional ordered macroporous-mesoporous SiO 2 in Example 1 of the present invention.
图3为本发明实施例1中的载体三维有序大孔-介孔SiO2的扫描电子显微镜图(1.00µm)。Figure 3 is a scanning electron microscope image (1.00 µm) of the carrier three-dimensional ordered macroporous-mesoporous SiO 2 in Example 1 of the present invention.
具体实施方式Detailed ways
实施例1 一种多级孔催化剂,该催化剂由23.12g活性组分和53.95g的具有三维有序多级孔道的SiO2载体制成;活性组分由17.66g (NH4)6Mo7O24·4H2O、0.25g NH4VO3、0.42gCu(CH3C00)2·2H2O、0.48g SbCl3、0.30g H3AsO4、1.09g H3PO4、0.35g La(CH3COO)3·1.5H2O、0.45g Ce(NO3)3·6H2O和2.12g CsOH·H2O构成。Example 1 A hierarchical porous catalyst, the catalyst is made of 23.12g active component and 53.95g SiO 2 carrier with three-dimensional ordered hierarchical pores; the active component is 17.66g (NH 4 ) 6 Mo 7 O 24 · 4H 2 O, 0.25g NH 4 VO 3 , 0.42g Cu(CH 3 C00) 2 · 2H 2 O, 0.48g SbCl 3 , 0.30g H 3 AsO 4 , 1.09g H 3 PO 4 , 0.35g La(CH 3 3COO) 3 ·1.5H2O, 0.45g Ce( NO3 )3 · 6H2O and 2.12g CsOH · H2O .
其中:SiO2载体是指使用硅源、大孔模板剂和介孔模板剂通过挥发自组装的方法合成SiO2前驱体,该前驱体先于100~120℃干燥12~24h,再于不低于600℃焙烧4~8h即得具有三维有序大孔-介孔结构的SiO2。具体方法如下:Among them: SiO 2 carrier refers to the use of silicon source, macroporous template agent and mesoporous template agent to synthesize SiO 2 precursor by volatilization self-assembly method. After calcination at 600℃ for 4~8h, SiO 2 with three-dimensional ordered macropore-mesoporous structure was obtained. The specific method is as follows:
①将50g甲基丙烯酸甲酯(MMA)溶于500g水中得到甲基丙烯酸甲酯的水溶液;在80℃、氮气气氛、搅拌条件下,缓慢向甲基丙烯酸甲酯的水溶液中加入0.05g连二亚硫酸钾,继续搅拌12h溶液逐渐变为乳白色,得到乳液;该乳液经离心纯化、蒸馏水洗涤除去未反应的单体和杂质后,于80℃干燥24h,得到大孔模板剂PMMA。① Dissolve 50 g of methyl methacrylate (MMA) in 500 g of water to obtain an aqueous solution of methyl methacrylate; slowly add 0.05 g of dimethacrylate to the aqueous solution of methyl methacrylate at 80°C under nitrogen atmosphere and stirring conditions Potassium sulfite, continue stirring for 12h, the solution gradually turned milky white to obtain an emulsion; the emulsion was purified by centrifugation, washed with distilled water to remove unreacted monomers and impurities, and dried at 80°C for 24h to obtain the macroporous template PMMA.
②将65g的F127与40g浓度为0.2mol/L HCl溶液和300mL无水乙醇混合,得到混合液;向混合液中加入100g的硅酸四乙酯并升温至60℃搅拌1h后静置过夜。② Mix 65 g of F127 with 40 g of 0.2 mol/L HCl solution and 300 mL of absolute ethanol to obtain a mixed solution; add 100 g of tetraethyl silicate to the mixed solution, raise the temperature to 60°C, stir for 1 hour, and let stand overnight.
③将步骤①合成的全部大孔模板剂PMMA加入到步骤②静置过夜后的溶液中,在60℃下挥发,于100~120℃下干燥12~24h,然后在不低于600℃下焙烧4~8h,即得具有三维有序大孔-介孔结构的SiO2。③ Add all the macroporous template PMMA synthesized in step ① to the solution after standing overnight in step ②, volatilize at 60°C, dry at 100-120°C for 12-24 hours, and then calcinate at not less than 600°C For 4-8h, SiO 2 with three-dimensional ordered macropore-mesoporous structure was obtained.
该具有三维有序大孔-介孔结构的SiO2经透射电子显微镜以及扫描电子显微镜测试,结果显示如图1~图3所示。该三维有序大孔-介孔结构的SiO2的比表面积为320m2·g-1,其大孔的平均孔径为170nm,大孔孔壁厚度为8nm,介孔的平均孔径为6nm,The SiO2 with three-dimensional ordered macropore-mesoporous structure was tested by transmission electron microscopy and scanning electron microscopy, and the results are shown in Figures 1 to 3. The three-dimensional ordered macropore-mesoporous structure of SiO 2 has a specific surface area of 320 m 2 ·g -1 , the average pore diameter of the macropores is 170 nm, the wall thickness of the macropores is 8 nm, and the average pore diameter of the mesopores is 6 nm.
该多级孔催化剂的制备方法,包括以下步骤:The preparation method of this hierarchical porous catalyst comprises the following steps:
⑴按配比称重;⑴Weighing according to the proportion;
⑵将17.66g (NH4)6Mo7O24·4H2O与0.25g NH4VO3溶于100mL去离子水中,得到浸渍液A;将0.42g Cu(CH3C00)2·2H2O与0.48g SbCl3溶于100mL去离子水中,得到浸渍液B;将0.30g H3AsO4与1.09g H3PO4溶于100mL去离子水中,得到浸渍液C;将0.35g La(CH3COO)3·1.5H2O与0.45g Ce(NO3)3·6H2O溶于100mL去离子水中,得到浸渍液D;将2.12g CsOH·H2O溶于100mL去离子水中,得到浸渍液E;(2) Dissolve 17.66g (NH 4 ) 6 Mo 7 O 24 ·4H 2 O and 0.25g NH 4 VO 3 in 100 mL of deionized water to obtain immersion solution A; dissolve 0.42g Cu(CH 3 C00) 2 ·2H 2 O Dissolve 0.48g SbCl 3 in 100 mL of deionized water to obtain dipping solution B; dissolve 0.30 g H 3 AsO 4 and 1.09 g H 3 PO 4 in 100 mL of deionized water to obtain dipping solution C; 0.35 g La(CH 3 COO) 3 ·1.5H 2 O and 0.45g Ce(NO 3 ) 3 ·6H 2 O were dissolved in 100 mL of deionized water to obtain impregnation solution D; 2.12 g of CsOH·H 2 O were dissolved in 100 mL of deionized water to obtain impregnation solution D liquid E;
⑶采用等体积浸渍法,将浸渍液A于80℃浸渍到53.95g SiO2载体(筛选40~60目的载体)上,于120℃干燥12h;同理,依次将浸渍液B、浸渍液C、浸渍液D、浸渍液E浸渍到SiO2载体上,得到样品;(3) Using the equal volume impregnation method, impregnate the impregnating liquid A on the 53.95g SiO 2 carrier (screening 40-60 mesh carrier) at 80 °C, and dry it at 120 °C for 12 hours; Impregnating liquid D and impregnating liquid E are impregnated on the SiO 2 carrier to obtain a sample;
⑷样品120℃干燥过夜后,于400℃焙烧6h即得催化剂A1。(4) After drying the sample at 120°C overnight, it was calcined at 400°C for 6 hours to obtain catalyst A1.
实施例2 一种多级孔催化剂,该催化剂由40.78g活性组分和95.15g具有三维有序多级孔道的SiO2载体制成;活性组分由35.32g (NH4)6Mo7O24·4H2O、0.25g NH4VO3、0.42g Cu(CH3C00)2·2H2O、0.48g SbCl3、0.30g H3AsO4、1.09g H3PO4、0.35g La(CH3COO)3·1.5H2O、0.45g Ce(NO3)3·6H2O和2.12g CsOH·H2O构成。Example 2 A hierarchical porous catalyst, the catalyst is made of 40.78g active component and 95.15g SiO 2 carrier with three-dimensional ordered hierarchical pores; the active component is 35.32g (NH 4 ) 6 Mo 7 O 24 4H2O, 0.25g NH4VO3 , 0.42g Cu( CH3C00 )2 2H2O , 0.48g SbCl3 , 0.30g H3AsO4 , 1.09g H3PO4 , 0.35g La( CH 3COO) 3 ·1.5H2O, 0.45g Ce( NO3 )3 · 6H2O and 2.12g CsOH · H2O .
其中:SiO2载体同实施例1。Wherein: the SiO 2 carrier is the same as in Example 1.
该多级孔催化剂的制备方法,包括以下步骤:The preparation method of the hierarchical porous catalyst comprises the following steps:
⑴按配比称重;⑴Weighing according to the proportion;
⑵将35.32g (NH4)6Mo7O24·4H2O与0.25g NH4VO3溶于100mL去离子水中,得到浸渍液A;浸渍液B、浸渍液C、浸渍液D、浸渍液E同实施例1;(2) Dissolve 35.32g (NH 4 ) 6 Mo 7 O 24 ·4H 2 O and 0.25g NH 4 VO 3 in 100 mL of deionized water to obtain dipping solution A; dipping solution B, dipping solution C, dipping solution D, dipping solution E is with embodiment 1;
⑶采用等体积浸渍法,将浸渍液A于100℃浸渍到95.15g SiO2载体(筛选40~60目的载体)上,于120℃干燥3h;同理,依次将浸渍液B、浸渍液C、浸渍液D、浸渍液E浸渍到SiO2载体上,得到样品;(3) Using the equal volume impregnation method, impregnate the impregnating liquid A on the 95.15g SiO 2 carrier (screening 40-60 mesh carrier) at 100 °C, and dry it at 120 °C for 3 hours; Impregnating liquid D and impregnating liquid E are impregnated on the SiO 2 carrier to obtain a sample;
⑷样品120℃干燥过夜后,于350℃焙烧6h即得催化剂B1。(4) After drying the sample at 120°C overnight, it was calcined at 350°C for 6 hours to obtain catalyst B1.
实施例3 一种多级孔催化剂,该催化剂由23.12g活性组分和28.25g具有三维有序多级孔道的SiO2载体制成;活性组分由17.66g (NH4)6Mo7O24·4H2O、0.25g NH4VO3、0.42g Cu(CH3C00)2·2H2O、0.48g SbCl3、0.30g H3AsO4、1.09g H3PO4、0.35g La(CH3COO)3·1.5H2O、0.45g Ce(NO3)3·6H2O和2.12g CsOH·H2O构成。Example 3 A hierarchical porous catalyst made from 23.12g active component and 28.25g SiO 2 carrier with three-dimensional ordered hierarchical pores; the active component was 17.66g (NH 4 ) 6 Mo 7 O 24 4H2O, 0.25g NH4VO3 , 0.42g Cu( CH3C00 )2 2H2O , 0.48g SbCl3 , 0.30g H3AsO4 , 1.09g H3PO4 , 0.35g La( CH 3COO) 3 ·1.5H2O, 0.45g Ce( NO3 )3 · 6H2O and 2.12g CsOH · H2O .
其中:SiO2载体同实施例1。Wherein: the SiO 2 carrier is the same as in Example 1.
该多级孔催化剂的制备方法,包括以下步骤:The preparation method of the hierarchical porous catalyst comprises the following steps:
⑴按配比称重;⑴Weighing according to the proportion;
⑵将17.66g (NH4)6Mo7O24·4H2O与0.25g NH4VO3溶于50mL去离子水中,得到浸渍液A;浸渍液B、浸渍液C、浸渍液D、浸渍液E同实施例1;(2) Dissolve 17.66g (NH 4 ) 6 Mo 7 O 24 ·4H 2 O and 0.25g NH 4 VO 3 in 50 mL of deionized water to obtain immersion solution A; dipping solution B, dipping solution C, dipping solution D, dipping solution E is with embodiment 1;
⑶采用等体积浸渍法,将浸渍液A于90℃浸渍到28.25g SiO2载体(筛选40~60目的载体)上,于120℃干燥8h;同理,依次将浸渍液B、浸渍液C、浸渍液D、浸渍液E浸渍到SiO2载体上,得到样品;(3) Using the equal volume impregnation method, impregnate the impregnating liquid A on the 28.25g SiO 2 carrier (screening 40-60 mesh carrier) at 90 °C, and dry it at 120 °C for 8 hours; Impregnating liquid D and impregnating liquid E are impregnated on the SiO 2 carrier to obtain a sample;
⑷样品120℃干燥过夜后,于450℃焙烧4h即得催化剂A2。(4) After drying the sample at 120°C overnight, it was calcined at 450°C for 4 hours to obtain catalyst A2.
实施例4 一种多级孔催化剂,该催化剂由40.78g活性组分和49.84g具有三维有序多级孔道的SiO2载体制成;活性组分由35.32g (NH4)6Mo7O24·4H2O、0.25g NH4VO3、0.42g Cu(CH3C00)2·2H2O、0.48g SbCl3、0.30g H3AsO4、1.09g H3PO4、0.35g La(CH3COO)3·1.5H2O、0.45g Ce(NO3)3·6H2O和2.12g CsOH·H2O构成。Example 4 A hierarchical porous catalyst made from 40.78g active component and 49.84g SiO 2 support with three-dimensionally ordered hierarchical pores; the active component was 35.32g (NH 4 ) 6 Mo 7 O 24 4H2O, 0.25g NH4VO3 , 0.42g Cu( CH3C00 )2 2H2O , 0.48g SbCl3 , 0.30g H3AsO4 , 1.09g H3PO4 , 0.35g La( CH 3COO) 3 ·1.5H2O, 0.45g Ce( NO3 )3 · 6H2O and 2.12g CsOH · H2O .
其中:SiO2载体同实施例1。Wherein: the SiO 2 carrier is the same as in Example 1.
该多级孔催化剂的制备方法,包括以下步骤:The preparation method of the hierarchical porous catalyst comprises the following steps:
⑴按配比称重;⑴Weighing according to the proportion;
⑵将35.32g (NH4)6Mo7O24·4H2O与0.25g NH4VO3溶于50mL去离子水中,得到浸渍液A;浸渍液B、浸渍液C、浸渍液D、浸渍液E同实施例1;(2) Dissolve 35.32g (NH 4 ) 6 Mo 7 O 24 ·4H 2 O and 0.25g NH 4 VO 3 in 50 mL of deionized water to obtain dipping solution A; dipping solution B, dipping solution C, dipping solution D, dipping solution E is with embodiment 1;
⑶采用等体积浸渍法,将浸渍液A于90℃浸渍到49.84g SiO2载体(筛选40~60目的载体)上,于120℃干燥8h;同理,依次将浸渍液B、浸渍液C、浸渍液D、浸渍液E浸渍到SiO2载体上,得到样品;(3) Using the equal volume impregnation method, impregnate the impregnating liquid A on the 49.84g SiO 2 carrier (screening 40-60 mesh carrier) at 90 °C, and dry it at 120 °C for 8 hours; Impregnating liquid D and impregnating liquid E are impregnated on the SiO 2 carrier to obtain a sample;
⑷样品120℃干燥过夜后,于450℃焙烧4h即得催化剂B2。(4) After the sample was dried at 120°C overnight, it was calcined at 450°C for 4 hours to obtain catalyst B2.
实施例5 一种多级孔催化剂,该催化剂由23.12g活性组分和15.41g具有三维有序多级孔道的SiO2载体制成;活性组分由17.66g (NH4)6Mo7O24·4H2O、0.25g NH4VO3、0.42g Cu(CH3C00)2·2H2O、0.48g SbCl3、0.30g H3AsO4、1.09g H3PO4、0.35g La(CH3COO)3·1.5H2O、0.45g Ce(NO3)3·6H2O和2.12g CsOH·H2O构成。Example 5 A hierarchical porous catalyst, the catalyst is made of 23.12g active component and 15.41g SiO 2 carrier with three-dimensional ordered hierarchical pores; the active component is 17.66g (NH 4 ) 6 Mo 7 O 24 4H2O, 0.25g NH4VO3 , 0.42g Cu( CH3C00 )2 2H2O , 0.48g SbCl3 , 0.30g H3AsO4 , 1.09g H3PO4 , 0.35g La( CH 3COO) 3 ·1.5H2O, 0.45g Ce( NO3 )3 · 6H2O and 2.12g CsOH · H2O .
其中:SiO2载体同实施例1。Wherein: the SiO 2 carrier is the same as in Example 1.
该多级孔催化剂的制备方法,包括以下步骤:The preparation method of the hierarchical porous catalyst comprises the following steps:
⑴按配比称重;⑴Weighing according to the proportion;
⑵将17.66g (NH4)6Mo7O24·4H2O与0.25g NH4VO3溶于50mL去离子水中,得到浸渍液A;浸渍液B、浸渍液C、浸渍液D、浸渍液E同实施例1;(2) Dissolve 17.66g (NH 4 ) 6 Mo 7 O 24 ·4H 2 O and 0.25g NH 4 VO 3 in 50 mL of deionized water to obtain immersion solution A; dipping solution B, dipping solution C, dipping solution D, dipping solution E is with embodiment 1;
⑶采用等体积浸渍法,将浸渍液A于85℃浸渍到15.41g SiO2载体(筛选40~60目的载体)上,于120℃干燥12h;同理,依次将浸渍液B、浸渍液C、浸渍液D、浸渍液E浸渍到SiO2载体上,得到样品;(3) Using the equal volume impregnation method, impregnate the impregnating liquid A on the 15.41g SiO 2 carrier (screening 40-60 mesh carrier) at 85 °C, and dry it at 120 °C for 12 hours; Impregnating liquid D and impregnating liquid E are impregnated on the SiO 2 carrier to obtain a sample;
⑷样品120℃干燥过夜后,于400℃焙烧5h即得催化剂A3。(4) After drying the sample at 120°C overnight, it was calcined at 400°C for 5h to obtain catalyst A3.
实施例6 一种多级孔催化剂,该催化剂由40.78g活性组分和27.19g具有三维有序多级孔道的SiO2载体制成;活性组分由35.32g (NH4)6Mo7O24·4H2O、0.25g NH4VO3、0.42g Cu(CH3C00)2·2H2O、0.48g SbCl3、0.30g H3AsO4、1.09g H3PO4、0.35g La(CH3COO)3·1.5H2O、0.45g Ce(NO3)3·6H2O和2.12g CsOH·H2O构成。Example 6 A hierarchical porous catalyst made from 40.78g active component and 27.19g SiO 2 support with three-dimensional ordered hierarchical pores; the active component was 35.32g (NH 4 ) 6 Mo 7 O 24 4H2O, 0.25g NH4VO3 , 0.42g Cu( CH3C00 )2 2H2O , 0.48g SbCl3 , 0.30g H3AsO4 , 1.09g H3PO4 , 0.35g La( CH 3COO) 3 ·1.5H2O, 0.45g Ce( NO3 )3 · 6H2O and 2.12g CsOH · H2O .
其中:SiO2载体同实施例1。Wherein: the SiO 2 carrier is the same as in Example 1.
该多级孔催化剂的制备方法,包括以下步骤:The preparation method of the hierarchical porous catalyst comprises the following steps:
⑴按配比称重;⑴Weighing according to the proportion;
⑵将35.32g (NH4)6Mo7O24·4H2O与0.25g NH4VO3溶于50mL去离子水中,得到浸渍液A;浸渍液B、浸渍液C、浸渍液D、浸渍液E同实施例1;(2) Dissolve 35.32g (NH 4 ) 6 Mo 7 O 24 ·4H 2 O and 0.25g NH 4 VO 3 in 50 mL of deionized water to obtain dipping solution A; dipping solution B, dipping solution C, dipping solution D, dipping solution E is with embodiment 1;
⑶采用等体积浸渍法,将浸渍液A于85℃浸渍到27.19g SiO2载体(筛选40~60目的载体)上,于120℃干燥12h;同理,依次将浸渍液B、浸渍液C、浸渍液D、浸渍液E浸渍到SiO2载体上,得到样品;(3) Using the equal volume impregnation method, impregnate the impregnating liquid A on the 27.19g SiO 2 carrier (screening 40-60 mesh carrier) at 85 °C, and dry it at 120 °C for 12 hours; Impregnating liquid D and impregnating liquid E are impregnated on the SiO 2 carrier to obtain a sample;
⑷样品120℃干燥过夜后,于400℃焙烧5h即得催化剂B3。(4) After drying the sample at 120°C overnight, it was calcined at 400°C for 5 hours to obtain catalyst B3.
上述实施例1~6中,H3AsO4与H3PO4的质量浓度均为85%。In the above-mentioned embodiments 1 to 6, the mass concentrations of H 3 AsO 4 and H 3 PO 4 are both 85%.
上述实施例1~6中所得的多级孔催化剂的应用:该催化剂在异丁醛制备甲基丙烯酸中催化异丁醛氧化脱氢制甲基丙烯酸反应。具体过程如下:Application of the multi-level porous catalyst obtained in the above-mentioned embodiments 1 to 6: the catalyst catalyzes the reaction of isobutyraldehyde oxidative dehydrogenation to methacrylic acid in the preparation of methacrylic acid from isobutyraldehyde. The specific process is as follows:
在反应管内径为12mm的常压石英固定床反应器中,分别使用催化剂A1、催化剂B1、催化剂A2、催化剂B2催化异丁醛氧化脱氢制甲基丙烯酸反应,从而实现异丁醛制甲基丙烯酸。其中反应条件是指压力为常压,空气为氧化剂,液体原料(异丁醛和水)经两台液体进样泵泵入后(液体空速0.8h-1),经200℃预热汽化进入反应体系,反应炉控制温度285℃,反应物料异丁醛、水与空气的摩尔比为1:7:12.5,总气体空速为1300h-1。In a normal-pressure quartz fixed-bed reactor with an inner diameter of 12 mm, catalyst A1, catalyst B1, catalyst A2, and catalyst B2 were used to catalyze the oxidative dehydrogenation of isobutyraldehyde to produce methacrylic acid, thereby realizing the production of methyl methacrylate from isobutyraldehyde. acrylic acid. The reaction conditions are that the pressure is normal pressure, the air is the oxidant, the liquid raw materials (isobutyraldehyde and water) are pumped in by two liquid injection pumps (liquid space velocity 0.8h -1 ), and then preheated and vaporized at 200 °C to enter the In the reaction system, the control temperature of the reaction furnace is 285°C, the molar ratio of the reaction materials isobutyraldehyde, water and air is 1:7:12.5, and the total gas space velocity is 1300h -1 .
反应产物中气相组成由装备热导检测器气相色谱仪在线分析,O2、N2、CO、CO2等,液相产物经冷凝收集,由装备FID(火焰离子检测器)气象色谱分析异丁醛、乙酸,甲基丙烯醛、甲基丙烯酸等产物。采用校正因子面积归一化法计算异丁醛转化率和甲基丙烯酸选择性等,性能评价结果如下表1所示。The gas phase composition in the reaction product is analyzed online by gas chromatograph equipped with thermal conductivity detector, O 2 , N 2 , CO, CO 2 , etc. The liquid product is collected by condensation, and isobutyl is analyzed by gas chromatograph equipped with FID (flame ion detector) Aldehyde, acetic acid, methacrolein, methacrylic acid and other products. The correction factor area normalization method was used to calculate the conversion rate of isobutyraldehyde and the selectivity of methacrylic acid, etc. The performance evaluation results are shown in Table 1 below.
表1Table 1
从表1可以看出,本发明所得催化剂异丁醛转化率≈100%、甲基丙烯酸选择性≥70%、甲基丙烯醛选择性≥5%,乙酸选择性≥9%,COx选择性<8%,表现出优异的反应性能,说明该催化剂用于催化异丁醛氧化脱氢制备甲基丙烯酸时能够在空气作为氧化剂,常压条件下进行,在较低的反应温度条件下,可得到较高的甲基丙烯酸收率和较低的COX生成率,适合工业化应用推广。It can be seen from Table 1 that the isobutyraldehyde conversion rate of the catalyst obtained by the present invention is ≈ 100%, the selectivity of methacrylic acid is greater than or equal to 70%, the selectivity of methacrolein is greater than or equal to 5%, the selectivity of acetic acid is greater than or equal to 9%, and the selectivity of CO x <8%, showing excellent reaction performance, indicating that the catalyst can be used to catalyze the oxidative dehydrogenation of isobutyraldehyde to prepare methacrylic acid with air as the oxidant under normal pressure conditions. A higher yield of methacrylic acid and a lower generation rate of CO X are obtained, which are suitable for industrial application and promotion.
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010849548.9A CN111939952B (en) | 2020-08-21 | 2020-08-21 | Hierarchical pore catalyst and preparation method and application thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010849548.9A CN111939952B (en) | 2020-08-21 | 2020-08-21 | Hierarchical pore catalyst and preparation method and application thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
CN111939952A CN111939952A (en) | 2020-11-17 |
CN111939952B true CN111939952B (en) | 2022-04-19 |
Family
ID=73359554
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202010849548.9A Active CN111939952B (en) | 2020-08-21 | 2020-08-21 | Hierarchical pore catalyst and preparation method and application thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN111939952B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112495447B (en) * | 2020-12-25 | 2022-02-11 | 中国科学院兰州化学物理研究所 | A kind of catalyst composition for synthesizing methyl methacrylate |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4358610A (en) * | 1981-03-02 | 1982-11-09 | The Standard Oil Company | Process for the production of methacrylic acid from isobutyraldehyde |
CN1047985A (en) * | 1990-01-10 | 1990-12-26 | 齐鲁石油化工公司研究院 | Produce the catalyzer and the application of methacrylic acid |
WO2015037611A1 (en) * | 2013-09-11 | 2015-03-19 | 三菱レイヨン株式会社 | Method of preparing catalyst for production of methacrylic acid |
CN106631809A (en) * | 2016-10-10 | 2017-05-10 | 南京工业大学 | Green synthesis method for preparing nitroalkane by oxidizing oxime |
CN109433207A (en) * | 2018-11-06 | 2019-03-08 | 中国科学院兰州化学物理研究所苏州研究院 | Load type multi-element transition-metal catalyst and the preparation method and application thereof |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7649111B2 (en) * | 2005-07-25 | 2010-01-19 | Saudi Basic Industries Corporation | Catalyst for the oxidation of a mixed aldehyde feedstock to methacrylic acid and methods for making and using same |
-
2020
- 2020-08-21 CN CN202010849548.9A patent/CN111939952B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4358610A (en) * | 1981-03-02 | 1982-11-09 | The Standard Oil Company | Process for the production of methacrylic acid from isobutyraldehyde |
CN1047985A (en) * | 1990-01-10 | 1990-12-26 | 齐鲁石油化工公司研究院 | Produce the catalyzer and the application of methacrylic acid |
WO2015037611A1 (en) * | 2013-09-11 | 2015-03-19 | 三菱レイヨン株式会社 | Method of preparing catalyst for production of methacrylic acid |
CN106631809A (en) * | 2016-10-10 | 2017-05-10 | 南京工业大学 | Green synthesis method for preparing nitroalkane by oxidizing oxime |
CN109433207A (en) * | 2018-11-06 | 2019-03-08 | 中国科学院兰州化学物理研究所苏州研究院 | Load type multi-element transition-metal catalyst and the preparation method and application thereof |
Non-Patent Citations (4)
Title |
---|
CHARACTERISTICS OF IRON PHOSPHATE AS A CATALYST FOR PARTIAL OXIDATION;AI, M et al.;《Bulletin Of The Chemical Society Of Japan》;19940228;551-556 * |
CsyP1.33-kMo12SblCumVnAskOx催化剂的研究;吴通好等;《催化学报》;19960729;306-310 * |
异丁醛一步氧化制甲基丙烯酸及其甲酯的技术开发;迟洪盘;《齐鲁石油化工》;19900302;38-40 * |
氨丙基官能化SBA-15介孔分子筛的合成及催化性能的研究;王奂玲等;《分子催化》;20050228;1-6 * |
Also Published As
Publication number | Publication date |
---|---|
CN111939952A (en) | 2020-11-17 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN110372483B (en) | Process method for preparing glutaraldehyde by catalytic oxidation of cyclopentene | |
CN101327443A (en) | Molecular sieve catalyst, preparation method and application in ethanol dehydration to prepare ethylene | |
CN101172240B (en) | Method for preparing propylene by butylene disproportionation | |
CN111905822A (en) | A kind of preparation method of polyoxometalate/covalent organic framework material and its application in air epoxidation of styrene | |
CN112774663B (en) | Multistage pore catalyst for directly preparing ethylene from methane and preparation method and application thereof | |
CN111939952B (en) | Hierarchical pore catalyst and preparation method and application thereof | |
CN1301793C (en) | Nano carbon material modified copper base catalyst and its preparing method | |
CN108126687A (en) | Molybdenum and molybdenum vanadium co-doped nano oxidation silica-base catalyst, preparation method and application | |
CN108607536B (en) | A kind of method for preparing bismuth-doped nano titanium dioxide photocatalyst | |
CN113372218B (en) | A kind of preparation method of methyl methacrylate | |
CN113751062A (en) | Porous copper-based catalyst for hydrogenation of carbon dioxide to ethanol and preparation method thereof | |
CN113877560A (en) | Synthesis method of methyl acrylate and solid base catalyst thereof | |
CN114849747B (en) | Kaolin-supported Keggin-type heteropolyacid catalyst and its preparation and application in methacrolein oxidation | |
CN1654120A (en) | Catalyst for hydrogen production by oxidation reforming of methanol and preparation method thereof | |
CN113000044B (en) | Carbon dioxide oxidation ethane dehydrogenation catalyst and preparation method thereof | |
CN112495447B (en) | A kind of catalyst composition for synthesizing methyl methacrylate | |
CN106278865B (en) | A kind of acetic acid formaldehyde condensation prepares acrylic acid | |
CN113856714B (en) | Honeycomb ceramic isomerization catalyst, application thereof and method for preparing allyl alcohol | |
CN116116465B (en) | Natural gas combustion-supporting catalyst and preparation method thereof | |
CN105712822B (en) | A kind of method by preparing ethylene by dehydrating ethanol | |
CN113509921A (en) | Bifunctional catalyst system and application thereof | |
CN110787785B (en) | Solid base catalyst and preparation method thereof, diacetone alcohol and preparation method thereof | |
CN116832865A (en) | Modified resin catalyst, preparation method thereof and application in methyl methacrylate synthesis reaction | |
SU925379A1 (en) | Catalyst for oxidation of 0-xylol to phthalic acid anhydride | |
CN106345476A (en) | SiO2 nanotube loaded cobalt-based nanocatalyst and preparation method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |