CN111924670A - Automatic take-up and pay-off mechanism - Google Patents
Automatic take-up and pay-off mechanism Download PDFInfo
- Publication number
- CN111924670A CN111924670A CN202010720395.8A CN202010720395A CN111924670A CN 111924670 A CN111924670 A CN 111924670A CN 202010720395 A CN202010720395 A CN 202010720395A CN 111924670 A CN111924670 A CN 111924670A
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- CN
- China
- Prior art keywords
- wire
- wheel
- shaft
- case
- transmission shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4402—Guiding arrangements to control paying-out and re-storing of the material
- B65H75/4405—Traversing devices; means for orderly arranging the material on the drum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4436—Arrangements for yieldably braking the reel or the material for moderating speed of winding or unwinding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
Landscapes
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
The invention relates to an automatic take-up and pay-off mechanism which comprises a case, wherein a wire wheel module, a wire arranging device, a brake, a motor and a wireless controller are arranged in the case; one end of the wire wheel module is connected with the wire arranging device through a second synchronous belt, the other end of the wire wheel module is connected with the motor through a first synchronous belt, and the one end of the wire wheel module is connected with the brake simultaneously. The invention adopts an electric control mode to realize automatic ground wire winding and unwinding, saves labor, avoids the ground wire from being scrapped due to winding disorder, and greatly improves the efficiency of the quality detection work of the pipeline robot.
Description
Technical Field
The invention belongs to the technical field of pipeline machines, and particularly relates to an automatic take-up and pay-off mechanism.
Background
Along with modern industrial development, in the pipeline laying engineering such as oil, natural gas, more and more use pipeline robot to carry out operation such as interior coating and coating quality detection of pipeline welding mouth department, and when pipeline robot got into the pipeline and carried out coating quality and examine time measuring, because whole pipeline inner wall has all coated the coating, this just need be connected the switching on through a ground wire with electric spark leak detector on the robot and the pipeline base member that the mouth of pipe department does not have the coating, just can carry out the leak source detection operation of coating. Generally, when the robot performs a quality inspection operation, the ground wire is dragged into the pipeline, and when the robot returns to the nozzle after the operation is finished, the take-up reel needs to be shaken manually to pull out and retract the ground wire. The mode of taking up and paying off not only consumes time and labor, but also easily takes up and disorderly the ground wires, so that the ground wires are interwoven together, and the whole ground wire is scrapped when the ground wires are serious; in addition, when the robot enters a pipeline, because the wire coil is in a free paying-off state, when the robot stops walking, the wire coil can rotate under the action of inertia, so that the ground wires on the wire coil are loosened and disorderly interwoven, the wire cannot be paid off continuously, and the working time is delayed.
Disclosure of Invention
The invention provides an automatic take-up and pay-off mechanism which solves the problems in the prior art.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the automatic take-up and pay-off mechanism comprises a case, wherein a wire wheel module, a wire arranging device, a brake, a motor and a wireless controller are arranged in the case; one end of the wire wheel module is connected with the wire arranging device through a second synchronous belt, the other end of the wire wheel module is connected with the motor through a first synchronous belt, and the one end of the wire wheel module is connected with the brake simultaneously.
Further, the case comprises a case cover, a case body, a bottom plate, handles, hinges, latches and machine legs, wherein the case cover is connected with the case body through the hinges and locked through the latches, the case body 1 and the bottom plate are fixed through bolts, the handles are arranged on the case cover, and the four machine legs are arranged at the four corners of the bottom plate; the box body 1 is provided with a power switch, a power interface, an electricity meter and a grounding socket.
Furthermore, the wire wheel module comprises a wheel side plate, a wheel base shaft, a wheel base, a conductive plate, a bearing seat, a fixed seat, a transmission shaft, a synchronous wheel and a contactor; the utility model discloses a wheel, including wheel base, wheel side board, synchronous wheel, current-conducting plate, contactor, current-conducting plate, wheel base, transmission shaft, synchronous wheel, the current-conducting plate sets up outside the wheel side board of one side, and the current-conducting plate switches on with the epaxial winding ground wire of wheel base, the contactor sets up on the fixing base, and its one end and current-conducting plate switch-on, the other end pass through the wire and connect the ground connection socket.
Furthermore, the brake comprises a fixed seat, an asbestos ring, a friction shaft, a one-way bearing, a flat key, a check ring, a spring and a bolt; the fixing bases are two in number and are installed together through springs and bolts, the asbestos ring is arranged on the inner side of the fixing base, the friction shaft is arranged on the inner side of the asbestos ring, the one-way bearing is installed in the friction shaft and fixed through a flat key and a check ring, and the one-way bearing is connected with one end of a transmission shaft of the wire wheel module through a flat key.
Compared with the prior art, the invention has the following beneficial effects:
the invention adopts an electric control mode to realize automatic ground wire winding and unwinding, saves labor, avoids the ground wire from being scrapped due to winding disorder, and greatly improves the efficiency of the quality detection work of the pipeline robot.
When the wire winding machine is used for winding a wire, the wireless controller is controlled through the wireless remote controller of an operator, the motor is enabled to rotate, the wire wheel module is driven to rotate reversely through the first synchronous belt, and the wire arranging device is driven to perform reciprocating wire arrangement through the second synchronous belt, so that a ground wire is wound on the wire wheel module in order.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention after opening the lid;
FIG. 2 is a schematic structural view of a reel module of the present invention;
fig. 3 is a schematic structural view of the brake of the present invention.
In the figure, 1-a box body, 2-a traverse unit, 3-a motor, 4-1# synchronous belt, 5-a brake, 6-a wireless controller, 7-a wire wheel module, 8-a power switch, 9-a power interface, 10-a coulometer, 11-a grounding jack, 12-2# synchronous belt, 13-a wire-passing insulating base and 14-a wire-passing bracket;
701-side plate, 702-wheel base shaft, 703-wheel base, 704-conductive plate, 705-bearing seat, 706-bearing, 707-transmission shaft, 708-synchronizing wheel, 709-fixed seat and 710-contactor;
501-a fixed seat, 502-an asbestos ring, 503-a friction shaft, 504-a one-way bearing, 505-a flat key, 506-a retainer ring, 507-a spring and 508-a bolt.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The automatic take-up and pay-off mechanism described with reference to fig. 1 comprises a case, wherein a wire wheel module 7, a wire arranging device 2, a brake 5, a motor 3 and a wireless controller 6 are arranged in the case; one end of the wire wheel module 7 is connected with the wire arranging device 2 through the second synchronous belt 12, the other end of the wire wheel module 7 is connected with the motor 3 through the first synchronous belt 4, and one end of the wire wheel module 7 connected with the first synchronous belt 4 is simultaneously connected with the brake 6.
The case comprises a case cover, a case body 1, a bottom plate, four handles, hinges, lock catches and machine legs, wherein the case cover is connected with the case body 1 through the hinges and locked through the lock catches, the case body 1 and the bottom plate are fixed through bolts, the handles are installed on the case cover, and the machine legs are arranged at four corners of the bottom plate; the box body 1 is provided with a power switch 8, a power interface 9, an electricity meter 10 and a grounding jack 11; a wire passing bracket 14 is arranged at one end of the box body 1, which is provided with the wire arranging device 2, and a wire passing insulating seat 13 is arranged on the wire arranging device 2.
Referring to fig. 2, the reel module 7 includes a reel side plate 701, a reel base shaft 702, a reel base 703, a conductive plate 704, a bearing 706, a bearing seat 705, a fixed seat 709, a transmission shaft 707, a synchronizing wheel 708 and a contactor 710; the wheel side plates 701 are divided into two pieces, a wheel base shaft 702 and a wheel base 703 are arranged between the two wheel side plates 701, the wheel base shaft 702 and the wheel base 703 are locked and fixed on a transmission shaft 707 through a screw rod, the transmission shaft 707 is installed on a fixed seat 709 through a pair of bearings 706 and bearing seats 705 at two ends of the transmission shaft 707, two synchronizing wheels 708 are arranged at two ends of the transmission shaft 707 respectively, a conductive plate 704 is arranged outside the wheel side plate 701 at one side, the conductive plate 704 is communicated with a ground wire wound on the wheel base shaft 703, a contactor 710 is arranged on the fixed seat 709, one end of the contactor is communicated with the conductive plate 704, and the other end of the contactor is connected.
Referring to fig. 3, the brake 5 includes a fixed seat 501, an asbestos ring 502, a friction shaft 503, a one-way bearing 504, a flat key 505, a retainer ring 506, a spring 507, and a bolt 508; the number of the fixing seats 501 is two, the fixing seats are mounted together through springs 507 and bolts 508, the asbestos ring 502 is arranged on the inner side of the fixing seat 501, the friction shaft 503 is arranged on the inner side of the asbestos ring 502, the one-way bearing 504 is mounted in the friction shaft 503 and fixed through a flat key 505 and a retainer ring 506, and the one-way bearing 504 is connected with one end of a transmission shaft 707 of the reel module 7 through the flat key 505.
When the pipeline robot performs quality detection operation, a ground wire is fixedly connected with a ground wire connector of the pipeline robot, a pipeline substrate is connected with a grounding jack 11 through a lead, a power supply is connected with a power supply interface 9, and a power supply switch 8 is pressed down, so that a wireless controller 6 is connected with a wireless remote controller of an operator in a matching way. When the pipeline robot enters the pipeline, the wire wheel module 7 rotates by dragging the ground wire, at the moment, the transmission shaft 707 in the wire wheel module 7 rotates together through the connection effect of the one-way bearing 504 of the brake 5 and drives the friction shaft 503 to rotate, and at the moment, the friction shaft 503 and the asbestos ring 502 have friction effect, so that the rotation inertia of the wire wheel module 7 is offset, and the phenomenon that the ground wire is wound in disorder is avoided. When receiving the line, control wireless controller 6 through wireless remote controller, make motor 3 rotate, drive line wheel module 7 antiport through first hold-in range 4 to drive winding displacement ware 2 through second hold-in range 12 and reciprocate the winding, the ground wire just was by orderly winding on line wheel module 7 this moment.
The present invention has been described in terms of specific examples, which are provided to aid understanding of the invention and are not intended to be limiting. Any partial modification or replacement within the technical scope of the present disclosure by a person skilled in the art should be included in the scope of the present disclosure.
Claims (4)
1. The automatic take-up and pay-off mechanism is characterized by comprising a case, wherein a wire wheel module (7), a wire arranging device (2), a brake (5), a motor (3) and a wireless controller (6) are arranged in the case; one end of the wire wheel module (7) is connected with the wire arranging device (2) through a second synchronous belt (12), the other end of the wire wheel module (7) is connected with the motor (3) through a first synchronous belt (4), and one end of the wire wheel module (7) connected with the first synchronous belt (4) is simultaneously connected with the brake (6).
2. The automatic take-up and pay-off mechanism is characterized in that the case comprises a case cover, a case body (1), a bottom plate, handles, hinges, latches and machine legs, wherein the case cover is connected with the case body (1) through the hinges and locked through the latches, the case body (1) and the bottom plate are fixed through bolts, the handles are arranged on the case cover, and the machine legs are four and arranged at the four corners of the bottom plate; the box body (1) is provided with a power switch (8), a power interface (9), an electricity meter (10) and a grounding socket (11).
3. The automatic take-up and pay-off mechanism as claimed in claim 2, wherein the reel module 7 comprises a reel side plate (701), a reel base shaft (702), a reel base (703), a conductive plate (704), a bearing (706), a bearing seat (705), a fixed seat (709), a transmission shaft (707), a synchronizing wheel (708) and a contactor (710); the wheel side plates (701) are divided into two pieces, a wheel base shaft (702) and a wheel base (703) are arranged between the two pieces of wheel side plates (701), the wheel base shaft (702) and the wheel base (703) are locked and fixed on a transmission shaft (707) through a screw rod, the transmission shaft (707) is installed on a fixed seat (709) through a pair of bearings (706) and a bearing seat (705) at two ends of the transmission shaft, two synchronizing wheels (708) are arranged at two ends of the transmission shaft (707) respectively, a conductive plate (704) is arranged outside a wheel side plate (701) at one side, the conductive plate (704) is communicated with a ground wire wound on the wheel base shaft (703), a contactor (710) is arranged on the fixed seat (709), one end of the contactor is communicated with the conductive plate (704), and the other end of the contactor is connected with a grounding jack (11) through a lead wire.
4. The automatic take-up and pay-off mechanism according to claim 3, wherein the brake (5) comprises a fixed seat (501), an asbestos ring (502), a friction shaft (503), a one-way bearing (504), a flat key (505), a retainer ring (506), a spring (507) and a bolt (508); the fixed seats (501) are two in number and are mounted together through springs (507) and bolts (508), the asbestos ring (502) is arranged on the inner side of the fixed seat (501), the friction shaft (503) is arranged on the inner side of the asbestos ring (502), the one-way bearing (504) is mounted in the friction shaft (503) and fixed through a flat key (505) and a retainer ring (506), and the one-way bearing (504) is connected with one end of a transmission shaft (707) of the reel module (7) through the flat key (505).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010720395.8A CN111924670A (en) | 2020-07-24 | 2020-07-24 | Automatic take-up and pay-off mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010720395.8A CN111924670A (en) | 2020-07-24 | 2020-07-24 | Automatic take-up and pay-off mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111924670A true CN111924670A (en) | 2020-11-13 |
Family
ID=73315696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010720395.8A Pending CN111924670A (en) | 2020-07-24 | 2020-07-24 | Automatic take-up and pay-off mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111924670A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6142374B1 (en) * | 2016-04-21 | 2017-06-07 | 株式会社Ｉｓａ | Lighting lifting device |
| CN206345504U (en) * | 2016-12-30 | 2017-07-21 | 厦门攸信信息技术有限公司 | A kind of mechanical strainer |
| CN209661224U (en) * | 2018-12-21 | 2019-11-22 | 雷振邦 | Unidirectional take-up mechanism |
| CN110615323A (en) * | 2019-09-17 | 2019-12-27 | 山东申融电气科技股份有限公司 | Hand-operated measuring instrument |
| CN110668270A (en) * | 2019-08-29 | 2020-01-10 | 北京邮电大学 | Cable winding and unwinding device |
| CN111099451A (en) * | 2019-09-10 | 2020-05-05 | 深圳潜行创新科技有限公司 | Electric winder for unmanned submersible |
-
2020
- 2020-07-24 CN CN202010720395.8A patent/CN111924670A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6142374B1 (en) * | 2016-04-21 | 2017-06-07 | 株式会社Ｉｓａ | Lighting lifting device |
| CN206345504U (en) * | 2016-12-30 | 2017-07-21 | 厦门攸信信息技术有限公司 | A kind of mechanical strainer |
| CN209661224U (en) * | 2018-12-21 | 2019-11-22 | 雷振邦 | Unidirectional take-up mechanism |
| CN110668270A (en) * | 2019-08-29 | 2020-01-10 | 北京邮电大学 | Cable winding and unwinding device |
| CN111099451A (en) * | 2019-09-10 | 2020-05-05 | 深圳潜行创新科技有限公司 | Electric winder for unmanned submersible |
| CN110615323A (en) * | 2019-09-17 | 2019-12-27 | 山东申融电气科技股份有限公司 | Hand-operated measuring instrument |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20201113 |
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| WD01 | Invention patent application deemed withdrawn after publication |