CN111923219A - Inorganic active wall heat preservation and insulation material production system - Google Patents
Inorganic active wall heat preservation and insulation material production system Download PDFInfo
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- CN111923219A CN111923219A CN202010635692.2A CN202010635692A CN111923219A CN 111923219 A CN111923219 A CN 111923219A CN 202010635692 A CN202010635692 A CN 202010635692A CN 111923219 A CN111923219 A CN 111923219A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000012774 insulation material Substances 0.000 title claims abstract description 18
- 238000004321 preservation Methods 0.000 title abstract description 8
- 238000002156 mixing Methods 0.000 claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000003825 pressing Methods 0.000 claims abstract description 39
- 238000001816 cooling Methods 0.000 claims abstract description 33
- 238000001035 drying Methods 0.000 claims abstract description 23
- 239000011810 insulating material Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 43
- 238000001914 filtration Methods 0.000 claims description 41
- 239000002002 slurry Substances 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 15
- 238000011084 recovery Methods 0.000 claims description 12
- 230000006978 adaptation Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 description 39
- 239000000843 powder Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 230000009471 action Effects 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 230000033001 locomotion Effects 0.000 description 9
- 239000002994 raw material Substances 0.000 description 9
- 238000003756 stirring Methods 0.000 description 9
- 239000012535 impurity Substances 0.000 description 7
- 230000008859 change Effects 0.000 description 6
- 230000005012 migration Effects 0.000 description 6
- 238000013508 migration Methods 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 230000005684 electric field Effects 0.000 description 5
- 238000004064 recycling Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 108010064851 Plant Proteins Proteins 0.000 description 3
- 235000021118 plant-derived protein Nutrition 0.000 description 3
- 230000005672 electromagnetic field Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 108010082495 Dietary Plant Proteins Proteins 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
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- 238000010168 coupling process Methods 0.000 description 1
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- 230000000694 effects Effects 0.000 description 1
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- 238000009776 industrial production Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/40—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
- B28B7/46—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for humidifying or dehumidifying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a production system of an inorganic active wall heat-insulating material, relates to the technical field of production of heat-insulating materials, and aims to solve the problem that the existing inorganic active wall heat-insulating material is low in production efficiency. The utility model discloses a high-efficient production system of inorganic active wall body heat preservation and insulation material production process, including mixing arrangement, feed delivery pipe, crushing roller, workstation, feed delivery pipe, microwave drying device and cooling device, mixing arrangement's upper end fixed mounting has reducing mechanism, the crushing roller is installed to the inside both sides of reducing mechanism, one side of mixing arrangement is provided with the workstation, the one end that the workstation is close to mixing arrangement is provided with places the case, flow sensor is installed to the intermediate position department of feed delivery pipe, first conveying mechanism and second conveying mechanism's upper end all is provided with the drainage mould, the intermediate position department fixed mounting of workstation upper end has filter-pressing device, second conveying mechanism's upper end is provided with microwave drying device and cooling device respectively, and it has realized collecting in the inorganic active wall body.
Description
Technical Field
The invention relates to the technical field of production of heat insulation materials, in particular to a production system of an inorganic active wall heat insulation material.
Background
The inorganic wall heat-insulating material uses natural high-quality high-temperature-resistant light material as aggregate, natural plant protein fiber, and various inorganic modified materials and solidified materials are optimally combined, and is prepared by industrial production, so that a single-component and complete product is provided, and the A-grade non-combustible green wall heat-insulating energy-saving material which has the properties of heat preservation, heat insulation, fire prevention, water resistance, light weight, sound insulation, cracking resistance, hollowing resistance, falling resistance, and service life of the wall body and the like is integrated, can improve the indoor temperature by 6-10 ℃ in winter, and can reduce the indoor temperature by 6-8 ℃ in summer. The energy-saving requirement of 50% -65% of the country is met.
In the production of the inorganic active wall heat-insulating material, natural high-quality high-temperature-resistant light material, natural vegetable protein fiber, inorganic modified material and solidified material are mixed according to a certain proportion, the slurry of the inorganic active wall heat-insulating material can be prepared by heating and heat preservation for a certain time, and the slurry is dried to volatilize the internal water, so that the inorganic active wall heat-insulating board is obtained.
However, in the existing production process of inorganic active wall thermal insulation materials, the automation degree is low, with the continuous development of environmental protection industry, the demand of the inorganic active wall thermal insulation materials is continuously increased, and the existing production capacity cannot meet the increasing demand, so the existing demand is not met, and therefore, the production system of the inorganic active wall thermal insulation materials is provided.
Disclosure of Invention
The invention aims to provide a production system of an inorganic active wall heat-insulating material, which aims to solve the problem of low production efficiency of the inorganic active wall heat-insulating material in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an inorganic active wall heat-insulating material production system comprises a mixing device, wherein a crushing device is fixedly mounted at the upper end of the mixing device, crushing rollers are mounted at two sides inside the crushing device, one end of each crushing roller is rotatably connected with the crushing device through a bearing, a sieve plate is arranged below each crushing roller, a workbench is arranged at one side of the mixing device, a placing box is arranged at one end, close to the mixing device, of the workbench, a slurry pump is fixedly mounted above the placing box, a conveying pipe is fixedly sealed at the output end of the slurry pump, a flow sensor is mounted at the middle position of the conveying pipe, a first conveying mechanism and a second conveying mechanism are fixedly mounted at the upper end of the workbench respectively, the first conveying mechanism is located at one end, close to the placing box, and water filtering molds are arranged at the upper ends of the first conveying mechanism and the second conveying mechanism respectively, the middle position department of workstation upper end fixed mounting has filter pressing device, the guide rail is all installed to the both sides of the inside lower extreme of filter pressing device, second conveying mechanism's upper end is provided with microwave drying device and cooling device respectively.
Preferably, a feed port is fixedly arranged above the crushing device and communicated with the crushing device, meshing gears are fixedly arranged at one ends of the crushing rollers, which are positioned outside the crushing device, a third servo motor is arranged outside the crushing rollers, and an output shaft of the third servo motor is in transmission connection with one end of the meshing gear through a coupler.
Preferably, the inside both sides of reducing mechanism all are provided with the fixed block, and the both sides of sieve all extend to the inside of fixed block, equal fixed mounting has the spring between sieve and the fixed block, the vibrator is installed to one side of sieve lower extreme, and the vibrator passes through the screw fixation with the sieve.
Preferably, mixing arrangement's lower extreme fixed mounting has agitator motor, the puddler is installed to agitator motor's output shaft, and the one end of puddler extends to mixing arrangement's inside, mixing arrangement's internally mounted has heating device, mixing arrangement's outside fixed mounting has temperature sensor, and temperature sensor and heating device electric connection.
Preferably, the mixing device is communicated with the placing box through a pipeline, the slurry pump is sealed and fixed with the placing box through a pipeline, and the flow sensor is electrically connected with the slurry pump.
Preferably, filter pressing device's upper end fixed mounting has the gear pump, the upper end fixed mounting of gear pump has first servo motor, and first servo motor and gear pump looks adaptation, the pneumatic cylinder is installed to the inside upper end of filter pressing device, and pneumatic cylinder and filter pressing device pass through the bolt fastening, the lower extreme fixed mounting of pneumatic cylinder has the clamp plate, and clamp plate and drainage mould looks adaptation, the guide rail all passes through the bolt fastening with the filter pressing device.
Preferably, the inner wall of the water filtering mold is provided with a water filtering net, a hollow structure is formed between the water filtering net and the water filtering mold, and one side of the water filtering mold is provided with a sealing plug.
Preferably, two screws are arranged on the inner side of the guide rail, a sliding block is arranged between the screws, the sliding block is matched with the screw rod, one end of the sliding block is provided with two electric push rods, the electric push rod and the sliding block are fixed through bolts, a clamping plate is fixedly arranged at one end of the electric push rod, which is far away from the sliding block, a second servo motor is arranged at one side of each guide rail, and the output shaft of the second servo motor extends to the inside of the guide rail, the output shaft of the second servo motor is fixedly provided with a first bevel gear, one end of the screw rod close to the first bevel gear is fixedly provided with a second bevel gear, and first conical gear is connected with the meshing of second conical gear, the equal fixed mounting in both sides of filter pressing device inside has infrared sensor, and the equal electric connection of second servo motor, electric putter and infrared sensor.
Preferably, the microwave drying device is internally provided with three microwave magnetrons, the three microwave magnetrons are sequentially distributed, and the microwave magnetrons are fixed with the microwave drying device through bolts.
Preferably, one side of the inside of cooling device is provided with out the fan housing, the upper end that goes out the fan housing is provided with the steam recovery pipe, and the one end of steam recovery pipe extends to cooling device's outside, the one end and the mixing arrangement of steam recovery pipe are sealed fixed, the one end fixed mounting that the steam recovery pipe is close to cooling device has first fan, one side fixed mounting who goes out the fan housing has the second fan, one side of second fan is provided with the cold air cover, the inside one end of workstation is provided with air compressor, and air compressor and cold air cover pass through pipe seal fixed, it is provided with the baffle all to fix between fan housing and second fan and the cold air cover.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention is provided with a crushing device, wherein natural high-quality high-temperature resistant light materials, natural plant protein fibers, inorganic modified materials and solidified materials are poured into the crushing device through a feeding port according to a certain proportion, a third servo motor is started, an output shaft of the third servo motor drives an engaging gear to rotate, and another engaging gear is driven to rotate under the engaging action, so that two crushing rollers at one end of the engaging gear move oppositely, the crushed raw materials are crushed in the moving process, the subsequent uneven mixing caused by caking is avoided, the crushed raw materials fall onto a sieve plate, a vibrator is started and drives the sieve plate to vibrate, the transmission of vibration force to the crushing device can be reduced under the action of a spring, when the sieve plate vibrates, powder can be sieved, and impurities are blocked above the sieve plate due to the different densities of the impurities and the powder, thereby realizing the filtration of the powder, ensuring that the content of the internal impurities is lower when the powder is mixed, and improving the product quality.
2. According to the invention, the temperature sensor is arranged outside the mixing device and can detect the temperature inside the mixing device, and because the inside needs to be kept at 150 ℃ in the powder mixing process, workers can set the temperature sensor, when the internal heating temperature reaches the set value, the heating device keeps the inside in a constant temperature state, so that the raw materials are mixed at the optimal temperature, and the mixing quality is ensured.
3. According to the invention, the placing box is arranged on one side of the workbench, the slurry enters the placing box through the pipeline after standing and heat preservation, the slurry inside the placing box is pumped by starting the slurry pump and is conveyed to the water filtering mold on the first conveying mechanism through the conveying pipe, the flow sensor is arranged at the middle position of the conveying pipe, the flow sensor can monitor the passing amount of the slurry, and when the set value is reached, the slurry pump is closed through the regulator. The conveying is stopped, so that the uniformity of the slurry in each water filtering die is ensured, and the processing and production accuracy is ensured.
4. The invention is characterized in that guide rails are arranged on two sides below the inner part of the filter pressing device, sliding blocks which slide transversely are arranged in the guide rails, when a first conveying mechanism conveys a water filtering mold to one end of the filter pressing device, electric push rods on two sides push clamping plates to move so as to fix two sides of the water filtering mold, a second servo motor is started, the second servo motor drives a first bevel gear on an output shaft to rotate and drives a screw rod provided with a second bevel gear to rotate under the meshing action, the sliding blocks are matched with the screw rod, the rotary motion is converted into linear motion under the action of friction force, the sliding blocks move towards the center of the filter pressing device, two infrared sensors are arranged at the middle position in the filter pressing device, the water filtering mold can be positioned, a pressing plate can be kept at a vertical position with the water filtering mold, and when the infrared sensors monitor the position of the water filtering mold, and transmitting the signal to a regulation and control module, and controlling a second servo motor and an electric push rod to adjust the position of the water filtering mold.
5. According to the invention, by adopting a microwave drying technology, a filter water mould subjected to filter pressing is placed on the second conveying mechanism through the clamping plate and enters a microwave drying device, and by opening the microwave magnetron, electrons in the tube interact with a high-frequency electromagnetic field under the control of a constant magnetic field and a constant electric field which are vertical to each other, so that energy obtained from the constant electric field is converted into microwave energy, and in the microwave drying process, the temperature gradient, the heat transfer direction and the vapor pressure migration direction are consistent, so that the moisture migration condition in the drying process is greatly improved, namely for a heat-insulating material, the inner layer of the material is dried firstly, the characteristic that the hard shell hardening formed by the first drying of the outer layer of the material hinders the continuous outward migration of the internal moisture in the conventional drying process is overcome, on one hand, the drying efficiency is improved, and.
6. The invention has the advantages that the cooling device is arranged, the dried material is not convenient to store due to higher temperature, in order to ensure the efficient operation of the whole production system, the dried material is directly cooled, the dried material enters the lower part of the air outlet cover under the conveying of the second conveying mechanism, the residual heat in the mixing device is conveyed to the lower part of the air outlet cover through the hot gas recovery pipe by starting the first fan, the heat is lost to a certain extent in the conveying process due to the longer hot gas recovery pipe, the air flow temperature is efficient to the surface temperature of the material when the material is dried, the primary cooling is realized, the second fan can blow the external normal temperature air to the surface of the material to form secondary cooling when the material is conveyed to the lower part of the cold air cover, the air is compressed, cooled and expanded by the air compressor to generate cold air when the material is conveyed to the lower part of the cold air cover, further carry out degree of depth cooling to material surface temperature, through the cooperation of each other of three, realize the gradient formula cooling of material, improved cooling efficiency on the one hand, on the other hand has avoided direct cooling to lead to the inside structural change because of the temperature drastic change production of material.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the pulverizing roller configuration of the present invention;
FIG. 3 is an enlarged view of a portion of the area A of the present invention;
FIG. 4 is a front view of the filter press apparatus of the present invention;
FIG. 5 is a schematic view of the internal structure of the guide rail of the present invention;
fig. 6 is a perspective view of the water filtration mold of the present invention.
In the figure: 1. a mixing device; 2. a crushing device; 3. a work table; 4. placing a box; 5. a first conveying mechanism; 6. a second conveying mechanism; 7. a filter pressing device; 8. a microwave drying device; 9. a cooling device; 10. a feeding port; 11. a crushing roller; 12. a sieve plate; 13. a stirring motor; 14. a stirring rod; 15. a heating device; 16. a temperature sensor; 17. a slurry pump; 18. a delivery pipe; 19. a flow sensor; 20. water filtering the mould; 21. a first servo motor; 22. a gear pump; 23. a guide rail; 24. a second servo motor; 25. a microwave magnetron; 26. a hot gas recovery pipe; 27. a first fan; 28. an air outlet cover; 29. a partition plate; 30. a second fan; 31. a cold air cover; 32. an air compressor; 33. a meshing gear; 34. a vibrator; 35. a fixed block; 36. a spring; 37. a hydraulic cylinder; 38. pressing a plate; 39. a slider; 40. an electric push rod; 41. a splint; 42. an infrared sensor; 43. a screw; 44. a first bevel gear; 45. a second bevel gear; 46. a water filtering net; 47. a sealing plug; 48. and a third servo motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-6, an embodiment of the present invention is shown: an inorganic active wall heat-insulating material production system comprises a mixing device 1, a crushing device 2 is fixedly installed at the upper end of the mixing device 1, crushing rollers 11 are installed at two sides inside the crushing device 2, one end of each crushing roller 11 is rotatably connected with the crushing device 2 through a bearing, a sieve plate 12 is arranged below each crushing roller 11, a workbench 3 is arranged at one side of the mixing device 1, a placing box 4 is arranged at one end, close to the mixing device 1, of the workbench 3, a slurry pump 17 is fixedly installed above the placing box 4, a conveying pipe 18 is fixedly sealed at the output end of the slurry pump 17, a flow sensor 19 is installed at the middle position of the conveying pipe 18, a first conveying mechanism 5 and a second conveying mechanism 6 are fixedly installed at the upper end of the workbench 3 respectively, the first conveying mechanism 5 is located at one end, close to the placing box 4, and water filtering molds 20 are arranged at the upper ends of the first conveying mechanism 5 and the second conveying mechanism 6, the middle position department fixed mounting of workstation 3 upper end has filter pressing device 7, and guide rail 23 is all installed to the both sides of the inside lower extreme of filter pressing device 7, and the upper end of second conveying mechanism 6 is provided with microwave drying device 8 and cooling device 9 respectively, and it has realized that inorganic active wall body heat preservation and insulation material production in-process collects crushing, stirring, transport, filter-pressing, stoving, cooling high-efficient production system as an organic whole.
Further, the fixed dog-house 10 that is provided with in reducing mechanism 2's top, and dog-house 10 is linked together with reducing mechanism 2, the one end that crushing roller 11 is located reducing mechanism 2 outside all fixes being provided with meshing gear 33, the externally mounted of crushing roller 11 has third servo motor 48, and the output shaft of third servo motor 48 passes through the shaft coupling transmission with one of them meshing gear 33's one end and is connected, two crushing rollers 11 of meshing gear 33 one end are the opposite motion, in the motion process, smash the raw materials that pass through, avoid leading to subsequent mixing inhomogeneous by the caking.
Further, the inside both sides of reducing mechanism 2 all are provided with fixed block 35, and the both sides of sieve 12 all extend to the inside of fixed block 35, equal fixed mounting has spring 36 between sieve 12 and the fixed block 35, vibrator 34 is installed to one side of sieve 12 lower extreme, and vibrator 34 passes through the screw fixation with sieve 12, sieve 12 vibrates under the effect of vibrator 34, can sieve the powder, because the density of impurity and powder is different, make impurity by the separation in sieve 12 top, thereby realize the filtration to the powder.
Further, a stirring motor 13 is fixedly mounted at the lower end of the mixing device 1, a stirring rod 14 is mounted on an output shaft of the stirring motor 13, one end of the stirring rod 14 extends into the mixing device 1, a heating device 15 is mounted inside the mixing device 1, a temperature sensor 16 is fixedly mounted outside the mixing device 1, the temperature sensor 16 is electrically connected with the heating device 15, when the internal heating temperature reaches a set value, the heating device 15 is enabled to keep the inside in a constant temperature state, the raw materials are mixed at the optimal temperature, and the mixing quality is ensured.
Further, mixing arrangement 1 with place case 4 and be linked together through the pipeline, slurry pump 17 with place case 4 and pass through pipeline seal fixed, flow sensor 19 and slurry pump 17 electric connection, flow sensor 19 can monitor the throughput of thick liquids, when reaching the numerical value of setting for, close slurry pump 17 through the modulator. The conveying is stopped, so that the uniformity of the slurry in each water filtering die 20 is ensured, and the processing and production accuracy is ensured.
Further, the upper end fixed mounting of filter pressing device 7 has gear pump 22, the upper end fixed mounting of gear pump 22 has first servo motor 21, and first servo motor 21 and gear pump 22 looks adaptation, pneumatic cylinder 37 is installed to the inside upper end of filter pressing device 7, and pneumatic cylinder 37 passes through the bolt fastening with filter pressing device 7, the lower extreme fixed mounting of pneumatic cylinder 37 has clamp plate 38, and clamp plate 38 and drainage mould 20 looks adaptation, guide rail 23 all passes through the bolt fastening with filter pressing device 7, pneumatic cylinder 37 uses first servo motor 21 as the power supply, through starting first servo motor 21, make hydraulic oil pass through gear pump 22 output pressure oil, pressure oil passes through the oil circuit collecting pipe and sends to pneumatic cylinder 37, pneumatic cylinder 37 realizes the vertical motion of clamp plate 38.
Further, the inner wall of drainage mould 20 all is provided with strainer 46, and is hollow structure between strainer 46 and the drainage mould 20, and one side of drainage mould 20 is provided with sealing plug 47, and when pneumatic cylinder 37 drove clamp plate 38 and pushed down, extrudees the inside thick liquids of drainage mould 20, because strainer 46's mesh is great, the hollow structure between strainer 46 and the drainage mould 20 can be flowed into through the gap to moisture in the extrusion process to make liquid flow out through opening sealing plug 47.
Further, a screw 43 is mounted at the inner side of the guide rail 23, two screws 43 are mounted on the screws 43, a sliding block 39 is mounted between the screws 43, the sliding block 39 is matched with the screws 43, an electric push rod 40 is mounted at one end of the sliding block 39, two electric push rods 40 are mounted on the electric push rod 40, the electric push rod 40 and the sliding block 39 are fixed through bolts, a clamping plate 41 is fixedly arranged at one end of the electric push rod 40 away from the sliding block 39, a second servo motor 24 is mounted at one side of the guide rail 23, an output shaft of the second servo motor 24 extends into the guide rail 23, a first bevel gear 44 is fixedly arranged at an output shaft of the second servo motor 24, a second bevel gear 45 is fixedly arranged at one end of the screws 43 close to the first bevel gear 44, the first bevel gear 44 is connected with the second bevel gear 45 in a meshing manner, infrared sensors, and the second servo motor 24, the electric push rod 40 and the infrared sensor 42 are electrically connected, the second servo motor 24 drives the first bevel gear 44 on the output shaft to rotate, and drives the screw 43 provided with the second bevel gear 45 to rotate under the meshing action, and as the sliding block 39 is matched with the screw 43, the rotary motion is converted into linear motion under the action of friction force, so that the sliding block 39 moves towards the center of the filter pressing device 7, and the infrared sensor 42 can position the water filtering mold 20, thereby ensuring that the pressing plate 38 and the water filtering mold 20 can be kept at a vertical position.
Furthermore, the microwave magnetrons 25 are arranged in the microwave drying device 8, three microwave magnetrons 25 are arranged, the microwave magnetrons 25 are sequentially distributed, the microwave magnetrons 25 are fixed with the microwave drying device 8 through bolts, electrons in the tubes of the microwave magnetrons 25 interact with a high-frequency electromagnetic field under the control of a constant magnetic field and a constant electric field which are perpendicular to each other, energy obtained from the constant electric field is converted into microwave energy, and in the microwave drying process, the temperature gradient, the heat transfer direction and the vapor pressure migration direction are consistent, so that the moisture migration condition in the drying process is greatly improved, namely, for the heat-insulating material, the inner layer of the material is dried firstly, and the characteristic that the continuous outward migration of the internal moisture is prevented due to the fact that the outer layer of the material is dried firstly is overcome.
Further, an air outlet hood 28 is arranged at one side inside the cooling device 9, a hot air recovery pipe 26 is arranged at the upper end of the air outlet hood 28, one end of the hot gas recycling pipe 26 extends to the outside of the cooling device 9, one end of the hot gas recycling pipe 26 is hermetically fixed with the mixing device 1, one end of the hot gas recycling pipe 26 close to the cooling device 9 is fixedly provided with a first fan 27, one side of the air outlet cover 28 is fixedly provided with a second fan 30, one side of the second fan 30 is provided with a cold air cover 31, one end of the inside of the workbench 3 is provided with an air compressor 32, the air compressor 32 and the cold air cover 31 are sealed and fixed through a pipeline, the partition boards 29 are fixedly arranged between the air outlet cover 28 and the second fan 30, and between the second fan 30 and the cold air cover 31, through the cooperation of three mutually, realize the gradient formula cooling of material, improved cooling efficiency on the one hand, on the other hand has avoided direct cooling to lead to the inside structural change because of the temperature drastic change produces of material.
The working principle is as follows: when the device is used, natural high-quality high-temperature-resistant light materials, natural plant protein fibers, inorganic modified materials and solidified materials are poured into the crushing device 2 through the material inlet 10 according to a certain proportion, the third servo motor 48 is started, an output shaft of the third servo motor 48 drives the meshing gear 33 to rotate, another meshing gear 33 is driven to rotate under the meshing action, two crushing rollers 11 at one end of the meshing gear 33 move oppositely, the passing raw materials are crushed in the moving process, subsequent uneven mixing caused by caking is avoided, the crushed raw materials fall onto the sieve plate 12, the vibrator 34 is started, the vibrator 34 drives the sieve plate 12 to vibrate, the transmission of vibration force to the crushing device 2 can be reduced under the action of the spring 36, the sieve plate 12 can sieve powder when vibrating, and because the density of impurities is different from that of the powder, impurities are blocked above the sieve plate 12, powder is filtered, the filtered raw materials enter the mixing device 1, the stirring motor 13 is started to drive the stirring rod 14 inside the mixing device to rotate, meanwhile, the heating device 15 is started to provide a certain reaction temperature for mixing, the temperature sensor 16 is installed outside the mixing device 1, the temperature sensor 16 can detect the temperature inside the mixing device 1, the inside of the mixing device 1 needs to be kept at 150 ℃ in the powder mixing process, a worker can set the temperature sensor 16, when the internal heating temperature reaches a set value, the heating device 15 is enabled to keep the inside in a constant temperature state, the raw materials are mixed at the optimal temperature, the slurry after standing and heat preservation enters the placing box 4 through a pipeline, the slurry inside the placing box 4 is pumped and pressed by starting the slurry pump 17 and is conveyed to the water filtering mold 20 on the first conveying mechanism 5 through the conveying pipeline 18, the flow sensor 19 is arranged in the middle of the feed delivery pipe 18, the flow sensor 19 can monitor the throughput of the slurry, and when the set value is reached, the slurry pump 17 is closed through the regulator. The conveying is stopped, so that the uniformity of slurry in each water filtering mold 20 is ensured, when the first conveying mechanism 5 conveys the water filtering mold 20 to one end of the filter pressing device 7, the electric push rods 40 at two sides push the clamping plates 41 to move, so that two sides of the water filtering mold 20 are fixed, the second servo motor 24 is started, the second servo motor 24 drives the first bevel gear 44 on the output shaft to rotate, the screw 43 provided with the second bevel gear 45 is driven to rotate under the meshing action, the sliding block 39 is converted into linear motion under the action of friction force due to the matching of the sliding block 39 and the screw 43, the sliding block 39 is driven to move towards the center of the filter pressing device 7, two infrared sensors 42 are arranged at the middle position inside the filter pressing device 7, the water filtering mold 20 can be positioned, the pressing plate 38 can be kept at the vertical position with the water filtering mold 20, the infrared sensors 42 monitor the position of the water filtering mold 20, transmitting a signal to a regulation and control module, controlling a second servo motor 24 and an electric push rod 40 to adjust the position of the water filtering mold 20, enabling hydraulic cylinders 37 to use a first servo motor 21 as a power source, enabling hydraulic oil to output pressure oil through a gear pump 22 by starting the first servo motor 21, enabling the pressure oil to be sent to the hydraulic cylinders 37 through an oil circuit integrated pipe, enabling the hydraulic cylinders 37 to realize vertical movement of pressing plates 38, extruding slurry inside the water filtering mold 20 when the hydraulic cylinders 37 drive the pressing plates 38 to press down, enabling water to flow into a hollow structure between the water filtering net 46 and the water filtering mold 20 through gaps in the extrusion process due to the large mesh number of the water filtering net 46, enabling the liquid to flow out by opening sealing plugs 47, placing the water filtering mold 20 subjected to filter pressing on a second conveying mechanism 6 through a clamping plate 41, entering a microwave drying device 8, and controlling the electrons in the pipe under the control of a constant magnetic field and a constant electric field, the material is directly cooled after being dried, enters the lower part of the air outlet hood 28 under the conveying of the second conveying mechanism 6, and the residual heat in the mixing device 1 is conveyed to the lower part of the air outlet hood 28 through starting the first fan 27 by the hot air recycling pipe 26 because the hot air recycling pipe 26 is longer, the heat in the conveying process is lost to a certain extent, and the surface temperature of the material is efficient due to the air flow temperature when the material is dried, realize the one-level cooling, when carrying to second fan 30 below, second fan 30 can blow outside normal atmospheric temperature to the material surface, form the second grade cooling, the surface temperature of material is reducing gradually this moment, when carrying to cold air cover 31 below, gaseous process air compressor 32 compression, the cooling, the inflation produces air conditioning, further carry out the degree of depth cooling to material surface temperature, cooperate mutually through the three, realize the gradient formula cooling of material, the cooling efficiency has been improved on the one hand, on the other hand has avoided direct cooling to lead to the inside structural change that produces because of the temperature drastic change of material.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The production system of the inorganic active wall heat-insulating material comprises a mixing device (1), and is characterized in that: the upper end fixed mounting of mixing arrangement (1) has reducing mechanism (2), crushing roller (11) is installed to the inside both sides of reducing mechanism (2), and the one end of crushing roller (11) passes through the bearing rotation with reducing mechanism (2) and is connected, the below of crushing roller (11) is provided with sieve (12), one side of mixing arrangement (1) is provided with workstation (3), the one end that workstation (3) is close to mixing arrangement (1) is provided with places case (4), the top fixed mounting who places case (4) has thick liquids pump (17), the output of thick liquids pump (17) is sealed to be fixed with conveying pipeline (18), flow sensor (19) are installed to the intermediate position department of conveying pipeline (18), workstation (3) upper end fixed mounting respectively has first conveying mechanism (5) and second conveying mechanism (6), and first conveying mechanism (5) are located and are close to the one end of placing case (4), the upper end of first conveying mechanism (5) and second conveying mechanism (6) all is provided with drainage mould (20), intermediate position department fixed mounting of workstation (3) upper end has filter pressing device (7), guide rail (23) are all installed to the both sides of the inside lower extreme of filter pressing device (7), the upper end of second conveying mechanism (6) is provided with microwave drying device (8) and cooling device (9) respectively.
2. The system for producing inorganic active wall thermal insulation material according to claim 1, wherein: the crushing device is characterized in that a feeding port (10) is fixedly arranged above the crushing device (2), the feeding port (10) is communicated with the crushing device (2), one end, located outside the crushing device (2), of the crushing roller (11) is fixedly provided with an engaging gear (33), a third servo motor (48) is installed outside the crushing roller (11), and an output shaft of the third servo motor (48) is in transmission connection with one end of the engaging gear (33) through a coupler.
3. The system for producing inorganic active wall thermal insulation material according to claim 1, wherein: the inside both sides of reducing mechanism (2) all are provided with fixed block (35), and the both sides of sieve (12) all extend to the inside of fixed block (35), equal fixed mounting has spring (36) between sieve (12) and fixed block (35), vibrator (34) are installed to one side of sieve (12) lower extreme, and vibrator (34) pass through the screw fixation with sieve (12).
4. The system for producing inorganic active wall thermal insulation material according to claim 1, wherein: the lower extreme fixed mounting of mixing arrangement (1) has agitator motor (13), puddler (14) are installed to the output shaft of agitator motor (13), and the one end of puddler (14) extends to the inside of mixing arrangement (1), the internally mounted of mixing arrangement (1) has heating device (15), the outside fixed mounting of mixing arrangement (1) has temperature sensor (16), and temperature sensor (16) and heating device (15) electric connection.
5. The system for producing inorganic active wall thermal insulation material according to claim 1, wherein: the mixing device (1) is communicated with the placing box (4) through a pipeline, the slurry pump (17) is fixed with the placing box (4) through a pipeline in a sealing mode, and the flow sensor (19) is electrically connected with the slurry pump (17).
6. The system for producing inorganic active wall thermal insulation material according to claim 1, wherein: the upper end fixed mounting of filter pressing device (7) has gear pump (22), the upper end fixed mounting of gear pump (22) has first servo motor (21), and first servo motor (21) and gear pump (22) looks adaptation, pneumatic cylinder (37) are installed to the inside upper end of filter pressing device (7), and pneumatic cylinder (37) pass through the bolt fastening with filter pressing device (7), the lower extreme fixed mounting of pneumatic cylinder (37) has clamp plate (38), and clamp plate (38) and drainage mould (20) looks adaptation, guide rail (23) all pass through the bolt fastening with filter pressing device (7).
7. The system for producing inorganic active wall thermal insulation material according to claim 6, wherein: the inner wall of the water filtering mould (20) is provided with a water filtering net (46), a hollow structure is formed between the water filtering net (46) and the water filtering mould (20), and one side of the water filtering mould (20) is provided with a sealing plug (47).
8. The system for producing inorganic active wall thermal insulation material according to claim 6, wherein: screw rod (43) is installed to the inside spirit of guide rail (23), and screw rod (43) installs two, install sliding block (39) between screw rod (43), and sliding block (39) and screw rod (43) looks adaptation, electric putter (40) are installed to the one end of sliding block (39), and electric putter (40) install two, and electric putter (40) and sliding block (39) pass through the bolt fastening, the fixed splint (41) that is provided with of one end that sliding block (39) were kept away from in electric putter (40), second servo motor (24) are all installed to one side of guide rail (23), and the output shaft of second servo motor (24) extends to the inside of guide rail (23), the fixed first conical gear (44) that is provided with of output shaft of second servo motor (24), screw rod (43) are close to the fixed second conical gear (45) that is provided with of one end of first conical gear (44), and first conical gear (44) and second conical gear (45) meshing connection, the equal fixed mounting in both sides of filter pressing device (7) inside has infrared sensor (42), and second servo motor (24), electric putter (40) and the equal electric connection of infrared sensor (42).
9. The system for producing inorganic active wall thermal insulation material according to claim 1, wherein: the microwave drying device is characterized in that a microwave magnetron (25) is arranged inside the microwave drying device (8), the number of the microwave magnetrons (25) is three, the microwave magnetrons (25) are distributed in sequence, and the microwave magnetrons (25) are fixed with the microwave drying device (8) through bolts.
10. The system for producing inorganic active wall thermal insulation material according to claim 1, wherein: an air outlet cover (28) is arranged on one side inside the cooling device (9), a hot air recovery pipe (26) is arranged at the upper end of the air outlet cover (28), one end of the hot gas recovery pipe (26) extends to the outside of the cooling device (9), one end of the hot gas recovery pipe (26) is sealed and fixed with the mixing device (1), one end of the hot gas recovery pipe (26) close to the cooling device (9) is fixedly provided with a first fan (27), a second fan (30) is fixedly arranged on one side of the air outlet cover (28), a cold air cover (31) is arranged on one side of the second fan (30), an air compressor (32) is arranged at one end inside the workbench (3), and the air compressor (32) and the cold air cover (31) are sealed and fixed through a pipeline, and partition plates (29) are fixedly arranged between the air outlet cover (28) and the second fan (30) and between the second fan (30) and the cold air cover (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010635692.2A CN111923219A (en) | 2020-07-03 | 2020-07-03 | Inorganic active wall heat preservation and insulation material production system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010635692.2A CN111923219A (en) | 2020-07-03 | 2020-07-03 | Inorganic active wall heat preservation and insulation material production system |
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| CN111923219A true CN111923219A (en) | 2020-11-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115301325A (en) * | 2022-07-13 | 2022-11-08 | 安徽广信农化股份有限公司 | High-efficiency production device and production method of broad-spectrum botanical fungicide |
-
2020
- 2020-07-03 CN CN202010635692.2A patent/CN111923219A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115301325A (en) * | 2022-07-13 | 2022-11-08 | 安徽广信农化股份有限公司 | High-efficiency production device and production method of broad-spectrum botanical fungicide |
| CN115301325B (en) * | 2022-07-13 | 2024-04-30 | 安徽广信农化股份有限公司 | High-efficiency production device and production method of broad-spectrum plant source bactericide |
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