CN111921911B - Fluorescent lamp production detection equipment and detection method - Google Patents
Fluorescent lamp production detection equipment and detection method Download PDFInfo
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- CN111921911B CN111921911B CN202010781492.8A CN202010781492A CN111921911B CN 111921911 B CN111921911 B CN 111921911B CN 202010781492 A CN202010781492 A CN 202010781492A CN 111921911 B CN111921911 B CN 111921911B
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- 238000000504 luminescence detection Methods 0.000 claims description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
The invention relates to fluorescent lamp production detection equipment and a fluorescent lamp production detection method, which comprise a detection box, a detection device and a detection and selection device, wherein the detection box is of an Contraband-type box body structure with an opening in the front, the detection device is arranged in the middle of the detection box in a sliding fit mode, the detection device is arranged on the detection box, and the detection and selection device is positioned on the right side of the detection device. The invention can solve the problems that the existing detection equipment mostly adopts single power-on of the fluorescent lamp to be detected to observe whether the fluorescent lamp tube emits light or not, the detection efficiency is low, batch detection can not be carried out on a plurality of fluorescent lamps simultaneously, the single detection also wastes labor force, the detection safety can not be ensured, the unified storage management can not be carried out on unqualified fluorescent lamp products in the detection process, the unqualified fluorescent lamps are difficult to process secondarily, the unqualified fluorescent lamps are randomly lost and randomly placed, the environment is polluted, and the unified collection of the qualified fluorescent lamps is difficult.
Description
Technical Field
The invention relates to the technical field of fluorescent lamp detection, in particular to fluorescent lamp production detection equipment and a fluorescent lamp production detection method.
Background
Fluorescent lamps, also called fluorescent lamps (fluorescent lamps), have a filament at each end of the lamp, the tube is filled with a small amount of argon and rarefied mercury vapor, the inner wall of the tube is coated with fluorescent powder, the gas between the two filaments emits ultraviolet rays when conducting, so that the fluorescent powder emits visible light, therefore, the fluorescent lamp belongs to a low-pressure arc discharge light source, and the discarded fluorescent tube has serious pollution to the environment due to the containing of heavy metal pollutants mercury. The LED lamp tube is also commonly called as an LED light tube, an LED fluorescent lamp tube and an LED fluorescent lamp, the light source of the LED lamp tube adopts an LED as a luminous body, and the LED lamp tube adopts a light-emitting diode as a light source, so that the LED lamp tube has higher lighting effect, is more energy-saving, has longer service life and is more environment-friendly. The fluorescent lamp is qualified after production and before use, so that fluorescent lamp detection equipment is used, and although the development history of the fluorescent lamp is long, some problems exist in the detection of the fluorescent lamp.
At present, aiming at the existing fluorescent lamp detection equipment, the following defects exist: 1. most of the existing fluorescent lamp detection equipment adopts one fluorescent lamp to be detected to be electrified to observe whether the fluorescent lamp tube emits light or not, the detection efficiency is low, a plurality of fluorescent lamps cannot be detected in batch at the same time, the condition of labor waste exists in one detection, and the detection safety cannot be ensured; 2. the existing fluorescent lamp detection equipment cannot carry out unified storage management on unqualified fluorescent lamp products in the detection process, so that the unqualified fluorescent lamps are difficult to process secondarily, the unqualified fluorescent lamps are randomly lost and randomly placed, the environment is polluted, and the qualified fluorescent lamps are difficult to detect and collect in a unified manner.
Disclosure of Invention
Technical problem to be solved
The invention not only can solve the problems that the existing fluorescent lamp detection equipment is low in detection efficiency, cannot detect a plurality of fluorescent lamps in batches simultaneously and wastes labor force when the fluorescent lamps to be detected are electrified to observe whether the fluorescent lamps emit light, but also can solve the problems that the existing fluorescent lamp detection equipment cannot uniformly store and manage unqualified fluorescent lamp products in the detection process, the unqualified fluorescent lamps are difficult to process secondarily, the unqualified fluorescent lamps are randomly lost and discharged, the environment is polluted, and the qualified fluorescent lamps are difficult to uniformly collect.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the fluorescent lamp production detection equipment comprises a detection box, a detection device and a detection and selection device, wherein the detection box is of an Contraband type box body structure with an opening in the front, the detection device is installed in the middle of the detection box in a sliding fit mode, the detection device is installed on the detection box, and the detection and selection device is located on the right side of the detection device.
The detection device include the test rack, a slide rail, the fluorescent tube dish, the slide bar, the fluorescent tube round hole, fluorescent tube clamp pad and detection mechanism, the test rack install at the detection case middle part, the slide rail has been seted up on the test rack, install the fluorescent tube dish through sliding fit's mode in the slide rail, the fluorescent tube dish is cylindrical structure, the slide bar is installed to the symmetry around on the fluorescent tube dish lateral surface, the slide bar other end is installed in the slide rail through sliding fit's mode, the fluorescent tube round hole that is used for placing the fluorescent tube is evenly seted up to fluorescent tube dish inside, be provided with the fluorescent tube in the fluorescent tube round hole and press from both sides the pad, fluorescent tube dish top and below symmetry are provided with detection mechanism, detection mechanism installs on the detection case through screw-thread fit's mode.
The detection mechanism include detect the button, go up and detect the disc, detect the disc down, detect mouth, detection head, screw thread ear seat, lead screw and adjusting motor, the detection button install under the detection case on the terminal surface, detection disc and lower detection disc are installed to detection case longitudinal symmetry, upward detect the disc and evenly seted up on detecting the disc down and detect the mouth, install the detection head in the detection mouth, go up and detect the disc outside symmetry down and install the screw thread ear seat, the screw thread ear seat passes through screw-thread fit's mode and screw connection, adjusting motor passes through the motor cabinet and installs on the detection case up end, adjusting motor's output shaft passes through the spline and screw connection.
Survey selection device include extension spring, connecting block, magnetism inhale mechanism, spout, electric putter, survey selection board, survey selection mechanism and receiving mechanism, test rack left side middle part be provided with the extension spring, extension spring one end is connected with the test rack, the extension spring other end is connected with the fluorescent tube dish, be provided with the connecting block on the terminal surface of fluorescent tube dish right side, the connecting block is inhaled mechanism with magnetism and is connected, the spout has been seted up to the detection case up end inboard, install electric putter in the spout, electric putter's expansion end with survey selection board and be connected, survey selection board upper end and install in the spout through sliding fit's mode, survey and install on the selection board and survey selection mechanism, survey selection mechanism below and be provided with receiving mechanism, receiving mechanism installs on the detection case down end.
As a preferred technical scheme of the invention: magnetism inhale the mechanism include nylon wire, strong magnet piece, pulley yoke, magnetism inhale the case, insulating cover, electro-magnet and magnetism inhale the switch, nylon wire left end be connected with the connecting block, nylon wire right-hand member is connected with the strong magnet piece, be connected with the pulley in the middle of the nylon wire, the pulley mounting is on the pulley yoke, the pulley yoke is installed on the inside right side of detection frame, strong magnet piece below is provided with magnetism and inhales the case, magnetism is inhaled and is provided with insulating cover between case and the detection frame, magnetism is inhaled and is installed the electro-magnet in the case, magnetism is inhaled the case below and is provided with the magnetism switch of inhaling that is used for power control, magnetism is inhaled the switch and is installed on the terminal surface under the detection case.
As a preferred technical scheme of the invention: survey select mechanism select motor, cam, gyro wheel, roll the frame, survey and select telescopic link, expanding spring, survey and select backup pad and buffer unit including surveying, survey select the motor to pass through the motor cabinet and install on surveying the selection board, the output shaft of surveying the selection motor passes through the spline and is connected with the cam, is connected with the gyro wheel on the cam, the gyro wheel is installed on rolling the frame, is connected with on the terminal surface under the roll frame and surveys the selection telescopic link, is provided with expanding spring on the survey selection telescopic link, survey the selection telescopic link and install on surveying the selection backup pad through sliding fit's mode, survey selection telescopic link lower extreme and buffer unit connection.
As a preferred technical scheme of the invention: the buffer unit comprises a buffer frame, a pressing plate, a buffer spring and a measuring and selecting head, the buffer frame is connected with the measuring and selecting telescopic rod, the pressing plate is installed in the buffer frame, the buffer spring is arranged between the pressing plate and the buffer frame, the buffer spring is connected with the measuring and selecting head, and the measuring and selecting head is of a hemispherical structure made of flexible materials.
As a preferred technical scheme of the invention: receiving mechanism including accomodate button, rotating electrical machines, rolling disc, circular spout, storage disc, accomodate hole and rubber protection layer, accomodate the button and install under the detection case on the terminal surface, seted up the motor groove on the detection case, rotating electrical machines passes through the motor cabinet and installs at the motor inslot, rotating electrical machines's output shaft and rolling disc are connected, seted up circular spout on the rolling disc up end, install storage disc in the circular spout, storage disc is the drum type structure, storage disc inside has evenly seted up accomodates the hole, accomodates the downthehole rubber protection layer that is provided with.
As a preferred technical scheme of the invention: the electromagnet is made of silicon steel with a good demagnetization effect, and has magnetism when the magnetic switch is opened and disappears when the magnetic switch is closed.
In addition, the invention also provides a detection method of the fluorescent lamp production detection equipment, which comprises the following steps:
s1: equipment inspection: before the fluorescent lamp is detected, checking the detection equipment;
s2: placing a fluorescent lamp: manually placing a plurality of fluorescent tubes to be detected in a lamp tube tray;
s3: luminescence detection: when the fluorescent lamp tube to be detected is stably placed in the lamp tube disc, the detection button is turned on, the motor is adjusted to rotate, the upper detection disc and the lower detection disc are electrified, the upper detection disc and the lower detection disc move simultaneously through the lead screw, the sockets at the two ends of the lamp tube are inserted into the detection head, the brightness of each fluorescent lamp tube is observed and recorded, and the position of the non-luminous lamp tube on the lamp tube disc is recorded;
s4: and (3) detecting and selecting defective products: when the detection work records are finished, the magnetic attraction mechanism can enable the lamp tube disc to slide rightwards on the detection frame, so that the fluorescent lamp tubes which are detected can slide right above the detection and selection mechanism and the storage mechanism, and the detection and selection mechanism can slowly drop the fluorescent lamp tubes which do not emit light in the detection process into the storage mechanism;
s5: storage treatment: the storage mechanism can be used for intensively storing the fluorescent lamp tubes which do not emit light in the lamp tube detection process, and is favorable for secondary processing of the fluorescent lamp tubes and uniform collection and management of qualified finished products.
(III) advantageous effects
1. The invention provides fluorescent lamp production detection equipment which can solve the problems that the existing fluorescent lamp detection equipment mostly adopts one fluorescent lamp to be detected to be electrified to observe whether the fluorescent lamp tube emits light or not, the detection efficiency is low, a plurality of fluorescent lamps cannot be detected in batches at the same time, the condition of labor waste exists in one detection, the detection safety cannot be ensured, the unqualified fluorescent lamp products in the detection process cannot be uniformly stored and managed, the unqualified fluorescent lamps are difficult to process secondarily, the unqualified fluorescent lamps are randomly lost and randomly placed, the environment is polluted, and the qualified fluorescent lamps are difficult to uniformly collect.
2. According to the fluorescent lamp production detection equipment provided by the invention, the lamp tube plate can be used for simultaneously placing a plurality of fluorescent lamps and is matched with the detection mechanism, so that batch detection can be simultaneously carried out on the plurality of fluorescent lamps, the detection efficiency is favorably improved, the manual labor force is favorably reduced, the detection safety is favorably improved, and the potential safety hazard is avoided.
3. According to the fluorescent lamp production detection equipment provided by the invention, the testing and selecting mechanism and the storage mechanism are matched to carry out unified storage management on unqualified fluorescent lamp products in the detection process, so that the possibility of secondary processing of the fluorescent lamp is improved, the environmental protection is improved, and meanwhile, the unified collection and unified warehousing collection management of the qualified fluorescent lamps are facilitated.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic diagram of the transverse cross-sectional structure of the present invention;
FIG. 3 is a schematic view of the enlarged mechanism of FIG. 2 at A of the present invention;
FIG. 4 is a schematic longitudinal cross-sectional view of the present invention;
FIG. 5 is a schematic cross-sectional view of the inspection mechanism of the present invention;
fig. 6 is a schematic perspective view of the detecting and selecting mechanism and the detecting box of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 6, a fluorescent lamp production detection device comprises a detection box 1, a detection device 2 and a detection and selection device 3, wherein the detection box 1 is of an Contraband-shaped box structure with an opening in the front, the detection device 2 is installed in the middle of the detection box 1 in a sliding fit manner, the detection device 3 is installed on the detection box 1, and the detection device 3 is located on the right side of the detection device 2.
The detection device 2 comprises a detection frame 21, a slide rail 22, a lamp tube disc 23, slide bars 24, lamp tube round holes 25, lamp tube clamping pads 26 and a detection mechanism 27, wherein the detection frame 21 is installed in the middle of the detection box 1, the slide rail 22 is arranged on the detection frame 21, the lamp tube disc 23 is installed in the slide rail 22 in a sliding fit mode, the lamp tube disc 23 is of a cylindrical structure, the slide bars 24 are symmetrically installed on the front side and the back side of the outer side surface of the lamp tube disc 23, the other ends of the slide bars 24 are installed in the slide rail 22 in a sliding fit mode, the lamp tube round holes 25 for placing the lamp tubes are evenly arranged in the lamp tube disc 23, the lamp tube clamping pads 26 are arranged in the lamp tube round holes 25, the detection mechanisms 27 are symmetrically arranged above and below the lamp tube disc 23, the detection mechanisms 27 are installed on the detection box 1 in a threaded fit mode, and during specific work, the lamp tube disc 23 can simultaneously place a plurality of fluorescent lamps to be detected, the fluorescent lamp tube clamping pad 26 can play a role in micro clamping the fluorescent lamp tube, so that the fluorescent lamp tube is prevented from falling and breaking when being detected, and the detection mechanism 27 can detect the brightness of the fluorescent lamp tube.
The detection mechanism 27 comprises a detection button 271, an upper detection disc 272, a lower detection disc 273, a detection port 274, a detection head 275, a threaded lug seat 276, a screw rod 277 and an adjusting motor 278, wherein the detection button 271 is installed on the lower end surface of the detection box 1, the upper detection disc 272 and the lower detection disc 273 are symmetrically installed on the detection box 1 from top to bottom, the detection port 274 is uniformly formed on the upper detection disc 272 and the lower detection disc 273, the detection head 275 is installed in the detection port 274, the threaded lug seats 276 are symmetrically installed on the outer sides of the upper detection disc 272 and the lower detection disc 273, the threaded lug seats 276 are connected with the screw rod 277 in a threaded fit mode, the adjusting motor 278 is installed on the upper end surface of the detection box 1 through a motor seat, an output shaft of the adjusting motor 278 is connected with the screw rod 277 through a spline, during specific work, when the fluorescent lamp to be detected is placed in the lamp disk 23, the detection button 271 is opened, the adjusting motor 278 rotates, the upper detection disc 272 and the lower detection disc 273 are electrified, the upper detection disc 272 and the lower detection disc 273 move simultaneously through the screw 277, the sockets at the two ends of each fluorescent tube are inserted into the detection head 275, the brightness of each fluorescent tube is observed and recorded, and the position of the non-luminous tube on the tube plate 23 is recorded.
The detecting and selecting device 3 comprises a tension spring 31, a connecting block 32, a magnetic attracting mechanism 33, a sliding groove 34, an electric push rod 35, a detecting and selecting plate 36, a detecting and selecting mechanism 37 and a storage mechanism 38, wherein the tension spring 31 is arranged in the middle of the left side of the detecting frame 21, one end of the tension spring 31 is connected with the detecting frame 21, the other end of the tension spring 31 is connected with the lamp tube disc 23, the connecting block 32 is arranged on the end face of the right side of the lamp tube disc 23, the connecting block 32 is connected with the magnetic attracting mechanism 33, the sliding groove 34 is arranged on the inner side of the upper end face of the detecting box 1, the electric push rod 35 is arranged in the sliding groove 34, the movable end of the electric push rod 35 is connected with the detecting and selecting plate 36, the upper end of the detecting and selecting plate 36 is arranged in the sliding groove 34, the detecting and selecting mechanism 37 is arranged on the detecting and selecting plate 36, the storage mechanism 38 is arranged below the detecting and selecting mechanism 37, the storage mechanism 38 is arranged on the lower end face of the detecting box 1, and during specific work, the magnetic attracting mechanism 33 can enable the lamp tube disc 23 to slide rightwards on the detecting frame 21, the fluorescent lamp tube detection device has the advantages that the fluorescent lamp tube detection device can slide to the position right above the detection and selection mechanism 37 and the storage mechanism 38, the electric push rod 35 and the detection and selection plate 36 are matched to achieve the purpose that the detection and selection mechanism 37 slides forwards and backwards, the detection and selection mechanism moves to the position right above the lamp tube plate 23, detection and selection work can be facilitated, the storage mechanism 38 can be used for intensively storing the fluorescent lamp tubes which have problems and do not emit light in the lamp tube detection process, and secondary processing and unified collection management of the fluorescent lamp tubes are facilitated.
The magnetic attraction mechanism 33 comprises a nylon wire 331, a strong magnet block 332, a pulley 333, a pulley frame 334, a magnetic attraction box 335, an insulating sleeve 336, an electromagnet 337 and a magnetic attraction switch 338, wherein the left end of the nylon wire 331 is connected with the connecting block 32, the right end of the nylon wire 331 is connected with the strong magnet block 332, the middle of the nylon wire 331 is connected with the pulley 333, the pulley 333 is installed on the pulley frame 334, the pulley frame 334 is installed on the right side inside the detection frame 21, the magnetic attraction box 335 is arranged below the strong magnet block 332, the insulating sleeve 336 is arranged between the magnetic attraction box 335 and the detection frame 21, the electromagnet 337 is installed in the magnetic attraction box 335, the magnetic attraction switch 338 for power control is arranged below the magnetic attraction box 335, the magnetic attraction switch 338 is installed on the lower end face of the detection box 1, during specific work, the electromagnet 337 is made of silicon steel with good demagnetization effect, the electromagnet 337 is magnetic when the magnetic attraction switch 338 is opened, the magnetic attraction switch 337 disappears when the magnetic attraction switch 338 is closed, when the fluorescent lamp tube detection work is completed, the magnetic switch 338 is turned on to enable the electromagnet 337 to be magnetic, the electromagnet 337 and the strong magnet 332 are magnetically attracted under the action of the magnetic field force, the strong magnet 332 moves downwards at the moment, the fluorescent lamp tube disc 23 moves leftwards to be directly above the accommodating mechanism 38 after the fluorescent lamp tube detection is achieved, and the insulating sleeve 336 can prevent the detection box 1 from being made of iron or made of steel to cause magnetic interference on the strong magnet 332.
The testing and selecting mechanism 37 comprises a testing and selecting motor 371, a cam 372, a roller 373, a rolling frame 374, a testing and selecting telescopic rod 375, a telescopic spring 376, a testing and selecting support plate 377 and a buffer unit 378, wherein the testing and selecting motor 371 is arranged on the testing and selecting plate 36 through a motor base, an output shaft of the testing and selecting motor 371 is connected with the cam 372 through a spline, the cam 372 is connected with the roller 373, the roller 373 is arranged on the rolling frame 374, the lower end surface of the rolling frame 374 is connected with the testing and selecting telescopic rod 375, the testing and selecting telescopic rod 375 is provided with the telescopic spring 376, the testing and selecting telescopic rod 375 is arranged on the testing and selecting support plate 377 in a sliding fit mode, the lower end of the testing and selecting telescopic rod 375 is connected with the buffer unit 378, during specific work, the testing and selecting motor 371 drives the cam 372 to rotate so as to enable the roller 373 to rotate, the testing and selecting telescopic rod 375 connected with the rolling frame 374 can move up and down without stopping, and the purpose of testing and selecting non-luminous tubes in the detection process is achieved, the buffering unit 378 can provide buffering force, which is beneficial to protecting the fluorescent tube during the testing and selecting process and preventing the fluorescent tube from being broken and damaged during the testing and selecting process.
The buffer unit 378 comprises a buffer frame 3781, a pressing plate 3782, a buffer spring 3783 and a measuring and selecting head 3784, the buffer frame 3781 is connected with the measuring and selecting telescopic rod 375, the pressing plate 3782 is installed in the buffer frame 3781, the buffer spring 3783 is arranged between the pressing plate 3782 and the buffer frame 3781, the buffer spring 3783 is connected with the measuring and selecting head 3784, the measuring and selecting head 3784 is of a hemispheroid structure made of flexible materials, during specific work, the measuring and selecting telescopic rod 375 moves up and down, the measuring and selecting head 3784 is in contact with a non-luminous lamp tube in a detection process, a certain pressure effect is provided, the fluorescent lamp tube slowly slides into the storage disc 385, and the buffer spring 3783 can provide buffer force to prevent the measuring and selecting head from violently impacting the fluorescent lamp tube and damaging the fluorescent lamp tube.
The containing mechanism 38 comprises a containing button 381, a rotary motor 382, a rotating disc 383, a circular sliding groove 384, a containing disc 385, a containing hole 386 and a rubber protective layer 387, the containing button 381 is installed on the lower end face of the detection box 1, a motor groove is formed in the detection box 1, the rotary motor 382 is installed in the motor groove through a motor base, an output shaft of the rotary motor 382 is connected with the rotating disc 383, the circular sliding groove 384 is formed in the upper end face of the rotating disc 383, the containing disc 385 is installed in the circular sliding groove 384, the containing disc 385 is of a cylindrical structure, the containing holes 386 are uniformly formed in the containing disc 385, the rubber protective layer 387 is arranged in the containing holes 386, when the lamp disc 23 moves to be right above the containing disc 385 during specific work, the containing button 381 is opened, the rotary motor 382 drives the rotating disc 383 to rotate, the position of the containing disc 385 is adjusted, and the containing hole 386 is aligned with a fluorescent lamp tube which does not emit light in the detection process, the fluorescent lamp tube storage device is beneficial to centralized storage of fluorescent lamp tubes which have problems and do not emit light in the lamp tube detection process, secondary processing and unified collection management of the fluorescent lamp tubes are facilitated, the rubber protective layer 387 can play a role in protecting the fluorescent lamp tubes, and damage to the fluorescent tubes in the fluorescent lamp tube storage process is prevented.
The invention also provides a detection method of the fluorescent lamp production detection equipment, which comprises the following steps:
s1: equipment inspection: before the fluorescent lamp is detected, checking the detection equipment;
s2: placing a fluorescent lamp: manually placing a plurality of fluorescent tubes to be detected in the tube tray 23;
s3: luminescence detection: when the fluorescent lamp to be detected is stably placed in the lamp tray 23, the detection button 271 is turned on, the motor 278 is adjusted to rotate, the upper detection disc 272 and the lower detection disc 273 are electrified, the upper detection disc 272 and the lower detection disc 273 move simultaneously through the screw 277, the sockets at the two ends of the lamp are inserted into the detection head 275, the brightness of each fluorescent lamp is observed and recorded, and the position of the non-luminous lamp in the lamp tray 23 is recorded;
s4: and (3) detecting and selecting defective products: when the detection work records are finished, the magnetic attraction mechanism 33 can enable the lamp tube disc 23 to slide rightwards on the detection frame 21, so that the fluorescent lamp tubes which are detected can slide right above the detection and selection mechanism 37 and the storage mechanism 38, and the detection and selection mechanism 37 can slowly hit the fluorescent lamp tubes which do not emit light in the detection process into the storage mechanism 38;
s5: storage treatment: the storage mechanism 38 can be used for intensively storing the fluorescent tubes which do not emit light in the tube detection process, and is beneficial to secondary processing of the fluorescent tubes and unified collection and management of qualified finished products.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides a fluorescent lamp production check out test set, includes detection case (1), detection device (2) and surveys and select device (3), its characterized in that: the detection box (1) is of an Contraband-type box body structure with an opening in the front, the detection device (2) is installed in the middle of the detection box (1) in a sliding fit mode, the detection box (1) is provided with the detection device (3), and the detection device (3) is positioned on the right side of the detection device (2); wherein:
the detection device (2) comprises a detection frame (21), a slide rail (22), a lamp tube disc (23), slide rods (24), lamp tube round holes (25), lamp tube clamping pads (26) and detection mechanisms (27), wherein the detection frame (21) is installed in the middle of the detection box (1), the slide rail (22) is arranged on the detection frame (21), the lamp tube disc (23) is installed in the slide rail (22) in a sliding fit mode, the lamp tube disc (23) is of a cylindrical structure, the slide rods (24) are symmetrically installed on the front side and the rear side of the outer side face of the lamp tube disc (23), the other ends of the slide rods (24) are installed in the slide rail (22) in a sliding fit mode, the lamp tube round holes (25) for placing the lamp tubes are evenly formed in the lamp tube disc (23), the lamp tube clamping pads (26) are arranged in the lamp tube round holes (25), and the detection mechanisms (27) are symmetrically arranged above and below the lamp tube disc (23), the detection mechanism (27) is arranged on the detection box (1) in a thread matching mode;
the detection mechanism (27) comprises a detection button (271), an upper detection disc (272), a lower detection disc (273), a detection port (274), a detection head (275), a threaded lug seat (276), a lead screw (277) and an adjusting motor (278), wherein the detection button (271) is installed on the lower end face of the detection box (1), the upper detection disc (272) and the lower detection disc (273) are installed on the detection box (1) in an up-and-down symmetrical manner, the detection ports (274) are uniformly formed in the upper detection disc (272) and the lower detection disc (273), the detection head (275) is installed in the detection port (274), the threaded lug seats (276) are symmetrically installed on the outer sides of the upper detection disc (272) and the lower detection disc (273), the threaded lug seats (276) are connected with the lead screw (277) in a thread matching manner, the adjusting motor (278) is installed on the upper end face of the detection box (1) through the motor seat, an output shaft of the adjusting motor (278) is connected with a lead screw (277) through a spline;
the detection device (3) comprises a tension spring (31), a connecting block (32), a magnetic suction mechanism (33), a sliding groove (34), an electric push rod (35), a detection selection plate (36), a detection selection mechanism (37) and a storage mechanism (38), wherein the tension spring (31) is arranged in the middle of the left side of the detection frame (21), one end of the tension spring (31) is connected with the detection frame (21), the other end of the tension spring (31) is connected with a lamp tube disc (23), the connecting block (32) is arranged on the end face of the right side of the lamp tube disc (23), the connecting block (32) is connected with the magnetic suction mechanism (33), the sliding groove (34) is arranged in the upper end face of the detection box (1), the electric push rod (35) is arranged in the sliding groove (34), the movable end of the electric push rod (35) is connected with the detection selection plate (36), the upper end of the detection selection plate (36) is arranged in the sliding fit manner, the detection selection mechanism (37) is arranged on the detection selection plate (36), a containing mechanism (38) is arranged below the measuring and selecting mechanism (37), and the containing mechanism (38) is arranged on the lower end face of the detection box (1);
the measuring and selecting mechanism (37) comprises a measuring and selecting motor (371), a cam (372), a roller (373), a rolling frame (374), a measuring and selecting telescopic rod (375), an expansion spring (376), a measuring and selecting support plate (377) and a buffer unit (378), wherein the measuring and selecting motor (371) is installed on the measuring and selecting plate (36) through a motor base, an output shaft of the measuring and selecting motor (371) is connected with the cam (372) through a spline, the roller (373) is connected onto the cam (372), the roller (373) is installed on the rolling frame (374), the measuring and selecting telescopic rod (375) is connected onto the lower end face of the rolling frame (374), the expansion spring (376) is arranged on the measuring and selecting telescopic rod (375), the measuring and selecting telescopic rod (375) is installed on the measuring and selecting support plate (377) in a sliding fit mode, and the lower end of the measuring and selecting telescopic rod (375) is connected with the buffer unit (378);
the buffer unit (378) comprises a buffer frame (3781), a pressing plate (3782), a buffer spring (3783) and a measuring and selecting head (3784), the buffer frame (3781) is connected with the measuring and selecting telescopic rod (375), the pressing plate (3782) is installed in the buffer frame (3781), the buffer spring (3783) is arranged between the pressing plate (3782) and the buffer frame (3781), the buffer spring (3783) is connected with the measuring and selecting head (3784), and the measuring and selecting head (3784) is of a hemispheroid structure made of flexible materials.
2. The fluorescent lamp production inspection apparatus of claim 1, wherein: the magnetic attraction mechanism (33) comprises a nylon wire (331), a strong magnet block (332), a pulley (333), a pulley frame (334), a magnetic attraction box (335), an insulating sleeve (336), an electromagnet (337) and a magnetic attraction switch (338), nylon wire (331) left end be connected with connecting block (32), nylon wire (331) right-hand member is connected with strong magnet piece (332), be connected with pulley (333) in the middle of nylon wire (331), install on pulley yoke (334) pulley (333), install on the inside right side of detection frame (21) pulley yoke (334), strong magnet piece (332) below is provided with magnetism and inhales case (335), it is provided with insulating boot (336) to inhale between case (335) and detection frame (21) to inhale to magnetism, install electro-magnet (337) in magnetism inhales case (335), magnetism inhales case (335) below and is provided with magnetism switch (338) that are used for electric control, magnetism switch (338) are installed on detection case (1) terminal surface down.
3. The fluorescent lamp production inspection apparatus of claim 1, wherein: the storage mechanism (38) comprises a storage button (381), a rotating motor (382), a rotating disc (383), a circular sliding groove (384), a storage disc (385), a storage hole (386) and a rubber protective layer (387), the storage button (381) is installed on the lower end face of the detection box (1), a motor groove is formed in the detection box (1), the rotating motor (382) is installed in the motor groove through a motor base, an output shaft of the rotating motor (382) is connected with the rotating disc (383), the circular sliding groove (384) is formed in the upper end face of the rotating disc (383), the storage disc (385) is installed in the circular sliding groove (384), the storage disc (385) is of a cylindrical structure, the storage hole (386) is uniformly formed in the storage disc (385), and the rubber protective layer (387) is arranged in the storage hole (386).
4. A fluorescent lamp production test apparatus as claimed in claim 2, wherein: the material of the electromagnet (337) is silicon steel with good demagnetization effect, the electromagnet (337) has magnetism when the magnetic switch (338) is opened, and the magnetism of the electromagnet (337) disappears when the magnetic switch (338) is closed.
5. The fluorescent lamp production inspection apparatus of claim 1, wherein: the fluorescent lamp production detection equipment for detecting the fluorescent lamp comprises the following steps:
s1: equipment inspection: before the fluorescent lamp is detected, checking the detection equipment;
s2: placing a fluorescent lamp: manually placing a plurality of fluorescent tubes to be detected in a tube tray (23);
s3: luminescence detection: when fluorescent tubes to be detected are stably placed in the tube plate (23), a detection button (271) is turned on, a motor (278) is adjusted to rotate, an upper detection disc (272) and a lower detection disc (273) are electrified, the upper detection disc (272) and the lower detection disc (273) move simultaneously through a lead screw (277), sockets at two ends of the tubes are inserted into a detection head (275), the brightness of each fluorescent tube is observed and recorded, and the positions of the tubes which do not emit light on the tube plate (23) are recorded;
s4: and (3) detecting and selecting defective products: when the detection work records are finished, the magnetic attraction mechanism (33) can enable the lamp tube disc (23) to slide rightwards on the detection frame (21), so that the fluorescent lamp tubes which are detected can slide right above the detection and selection mechanism (37) and the storage mechanism (38), and the detection and selection mechanism (37) can slowly impact the fluorescent lamp tubes which do not emit light in the detection process into the storage mechanism (38);
s5: storage treatment: the storage mechanism (38) can be used for intensively storing the fluorescent lamp tubes which do not emit light in the lamp tube detection process, and is beneficial to secondary processing of the fluorescent lamp tubes and uniform collection and management of qualified finished products.
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| CN113252964B (en) * | 2021-07-08 | 2021-10-29 | 山东科技职业学院 | Semiconductor lighting device voltage detection device |
| CN113731864B (en) * | 2021-08-25 | 2023-05-16 | 山东芯益彩电子科技有限公司 | Detection equipment capable of classifying lamps with different brightness for energy-saving lamp production |
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