CN111909429B - Spinning drafting rubber roller and preparation method thereof - Google Patents

Spinning drafting rubber roller and preparation method thereof Download PDF

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CN111909429B
CN111909429B CN202010819628.XA CN202010819628A CN111909429B CN 111909429 B CN111909429 B CN 111909429B CN 202010819628 A CN202010819628 A CN 202010819628A CN 111909429 B CN111909429 B CN 111909429B
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rubber
rubber roller
spinning
spinning drafting
preparation
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CN111909429A (en
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黄顺道
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Zhenhua Textile Rubber Equipment (Nantong) Co.,Ltd.
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Wuxi Zhenhua Textile Rubber Equipment Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L15/00Compositions of rubber derivatives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/73Heating or cooling of the mould
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/001Conductive additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/70Constructional features of drafting elements

Abstract

The invention is a rubber formulation and its preparation method for making the rubber roller of textile drafting, its formulation uses hydrogenated carboxyl nitrile rubber and chlorosulfonated polyethylene to be used together, add ether plasticizer, improve the wear resistance of the rubber roller of textile drafting, prevent producing the concavity in the course of using, have long performance life, and resist oil, resist swelling, the winding performance is outstanding; the production process adopts a cold runner injection molding process, can realize an unmanned factory in a vulcanization process, does not need cutting, chamfering and grinding processes, accurately controls the thickness of the rubber roller, can prevent the core deviation of the rubber roller through the accurate positioning of a die, and reduces the waste of rubber materials.

Description

Spinning drafting rubber roller and preparation method thereof
Technical Field
The invention belongs to the field of rubber manufacturing, and particularly relates to a production formula and a process of a high-wear-resistance spinning drafting rubber roll applied to conditions of ultra-large drafting, high temperature and high speed operation.
Background
The rubber roller has wide application field, the textile drafting rubber roller is an important component of textile machinery, and the textile drafting rubber roller is used in a drafting area in the textile industry and is one of important components in the textile process. In the spinning process, fiber strands are drafted and twisted step by step for multiple times through a spinning drafting and stretching rubber roller to form yarns, the fiber strands are drafted and run between the rubber roller and the roller, the quality and the service performance of the rubber roller directly influence the yarn forming quality, and therefore the surface of the rubber roller is required to have good elasticity, wear resistance and proper hardness. The spinning rubber roller has the advantages that the abrasion loss of the rubber roller is increased at high temperature due to the influence of various factors such as high-temperature high-speed running, super-large drafting multiple, heavy pressurization, electrostatic action and the like in the spinning process, the deformation frequency of the rubber roller is increased in unit time at high temperature, the hardness of the rubber roller is reduced, the surface of the rubber roller is concave, and the spinning quality is reduced. Therefore, the rubber which can adapt to the conditions of super-large draft, high temperature and high speed operation and can keep the wear resistance and a rubber modification method are absolutely necessary to be found.
The patent number CN201610284867.3 discloses a rubber formula of a spinning rubber roll, the main components comprise carboxyl nitrile rubber, titanium dioxide, anti-aging, an antistatic plasticizer, sulfur, zinc oxide, an accelerant, white carbon black and stearic acid, and the plasticizer TP-90B is adopted, so that the rubber roll has a plasticizing effect and an antistatic effect, the product is guaranteed to be produced smoothly, the semi-finished product is stored safely, the volume resistance of the rubber can reach 10^8, the rubber roll has a good antistatic effect, and the spinning quality is further effectively guaranteed. However, the patent does not study the crucial wear resistance of the rubber roller, and the rubber roller with poor wear resistance can seriously affect the service life of the spinning rubber roller, so that the requirement of practical application cannot be met.
The patent No. CN201811609379.0 discloses a high-wear-resistance rubber roll, which mainly comprises carboxyl nitrile rubber, titanium dioxide, an anti-aging agent, aluminum oxide, sulfur, zinc oxide, an accelerator, white carbon black and stearic acid. The wear resistance of the rubber is improved by adding alumina into the formula. However, the patent is only limited to improving the wear resistance of the rubber roller, but cannot ensure the performances of elasticity, strength and the like of the product and still cannot ensure the service life of the rubber roller.
The concrete manufacturing process of the rubber roller is also an important factor influencing the quality of the rubber roller, and the rubber roller for textile drafting is produced at home and abroad by adopting the processes of extrusion, encapsulation, steam vulcanization, cutting and grinding at present. The process has the advantages of multiple process flows, large labor consumption, easy core deviation of the rubber roller, large abrasion loss, waste of selected materials in the process and environmental pollution caused by waste water, and the process flow is shown in figure 1.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a rubber formula for manufacturing a textile drafting rubber roller and a production process thereof, which can improve the wear resistance of the textile drafting rubber roller, prevent the generation of a concave part in the using process, have long service life, and have oil resistance, swelling resistance and excellent winding resistance; meanwhile, the thickness of the rubber roller can be accurately controlled, core deviation of the rubber roller is prevented through accurate positioning of the die, waste of rubber materials is reduced, no waste water exists, and the environment is not polluted.
In order to solve the technical problems, the invention provides the following technical scheme:
a rubber formula for manufacturing a spinning drafting rubber roll comprises the following components in parts by weight:
Figure BDA0002633992230000021
Figure BDA0002633992230000031
the invention enhances the wear-resisting and antistatic properties of the rubber roller by selecting the ether plasticizer, and the main chain of the ether plasticizer contains ether bond
Figure BDA0002633992230000032
The oligomer with terminal residue side group containing more than 2 carboxyl-OH is prepared by ring opening polymerization of low molecular weight polyol as initiator and olefin oxide under the action of catalyst. The alkylene oxides are mainly propylene oxide (propylene oxide), ethylene oxide (ethylene oxide), propylene oxide being the most important. Examples of the polyol initiator include dihydric alcohols such as propylene glycol and ethylene glycol, trihydric alcohols such as glycerin and trimethylolpropane, and polyhydric alcohols such as pentaerythritol, tetrahydric alcohol, sorbitol and sucrose.
The molecular structure of the ether plasticizer is as follows:
Figure BDA0002633992230000033
(1) The molecular structure has more-OH, so the yarn has a wetting effect and better spinning performance in the spinning process.
(2) In the molecular structure of
Figure BDA0002633992230000034
Has the antistatic effect and provides a lasting antistatic effect for spinning chemical fiber products.
(3)
Figure BDA0002633992230000035
and-OH is beneficial to material dispersion in the processing process, improves the crosslinking degree of the product and ensures that the vulcanized product is more wear-resistant.
Further, the ether plasticizer is polyhydric alcohol polyoxypropylene ether or polyhydric alcohol polyoxyethylene ether.
As the CSM is prepared by chlorosulfonation of polyethylene, the CSM has better wear resistance than nitrile rubber, and the product produced by the CSM has more excellent performance. Proper CSM is added into the formula, so that the wear resistance, strength and hardness of the product can be improved.
The carbon nano tube in the formula is used as a one-dimensional nano material, has light weight, perfect connection of a hexagonal structure and a plurality of abnormal mechanical, electrical and chemical properties. The p electrons of the carbon atoms on the carbon nano tube form a large-range delocalized pi bond, and the carbon nano tube has good electric conductivity and heat transfer performance due to the obvious conjugation effect.
Further, carbon atoms in the carbon nanotubes adopt sp 2 Hybridization, phase comparison sp 3 Hybridization, sp 2 The s-orbit component in hybridization is large, so that the carbon nano tube has the characteristics of high modulus and high strength.
The invention also provides a manufacturing process of the textile drafting rubber roller, which is used for producing by adopting a cold flow injection vulcanization process after mixing, and then packaging and warehousing after inspection.
The key point of the process is that the cold runner injection molding process is adopted for production, an unmanned factory can be realized in a vulcanization process, cutting, chamfering and grinding processes are not needed, and the process flow is shown in figure 2. The thickness of rubber roll can be accurately controlled, core deviation of the rubber roll can be prevented through accurate positioning of the die, and waste of rubber materials is reduced. The electric heating vulcanization is adopted, no waste water exists, and the environment is not polluted.
Drawings
FIG. 1 is a flow chart of a conventional process for producing rubber rollers;
FIG. 2 is a flow chart of the production of the rubber roller of the present invention.
Detailed Description
The present invention is described in detail below with reference to fig. 2 and examples, but the examples should not limit the scope of the present invention.
Examples 1-3 the components in table 1 were used to obtain a textile drawing rubber roll by mixing and cold flow injection vulcanization.
The ether plasticizer used in the examples was a polyhydric alcohol polyoxypropylene ether.
TABLE 1 examples 1-3 rubber formulations
Components Example 1 Example 2 Example 3 Comparative example 1 Comparative example 2
Hydrogenated carboxylated nitrile rubber 80 70 60 80 100
CSM 20 30 40 20
ZnO 5 5 5 5 5
TiO 2 8 8 8 8 8
AW-1 1.2 1.2 1.2 1.2 1.2
White carbon black 15 15 15 15 15
Silicon 69 0.1 0.1 0.1 0.1 0.1
Ether plasticizer 8 8 8 8
Dibutyl phthalate 8
S 4 4 4 4 4
Oligomeric esters 5 5 5 5 5
Stearic acid 1 1 1 1 1
Carbon nanotube 0.1 0.1 0.1 0.1 0.1
Accelerant TBTD 0.5 0.5 0.5 0.5 0.5
Accelerant BZ 1.3 1.3 1.3 1.3 1.3
TABLE 2 test results
Figure BDA0002633992230000051
According to the performance data of the embodiment and the comparative example, the spinning drafting rubber roller manufactured by the method has excellent wear resistance, good elasticity, hardness, wear resistance and strength, the service life of the rubber roller can be obviously prolonged, and the performance requirement of the spinning drafting rubber roller can be met.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims (1)

1. The preparation method of the high-wear-resistance spinning drafting rubber roll is prepared by mixing and cold runner injection vulcanization processes, and the rubber formula of the spinning drafting rubber roll comprises the following components in parts by weight:
hydrogenated carboxylated nitrile rubber: 60
Chlorosulfonated polyethylene: 40
Zinc oxide: 5
TiO 2 :8
Anti-aging agent AW-1: 1.2
White carbon black: 15
Silicon 69: 0.1
Ether plasticizer: 8
S :4
Ester oligomerization: 5
Stearic acid: 1
Carbon nanotube: 0.1
Accelerator TBTD: 0.5
Accelerator BZ: 1.3;
the ether plasticizer is polyhydric alcohol polyoxyethylene ether;
the Shore A hardness of the spinning drafting rubber roller is 71, the breaking strength is 8.3MPa, the breaking elongation is 230, the breaking permanent deformation is 3, the impact elasticity is 33 percent, and the Akron abrasion is 0.012 cm 3 /1.61km。
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Publication number Priority date Publication date Assignee Title
CN113072756A (en) * 2021-02-24 2021-07-06 江阴市东杰纺机专件有限公司 High-strength wear-resistant roller for spinning and processing technology thereof
CN114575004A (en) * 2022-03-07 2022-06-03 无锡市振华纺织橡胶器材有限公司 Spinning rubber ring produced by tubular fabric rubber dipping and sleeving process

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US6218473B1 (en) * 1999-12-14 2001-04-17 The Goodyear Tire & Rubber Company Sulfur cured rubber composition containing chlorosulfonated polyethylene and carboxylated nitrile rubber
CA2452910A1 (en) * 2003-12-12 2005-06-12 Bayer Inc. Butyl rubber composition for tire treads
DE102005042265A1 (en) * 2005-09-06 2007-03-08 Lanxess Deutschland Gmbh Crosslinkable compositions, thermoplastic elastomers obtainable therefrom and their use
JP5653449B2 (en) * 2009-12-01 2015-01-14 株式会社ブリヂストン Modified rubber composition and method for preparing the same
EP2607408A1 (en) * 2011-12-21 2013-06-26 Rhein Chemie Rheinau GmbH Method for dust-free manufacture of master batches containing nano-particles (CNT) in high viscosity rubbers by means of a three roll device
JP5967252B1 (en) * 2015-04-13 2016-08-10 横浜ゴム株式会社 Rubber composition for tire tread and studless tire
CN109679178A (en) * 2018-12-27 2019-04-26 无锡市兰翔胶业有限公司 A kind of high-wearing feature rubber roller

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Address after: Building 4, Fugang Industrial Park, No. 66 Fengze North Road, Changjiang Town, Rugao City, Nantong City, Jiangsu Province, 214100

Patentee after: Zhenhua Textile Rubber Equipment (Nantong) Co.,Ltd.

Guo jiahuodiqu after: Zhong Guo

Address before: No. 39, Zhenhu Road, Hudai Town, Binhu District, Wuxi City, Jiangsu Province, 214100

Patentee before: Wuxi Zhenhua Textile Rubber Equipment Co.,Ltd.

Guo jiahuodiqu before: Zhong Guo