CN111907165A - Wear-resistant scratch-resistant antibacterial BOPET film and preparation method thereof - Google Patents
Wear-resistant scratch-resistant antibacterial BOPET film and preparation method thereof Download PDFInfo
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- B32B27/00—Layered products comprising a layer of synthetic resin
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Abstract
The invention discloses a wear-resistant scratch-resistant antibacterial BOPET film which consists of a surface layer A, a core layer B and a bottom layer C, wherein the thickness ratio of the surface layer A to the core layer B to the bottom layer C is 2-5:20-40:2-5, the surface layer A and the bottom layer C are positioned on two sides of the core layer B, the surface layer A is an antibacterial layer, the core layer B is a filling layer, and the bottom layer C is a wear-resistant scratch-resistant layer; the surface layer A comprises the following raw materials: PET slices, a composite antibacterial agent, a catalyst and a stabilizer; the core layer B is a PCTG copolyester slice; the bottom layer C comprises the following raw materials: the invention also discloses a preparation method of the wear-resistant scratch-resistant antibacterial BOPET film, and the prepared BOPET film has the performances of wear resistance, scratch resistance and lasting antibiosis, and has the advantages of simple production process, wide raw material source and low production cost.
Description
Technical Field
The invention belongs to the technical field of plastic film manufacturing, and particularly relates to a wear-resistant scratch-resistant antibacterial BOPET film and a preparation method thereof.
Background
The BOPET film is a packaging film with relatively comprehensive performance. The transparency is good and the gloss is good; has good air tightness and fragrance retention. The BOPET film has excellent mechanical performance, high toughness, high tensile strength, high impact strength, high stiffness and stable size, and is suitable for secondary processing of printing, paper bag and other plastic. The BOPET film has excellent cold resistance and good chemical resistance and oil resistance.
In recent years, the BOPET film industry is rapidly developed, the application field of the industry market is continuously expanded, the professional degree of the product is higher and higher, and the step of import substitution is accelerated. The existing PET base material used in film coating and coating is low in hardness and generally lingers between 2H and 3H, so that the poor scratching of two sides of the PET film is easily caused, the rear-end working procedure is greatly influenced, the antibacterial property is poor, the product quality is greatly reduced, the cost is increased, the BOPET film is low in hardness, and the defects of no abrasion resistance and scratch resistance are caused, so that the BOPET film is not suitable for flexible cover plates which are increasingly popular or is suitable for being used as a screen explosion-proof film.
Disclosure of Invention
The invention aims to provide a wear-resistant scratch-resistant antibacterial BOPET film and a preparation method thereof.
The technical problems to be solved by the invention are as follows:
in the prior art, the BOPET film has low hardness, poor antibacterial property, easy abrasion and scratch and does not utilize the normal production and life of people.
The purpose of the invention can be realized by the following technical scheme:
a wear-resistant scratch-resistant antibacterial BOPET film comprises a surface layer A, a core layer B and a bottom layer C, wherein the surface layer A and the bottom layer C are positioned on two sides of the core layer B, the surface layer A is an antibacterial layer, the core layer B is a filling layer, and the bottom layer C is a wear-resistant scratch-resistant layer;
the surface layer A comprises the following raw materials: according to the mass percentage, 95.5 to 98 percent of PET slice, 1.5 to 4.0 percent of composite antibacterial agent, 0.001 to 0.002 percent of catalyst and 0.003 to 0.03 percent of stabilizer;
the core layer B is a PCTG copolyester slice;
the bottom layer C comprises the following raw materials: 94.5-98.5% of PET slice, 1.0-4.0% of toughening agent, 0.5-1.5% of KH550 silane coupling agent, 0.1-1.5% of functional additive, 0.001-0.02% of catalyst and 0.003-0.03% of stabilizing agent.
The thickness of the wear-resistant scratch-resistant antibacterial BOPET film is 20-50 mu m, and the thickness ratio of the surface layer A, the core layer B and the bottom layer C is 2-5:20-40: 2-5.
The functional additive is one or a mixture of more of silicon carbide whisker, zinc oxide whisker, potassium titanate whisker and calcium carbonate whisker which are mixed in any proportion.
The catalyst is a mixture of one or more of antimony, titanium compounds and organic complexes of antimony and titanium mixed in any proportion.
The stabilizer is one or a mixture of more of phosphoric acid, phosphorous acid, polyphosphoric acid, trimethyl phosphate, triphenyl phosphate and triethyl phosphate which are mixed in any proportion.
The preparation method of the composite antibacterial agent comprises the following steps:
s1, adding 20-30 parts by weight of fulvic acid into 80-120 parts by weight of deionized water, stirring for 30-60min at the temperature of 25-30 ℃ and the rotation speed of 300-;
s2, ball-milling the slurry D in the S1 for 30-50min by using a ball mill, carrying out spray granulation on the ball-milled slurry, and collecting and granulating to obtain powder E;
s3, adding the powder E into 500 parts by weight of deionized water 200-;
s4, adding 0.1-0.5 part by weight of silane into the slurry F under the conditions of 70-80 ℃ and 100-0 r/min of rotation speed, stirring for 30min, then carrying out suction filtration, washing a filter cake with 2000 parts by weight of deionized water, and drying the washed filter residue for 12-36h under the conditions of 2-6 ℃ and 0.005-0.03MPa of absolute pressure to obtain the composite antibacterial agent.
The toughening agent is prepared by the following steps:
s11, putting 1 part by weight of graphene into 20-30 parts by weight of nitric acid solution with mass fraction of 30%, performing reflux reaction at 80-100 ℃ for 4-6h, then filtering, and collecting filter residues for later use;
s12, placing the filter residue in S11 in 30-40 parts by weight of 40% ethanol water solution with mass fraction, adding 3-6 parts by weight of gamma-hydrophobic propyl trimethoxy silane, stirring at the normal temperature at the speed of 150r/min for 3-6h, then performing suction filtration, and washing the filter residue with toluene for 3-5 times to obtain pre-modified graphene;
s13, placing the pre-modified graphene in a DMF solvent dissolved with 30-40 parts by weight of vinyl acetate in advance, adding 1.5 parts by weight of a photoinitiator 1173, irradiating for 1-3h by using ultraviolet light, then filtering, washing filter residues for 5-10 times by using ethyl acetate, and then drying for 4-6h at the temperature of 100-110 ℃ to obtain the toughening agent.
The preparation method of the wear-resistant scratch-resistant antibacterial BOPET film comprises the following steps:
respectively melting and extruding a raw material of a surface layer A, a raw material of a core layer B and a raw material of a bottom layer C to obtain a surface layer melt A, a core layer melt B and a bottom layer melt C, converging and extruding the surface layer melt A, the core layer melt B and the bottom layer melt C in a three-layer structure film head to obtain a film, wherein the converging and extruding temperature is 265-275 ℃;
secondly, cooling the diaphragm in the first step into a cast sheet by a cold roll, wherein the cooling temperature is 25-30 ℃;
step three, preheating the casting sheet in the step two, and then longitudinally stretching, wherein the preheating temperature is 60-95 ℃, the stretching temperature is 100-;
and fourthly, preheating the film obtained by the longitudinal stretching in the third step, then transversely stretching the film, wherein the preheating temperature is 80-90 ℃, the stretching temperature is 100-.
The invention has the beneficial effects that:
the wear-resistant scratch-resistant antibacterial BOPET film prepared by the invention consists of an antibacterial layer, a filling layer and a wear-resistant scratch-resistant layer, wherein whisker additives are added into the antibacterial layer and the wear-resistant scratch-resistant layer in the preparation process, and the whiskers are subjected to surface active treatment by using a silane coupling agent, so that macromolecular particles are grafted on whisker fibers, and the whiskers with longer molecular chains have good reinforcing and toughening effects on resin, can improve the appearance of the film, reduce the shrinkage deformation rate, improve the dimensional stability, and improve the thermal deformation temperature, the chemical resistance, the corrosion resistance and the mechanical property; the composite antibacterial agent is added into the antibacterial layer, the surface of montmorillonite loaded with zinc is firstly modified with a layer of silicon oxide with hydroxyl groups, and then silane is grafted through hydroxyl reaction to obtain the composite antibacterial agent, the composite antibacterial agent has good dispersibility in master batches, has strong bonding effect with resin, and enables the BOPET film to keep high-efficiency and lasting antibacterial ability Scratch resistance, lasting antibacterial property, simple production process, wide raw material source and low production cost.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A wear-resistant scratch-resistant antibacterial BOPET film comprises a surface layer A, a core layer B and a bottom layer C, wherein the surface layer A and the bottom layer C are positioned on two sides of the core layer B, the surface layer A is an antibacterial layer, the core layer B is a filling layer, and the bottom layer C is a wear-resistant scratch-resistant layer;
the surface layer A comprises the following raw materials: by mass percentage, 96 percent of PET slices, 4.0 percent of composite antibacterial agent, 0.001 percent of catalyst and 0.003 percent of stabilizer;
the core layer B is a PCTG copolyester slice;
the bottom layer C comprises the following raw materials: by mass percent, 96 percent of PET slice, 1.5 percent of toughening agent, 1.0 percent of KH550 silane coupling agent, 1.5 percent of functional additive, 0.001 percent of catalyst and 0.003 percent of stabilizing agent.
The thickness of the wear-resistant scratch-resistant antibacterial BOPET film is 20 micrometers, and the thickness ratio of the surface layer A, the core layer B and the bottom layer C is 2:20: 2.
The functional additive is a mixture of silicon carbide whiskers and zinc oxide whiskers mixed in any proportion.
The catalyst is ethylene glycol antimony catalyst.
The stabilizer is a mixture of phosphoric acid, phosphorous acid and polyphosphoric acid mixed in any proportion.
The preparation method of the composite antibacterial agent comprises the following steps:
s1, adding 20 parts by weight of fulvic acid into 80 parts by weight of deionized water, stirring for 30min at the temperature of 25 ℃ and the rotation speed of 300r/min, then adding 1.5 parts by weight of zinc oxide at the speed of 0.05g/min in the stirring process, stirring for 20min at the temperature of 25 ℃ and the rotation speed of 300r/min after the addition is finished, then performing microwave treatment for 20min at the microwave frequency of 2400MHz and the microwave power of 300W, adding 50 parts by weight of montmorillonite, and stirring for 40min at the rotation speed of 200r/min to obtain slurry D;
s2, ball-milling the slurry D in the S1 for 30min by using a ball mill, carrying out spray granulation on the ball-milled slurry, and collecting and granulating to obtain powder E;
s3, adding the powder E into 200 parts by weight of deionized water, carrying out microwave treatment for 20min under the conditions that the microwave frequency is 2400MHz and the microwave power is 300W, adding 0.1 part by weight of sodium hexametaphosphate, dispersing for 30min at the rotating speed of 1000r/min, then heating to 70 ℃, adjusting the pH value to 7.0 by using sodium hydroxide, adding 2 parts by weight of sodium metasilicate nonahydrate and 1 part by weight of sulfuric acid aqueous solution with the mass fraction of 5%, and adjusting the pH value to 6.5 to obtain slurry F;
s4, adding 0.1 part by weight of silane into the slurry F under the conditions of 70 ℃ and 100r/min of rotation speed, stirring for 30min, then carrying out suction filtration, washing a filter cake with 1000 parts by weight of deionized water, and drying the washed filter residue for 12h under the conditions of 2 ℃ and 0.005MPa of absolute pressure to obtain the composite antibacterial agent.
The toughening agent is prepared by the following steps:
s11, putting 1 part by weight of graphene into 20 parts by weight of nitric acid solution with the mass fraction of 30%, performing reflux reaction at 80 ℃ for 4 hours, then filtering, and collecting filter residues for later use;
s12, placing the filter residue in the S11 into 30 parts by weight of 40% ethanol water solution with mass fraction, adding 3 parts by weight of gamma-hydrophobic propyl trimethoxy silane, stirring at the normal temperature at the speed of 150r/min for 3 hours, then carrying out suction filtration, and washing the filter residue with toluene for 3 times to obtain pre-modified graphene;
s13, placing the pre-modified graphene in a DMF solvent dissolved with 30 parts by weight of vinyl acetate in advance, adding 1.5 parts by weight of a photoinitiator 1173, irradiating for 1 hour by using ultraviolet light, then filtering, washing filter residues for 5 times by using ethyl acetate, and then drying for 4 hours at the temperature of 100 ℃ to obtain the toughening agent.
The preparation method of the wear-resistant scratch-resistant antibacterial BOPET film comprises the following steps:
respectively melting and extruding a raw material of a surface layer A, a raw material of a core layer B and a raw material of a bottom layer C to obtain a surface layer melt A, a core layer melt B and a bottom layer melt C, converging and extruding the surface layer melt A, the core layer melt B and the bottom layer melt C in a three-layer structure film head to obtain a membrane, wherein the converging and extruding temperature is 265 ℃;
secondly, cooling the diaphragm in the first step into a cast sheet by a cold roll, wherein the cooling temperature is 25 ℃;
step three, preheating the cast sheet in the step two, and then longitudinally stretching, wherein the preheating temperature is 60 ℃, the stretching temperature is 100 ℃, and the stretching ratio is 3.5 times;
and fourthly, preheating the film obtained by longitudinal stretching in the third step, then transversely stretching the film, wherein the preheating temperature is 80 ℃, the stretching temperature is 100 ℃, then shaping the film at 180 ℃, and cooling the film at 23 ℃ to obtain the wear-resistant scratch-resistant antibacterial BOPET film.
Example 2
A wear-resistant scratch-resistant antibacterial BOPET film comprises a surface layer A, a core layer B and a bottom layer C, wherein the surface layer A and the bottom layer C are positioned on two sides of the core layer B, the surface layer A is an antibacterial layer, the core layer B is a filling layer, and the bottom layer C is a wear-resistant scratch-resistant layer;
the surface layer A comprises the following raw materials: by mass percentage, 96 percent of PET slices, 4.0 percent of composite antibacterial agent, 0.001 percent of catalyst and 0.003 percent of stabilizer;
the core layer B is a PCTG copolyester slice;
the bottom layer C comprises the following raw materials: by mass percent, 96 percent of PET slice, 1.5 percent of toughening agent, 1.0 percent of KH550 silane coupling agent, 1.5 percent of functional additive, 0.001 percent of catalyst and 0.003 percent of stabilizing agent.
The thickness of the wear-resistant scratch-resistant antibacterial BOPET film is 40 micrometers, and the thickness ratio of the surface layer A, the core layer B and the bottom layer C is 3:30: 4.
The functional additive is a mixture of silicon carbide whiskers and zinc oxide whiskers mixed in any proportion.
The catalyst is ethylene glycol antimony catalyst.
The stabilizer is a mixture of phosphoric acid, phosphorous acid and polyphosphoric acid mixed in any proportion.
The preparation method of the composite antibacterial agent comprises the following steps:
s1, adding 25 parts by weight of fulvic acid into 100 parts by weight of deionized water, stirring for 40min at the temperature of 28 ℃ and the rotation speed of 400r/min, then adding 2 parts by weight of zinc oxide at the speed of 0.08g/min in the stirring process, stirring for 30min at the temperature of 28 ℃ and the rotation speed of 400r/min after the addition is finished, then performing microwave treatment for 30min at the microwave frequency of 2400MHz and the microwave power of 500W, adding 80 parts by weight of montmorillonite, and stirring for 50min at the rotation speed of 300r/min to obtain slurry D;
s2, ball-milling the slurry D in the S1 for 40min by using a ball mill, carrying out spray granulation on the ball-milled slurry, and collecting and granulating to obtain powder E;
s3, adding the powder E into 300 parts by weight of deionized water, carrying out microwave treatment for 30min under the conditions that the microwave frequency is 2400MHz and the microwave power is 600W, adding 0.3 part by weight of sodium hexametaphosphate, dispersing for 40min at the rotating speed of 1200r/min, heating to 75 ℃, adjusting the pH value to 7.5 by using sodium hydroxide, adding 4 parts by weight of sodium metasilicate nonahydrate and 3 parts by weight of sulfuric acid aqueous solution with the mass fraction of 10%, and adjusting the pH value to 6.8 to obtain slurry F;
s4, adding 0.3 part by weight of silane into the slurry F under the conditions of the temperature of 75 ℃ and the rotation speed of 150r/min, stirring for 30min, then carrying out suction filtration, washing a filter cake with 1500 parts by weight of deionized water, and drying the washed filter residue for 24h under the conditions of 4 ℃ and the absolute pressure of 0.02MPa to obtain the composite antibacterial agent.
The toughening agent is prepared by the following steps:
s11, putting 1 part by weight of graphene into 20 parts by weight of nitric acid solution with the mass fraction of 30%, performing reflux reaction at 80 ℃ for 4 hours, then filtering, and collecting filter residues for later use;
s12, placing the filter residue in S11 in 35 parts by weight of 40% ethanol water solution with mass fraction, adding 4 parts by weight of gamma-hydrophobic propyl trimethoxy silane, stirring at a normal temperature at a rotating speed of 200r/min for 4 hours, then carrying out suction filtration, and washing the filter residue with toluene for 4 times to obtain pre-modified graphene;
s13, placing the pre-modified graphene in a DMF solvent dissolved with 35 parts by weight of vinyl acetate in advance, adding 1.5 parts by weight of a photoinitiator 1173, irradiating by ultraviolet light for 2 hours, then filtering, washing filter residues by ethyl acetate for 8 times, and then drying at the temperature of 105 ℃ for 5 hours to obtain the toughening agent.
The preparation method of the wear-resistant scratch-resistant antibacterial BOPET film comprises the following steps:
respectively melting and extruding a raw material of a surface layer A, a raw material of a core layer B and a raw material of a bottom layer C to obtain a surface layer melt A, a core layer melt B and a bottom layer melt C, converging and extruding the surface layer melt A, the core layer melt B and the bottom layer melt C in a three-layer structure film head to obtain a membrane, wherein the converging and extruding temperature is 270 ℃;
secondly, cooling the diaphragm in the first step into a cast sheet by a cold roll, wherein the cooling temperature is 28 ℃;
step three, preheating the cast sheet in the step two, and then longitudinally stretching, wherein the preheating temperature is 80 ℃, the stretching temperature is 105 ℃, and the stretching ratio is 3.8 times;
and fourthly, preheating the film obtained by longitudinal stretching in the third step, then transversely stretching the film, wherein the preheating temperature is 85 ℃, the stretching temperature is 105 ℃, then shaping the film at the temperature of 200 ℃, and cooling the film at the temperature of 25 ℃ to obtain the wear-resistant scratch-resistant antibacterial BOPET film.
Example 3
A wear-resistant scratch-resistant antibacterial BOPET film comprises a surface layer A, a core layer B and a bottom layer C, wherein the surface layer A and the bottom layer C are positioned on two sides of the core layer B, the surface layer A is an antibacterial layer, the core layer B is a filling layer, and the bottom layer C is a wear-resistant scratch-resistant layer;
the surface layer A comprises the following raw materials: by mass percentage, 96 percent of PET slices, 4.0 percent of composite antibacterial agent, 0.001 percent of catalyst and 0.003 percent of stabilizer;
the core layer B is a PCTG copolyester slice;
the bottom layer C comprises the following raw materials: by mass percent, 96 percent of PET slice, 1.5 percent of toughening agent, 1.0 percent of KH550 silane coupling agent, 1.5 percent of functional additive, 0.001 percent of catalyst and 0.003 percent of stabilizing agent.
The thickness of the wear-resistant scratch-resistant antibacterial BOPET film is 40 micrometers, and the thickness ratio of the surface layer A, the core layer B and the bottom layer C is 3:30: 4.
The functional additive is a mixture of silicon carbide whiskers and zinc oxide whiskers mixed in any proportion.
The catalyst is ethylene glycol antimony catalyst.
The stabilizer is a mixture of phosphoric acid, phosphorous acid and polyphosphoric acid mixed in any proportion.
The preparation method of the composite antibacterial agent comprises the following steps:
s1, adding 30 parts by weight of fulvic acid into 120 parts by weight of deionized water, stirring for 60min at the temperature of 30 ℃ and the rotation speed of 500r/min, then adding 3 parts by weight of zinc oxide at the speed of 0.1g/min in the stirring process, stirring for 50min at the temperature of 30 ℃ and the rotation speed of 500r/min after the addition is finished, then performing microwave treatment for 40min at the microwave frequency of 2500MHz and the microwave power of 800W, adding 100 parts by weight of montmorillonite, and stirring for 60min at the rotation speed of 500r/min to obtain slurry D;
s2, ball-milling the slurry D in the S1 for 50min by using a ball mill, carrying out spray granulation on the ball-milled slurry, and collecting and granulating to obtain powder E;
s3, adding the powder E into 500 parts by weight of deionized water, carrying out microwave treatment for 40min under the conditions that the microwave frequency is 2500MHz and the microwave power is 800W, adding 0.5 part by weight of sodium hexametaphosphate, dispersing at the rotating speed of 1500r/min for 60min, then heating to 80 ℃, adjusting the pH value to 8.0 by using sodium hydroxide, adding 6 parts by weight of sodium metasilicate nonahydrate and 7 parts by weight of sulfuric acid aqueous solution with the mass fraction of 20%, and adjusting the pH value to 7.0 to obtain slurry F;
s4, adding 0.5 part by weight of silane into the slurry F under the conditions of 80 ℃ and 300r/min of rotation speed, stirring for 30min, then carrying out suction filtration, washing a filter cake with 2000 parts by weight of deionized water, and drying the washed filter residue for 36h under the conditions of 6 ℃ and 0.03MPa of absolute pressure to obtain the composite antibacterial agent.
The toughening agent is prepared by the following steps:
s11, putting 1 part by weight of graphene into 30 parts by weight of nitric acid solution with the mass fraction of 30%, performing reflux reaction at 100 ℃ for 6 hours, then filtering, and collecting filter residues for later use;
s12, placing the filter residue in the S11 into 40 parts by weight of 40% ethanol water solution with mass fraction, adding 6 parts by weight of gamma-hydrophobic propyl trimethoxy silane, stirring at the normal temperature at the rotating speed of 300r/min for 6 hours, then carrying out suction filtration, and washing the filter residue with toluene for 5 times to obtain pre-modified graphene;
s13, placing the pre-modified graphene in a DMF solvent dissolved with 40 parts by weight of vinyl acetate in advance, adding 1.5 parts by weight of a photoinitiator 1173, irradiating for 3 hours by using ultraviolet light, then filtering, washing filter residues by using ethyl acetate for 10 times, and then drying for 6 hours at the temperature of 110 ℃ to obtain the toughening agent.
The preparation method of the wear-resistant scratch-resistant antibacterial BOPET film comprises the following steps:
respectively melting and extruding a raw material of a surface layer A, a raw material of a core layer B and a raw material of a bottom layer C to obtain a surface layer melt A, a core layer melt B and a bottom layer melt C, converging and extruding the surface layer melt A, the core layer melt B and the bottom layer melt C in a three-layer structure film head to obtain a membrane, wherein the converging and extruding temperature is 275 ℃;
secondly, cooling the diaphragm in the first step into a cast sheet by a cold roll, wherein the cooling temperature is 30 ℃;
step three, preheating the cast sheet in the step two, and then longitudinally stretching, wherein the preheating temperature is 95 ℃, the stretching temperature is 110 ℃, and the stretching ratio is 4.0 times;
and fourthly, preheating the film obtained by longitudinal stretching in the third step, then transversely stretching the film, wherein the preheating temperature is 90 ℃, the stretching temperature is 110 ℃, then shaping the film at 230 ℃, and cooling the film at 27 ℃ to obtain the wear-resistant scratch-resistant antibacterial BOPET film.
Comparative example 1
The composite antibacterial agent in the surface layer raw material A in the embodiment 1 is removed, and the rest preparation processes are not changed.
Comparative example 2
And (3) removing the toughening agent from the bottom layer raw material C in the embodiment 2, and keeping the rest preparation processes unchanged.
Comparative example 3
The comparative example is a BOPET film which is common in the market.
The BOPET films obtained in examples 1 to 3 and comparative examples 1 to 3 were subjected to the following performance tests, and the test results are shown in Table 1.
Firstly, transmittance: the test was performed according to GB/T2410-2008.
II, testing tensile strength: the tensile rate was 50mm/min, as measured in accordance with GB/T1040-2006.
And thirdly, antibacterial property test: soaking in 55 deg.C water for 16h according to QB/T2591-2003 sticking method, and determining antibacterial rate of the BOPET film after water treatment on Staphylococcus aureus ATCC NO.6538 according to QB/T2591-2003 sticking method.
TABLE 1 results of Performance test of examples 1-3 and comparative examples 1-3
As can be seen from the above table, the transmittance, the longitudinal tensile strength, the transverse tensile strength, the original antibacterial rate and the antibacterial rate after water treatment of the BOPET films of the embodiments 1 to 3 are all superior to those of the comparative examples 1 to 3, which shows that the BOPET film prepared by the invention has higher wear resistance, scratch resistance and antibacterial performance and higher application value than the common BOPET film in the market.
The foregoing is merely exemplary and illustrative of the principles of the present invention and various modifications, additions and substitutions of the specific embodiments described herein may be made by those skilled in the art without departing from the principles of the present invention or exceeding the scope of the claims set forth herein.
Claims (7)
1. The wear-resistant scratch-resistant antibacterial BOPET film is characterized by consisting of a surface layer A, a core layer B and a bottom layer C, wherein the thickness ratio of the surface layer A to the core layer B to the bottom layer C is 2-5:20-40:2-5, the surface layer A and the bottom layer C are positioned on two sides of the core layer B, the surface layer A is an antibacterial layer, the core layer B is a filling layer, and the bottom layer C is a wear-resistant scratch-resistant layer;
the surface layer A comprises the following raw materials: according to the mass percentage, 95.5 to 98 percent of PET slice, 1.5 to 4.0 percent of composite antibacterial agent, 0.001 to 0.002 percent of catalyst and 0.003 to 0.03 percent of stabilizer;
the core layer B is a PCTG copolyester slice;
the bottom layer C comprises the following raw materials: 94.5-98.5% of PET slice, 1.0-4.0% of toughening agent, 0.5-1.5% of KH550 silane coupling agent, 0.1-1.5% of functional additive, 0.001-0.02% of catalyst and 0.003-0.03% of stabilizing agent.
2. The film of claim 1, wherein the functional additive is a mixture of one or more of silicon carbide whiskers, zinc oxide whiskers, potassium titanate whiskers, and calcium carbonate whiskers mixed in any proportion.
3. The abrasion-resistant scratch-resistant antibacterial BOPET film according to claim 1, wherein the catalyst is a mixture of one or more of antimony, titanium compounds and organic complexes of antimony and titanium in any proportion.
4. The abrasion-resistant scratch-resistant antibacterial BOPET film according to claim 1, wherein the stabilizer is one or more of phosphoric acid, phosphorous acid, polyphosphoric acid, trimethyl phosphate, triphenyl phosphate and triethyl phosphate mixed in any proportion.
5. The abrasion-resistant scratch-resistant antibacterial BOPET film according to claim 1, wherein the preparation method of the composite antibacterial agent comprises the following steps:
s1, adding 20-30 parts by weight of fulvic acid into 80-120 parts by weight of deionized water, stirring for 30-60min at the temperature of 25-30 ℃ and the rotation speed of 300-;
s2, ball-milling the slurry D in the S1 for 30-50min by using a ball mill, carrying out spray granulation on the ball-milled slurry, and collecting and granulating to obtain powder E;
s3, adding the powder E into 500 parts by weight of deionized water 200-;
s4, adding 0.1-0.5 part by weight of silane into the slurry F under the conditions of 70-80 ℃ and 100-0 r/min of rotation speed, stirring for 30min, then carrying out suction filtration, washing a filter cake with 2000 parts by weight of deionized water, and drying the washed filter residue for 12-36h under the conditions of 2-6 ℃ and 0.005-0.03MPa of absolute pressure to obtain the composite antibacterial agent.
6. The abrasion-resistant scratch-resistant antibacterial BOPET film according to claim 1, wherein the toughening agent is prepared by the following steps:
s11, putting 1 part by weight of graphene into 20-30 parts by weight of nitric acid solution with mass fraction of 30%, performing reflux reaction at 80-100 ℃ for 4-6h, then filtering, and collecting filter residues for later use;
s12, placing the filter residue in S11 in 30-40 parts by weight of 40% ethanol water solution with mass fraction, adding 3-6 parts by weight of gamma-hydrophobic propyl trimethoxy silane, stirring at the normal temperature at the speed of 150r/min for 3-6h, then performing suction filtration, and washing the filter residue with toluene for 3-5 times to obtain pre-modified graphene;
s13, placing the pre-modified graphene in a DMF solvent dissolved with 30-40 parts by weight of vinyl acetate in advance, adding 1.5 parts by weight of a photoinitiator 1173, irradiating for 1-3h by using ultraviolet light, then filtering, washing filter residues for 5-10 times by using ethyl acetate, and then drying for 4-6h at the temperature of 100-110 ℃ to obtain the toughening agent.
7. The preparation method of the wear-resistant scratch-resistant antibacterial BOPET film according to claim 1, which comprises the following steps:
respectively melting and extruding a raw material of a surface layer A, a raw material of a core layer B and a raw material of a bottom layer C to obtain a surface layer melt A, a core layer melt B and a bottom layer melt C, converging and extruding the surface layer melt A, the core layer melt B and the bottom layer melt C in a three-layer structure film head to obtain a film, wherein the converging and extruding temperature is 265-275 ℃;
secondly, cooling the diaphragm in the first step into a cast sheet by a cold roll, wherein the cooling temperature is 25-30 ℃;
step three, preheating the casting sheet in the step two, and then longitudinally stretching, wherein the preheating temperature is 60-95 ℃, the stretching temperature is 100-;
and fourthly, preheating the film obtained by the longitudinal stretching in the third step, then transversely stretching the film, wherein the preheating temperature is 80-90 ℃, the stretching temperature is 100-.
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