CN111906924B - Beating machine for ceramic manufacture - Google Patents
Beating machine for ceramic manufacture Download PDFInfo
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- CN111906924B CN111906924B CN202010838129.5A CN202010838129A CN111906924B CN 111906924 B CN111906924 B CN 111906924B CN 202010838129 A CN202010838129 A CN 202010838129A CN 111906924 B CN111906924 B CN 111906924B
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- platform
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- 238000010009 beating Methods 0.000 title claims abstract description 69
- 239000000919 ceramic Substances 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000009434 installation Methods 0.000 claims abstract description 47
- 238000003756 stirring Methods 0.000 claims abstract description 46
- 238000004537 pulping Methods 0.000 claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 9
- 235000017491 Bambusa tulda Nutrition 0.000 description 9
- 241001330002 Bambuseae Species 0.000 description 9
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 9
- 239000011425 bamboo Substances 0.000 description 9
- 239000004570 mortar (masonry) Substances 0.000 description 6
- 229910010293 ceramic material Inorganic materials 0.000 description 5
- 238000010030 laminating Methods 0.000 description 5
- 239000002002 slurry Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 239000004927 clay Substances 0.000 description 3
- 125000003003 spiro group Chemical group 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- -1 borides Chemical class 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/02—Apparatus or methods for obtaining or processing clay for producing or processing clay suspensions, e.g. slip
- B28C1/04—Producing suspensions, e.g. by blunging or mixing; with means for removing stones
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention provides a beating machine for ceramic production, which aims at the defects of high maintenance cost and easiness in loosening of beating devices on the beating machine in the prior art, belongs to the technical field of ceramic production and processing equipment, and comprises a base, a motor, a beating cylinder and the beating device, wherein the beating device comprises an installation pipe and a plurality of stirring blades, the installation pipe is detachably connected with the stirring blades, and a bottom stirring piece is further arranged at the lower end of the installation pipe. The invention can replace the single stirring blade, has lower maintenance cost, convenient disassembly and assembly, firm structure and excellent pulping effect, and is not easy to loosen all the parts when in use.
Description
Technical Field
The invention belongs to the technical field of ceramic production and processing equipment, and particularly relates to a beating machine for ceramic production.
Background
Ceramics are a generic term for ceramics and porcelain. The pottery was invented in the neolithic age about 8000 years ago. Common ceramic materials are clay, alumina, kaolin, and the like. Ceramic materials generally have a high hardness but a poor plasticity. Besides being used for tableware and decoration, ceramics play an important role in the development of science and technology. The ceramic raw material is extracted from a large amount of clay which is the original resource of the earth. The clay has toughness, can be plasticized when meeting water at normal temperature, can be slightly dried for carving, and can be completely dried for grinding; when the mixture is burnt to 700 ℃, the pottery can be made into pottery which can be filled with water; when the ceramic material is burnt to 1230 ℃, the ceramic material is vitrified, almost completely does not absorb water, and is high-temperature resistant and corrosion resistant. The flexibility of its usage has various creative applications in today's cultural science and technology. A pottery is invented. The ceramic materials are mostly oxides, nitrides, borides, carbides, and the like.
All need be produced with dedicated equipment when ceramic manufacture, all need use dedicated beating machine to carry out high-efficient making beating before processing, the beating machine is all to adopt the rotatory mode of stirring of beater to carry out the making beating, the blade on the current beater is integrative, the blade on the beater damages, can only change holistic beater, the replacement cost is higher, if adopt the blade of ordinary dismantlement formula, the connection between the blade is unstable, a screw for connecting the blade is easy not hard up, cause the blade on the beater to drop easily.
Disclosure of Invention
The invention provides a beating machine for ceramic production, aiming at the defects that the beating device on the beating machine in the prior art is high in maintenance cost and easy to loosen.
The invention aims to be realized by the following technical scheme: a beating machine for ceramic production comprises a base, a beating cylinder and a beating device, wherein a stand column is fixedly arranged on the base, a transverse mounting frame is fixedly arranged on the side face of the stand column, a motor is fixedly arranged on the transverse mounting frame, a rotating shaft of the motor is vertically and downwards arranged, a coaxially arranged stud is fixedly arranged at the lower end of the rotating shaft of the motor, the outer diameter of the stud is smaller than that of the rotating shaft of the motor, the beating device comprises an installation pipe with a circular pipe-shaped structure and a plurality of stirring blades arranged around the installation pipe, the upper end of the installation pipe is sleeved outside the stud and is in screwed connection with the stud, the upper end of the installation pipe is attached to the lower end of the rotating shaft, a connecting circular ring is further sleeved on the outer side of the upper end of the installation pipe, a T-shaped groove communicated with the outer side face of the connecting circular ring is arranged at the lower end of the connecting circular ring, a fastening circular ring is in screwed connection with the lower end of the connecting circular ring, a circular ring baffle plate capable of being attached to the lower end face of the connecting circular ring is fixedly arranged at the lower end of the fastening circular ring, the mounting pipe, the connecting ring and the fastening ring are respectively provided with a plurality of limiting through grooves, the limiting through grooves on the mounting pipe, the connecting ring and the fastening ring are aligned one by one, the limiting through grooves on the mounting pipe are of a T-shaped structure, limiting nails which simultaneously penetrate through the limiting through grooves on the three parts are also arranged among the mounting pipe, the connecting ring and the fastening ring, the cross section of each limiting nail is of a T-shaped structure, one wider end of each limiting nail is positioned in the limiting through groove on the mounting pipe, and the lower end of each stud is lower than the limiting nail; the lower end of the installation pipe is provided with a plurality of installation grooves of strip structures which are circumferentially distributed around the central line of the installation pipe, and the installation grooves penetrate through the pipe wall of the installation pipe;
the stirring blade comprises a blade main body with an arc-shaped structure, a T-shaped fixture block which can be embedded into the T-shaped groove is fixedly arranged at the upper end of the blade main body, the upper end of the T-shaped fixture block is attached to the inner end surface of the T-shaped groove, and the lower end of the T-shaped fixture block is attached to the annular baffle; the fixed ability embedding that is equipped with of lower extreme of blade main part the fixed block of mounting groove, fixed block upper end with the up end laminating of mounting groove, the fixed fastening block that is located the installation pipe that is equipped with on the fixed block, the fastening block is towards the side of fixed block for the arc surface and with the laminating of installation intraductal wall, the side of fastening block back to the fixed block is the slope arc surface that leans out gradually from top to bottom, the lateral surface of installation pipe lower extreme is equipped with the external screw thread, and installation pipe lower extreme spiro union has bottom stirring piece, bottom stirring piece includes the disc, the fixed go-between that is equipped with ring shape structure in disc upper end and the fastening post that is located the go-between, and the go-between cover is established the installation pipe lower extreme outside and with the installation pipe spiro union, fastening post upper end for round platform shape structure and with the side cooperation use of fixed block back to the fixed block, disc, go-between, The fastening columns are coaxially arranged; a plurality of first arc-shaped plates which are distributed circumferentially around the central line of the disc are fixedly distributed on the lower end face of the disc, the inner ends of all the first arc-shaped plates surround to form a circular area, the height from the middle to the two ends of each first arc-shaped plate is gradually reduced, the distance between every two adjacent first arc-shaped plates is gradually increased from the inner ends to the outer ends of the first arc-shaped plates, a second arc-shaped plate positioned on the edge of the disc is arranged between every two adjacent first arc-shaped plates, a gap is reserved between each second arc-shaped plate and the corresponding first arc-shaped plate, and the height of each second arc-shaped plate is smaller than that of the corresponding first arc-shaped plate;
the screw thread of double-screw bolt surface from top to bottom the external screw thread of installation pipe lower extreme lateral surface from top to bottom direction of rotation, the pivot direction of rotation of motor the same, the bow-shaped face of first arc and second arc is towards the pivot direction of rotation of motor.
A platform for placing a pulping cylinder is arranged below the pulping device, and a lifting mechanism for controlling the platform to lift is fixedly arranged on the base. Through the lift of elevating system control platform, be convenient for promote a pulping section of thick bamboo and reciprocate to enable the making beating ware and stretch into in the pulping section of thick bamboo or make the making beating ware leave the pulping section of thick bamboo and be convenient for take the pulping section of thick bamboo, and need not to set up inlet and liquid outlet on the pulping section of thick bamboo.
Among the above-mentioned scheme, for dismantling between the stirring vane on the making beating ware and the installation pipe to be connected, the stirring vane on the making beating ware damages in this beating machine use, can change the stirring vane who damages alone, can show reduction cost of maintenance, and it is very convenient to change. Simultaneously, the setting of bottom stirring spare can stir a pulping barrel inner chamber bottom to promote the making beating effect. Because of the screw thread of double-screw bolt surface from top to bottom the direction of rotation of the external screw thread of installation pipe lower extreme lateral surface from top to bottom, the pivot direction of rotation of motor are the same, and the bow-shaped face of first arc and second arc is towards the pivot direction of rotation of motor, so when motor drive making beating ware rotates, between the epaxial double-screw bolt of motor and the installation pipe, be connected between installation pipe and the bottom stirring piece can more and more fasten, connect very firmly, and can fasten blade main part lower extreme.
Preferably, the lifting mechanism comprises a plurality of vertically arranged guide pieces, each guide piece comprises a guide sleeve fixed on the base, a guide rod which can only slide along the length direction of the guide sleeve is sleeved in each guide sleeve, and the upper end of each guide rod is fixedly connected with the lower end face of the platform; the base is further provided with a vertically arranged hydraulic cylinder, the cylinder body part of the hydraulic cylinder is fixedly arranged on the base, the outer end of a piston rod of the hydraulic cylinder is fixedly connected with the lower end face of the platform, and the stand column is further provided with a control panel capable of being used for controlling the motor and the hydraulic cylinder to work. The motor and the hydraulic cylinder can be respectively controlled to work through the control panel, and then the lifting mechanism and the beater can be controlled to work.
Preferably, the control panel is provided with a start-stop switch for controlling the start and stop of the motor, and an ascending button and a descending button for controlling the hydraulic cylinder to drive the platform to ascend and descend.
Preferably, the upper end surface of the platform is provided with a concave groove for placing the pulping barrel. The arrangement of the groove can position the beating cylinder, so that the beating cylinder is fixed when placed on the platform every time, and the beating cylinder can be ensured to be positioned under the beater. Meanwhile, the beating cylinder is more stably placed in the groove.
Preferably, when the lifting mechanism drives the platform to rise to the highest position, the distance between the bottom stirring piece and the bottom of the inner cavity of the pulping barrel is 5-10 cm. The lifting range of the lifting mechanism driving platform is determined by the stroke of a piston rod of the hydraulic cylinder, and when the piston rod of the hydraulic cylinder extends to the longest, the platform is located at the highest position. When the distance between the bottom stirring piece and the bottom of the inner cavity of the pulping barrel is within the range, the bottom stirrer can well stir the bottom of the inner cavity of the pulping barrel, and the pulping effect of the pulping machine can be improved.
Preferably, the pulping barrel comprises a barrel body and a neck, a folding part folded inwards is fixedly arranged between the upper end of the barrel body and the neck, and the joint of the bottom of the inner cavity of the barrel body and the side surface is of an arc-shaped structure. The beating cylinder forms a furling structure by the arrangement, and the possibility of spilling pulp can be reduced during beating operation.
Preferably, handles are fixedly arranged on two sides of the beating cylinder. The beater can be lifted by the handle.
Preferably, the outer side surface of the mounting tube is provided with two planes parallel to each other, and the outer side surface of the connecting ring is also provided with two planes parallel to each other. The position of the clamping plane of the wrench can be used for facilitating the rotation of the mounting pipe and the connecting ring, facilitating the disassembly and the assembly of the invention and facilitating the maintenance of the beater.
Preferably, the upper end face of the platform is hinged with two clamping pieces which are respectively located on two sides of the groove and used for clamping the pulping barrel, a spring for pressing the clamping pieces on the pulping barrel is arranged between the clamping pieces and the platform, the platform is further fixedly provided with two pull cables which respectively correspond to the two clamping pieces, the upper end of each pull cable is fixedly connected with a hook which can be hooked on the corresponding clamping piece, and when the hook is hooked on the corresponding clamping piece, the clamping pieces are separated from the pulping barrel. Elasticity through the spring can compress tightly the holder on a beating section of thick bamboo to can fix a beating section of thick bamboo from both sides, when carrying out the making beating operation, reduce the degree that a beating section of thick bamboo rocked, thereby promote a beating section of thick bamboo's stability. When the beating cylinder needs to be placed on the platform or needs to be taken down from the platform, the hook on the inhaul cable is hooked on the clamping piece, so that the clamping piece is separated from the beating cylinder, and the taking and placing of the beating cylinder cannot be influenced.
Preferably, the clamping piece comprises a connecting frame hinged with the platform, the connecting frame is of an I-shaped structure transversely placed, an annular groove matched with the hook is formed in the middle section of the connecting frame, and a clamping plate of an arc-shaped structure is fixedly arranged on the connecting frame. The clamping piece of this structure is comparatively simple, and structural stability is better, and the grip block of convex structure can play good clamping action with the better laminating of a beating cylinder.
Compared with the prior art, the invention has the following beneficial effects: the single stirring blade can be replaced, the maintenance cost is low, the disassembly and the assembly are convenient, all the parts are not easy to loosen when the stirring blade is used, the structure is stable, and the pulping effect can be improved due to the arrangement of the stirring piece at the bottom.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic structural view between the rotating shaft and the beater;
FIG. 3 is a cross-sectional view taken at A-A of FIG. 2;
FIG. 4 is a front view of the mounting tube;
FIG. 5 is a perspective view of a stirring blade;
FIG. 6 is an enlarged view of FIG. 5 at B;
FIG. 7 is an enlarged view at C of FIG. 5;
FIG. 8 is a perspective view of the bottom stirring member;
FIG. 9 is a perspective view of the bottom stirring member;
FIG. 10 is a perspective view of the attachment ring;
FIG. 11 is a perspective view of a fastening ring;
FIG. 12 is a perspective view of the beater tube;
FIG. 13 is a perspective view of the clamp;
the labels in the figure are: 1. a base, 2, a pulping barrel, 3, a beater, 4, a column, 5, a transverse mounting rack, 6, a motor, 7, a stud, 8, a mounting pipe, 9, a stirring blade, 10, a rotating shaft, 11, a connecting ring, 12, a T-shaped groove, 13, a fastening ring, 14, a ring baffle, 15, a limiting through groove, 16, a limiting nail, 17, a mounting groove, 18, a blade body, 19, a T-shaped fixture block, 20, a fixing block, 21, a fastening block, 22, a bottom stirring piece, 23, a disc, 24, a connecting ring, 25, a fastening column, 26, a first arc plate, 27, a circular area, 28, a second arc plate, 29, a plane, 30, a barrel body, 31, a neck, 32, a folding part, 33, a handle, 34, a platform, 35, a groove, 36, a lifting mechanism, 37, a guide sleeve, 38, a guide rod, 39, a hydraulic cylinder, 40, a control panel, 41, a start-stop switch, 42 and a lifting button, 43. descending button, 44, clamping piece, 45, spring, 46, connecting frame, 47, annular groove, 48, clamping plate, 49, inhaul cable, 50 and hook.
Detailed Description
The invention will be further described with reference to examples of embodiments shown in the drawings to which:
example 1
As shown in fig. 1-13, a beater for ceramic production comprises a base 1, a beater tube 2, a beater 3, wherein a column 4 is fixedly arranged on the base 1, a transverse mounting rack 5 is fixedly arranged on the side surface of the column 4, a motor 6 is fixedly arranged on the transverse mounting rack 5, a rotating shaft 10 of the motor 6 is vertically arranged downwards, a coaxially arranged stud 7 is fixedly arranged at the lower end of the rotating shaft 10 of the motor 6, the outer diameter of the stud 7 is smaller than the outer diameter of the rotating shaft 10 of the motor 6, the beater 3 comprises a mounting pipe 8 with a circular pipe-shaped structure and eight stirring blades 9 arranged around the mounting pipe 8, the upper end of the mounting pipe 8 is sleeved outside the stud 7 and is in threaded connection with the stud 7, the upper end of the mounting pipe 8 is attached to the lower end of the rotating shaft 10, a connecting ring 11 is further sleeved outside the upper end of the mounting pipe 8, the lower end of the connecting ring 11 is provided with a T-shaped groove 12 communicated with the outer side surface of the connecting ring 11, the lower end of the connecting ring 11 is screwed with a fastening ring 13, the lower end of the fastening ring 13 is fixedly provided with a ring baffle 14 which can be attached to the lower end face of the connecting ring 11, the mounting pipe 8, the connecting ring 11 and the fastening ring 13 are respectively provided with eight limiting through grooves 15, the limiting through grooves 15 on the mounting pipe 8, the connecting ring 11 and the fastening ring 13 are aligned one by one, the limiting through grooves 15 on the mounting pipe 8 are of a T-shaped structure, limiting nails 16 which simultaneously penetrate through the limiting through grooves 15 on the three components are further arranged between the mounting pipe 8, the connecting ring 11 and the fastening ring 13, the cross sections of the limiting nails 16 are of a T-shaped structure, one end of the wider limiting nail 16 is located in the limiting through groove 15 on the mounting pipe 8, and the lower end of the stud 7 is lower than the limiting nail 16. The lower end of the mounting pipe 8 is provided with eight mounting grooves 17 which are circumferentially distributed around the central line of the mounting pipe 8 and have a strip-shaped structure, and the mounting grooves 17 penetrate through the pipe wall of the mounting pipe 8; the stirring blade 9 comprises a blade main body 18 with an arc-shaped structure, a T-shaped fixture block 19 capable of being embedded into the T-shaped groove 12 is fixedly arranged at the upper end of the blade main body 18, the upper end of the T-shaped fixture block 19 is attached to the inner end face of the T-shaped groove 12, and the lower end of the T-shaped fixture block 19 is attached to the annular baffle 14; the fixed ability embedding that is equipped with of lower extreme of blade main part 18 the fixed block 20 of mounting groove 17, the 20 upper ends of fixed block with the up end laminating of mounting groove 17, fixed being equipped with on the fixed block 20 is located the mounting tube 8 fastening block 21, fastening block 21 is the arc surface and laminates with 8 inner walls of mounting tube towards the side of fixed block 20, the slope arc surface that fastening block 21 leaned out gradually for from top to bottom to the side of fixed block 20.
As shown in fig. 2 to 9, an external thread is provided on an outer side surface of a lower end of the mounting tube 8, a bottom stirring member 22 is screwed to the lower end of the mounting tube 8, the bottom stirring member 22 includes a disc 23, a connecting ring 24 having a circular ring structure and a fastening column 25 located in the connecting ring 24 are fixed to an upper end of the disc 23, the connecting ring 24 is sleeved on an outer side of the lower end of the mounting tube 8 and screwed to the mounting tube 8, an upper end of the fastening column 25 has a truncated cone-shaped structure and is used in cooperation with a side surface of the fastening block 21 opposite to the fixing block 20, and the disc 23, the connecting ring 24 and the fastening column 25 are coaxially arranged; the disc 23 lower terminal surface fixed distribution has thirty first arc 26 that are the circumference around disc 23 central line and distribute, the inner of all first arc 26 is around forming a circular region 27, the height at the centre to both ends of first arc 26 diminishes gradually, distance between the adjacent first arc 26 is from the inner of first arc 26 to outer end grow gradually, be equipped with the second arc 28 that is located disc 23 border between the adjacent first arc 26, leave the interval between second arc 28 and the first arc 26, the height of second arc 28 is less than the height of first arc 26. The outer side surface of the mounting tube 8 is provided with two mutually parallel planes 29, and the outer side surface of the connecting ring 24 is also provided with two mutually parallel planes 29. The use of the wrench to clamp the location of the flat surfaces 29 facilitates rotation of the mounting tube 8 and the connecting ring 24, facilitates disassembly of the present invention, and facilitates maintenance of the beater 3.
The screw thread of 7 surfaces of double-screw bolt from top to bottom the direction of rotation of the external screw thread of 8 lower extreme lateral surfaces of installation tube from top to bottom, the pivot 10 direction of rotation of motor 6 are the same, when the pivot 10 of motor 6 rotates, can make between the double-screw bolt 7 on the pivot 10 of motor 6 and the installation tube 8, be connected between installation tube 8 and the bottom stirring piece 22 can more and more fasten, connect very firmly, and can fasten 18 lower extremes of blade main part. The arcuate surfaces of the first arcuate plate 26 and the second arcuate plate 28 face in the direction of rotation of the shaft 10 of the motor 6. When the bottom stirring part 22 rotates along with the beater 3, the first arc-shaped plate 26 and the second arc-shaped plate 28 on the lower end surface of the disc 23 flow the pulp at the circular area 27 position below the disc 23 to the outer side of the disc 23 through the interval between the first arc-shaped plates 26, and the pulp positioned right below the disc 23 can rise to the circular area 27 position, so that the flowability of the pulp at the bottom position of the inner cavity of the beating cylinder 2 can be improved, and the beating effect is improved.
As shown in fig. 12, the pulping barrel 2 includes a barrel 30 and a neck 31, a folding portion 32 that folds inward is fixedly disposed between the upper end of the barrel 30 and the neck 31, and a joint between the bottom of an inner cavity of the barrel 30 and a side surface is an arc-shaped structure. The provision of the gathering portion 32 can reduce the possibility of spilling the slurry during the beating operation. Handles 33 are further fixedly arranged on two sides of the upper end of the barrel body 30 of the pulping barrel 2.
As shown in figure 1, a platform 34 for placing the pulping cylinder 2 is arranged below the pulping device 3, and a concave groove 35 for placing the pulping cylinder 2 is arranged on the upper end surface of the platform 34. A lifting mechanism 36 for controlling the platform 34 to lift is fixedly arranged on the base 1, the lifting mechanism 36 comprises four vertically arranged guide members, each guide member comprises a guide sleeve 37 fixed on the base 1, a guide rod 38 which can only slide along the length direction of the guide sleeve 37 is sleeved in each guide sleeve 37, and the upper end of each guide rod 38 is fixedly connected with the lower end face of the platform 34; still be equipped with the pneumatic cylinder 39 of vertical setting on the base 1, the cylinder body part of pneumatic cylinder 39 is fixed to be set up on base 1, and the piston rod outer end of pneumatic cylinder 39 and platform 34 lower terminal surface fixed connection, still be equipped with the control panel 40 that can be used for controlling motor 6, pneumatic cylinder 39 work on the stand 4. The control panel 40 is provided with a start-stop switch 41 for controlling the start and stop of the motor 6, and an ascending button 42 and a descending button 43 for controlling the hydraulic cylinder 39 to drive the platform 34 to ascend and descend. When the lifting mechanism 36 drives the platform 34 to rise to the highest position, the distance between the bottom stirring piece 22 and the bottom of the inner cavity of the pulping barrel 2 is 5-10 cm.
As shown in fig. 1 and 13, the upper end surface of the platform 34 is further hinged with two clamping pieces 44 which are respectively located at two sides of the groove 35 and used for clamping the pulping barrel 2, a spring 45 for pressing the clamping piece 44 onto the pulping barrel 2 is arranged between the clamping piece 44 and the platform 34, and the clamping piece 44 can be firmly pressed onto two sides of the pulping barrel 2 through the elastic force of the spring 45, so that the stability of the pulping barrel 2 can be improved. The clamping piece 44 comprises a connecting frame 46 hinged with the platform 34, the connecting frame 46 is in an I-shaped structure transversely placed, and a clamping plate 48 with an arc-shaped structure is fixedly arranged on the connecting frame 46. The platform 34 is further fixedly provided with two pull cables 49 corresponding to the two clamping pieces 44, the upper ends of the pull cables 49 are fixedly connected with hooks 50 capable of being hooked on the clamping pieces 44, the middle section of the connecting frame 46 is provided with annular grooves 47 matched with the hooks 50, and when the hooks 50 are hooked on the corresponding clamping pieces 44, the clamping pieces 44 are separated from the pulping barrel 2. The arrangement of the pull rope 49 and the hook 50 is convenient for mounting or taking out the beating cylinder 2 without being influenced by the clamping piece 44.
When the beater 3 is installed, the T-shaped fixture blocks 19 at the upper ends of all the blade main bodies 18 are sequentially embedded into the T-shaped grooves 12 at the lower ends of the connecting circular rings 11, the fastening circular rings 13 are screwed with the connecting circular rings 11, the circular ring baffles 14 at the lower ends of the fastening circular rings 13 are attached to the lower ends of the T-shaped fixture blocks 19, at the moment, the connecting circular rings 11 and the limiting through grooves 15 on the fastening circular rings 13 are in one-to-one correspondence, then the connecting circular rings 11 are sleeved into the installation pipe 8 from the lower ends of the installation pipe 8, the connecting circular rings 11 slide to the upper end of the installation pipe 8 along the installation pipe 8, during the process, the connecting circular rings 11 need to be rotated, the limiting through grooves 15 on the connecting circular rings 11 are in one-to-one correspondence with the limiting through grooves 15 on the installation pipe 8, meanwhile, the fixing blocks 20 at the lower ends of the blade main bodies 18 are embedded into the installation grooves 17 at the lower ends of the installation pipe 8 until the upper ends of the fixing blocks 20 are attached to the upper ends of the installation grooves 17, at the moment, the fastening blocks 21 on the fixing blocks 20 are positioned in the installation pipe 8, the side surface of the fastening block 21 facing the fixing block 20 is attached to the wall of the mounting pipe 8, then the connecting ring 24 on the bottom stirring piece 22 is in threaded connection with the lower end of the mounting pipe 8, and in the threaded connection process, the fastening column 25 in the connecting ring 24 can generate upward thrust on the fastening block 21 and the outer side of the mounting pipe 8, so that the fastening block 21 can be firmly pressed on the inner wall of the mounting pipe 8, and the lower end of the blade body 18 is fixed; then pack into spacing logical groove 15 with stop pin 16 in proper order from the installation pipe 8 inboard again, stop pin 16 passes installation pipe 8 in proper order, connect ring 11, fastening ring 13, make the double-screw bolt 7 spiro union on installation pipe 8 upper end and the motor 6 pivot 10 again at last, until the lower terminal surface of motor 6 pivot 10 and the laminating of installation pipe 8 upper end, the double-screw bolt 7 lower extreme is less than stop pin 16 this moment, double-screw bolt 7 can prevent that stop pin 16 breaks away from in spacing logical groove 15 to the realization is fixed to blade main part 18 upper end. Whole mounting structure can make solitary stirring vane 9 realize demountable installation, reduces cost of maintenance, and the overall structure is firm after the installation, and is difficult not hard up.
When the mortar beating machine is used, firstly, mortar is filled into the mortar beating barrel 2, then the mortar beating barrel 2 is placed on the platform 34, the hook 50 is separated from the clamping pieces 44, the two clamping pieces 44 are tightly attached to the two sides of the mortar beating barrel 2 under the elastic force of the spring 45, and the mortar beating barrel 2 is fixed. When a lifting button 42 on a control panel 40 is pressed, the hydraulic cylinder 39 drives the platform 34 to lift, so that the pulping cylinder 2 is lifted and sleeved outside the pulping device 3, namely the pulping device 3 extends into the pulping cylinder 2, then a start-stop switch 41 on the control panel 40 is pressed, and the motor 6 works to drive the pulping device 3 and the bottom stirring part 22 to rotate to carry out pulping operation. In the process, the rotation direction of the screw thread on the outer surface of the stud 7 from top to bottom, the rotation direction of the external screw thread on the outer side surface of the lower end of the mounting tube 8 from top to bottom and the rotation direction of the rotating shaft 10 of the motor 6 are the same, so when the motor 6 drives the beater 3 to rotate, the connection between the stud 7 on the rotating shaft 10 of the motor 6 and the mounting tube 8 and between the mounting tube 8 and the bottom stirring piece 22 can be more and more fastened, the connection is very firm, and the lower end of the blade main body 18 can be fastened. The arcuate surfaces of the first arcuate plate 26 and the second arcuate plate 28 face in the direction of rotation of the shaft 10 of the motor 6. When the bottom stirring piece 22 rotates along with the beater 3, the first arc-shaped plate 26 and the second arc-shaped plate 28 on the lower end surface of the disc 23 flow the slurry in the circular area 27 position below the disc 23 to the outer side of the disc 23 through the interval between the first arc-shaped plates 26, and the slurry positioned right below the disc 23 rises to the circular area 27 position, so that the fluidity of the slurry in the bottom position of the inner cavity of the beating cylinder 2 can be improved, the beating effect is improved, the bottom stirring piece 22 can receive the resistance of the slurry when rotating, the resistance can drive the connection between the connecting ring 24 on the bottom stirring piece 22 and the mounting pipe 8 to be more and more fastened, the fastening column 25 in the connecting ring 24 can only press against the fastening block 21 in the process, the fastening block 21 is tightly attached to the inner wall of the mounting pipe 8, and the fixing block 20 on the fastening block 21 can be pushed to be tightly attached to the upper end surface of the mounting groove 17, therefore, the lower end of the blade main body 18 can be well fixed, so that the beater 3 and the bottom stirring piece 22 are not easy to loosen during working, and the beating effect cannot be influenced. After the beating is finished, the start-stop switch 41 is pressed, the motor 6 stops working, then the descending button 43 is pressed, the hydraulic cylinder 39 drives the platform 34 to descend, so that the beater 3 is separated from the beating cylinder 2, the hook 50 is hooked on the annular groove 47 on the corresponding clamping piece 44, and the clamping piece 44 is separated from the beating cylinder 2. At this point, the beater tube 2 can be removed from the platform 34.
It is to be understood that in the claims, the specification of the present invention, all "including … …" are to be interpreted in an open-ended sense, i.e., in a sense equivalent to "including at least … …", and not in a closed sense, i.e., in a sense not to be interpreted as "including only … …".
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (10)
1. A beating machine for ceramic production is characterized by comprising a base, a beating cylinder and a beating device, wherein a stand column is fixedly arranged on the base, a transverse mounting frame is fixedly arranged on the side face of the stand column, a motor is fixedly arranged on the transverse mounting frame, a rotating shaft of the motor is vertically arranged downwards, a coaxially arranged stud is fixedly arranged at the lower end of the rotating shaft of the motor, the outer diameter of the stud is smaller than that of the rotating shaft of the motor, the beating device comprises a mounting pipe with a circular pipe-shaped structure and a plurality of stirring blades arranged around the mounting pipe, the upper end of the mounting pipe is sleeved outside the stud and is in threaded connection with the stud, the upper end of the mounting pipe is attached to the lower end of the rotating shaft, a connecting circular ring is further sleeved on the outer side of the upper end of the mounting pipe, a T-shaped groove communicated with the outer side face of the connecting circular ring is arranged at the lower end of the connecting circular ring, a fastening circular ring is in threaded connection with the lower end of the fastening circular ring, a circular ring baffle capable of being attached to the lower end face of the connecting circular ring is fixedly arranged at the lower end of the fastening circular ring, the mounting pipe, the connecting ring and the fastening ring are respectively provided with a plurality of limiting through grooves, the limiting through grooves on the mounting pipe, the connecting ring and the fastening ring are aligned one by one, the limiting through grooves on the mounting pipe are of a T-shaped structure, limiting nails which simultaneously penetrate through the limiting through grooves on the three parts are also arranged among the mounting pipe, the connecting ring and the fastening ring, the cross section of each limiting nail is of a T-shaped structure, one wider end of each limiting nail is positioned in the limiting through groove on the mounting pipe, and the lower end of each stud is lower than the limiting nail; the lower end of the installation pipe is provided with a plurality of installation grooves of strip structures which are circumferentially distributed around the central line of the installation pipe, and the installation grooves penetrate through the pipe wall of the installation pipe;
the stirring blade comprises a blade main body with an arc-shaped structure, a T-shaped fixture block which can be embedded into the T-shaped groove is fixedly arranged at the upper end of the blade main body, the upper end of the T-shaped fixture block is attached to the inner end surface of the T-shaped groove, and the lower end of the T-shaped fixture block is attached to the annular baffle; the lower end of the blade main body is fixedly provided with a fixed block capable of being embedded into the mounting groove, the upper end of the fixed block is attached to the upper end face of the mounting groove, the fixed block is fixedly provided with a fastening block positioned in the mounting pipe, the side face, facing the fixed block, of the fastening block is an arc face and is attached to the inner wall of the mounting pipe, and the side face, back to the fixed block, of the fastening block is an inclined arc face which is gradually inclined outwards from top to bottom;
the outer side surface of the lower end of the mounting pipe is provided with external threads, the lower end of the mounting pipe is in threaded connection with a bottom stirring piece, the bottom stirring piece comprises a disc, the upper end of the disc is fixedly provided with a connecting ring in an annular structure and a fastening column positioned in the connecting ring, the connecting ring is sleeved on the outer side of the lower end of the mounting pipe and is in threaded connection with the mounting pipe, the upper end of the fastening column is in a truncated cone-shaped structure and is matched with the side surface of the fastening block, back to the fixing block, for use, and the disc, the connecting ring and the fastening column are coaxially arranged; a plurality of first arc-shaped plates which are distributed circumferentially around the central line of the disc are fixedly distributed on the lower end face of the disc, the inner ends of all the first arc-shaped plates surround to form a circular area, the height from the middle to the two ends of each first arc-shaped plate is gradually reduced, the distance between every two adjacent first arc-shaped plates is gradually increased from the inner ends to the outer ends of the first arc-shaped plates, a second arc-shaped plate positioned on the edge of the disc is arranged between every two adjacent first arc-shaped plates, a gap is reserved between each second arc-shaped plate and the corresponding first arc-shaped plate, and the height of each second arc-shaped plate is smaller than that of the corresponding first arc-shaped plate;
the rotating direction of the screw thread on the outer surface of the stud from top to bottom, the rotating direction of the external screw thread on the outer side surface of the lower end of the mounting pipe from top to bottom and the rotating direction of the rotating shaft of the motor are the same, and the cambered surfaces of the first arc-shaped plate and the second arc-shaped plate face the rotating direction of the rotating shaft of the motor;
a platform for placing a pulping cylinder is arranged below the pulping device, and a lifting mechanism for controlling the platform to lift is fixedly arranged on the base.
2. The beating machine for ceramic production according to claim 1, wherein the lifting mechanism comprises a plurality of vertically arranged guide members, each guide member comprises a guide sleeve fixed on the base, a guide rod capable of only sliding along the length direction of the guide sleeve is sleeved in each guide sleeve, and the upper end of each guide rod is fixedly connected with the lower end face of the platform; the base is further provided with a vertically arranged hydraulic cylinder, the cylinder body part of the hydraulic cylinder is fixedly arranged on the base, the outer end of a piston rod of the hydraulic cylinder is fixedly connected with the lower end face of the platform, and the stand column is further provided with a control panel capable of being used for controlling the motor and the hydraulic cylinder to work.
3. A beater for ceramic production according to claim 2, wherein a start-stop switch for controlling the start and stop of the motor, a lift button and a drop button for controlling the lifting of the hydraulic cylinder driving platform are provided on the control panel.
4. The beater for ceramic production according to claim 1, wherein the upper end surface of the platform is provided with a concave groove for placing the beater.
5. A beater for ceramic production according to claim 2 or 3, wherein the distance between the bottom stirring element and the bottom of the inner cavity of the beater tube is 5-10cm when the lifting mechanism drives the platform to rise to the highest position.
6. A beater for ceramic production according to claim 5, wherein the beater comprises a barrel and a neck, a folding part folded inwards is fixedly arranged between the upper end of the barrel and the neck, and the joint of the bottom of the inner cavity of the barrel and the side surface is of a circular arc structure.
7. The beating machine for ceramic production according to claim 6, characterized in that handles are further fixedly arranged on two sides of the beating cylinder.
8. A beater for ceramic production according to claim 1, wherein the outer side of the mounting tube is provided with two mutually parallel flat surfaces and the outer side of the connecting ring is provided with two mutually parallel flat surfaces.
9. A beating machine for ceramic manufacture according to claim 6, characterized in that the upper end surface of the platform is further hinged with two clamping pieces which are respectively positioned at two sides of the groove and used for clamping the beating cylinder, a spring for pressing the clamping pieces on the beating cylinder is arranged between the clamping pieces and the platform, the platform is further fixedly provided with two pulling cables which respectively correspond to the two clamping pieces, the upper ends of the pulling cables are fixedly connected with hooks which can be hooked on the clamping pieces, and when the hooks are hooked on the corresponding clamping pieces, the clamping pieces are separated from the beating cylinder.
10. A beater for ceramic production according to claim 9, wherein the holding member comprises a connecting frame hinged to the platform, the connecting frame is of a transversely disposed "i" shaped structure, an annular groove matched with the hook is formed in the middle section of the connecting frame, and a holding plate of an arc structure is fixed to the connecting frame.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010838129.5A CN111906924B (en) | 2020-08-19 | 2020-08-19 | Beating machine for ceramic manufacture |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010838129.5A CN111906924B (en) | 2020-08-19 | 2020-08-19 | Beating machine for ceramic manufacture |
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| CN111906924A CN111906924A (en) | 2020-11-10 |
| CN111906924B true CN111906924B (en) | 2021-08-03 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US6837613B2 (en) * | 2001-04-10 | 2005-01-04 | Levtech, Inc. | Sterile fluid pumping or mixing system and related method |
| AT508895B1 (en) * | 2010-01-14 | 2011-05-15 | Erema | RUNNER WASHER |
| CN105126673B (en) * | 2015-08-26 | 2018-04-20 | 无锡恒诚硅业有限公司 | A kind of white carbon agitating device |
| CN209714868U (en) * | 2019-01-24 | 2019-12-03 | 潍坊骏兴防水材料有限公司 | A kind of polymer cement composite waterproofing paint agitating device |
| CN209934594U (en) * | 2019-04-09 | 2020-01-14 | 茂名市茂群高岭土有限公司 | Variable speed agitating unit of processing kaolin |
| CN210905818U (en) * | 2019-09-06 | 2020-07-03 | 蚌埠市恒杰保温节能科技有限公司 | Raw material mixing device is used in production of homogeneity modified fire prevention heated board |
| CN211030640U (en) * | 2019-10-17 | 2020-07-17 | 天津同联混凝土搅拌有限公司 | Agitating unit is used in concrete production |
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