CN111903915A - Preparation process of high-quality fermented soya beans - Google Patents

Preparation process of high-quality fermented soya beans Download PDF

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Publication number
CN111903915A
CN111903915A CN202010774399.4A CN202010774399A CN111903915A CN 111903915 A CN111903915 A CN 111903915A CN 202010774399 A CN202010774399 A CN 202010774399A CN 111903915 A CN111903915 A CN 111903915A
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driving
fermented soya
soya beans
shaft
vibration
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Chinese (zh)
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不公告发明人
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Anhui Quanjiufei Electromechanical Technology Co ltd
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Anhui Quanjiufei Electromechanical Technology Co ltd
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Publication of CN111903915A publication Critical patent/CN111903915A/en
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/30—Removing undesirable substances, e.g. bitter substances
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00—Loading or unloading
    • B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/32—Filling devices

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Agronomy & Crop Science (AREA)
  • Botany (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Mechanical Engineering (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

The invention provides a preparation process of high-quality fermented soya beans, which comprises the following steps: firstly, the feeding mechanism feeds the finished fermented soya beans mixed with water towards the vibrating hopper from top to bottom intermittently; then, the two vibrating hoppers vibrate in a reciprocating manner along the length direction of the vibrating hoppers, the finished fermented soya beans continuously collide with the partition plate for multiple times to form scattered finished fermented soya beans and spore hyphae separated from the broken finished fermented soya beans, and meanwhile, the water tank swings left and right to discharge the finished fermented soya beans and the spore hyphae separated from the broken finished fermented soya beans from the pouring opening and the discharge opening and fall into the material receiving mechanism; and finally, the receiving mechanism receives the scattered fermented soya beans and spore hyphae separated from the fermented soya beans and conveys the fermented soya beans into the cleaning device, the scattered fermented soya beans penetrate through gaps among the deflector rods to be discharged, the spore hyphae are intercepted by the deflector rods and hung on the deflector rods, when the deflector rods move to the driving roller to be discharged, the roller brush cleans the deflector rods and sweeps the spore hyphae, and the spore hyphae are discharged from an opening at the lower end of the fungus discharge channel.

Description

Preparation process of high-quality fermented soya beans
Technical Field
The invention relates to the technical field of fermented soya bean processing, in particular to a preparation process of high-quality fermented soya beans.
Background
The fermented soya beans are very important for the taste of fermented soya bean finished products, because many spores and hyphae are attached to the surfaces of the fermented soya beans, the fermented soya beans contain rich proteins and enzymes, if the spores and the hyphae are not washed away, the spores and the hyphae continuously remain on the surfaces of the fermented soya beans, and after fermentation and hydrolysis, the spores and the hyphae are partially soluble and hydrolyzed, but most of the spores and hyphae are still attached to the surfaces of the fermented soya beans, and particularly, the spores are bitter and astringent, so that the fermented soya beans are bitter and astringent, the color and luster are dark, and the spore hyphae are washed away, so that the cleaning of the spore hyphae is very important, and therefore, a double-swing type fermented soya bean spore hyphae cleaning machine.
Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to provide the finished fermented soybean spore hypha separation cleaning method with high cleaning efficiency and high automation degree, and aims to solve the technical problems of low spore hypha cleaning efficiency and poor cleaning effect in the prior art.
In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows.
The preparation process of the high-quality fermented soya beans comprises the following steps:
a separation stage;
s1: the feeding mechanism feeds the finished fermented soya beans mixed dampening towards the reciprocating vibration mechanism from top to bottom intermittently, and the finished fermented soya beans mixed dampening falls into a vibration hopper of the reciprocating vibration mechanism uniformly;
the feeding mechanism adds the finished fermented soya beans mixed damping water into the feeding hopper in the working process, when the vibration hopper needs to be fed, the linkage shaft is driven to rotate slowly, the feeding cylinder rotates synchronously along with the linkage shaft, when the storage tank rotates to the opening upwards, the finished fermented soya beans mixed damping water enters the storage tank, and when the storage tank rotates to the opening downwards, the finished fermented soya beans mixed damping water in the storage tank falls into the two vibration hoppers right below together along with the rotation of the feeding cylinder, so that the feeding process of the vibration hopper is completed;
s2: the driving shaft rotates and drives the swinging disc to synchronously rotate around the axial direction of the driving shaft, the two driving blocks are driven to slide in a reciprocating manner along the length direction of the driving shaft under the matching of the convex blocks and the guide grooves, the two vibrating hoppers vibrate in a reciprocating manner along the length direction of the vibrating hopper, the finished fermented soya beans vibrate, the finished fermented soya beans continuously collide with the partition plate for multiple times and form scattered finished fermented soya beans and spore hyphae separated from the broken finished fermented soya beans, meanwhile, the rotating shaft is driven to rotate clockwise and then rotate anticlockwise, the rotating shaft is driven to rotate in a clockwise manner and then rotate in an alternating manner, the swinging frame is driven to swing, the left-right swinging size is 15-25 degrees, the water tank synchronously swings left and right, and the finished fermented soya beans and the spore hyphae separated from the finished fermented soya beans are discharged from the dumping;
the reciprocating vibration mechanism is characterized in that the feeding mechanism feeds the finished fermented soya beans mixed with the damping water towards the reciprocating vibration mechanism from top to bottom intermittently, the finished fermented soya beans mixed with the damping water fall into the two vibration hoppers evenly, the driving shaft rotates and drives the swinging disc to rotate synchronously along the axial direction of the driving shaft, the two driving blocks are driven to slide back and forth along the length direction of the driving shaft under the matching of the convex blocks and the guide grooves, one driving block slides forward, the other driving block slides back, the two vibration hoppers vibrate back and forth along the length direction of the driving shaft, the vibration hoppers vibrate the finished fermented soya beans, the finished fermented soya beans continuously collide with the partition plate for multiple times and form scattered finished fermented soya beans and spore hyphae separated from the broken finished fermented soya beans, in the process, the rotating shaft is driven to rotate clockwise and then rotates anticlockwise alternately, the swinging frame is driven to swing left and right, and the left swinging degree is 15-25 degrees, the water tank synchronously swings left and right, and the finished fermented soya beans and spore hyphae separated from the finished fermented soya beans are discharged from the pouring opening and the discharge opening and fall into the material receiving mechanism;
(II) a cleaning stage;
s3: the receiving mechanism receives scattered fermented soya beans and spore hyphae separated from the scattered fermented soya beans and conveys the scattered fermented soya beans into the cleaning device, the scattered fermented soya beans pass through a gap between the deflector rods and are discharged from a lower end opening of the bean discharge channel, the spore hyphae are intercepted by the deflector rods and hung on the deflector rods, when the deflector rods move to the driving roller to be discharged, the roller brushes clean the deflector rods and sweep the spore hyphae, and the spore hyphae are discharged from a lower end opening of the fungus discharge channel;
in the working process of the material receiving mechanism, the water tank swings left and right, the finished fermented soya beans and spore hyphae separated from the finished fermented soya beans are discharged from the pouring opening and the discharge opening and fall onto the sliding plate, the finished fermented soya beans and the spore hyphae separated from the finished fermented soya beans slide into the material receiving cylinder under the guiding action of the sliding plate, the packing auger is driven to rotate, and the finished fermented soya beans and the spore hyphae separated from the packing auger are conveyed into the cleaning device by the packing auger;
the cleaning device is in the working process, the auger discharges the scattered and broken finished fermented soya beans mixed with water into the inner cavity, the scattered and broken finished fermented soya beans slide downwards along the bean discharge channel, meanwhile, the driving belt rotates anticlockwise, the scattered and broken finished fermented soya beans penetrate through the gap between the shift rods and are discharged from the lower end opening of the bean discharge channel, spore hyphae are intercepted by the shift rods and are hung on the shift rods, when the shift rods move to the driving roller to be discharged, the roller brush cleans the shift rods and sweeps the spore hyphae, the spore hyphae are discharged from the lower end opening of the fungus discharge channel, and separation and cleaning of the scattered and broken finished fermented soya beans and the spore hyphae are realized.
Compared with the prior art, the invention has the beneficial effects that:
1. the structure is ingenious, the principle is simple, spore hyphae are separated from the surface of the finished fermented soya beans through the vibration of the reciprocating vibration mechanism, then the spore hyphae and the finished fermented soya beans are separated, and the automation degree is high;
2. the swing structure enables spore hypha and finished fermented soya beans to be slowly discharged into the cleaning device to realize separation, and the structure is novel;
3. the quantitative feeding can be carried out, the incomplete cleaning caused by excessive one-time feeding is avoided, and the reliability is high;
4. and the single motor is adopted for driving, so that the power consumption is low, and the whole structure is more compact.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the overall structure of the present invention.
Fig. 3 is a matching view of the disengaging device and the cleaning device.
Fig. 4 is a schematic structural view of the detachment apparatus.
Fig. 5 is a schematic structural view of the detachment apparatus.
Fig. 6 is a schematic structural view of the reciprocating vibration mechanism.
Fig. 7 is a partial structural view of the reciprocating vibration mechanism.
Fig. 8 is a schematic structural view of the vibrating bucket.
FIG. 9 is a drawing of the engagement of the drive block with the bucket.
Fig. 10 is a view of the driving block in cooperation with the driving shaft.
Fig. 11 is a matching view of the wobble plate and the projection.
FIG. 12 is a view of the amplitude modulation member in cooperation with the wobble plate.
Fig. 13 is an exploded view of the amplitude modulation member.
Fig. 14 is a partial structural view of the reciprocating vibration mechanism.
Fig. 15 is a schematic structural view of the water tank.
Fig. 16 is a view showing the combination of the swing frame and the rotation shaft.
Fig. 17 is a view showing the combination of the charging mechanism and the vibrating bucket.
Fig. 18 is a schematic view of the internal structure of the charging mechanism.
Fig. 19 is a partial structural schematic view of the charging mechanism.
FIG. 20 is a cross-sectional view of the cartridge.
Fig. 21 is a matching view of the reciprocating vibration mechanism and the receiving mechanism.
Fig. 22 is a schematic structural view of the receiving mechanism.
Fig. 23 is a schematic structural view of the cleaning apparatus.
Fig. 24 is a schematic view of the internal structure of the cleaning apparatus.
Fig. 25 is a schematic view of the internal structure of the cleaning apparatus.
FIG. 26 is a view showing the power driving device, the disengaging device, and the cleaning device.
Fig. 27 is a view showing a double-headed motor and a reduction assembly.
Fig. 28 is a view of the double-headed motor in cooperation with the first transmission mechanism.
Fig. 29 is a schematic structural view of the speed reducing assembly.
Fig. 30 is a schematic view of the internal structure of the deceleration assembly.
Fig. 31 is a view of the reduction unit in cooperation with the second transmission mechanism.
Fig. 32 is a partial structural schematic view of the second transmission mechanism.
FIG. 33 is a drawing showing the third transmission mechanism in cooperation with the auger.
Fig. 34 is a partial structural schematic view of the third transmission mechanism.
Detailed Description
The preparation process of the high-quality fermented soya beans comprises the following steps:
a separation stage;
s1: the feeding mechanism 210 intermittently feeds the mixed dampening of the finished fermented soybeans into the reciprocating vibration mechanism 220 from top to bottom, and the mixed dampening of the finished fermented soybeans uniformly falls into the vibration hopper 221 of the reciprocating vibration mechanism 220;
the reciprocating vibration mechanism 220 is located between the feeding mechanism 210 and the receiving mechanism 230, the cleaning device 300 is located at one end of the receiving mechanism 230, the feeding mechanism 210 is used for discharging the fermented soybeans to the reciprocating vibration mechanism 220 quantitatively and intermittently, the reciprocating vibration mechanism 220 is used for making the fermented soybeans vibrate in a water area in a reciprocating way to make spore hyphae break away from the surface of the fermented soybeans, meanwhile, the reciprocating driving mechanism 220 swings left and right and downwards tilts the fermented soya beans and the separated spore hyphae to be discharged into the material receiving mechanism 230, the material receiving mechanism 230 conveys the fermented soya beans, the separated spore hyphae and mixed damping water into the cleaning device 300, the cleaning device 300 is used for separating the fermented soya beans from the spore hyphae and respectively discharging the fermented soya beans outwards to finish cleaning the fermented soya beans, and the power driving device 400 is used for providing driving power for the material feeding mechanism 210, the reciprocating vibration mechanism 220, the material receiving mechanism 230 and the cleaning device 300;
the feeding mechanism 210 adds the finished fermented soybean mixed damping water into the feeding hopper 211 in the working process, when the vibration hopper 221 needs to be fed, the linkage shaft 213 is driven to rotate slowly, the feeding cylinder 212 rotates synchronously along with the linkage shaft 213, when the storage tank 214 rotates to the opening upwards, the finished fermented soybean mixed damping water enters the storage tank 214, and when the storage tank 214 rotates to the opening downwards along with the rotation of the feeding cylinder 212, the finished fermented soybean mixed damping water in the storage tank 214 falls into the two vibration hoppers 221 right below together to complete the feeding process of the vibration hopper 221;
s2: the driving shaft 224 rotates and drives the swinging disc 223a to synchronously rotate around the axial direction of the driving shaft 224, under the matching of the convex block 223b and the guiding groove, the two driving blocks 223 are driven to slide back and forth along the length direction of the driving shaft, the two vibrating hoppers 221 carry out back and forth vibration along the length direction of the driving shaft, the vibrating hoppers 221 carry out vibration on the finished fermented soya beans, the finished fermented soya beans continuously collide with the partition plate 221a for multiple times and form scattered finished fermented soya beans and spore hyphae separated from the broken finished fermented soya beans, meanwhile, the driving rotating shaft 228a rotates clockwise and rotates anticlockwise, the rotation is alternately carried out, the swinging frame 228b is driven to swing left and right, the left and right swinging is 15-25 degrees, the water tank 229 synchronously swings left and right, and the finished fermented soya beans and the spore hyphae separated from the finished fermented soya beans are discharged from the discharge port and fall into the material receiving;
in the operation of the reciprocating vibration mechanism 220, the feeding mechanism 210 intermittently feeds the mixed damping water of the finished fermented soybeans into the reciprocating vibration mechanism 220 from top to bottom, the mixed damping water of the finished fermented soybeans uniformly falls into the two vibration hoppers 221, the driving shaft 224 rotates and drives the swinging plate 223a to synchronously rotate around the axial direction of the driving shaft 224, the two driving blocks 223 are driven to slide back and forth along the length direction under the matching of the convex blocks 223b and the guiding grooves, one driving block 223 slides forward, the other driving block 223 slides back, the two vibration hoppers 221 perform back and forth vibration along the length direction, the vibration hoppers 221 vibrate the finished fermented soybeans, the finished fermented soybeans continuously collide with the partition 221a for multiple times and form scattered finished fermented soybeans and spore hyphae separated from the broken finished fermented soybeans, and in the process, the rotating shaft 228a is driven to rotate clockwise and then rotate anticlockwise, in such an alternative way, the swinging frame 228b is driven to swing and the left-right swinging is 15-25 degrees, the water tank 229 synchronously swings left and right, and the fermented soybeans and spore hypha separated from the fermented soybeans are discharged from the pouring opening and the discharge opening and fall into the material receiving mechanism 230;
(II) a cleaning stage;
s3: the receiving mechanism 230 receives scattered fermented soya beans and spore hyphae separated from the scattered fermented soya beans, and conveys the scattered fermented soya beans into the cleaning device 300, the scattered fermented soya beans pass through a gap between the shift rods 307 and are discharged from a lower port of the bean discharge channel 302, the spore hyphae are intercepted by the shift rods 307 and are hung on the shift rods 307, when the shift rods 307 move to the driving roller 303 to be discharged, the roller brushes 309 clean the shift rods 307 and sweep the spore hyphae off, and the spore hyphae are discharged from an opening at the lower end of the fungus discharge channel 301;
the receiving mechanism 230 includes a receiving barrel 231 disposed right below the rotating shaft 228a and fixedly connected to the mounting frame 100, the receiving barrel 231 is externally disposed in a rectangular structure, the receiving barrel 231 is internally disposed in a hollow cylindrical tubular structure, the axial direction of the cylindrical tubular structure is parallel to the axial direction of the rotating shaft 228a, the length direction of the receiving barrel 231 is parallel to the length direction of the vibration hopper 221, the width direction of the receiving barrel 231 is parallel to the width direction of the vibration hopper 221, and a sliding plate 232 is fixedly disposed along the side surface of the receiving barrel 231 along the width direction thereof, the sliding plate 232 is disposed obliquely upward, the left and right sliding plates 232 form a V-shaped structure with an opening gradually increasing upward, a sliding plate 233 is fixedly disposed at the edge of the sliding plate 232, a guide port formed at the lower end of the two sliding plates 232 is communicated with the interior of the receiving barrel 231, a water tank 229 is disposed between the openings formed at the upper ends of the two, a section of material receiving barrel 231 extends outwards along the inner direction to form a barrel body and is communicated with the cleaning device 300, and a packing auger 234 matched with the material receiving barrel 231 is coaxially and rotatably arranged in the material receiving barrel 231;
in the working process of the material receiving mechanism 230, the water tank 229 swings left and right, the fermented soya beans and the spore hyphae separated from the fermented soya beans are discharged from the pouring opening and the discharge opening and fall onto the sliding plate 232, the fermented soya beans and the spore hyphae separated from the fermented soya beans slide into the material receiving cylinder 231 under the guiding action of the sliding plate 232, the packing auger 234 is driven to rotate, and the fermented soya beans and the spore hyphae separated from the fermented soya beans are conveyed into the cleaning device 300 by the packing auger 234;
the cleaning device 300 comprises a bacteria discharge channel 301 and a bean discharge channel 302 which are fixedly connected with the mounting rack 100, the bacteria discharge channel 301 is a vertically arranged and vertically opened rectangular tube structure, the bean discharge channel 302 is an obliquely arranged and two-end opened rectangular tube structure, the upper end opening of the bean discharge channel 302 is communicated with the side surface of the bacteria discharge channel 301 close to the upper end opening thereof, the lower end opening thereof is obliquely and downwardly arranged, a driving roller 303 is rotatably arranged at the joint of the bean discharge channel 302 and the bacteria discharge channel 301, a driven roller 304 is rotatably arranged at the lower end opening of the bean discharge channel 302, a transition roller 305 is rotatably arranged at the middle position of the bean discharge channel 302 along the length direction thereof, the axial directions of the driving roller 303, the driven roller 304 and the transition roller 305 are all parallel to the axial direction of the packing auger 234, the plane inclination angle formed by the axial lines of the driven roller 304 and the transition roller 305 is smaller than the plane inclination angle formed by the axial, a belt 306 forming a closed circulation loop is connected among the driving roller 303, the driven roller 304 and the transition roller 305 in a winding way, the belt 306 is matched with the width of the bean discharging channel 302, deflector rods 307 perpendicular to the belt 306 are fixedly arranged on the belt 306, the deflector rods 307 are provided with a plurality of deflector rods and are respectively arranged along the width direction of the belt 306 in an equidistant array way and the circulating running direction of the belt 306 in an equidistant array way, the distance between two adjacent deflector rods 307 of the deflector rods 307 in the same row arranged along the width direction of the belt 306 is slightly larger than the size of the scattered curved fermented beans, the deflector rods 307 between the driven roller 304 and the transition roller 305 are in movable contact with the lower side surface of the bean discharging channel 302, an inner cavity 308 of a triangular area is formed among the belt 306, the lower side surface of the bean discharging channel 302 and the bean discharging channel 301, the output end of the material receiving cylinder 231 is in direct contact with the inner cavity 308, a roller brush 309 axially parallel to the, the roller brush 309 is positioned at one side of the driving roller 303, and the roller brush 309 can clean the deflector rod 307;
in the working process of the cleaning device 300, the auger 234 discharges the scattered fermented soya beans mixed with water into the inner cavity 308, the scattered fermented soya beans slide downwards along the bean discharge channel 302, meanwhile, the driving belt 306 runs anticlockwise, the scattered fermented soya beans pass through the gap between the shift rods 307 and are discharged from the lower port of the bean discharge channel 302, spore hyphae are intercepted by the shift rods 307 and hung on the shift rods 307, when the shift rods 307 move to the driving roller 303 to be discharged, the roller brush 309 cleans the shift rods 307 and sweeps the spore hyphae, the spore hyphae are discharged from the lower port of the fungus discharge channel 301, and separation and cleaning of the scattered fermented soya beans and the spore hyphae are realized.
Referring to fig. 1-34, a double-swing fermented soybean spore hypha cleaning machine comprises a mounting frame 100, a separation device 200, a cleaning device 300 and a power driving device 400, wherein the separation device 200, the cleaning device 300 and the power driving device 400 are all fixedly mounted on the mounting frame 100, the separation device 200 comprises a feeding mechanism 210, a reciprocating vibration mechanism 220 and a receiving mechanism 230 which are sequentially arranged from top to bottom, the reciprocating vibration mechanism 220 is positioned between the feeding mechanism 210 and the receiving mechanism 230, the cleaning device 300 is positioned at one end of the receiving mechanism 230, the feeding mechanism 210 is used for quantitatively and intermittently discharging fermented soybeans to the reciprocating vibration mechanism 220, the reciprocating vibration mechanism 220 is used for making the fermented soybeans perform reciprocating vibration in a water area to separate spore hypha from the surface of the fermented soybeans, and simultaneously the reciprocating driving mechanism 220 swings left and right and discharges the fermented soybeans and the separated spore hypha downwards to the receiving mechanism 230, the receiving mechanism 230 conveys the fermented soya beans, the separated spore hyphae and the mixed dampening water into the cleaning device 300, the cleaning device 300 is used for separating the fermented soya beans from the spore hyphae and respectively discharging the fermented soya beans outwards to finish cleaning the fermented soya beans, and the power driving device 400 is used for providing driving power for the feeding mechanism 210, the reciprocating vibration mechanism 220, the receiving mechanism 230 and the cleaning device 300.
Specifically, the reciprocating vibration mechanism 220 includes two rectangular vibration buckets 221 with upward openings, the two vibration buckets 221 are arranged in parallel, the vibration buckets 221 are attached to each other along one side of the width direction, the other side of the vibration buckets 221 is arranged in an open manner, a dumping opening is formed at the open position, through holes 221a penetrating up and down are formed in the bottom of the vibration buckets 221, a plurality of through holes 221a are formed in the bottom of the vibration buckets 221 in an equally-spaced array, rectangular partition plates 221b and support plates 221c are arranged on the bottom of the vibration buckets 221, the partition plates 221b are arranged on the upper end face of the bottom of the vibration buckets 221, the length direction of the partition plates 221b is parallel to the width direction of the vibration buckets 221, the width direction is parallel to the height direction of the vibration buckets 221, the partition plates 221b are arranged in an equally-spaced array manner along the length direction of the vibration buckets 221, the support plates 221c are arranged on the lower end face of the bottom of the vibration buckets 221, and the length direction of the support, The width direction is parallel to the height direction of the vibration hopper 221, the support plate 221c is provided with a plurality of water tanks 229 with upward openings and a square structure, the water tanks 229 are arranged below the vibration hopper 221 at equal intervals, the lateral surfaces of the water tanks 229 are arranged in an open manner and form a discharge opening, the discharge opening is positioned above the bottom of the water tanks 229 and is provided with a first guide plate 229a and a second guide plate 229b which are arranged outwards and are connected in sequence, the first guide plate 229a is arranged obliquely upwards, the distance between the first guide plates 229a is gradually increased upwards along the openings of the water tanks 229, the second guide plate 229b is arranged horizontally and is always parallel to the plane where the openings of the water tanks 229 are, the vibration hopper 221 is immersed in the water tanks 229b and can move along the length direction, the discharge opening and the discharge opening are the same in size and are aligned with each other in the initial state, the vibrating hopper 221 is driven to perform reciprocating vibration along the longitudinal direction thereof, so that spore hyphae on the surface of the finished fermented soya beans in the vibrating hopper 221 are separated from the spore hyphae, and the finished fermented soya beans and the spore hyphae separated from the finished fermented soya beans are discharged from the pouring opening and the discharge opening in sequence by driving the water tank 229 to swing left and right.
Specifically, a rotating shaft 228a is arranged below the water tank 229, the axial direction of the rotating shaft 228a is horizontally arranged, the end of the rotating shaft 228a is rotatably connected and matched with the mounting frame 100, the rotating shaft 228a is positioned right below the abutting surfaces of the two vibrating hoppers 221, the axial direction of the rotating shaft 228a is parallel to the length direction of the vibrating hoppers 221, the two vibrating hoppers 221 are symmetrically arranged along the axial direction parallel to the rotating shaft 228a, a swing frame 228b fixedly connected with the rotating shaft 228a is sleeved on the rotating shaft 228a, and the top of the swing frame 228b forms a rectangular mounting plane, the water tank 229 is fixedly mounted on the mounting plane, the swing frame 228b can swing left and right with the rotation of the rotation shaft 228a and the swing angle is 15 to 25 degrees, the rotation shaft 228a is driven to rotate clockwise and counterclockwise alternately, whereby the swing frame 228b is swung, and the water tank 229 is driven to swing left and right.
More specifically, in order to drive the vibration bucket 221 to reciprocate in the water tank 229 along its length direction, the reciprocating driving mechanism 220 further includes a fixing frame 222 fixedly disposed on the mounting plane and at one end of the vibration bucket 221, the fixing frame 222 is disposed outside the water tank 229, the fixing frame 222 is movably penetrated with a strip-shaped driving block 223 corresponding to the vibration bucket 221 one by one, the length direction of the driving block 223 is parallel to the length direction of the vibration bucket 221, the driving block 223 penetrates through the water tank 229 and is fixedly connected with the end portion of the vibration bucket 221, the driving block 223, the water tank 229 and the fixing frame 222 are in sliding guiding fit along their length direction, a driving shaft 224 rotatably connected and fitted with the fixing frame 222 is disposed between the two driving blocks 223, the axial direction of the driving shaft 224 is parallel to the length direction of the driving block 223, an obliquely disposed circular wobble plate 223a is movably disposed between the two driving blocks 223, the central position of the wobble plate 223a is provided with a rectangular socket 223c, the driving shaft 224 passes through the socket 223c, a connecting shaft 223d which is rotatably connected and matched with the wobble plate 223a is arranged in the socket 223c, the axial direction of the connecting shaft 223d is arranged along the radial direction of the wobble plate 223a, the connecting shaft 223d passes through the driving shaft 224 along the radial direction of the driving shaft 224, the connecting shaft 223d is rotatably connected and matched with the driving shaft 224, an annular guide groove is coaxially arranged on the outer circular surface of the wobble plate 223a, the groove bottom of the guide groove is arranged to be an arc surface, a spherical lug 223b is movably arranged on the driving block 223b, the lug 223b can slightly float along the distance direction of the two driving blocks 223, the lug 223b is matched with the guide groove and forms a sliding guide fit, the wobble plate 223a is driven to synchronously rotate around the axial direction of the driving shaft 224 through the rotation of the driving shaft, two driving blocks 223 are driven to slide back and forth along the length direction of the vibrating bucket 221, one driving block 223 slides forwards, and the other driving block 223 slides backwards, so that the vibrating bucket 221 is driven to vibrate back and forth along the length direction of the vibrating bucket.
More specifically, the reciprocating vibration mechanism 220 further comprises a width-adjusting member for adjusting the tilt angle of the wobble plate 223a, the width-adjusting member comprises a sliding ring 225a coaxially sleeved on the driving shaft 224 in a rotating manner, the sliding ring 225a can slide along the driving shaft 224, a hollow lead screw 227 coaxially sleeved on the driving shaft 224 in a rotating manner, the wobble plate 223a is located between the sliding ring 225a and the water tank 229, a connecting rod 225b for connecting the edge of the wobble plate 223a and the edge of the sliding ring 225a is arranged at the edge of the wobble plate 223a, one end of the connecting rod 225b is hinged to the edge of the wobble plate 223a, an axial direction of a hinge shaft formed at the hinged connection is perpendicular to an axial direction of the driving shaft 224, one end of a hinge shaft formed at the hinged connection is hinged to the edge of the sliding ring 225a, and an axial direction of a hinge shaft formed at the hinged connection is perpendicular to the axial direction of the driving, a movable frame 226 sleeved outside the driving shaft 224 is arranged between the sliding ring 225a and the lead screw 227, one end of the movable frame 226 is coaxially sleeved on the sliding ring 225a and forms a rotating connection fit with the sliding ring 225a, the other end of the movable frame 226 is coaxially sleeved on the lead screw 227 and forms a threaded connection fit with the lead screw 227, in order to drive the lead screw 227 to rotate, the amplitude modulation member further comprises a stepping motor 227a arranged on the fixed frame 222, an output shaft of the stepping motor 227a is axially parallel to the axial direction of the driving shaft 224, a belt transmission component 227b for connecting the output shaft of the stepping motor 227a and the driving end of the lead screw 227 is arranged between the output shaft of the stepping motor 227a and the driving end of the lead screw 227, the belt transmission component 227b is used for transmitting power on the stepping motor 227a to the lead screw 227 and driving the lead screw 227 to rotate, the sliding ring 225a can, when the link 225b pushes the rocker 223a, the tilt angle of the rocker 223a increases, the sliding stroke of the drive block 223 extends, and the vibration amplitude of the vibration bucket 221 increases.
In the operation of the reciprocating vibration mechanism 220, the feeding mechanism 210 intermittently feeds the mixed damping water of the finished fermented soybeans into the reciprocating vibration mechanism 220 from top to bottom, the mixed damping water of the finished fermented soybeans uniformly falls into the two vibration hoppers 221, the driving shaft 224 rotates and drives the swinging plate 223a to synchronously rotate around the axial direction of the driving shaft 224, the two driving blocks 223 are driven to slide back and forth along the length direction under the matching of the convex blocks 223b and the guiding grooves, one driving block 223 slides forward, the other driving block 223 slides back, the two vibration hoppers 221 perform back and forth vibration along the length direction, the vibration hoppers 221 vibrate the finished fermented soybeans, the finished fermented soybeans continuously collide with the partition 221a for multiple times and form scattered finished fermented soybeans and spore hyphae separated from the broken finished fermented soybeans, and in the process, the rotating shaft 228a is driven to rotate clockwise and then rotate anticlockwise, in this way, the swinging frame 228b is driven to swing and swing left and right at 15 ° to 25 °, and the water tank 229 synchronously swings left and right, so that the fermented soybeans and the spore hyphae separated from the fermented soybeans are discharged from the pouring opening and the discharge opening and fall into the material receiving mechanism 230.
The feeding mechanism 210 comprises a rectangular feeding hopper 211, wherein the upper opening and the lower opening of the feeding hopper 211 are both provided with openings, a conical surface is arranged between the upper opening and the lower opening of the feeding hopper 211, the distance between the conical surfaces is gradually increased from the lower end opening to the upper end opening, the feeding hopper 211 is positioned right above the two vibrating hoppers 221, a bracket for fixedly connecting the feeding hopper 211 and the receiving mechanism 230 is arranged between the feeding hopper 211 and the receiving mechanism, the lower end opening of the feeding hopper 211 is arranged into a cylindrical inner cavity, the inner cavity is axially and horizontally arranged, a feeding cylinder 212 matched with the inner cavity is coaxially and rotatably arranged in the inner cavity, when the feeding cylinder 212 is forbidden, the lower end opening of the feeding hopper 211 is sealed and blocked, one end of the feeding cylinder 212 is coaxially and fixedly provided with a linkage shaft 213, the linkage shaft 213 movably penetrates through the feeding hopper 211 to extend to the outside and is used for receiving the driving of the power driving device 400, the outer circular surface of the, the opening direction of the material storage groove 214 is arranged along the radial direction of the feeding cylinder 212 outwards, one end of the material storage groove 214 extends to one end of the feeding cylinder 212, the other end of the material storage groove extends to the other end of the feeding cylinder 212, the material storage grooves 214 are provided with four material storage grooves and are arranged in an array along the circumferential direction of the feeding cylinder 212, the feeding cylinder 212 is driven to rotate, the fermented soya beans enter the material storage groove 214 with the upward opening, along with the rotation of the feeding cylinder 212, when the material storage groove 214 rotates to the downward opening, the fermented soya beans fall down and fall into the vibration hopper 221.
The feeding mechanism 210 adds the finished fermented soya beans mixed damping water into the feeding hopper 211 in the working process, when the vibration hopper 221 needs to be fed, the driving linkage shaft 213 rotates slowly, the feeding cylinder 212 rotates synchronously along with the linkage shaft 213, when the storage tank 214 rotates to the opening upwards, the finished fermented soya beans mixed damping water enters into the storage tank 214, along with the rotation of the feeding cylinder 212, when the storage tank 214 rotates to the opening downwards, the finished fermented soya beans mixed damping water in the storage tank 214 falls into two vibration hoppers 221 right below together, and the feeding process of the vibration hopper 221 is completed.
The receiving mechanism 230 includes a receiving barrel 231 disposed right below the rotating shaft 228a and fixedly connected to the mounting frame 100, the receiving barrel 231 is externally disposed in a rectangular structure, the receiving barrel 231 is internally disposed in a hollow cylindrical tubular structure, the axial direction of the cylindrical tubular structure is parallel to the axial direction of the rotating shaft 228a, the length direction of the receiving barrel 231 is parallel to the length direction of the vibration hopper 221, the width direction of the receiving barrel 231 is parallel to the width direction of the vibration hopper 221, and a sliding plate 232 is fixedly disposed along the side surface of the receiving barrel 231 along the width direction thereof, the sliding plate 232 is disposed obliquely upward, the left and right sliding plates 232 form a V-shaped structure with an opening gradually increasing upward, a sliding plate 233 is fixedly disposed at the edge of the sliding plate 232, a guide port formed at the lower end of the two sliding plates 232 is communicated with the interior of the receiving barrel 231, a water tank 229 is disposed between the openings formed at the upper ends of the two, the inside of the material receiving cylinder 231 extends outwards to form a cylinder and is communicated with the cleaning device 300, the packing auger 234 matched with the material receiving cylinder 231 is coaxially and rotatably arranged in the material receiving cylinder 231, and the finished fermented soya beans and spore hyphae separated from the material receiving cylinder 231 are conveyed into the cleaning device 300 by driving the packing auger 234 to rotate.
In the working process of the material receiving mechanism 230, the water tank 229 swings left and right, the fermented soya beans and the spore hyphae separated from the fermented soya beans are discharged from the pouring opening and the discharge opening and fall onto the sliding plate 232, the fermented soya beans and the spore hyphae separated from the fermented soya beans slide into the material receiving cylinder 231 under the guiding action of the sliding plate 232, the packing auger 234 is driven to rotate, and the fermented soya beans and the spore hyphae separated from the fermented soya beans are conveyed into the cleaning device 300 by the packing auger 234.
In order to separate and separate the fermented soya beans and spore hyphae separated from the fermented soya beans, the cleaning device 300 comprises a bacteria discharge channel 301 and a bean discharge channel 302 which are fixedly connected with the mounting rack 100, the bacteria discharge channel 301 is a rectangular tube structure which is vertically arranged and is provided with an upper opening and a lower opening, the bean discharge channel 302 is a rectangular tube structure which is obliquely arranged and is provided with two ends open, the upper opening of the bean discharge channel 302 is communicated with the side surface of the bacteria discharge channel 301 close to the upper opening of the bean discharge channel, the lower opening of the bean discharge channel is obliquely and downwardly arranged, a driving roller 303 is rotatably arranged at the joint of the bean discharge channel 302 and the bacteria discharge channel 301, a driven roller 304 is rotatably arranged at the lower opening of the bean discharge channel 302, a transition roller 305 is rotatably arranged at the middle position of the bean discharge channel 302 along the length direction, the axial directions of the driving roller 303, the driven roller 304 and the transition roller 305 are all parallel to the axial direction of the auger 234, and the The size of a plane inclination angle formed by core lines, a belt 306 forming a closed circulation loop is connected among the driving roller 303, the driven roller 304 and the transition roller 305 in a winding manner, the belt 306 is matched with the width of the bean discharging channel 302, deflector rods 307 perpendicular to the belt 306 are fixedly arranged on the belt 306, the deflector rods 307 are provided with a plurality of deflector rods and are respectively arranged along the width direction of the belt 306 in an array manner at equal intervals, the circulating running direction of the belt 306 in an array manner at equal intervals, the distance between two adjacent deflector rods 307 of the deflector rods 307 in the same row arranged along the width direction of the belt 306 is slightly larger than the size of scattered curved fermented beans, the deflector rods 307 between the driven roller 304 and the transition roller 305 are in movable contact with the lower side surface of the bean discharging channel 302, a triangular area inner cavity 308 is formed among the belt 306, the lower side surface of the bean discharging channel 302 and the bacterium discharging channel 301, the bacteria discharging channel 301 is also rotatably provided with a roller brush 309 which is axially parallel to the driving roller 303, the roller brush 309 is positioned at one side of the driving roller 303, and the roller brush 309 can clean the driving lever 307.
In the working process of the cleaning device 300, the auger 234 discharges the scattered fermented soya beans mixed with water into the inner cavity 308, the scattered fermented soya beans slide downwards along the bean discharge channel 302, meanwhile, the driving belt 306 runs anticlockwise, the scattered fermented soya beans pass through the gap between the shift rods 307 and are discharged from the lower port of the bean discharge channel 302, spore hyphae are intercepted by the shift rods 307 and hung on the shift rods 307, when the shift rods 307 move to the driving roller 303 to be discharged, the roller brush 309 cleans the shift rods 307 and sweeps the spore hyphae, the spore hyphae are discharged from the lower port of the fungus discharge channel 301, and separation and cleaning of the scattered fermented soya beans and the spore hyphae are realized.
The power driving device 400 comprises a power source double-head motor 410, a first transmission mechanism 420, a second transmission mechanism 430 and a third transmission mechanism 440, wherein the first transmission mechanism 420 is used for transmitting power on the double-head motor 410 to the driving shaft 224 and driving the driving shaft 224 to rotate, the second transmission mechanism 430 is used for transmitting power on the double-head motor 410 to the rotating shaft 228a and driving the rotating shaft 228a to slowly rotate, and the third transmission mechanism 440 is used for transmitting power on the double-head motor 410 to the driving roller 303, the roller brush 309 and the linkage shaft 213 through the packing auger 234 and driving the three to rotate.
Specifically, the double-head motor 410 is fixedly installed on the installation frame 100 and located at one end of the material receiving barrel 231, the double-head motor 410 includes two output shafts and the output shafts are coaxially arranged with the packing auger 234, the first transmission mechanism 420 includes a belt transmission assembly two 421, a belt transmission assembly three 422 and a transmission shaft which are arranged between the output shaft of the double-head motor 410, which is away from one end of the packing auger 234, and the driving shaft 224, the transmission shaft is coaxially arranged with the rotating shaft 228a and is in rotating connection and matching with the rotation shaft, the belt transmission assembly two 421 is located between the output shaft of the double-head motor 410, which is away from one end of the packing auger 234, and is capable of transmitting the power on the output shaft to the transmission shaft and driving the transmission shaft to rotate, the belt transmission assembly three 422 is located between the transmission shaft and the driving, the first transmission mechanism 420 can transmit power of the double-head motor 410 to the driving shaft 224 and drive the driving shaft 224 to rotate, so as to drive the vibration bucket 221.
In order to decelerate the double-head motor 410, the output shaft of the double-head motor 410 is provided with a decelerating component, the double-head motor 410 transmits power to the driving end of the second transmission mechanism 430 after being decelerated by the decelerating component, and transmits the power to the driving end of the packing auger 234 after being decelerated by the decelerating component, the decelerating component is a planetary gear decelerating component, the planetary gear decelerating component comprises a closed casing coaxially and movably sleeved on the output shaft of the double-head motor 410, a gear ring 412, a sun gear 413, a planetary gear 414 and a planet carrier 415 are arranged in the casing, the gear ring 412 and the sun gear 413 are coaxially arranged and fixedly sleeved on the output shaft of the double-head motor 410, the planetary gear 414 is movably arranged between the gear ring 412 and the sun gear 413 and is engaged with both of the gear ring and the sun gear 413, and the planetary gear 414 is rotatably arranged on the planet carrier, the planetary gear 414 can rotate around the self axial direction and also can rotate around the axial direction of the sun gear 413, the planetary gear 414 is provided with three hollow speed reducing shafts 416 which are coaxially and movably sleeved on the output shaft of the double-head motor 410, the speed reducing shafts 416 movably penetrate through the shell 411 and are fixedly connected with the driving end and the planet carrier 415, the output end is positioned outside the shell 411, the output end of one speed reducing shaft 416 is connected with the second transmission mechanism 430, the output end of the other speed reducing shaft 416 is coaxially connected with the driving end of the packing auger 234, and the power on the output shaft of the double-head motor 410 is reduced through the planetary gear speed reducing assembly.
Specifically, the second transmission mechanism 430 includes a driving gear 431 coaxially and fixedly sleeved on the output end of the speed reducing shaft 416 far away from the packing auger 234, a transmission gear 432 rotatably disposed on the casing 411 far away from the packing auger 234, the axial direction of the transmission gear 432 is parallel to the axial direction of the driving gear 431 and the transmission gear 432 is located between the driving gear 431 and the rotating shaft 228a, an eccentric shaft 433 parallel to the axial direction is fixedly disposed on the end surface of the transmission gear 432, the second transmission mechanism 430 further includes a rectangular swinging block 434 sleeved on the driving end of the rotating shaft 228a, one end of the swinging block 434 is fixedly connected with the rotating shaft 228a, the other end of the swinging block 434 is provided with a flat slot 435 disposed along the length direction and penetrating along the thickness direction thereof, the flat slot 435 is matched with the eccentric shaft 433 and can drive the swinging block 434 to swing left and right around the axial, the second transmission mechanism 430 can transmit the power of the double-headed motor 410 decelerated by the deceleration assembly to the rotating shaft 228a and drive the rotating shaft 228a to rotate clockwise and counterclockwise alternately.
During the operation of the second transmission mechanism 430, the deceleration shaft 416 drives the driving gear 431 to rotate, the driving gear 431 drives the transmission gear 432 to rotate, the eccentric shaft 433 drives the swing block 434 to swing left and right around the axial direction of the rotation shaft 228a under the cooperation of the eccentric shaft 433 and the flat slot 435, and the swing block 434 drives the rotation shaft 228a to rotate clockwise and counterclockwise around the axial direction thereof alternately, thereby driving the swing frame 228b to swing left and right.
Specifically, the third transmission mechanism 440 includes a belt transmission assembly four 441, a belt transmission assembly five 442 and a belt transmission assembly six 443, the belt transmission assembly four 441 is disposed between the output end of the packing auger 234 and the driving end of the linkage shaft 213, the belt transmission assembly four 441 is used for transmitting the power of the packing auger 234 to the linkage shaft 213 and driving the linkage shaft 213 to rotate, the belt transmission assembly five 332 is disposed between the output end of the packing auger 234 and the driving end of the driving roller 303, the belt transmission assembly five 442 is used for transmitting the power of the packing auger 234 to the driving roller 303 and driving the driving roller 303 to rotate, the belt transmission assembly six 443 is disposed between the output end of the driving roller 303 and the driving end of the roller brush 309, the belt transmission assembly six 443 is used for transmitting the power of the driving roller 303 to the roller brush 309 and driving the roller brush 309 to rotate, and the power can be respectively transmitted to the linkage shaft 213 through the belt transmission assembly four 441, the belt transmission assembly five 442 and the belt transmission assembly, The driving roller 303 and the roller brush 309 are arranged on the driving roller 303 and the roller brush 309, and the three are in normal rotation operation.

Claims (7)

1. The preparation process of the high-quality fermented soya beans comprises the following steps:
a separation stage;
s1: the feeding mechanism feeds the finished fermented soya beans mixed dampening towards the reciprocating vibration mechanism from top to bottom intermittently, and the finished fermented soya beans mixed dampening falls into a vibration hopper of the reciprocating vibration mechanism uniformly;
the reciprocating vibration mechanism is positioned between the feeding mechanism and the receiving mechanism, the cleaning device is positioned at one end of the receiving mechanism, the feeding mechanism is used for quantitatively and intermittently discharging the finished fermented soybeans downwards to the reciprocating vibration mechanism, the reciprocating vibration mechanism is used for enabling the finished fermented soybeans to carry out reciprocating vibration in a water area so that spore hyphae are separated from the surfaces of the finished fermented soybeans, meanwhile, the reciprocating driving mechanism swings left and right and downwards and discharges the finished fermented soybeans and the separated spore hyphae into the receiving mechanism, the receiving mechanism conveys the finished fermented soybeans, the separated spore hyphae and mixed damping water into the cleaning device, the cleaning device is used for separating the finished fermented soybeans from the spore hyphae and respectively discharging outwards to complete cleaning of the finished fermented soybeans, and the power driving device is used for providing driving power for the feeding mechanism, the reciprocating vibration mechanism, the receiving mechanism and the cleaning device;
the feeding mechanism comprises a rectangular feeding hopper, the upper opening and the lower opening of the feeding hopper are both provided with openings, a conical surface is arranged between the upper opening and the lower opening of the feeding hopper, the distance between the conical surfaces is gradually increased from the lower end opening to the upper end opening, the feeding hopper is positioned right above the two vibrating hoppers, a bracket for fixedly connecting the feeding hopper and the receiving mechanism is arranged between the feeding hopper and the receiving mechanism, the lower end opening of the feeding hopper is arranged into a cylindrical inner cavity, the inner cavity is axially and horizontally arranged, a feeding cylinder matched with the feeding hopper is coaxially and rotatably arranged in the inner cavity, when the feeding cylinder is forbidden, the lower end opening of the feeding hopper is sealed and blocked, one end of the feeding cylinder is coaxially and fixedly provided with a linkage shaft, the linkage shaft movably penetrates through the feeding hopper to extend to the outside and is used for receiving the driving of a power driving device, the outer circular surface of the, the opening direction of the material storage tanks is arranged outwards along the radial direction of the feeding cylinder, one ends of the material storage tanks extend to one end of the feeding cylinder, the other ends of the material storage tanks extend to the other end of the feeding cylinder, and the four material storage tanks are arranged in an array manner along the circumferential direction of the feeding cylinder;
the feeding mechanism adds the finished fermented soya beans mixed damping water into the feeding hopper in the working process, when the vibration hopper needs to be fed, the linkage shaft is driven to rotate slowly, the feeding cylinder rotates synchronously along with the linkage shaft, when the storage tank rotates to the opening upwards, the finished fermented soya beans mixed damping water enters the storage tank, and when the storage tank rotates to the opening downwards, the finished fermented soya beans mixed damping water in the storage tank falls into the two vibration hoppers right below together along with the rotation of the feeding cylinder, so that the feeding process of the vibration hopper is completed;
s2: the driving shaft rotates and drives the swinging disc to synchronously rotate around the axial direction of the driving shaft, the two driving blocks are driven to slide in a reciprocating manner along the length direction of the driving shaft under the matching of the convex blocks and the guide grooves, the two vibrating hoppers vibrate in a reciprocating manner along the length direction of the vibrating hopper, the finished fermented soya beans vibrate, the finished fermented soya beans continuously collide with the partition plate for multiple times and form scattered finished fermented soya beans and spore hyphae separated from the broken finished fermented soya beans, meanwhile, the rotating shaft is driven to rotate clockwise and then rotate anticlockwise, the rotating shaft is driven to rotate in a clockwise manner and then rotate in an alternating manner, the swinging frame is driven to swing, the left-right swinging size is 15-25 degrees, the water tank synchronously swings left and right, and the finished fermented soya beans and the spore hyphae separated from the finished fermented soya beans are discharged from the dumping;
the reciprocating vibration mechanism comprises two rectangular vibration hoppers with upward openings, the two vibration hoppers are arranged in parallel, the vibration hoppers are mutually attached along one side of the width direction of the vibration hoppers, the other side of the vibration hoppers is arranged in an open manner, a pouring opening is formed in the open position, through holes which penetrate through the vibration hoppers are formed in the bottom of the vibration hoppers, a plurality of through holes are arranged at the bottoms of the vibration hoppers in an equidistant array manner, rectangular partition plates and supporting plates are arranged on the bottom of the vibration hoppers, the partition plates are positioned on the upper end surface of the bottom of the vibration hoppers, the length direction of each partition plate is parallel to the width direction of the vibration hoppers, the width direction of each partition plate is parallel to the height direction of the vibration hoppers, the partition plates are provided with a plurality of partition plates which are arranged in an equidistant array manner along the length direction of the vibration hoppers, the supporting plates are positioned on the lower end surface of the bottom of the vibration hoppers, the, the supporting plate is provided with a plurality of water tanks which are arranged at equal intervals along the width direction of the vibration hopper, the lower part of the vibration hopper is provided with a square structure water tank with an upward opening, the side surface of the water tank is arranged in an open way, a discharge opening is formed at the open part, the discharge opening is positioned above the bottom of the water tank, a first guide plate and a second guide plate which are arranged outwards and connected in sequence are arranged at the discharge opening, the first guide plate is arranged obliquely upwards, the distance between the two first guide plates is gradually increased upwards along the opening of the water tank, the second guide plate is horizontally arranged and is always parallel to the plane of the opening of the water tank, the vibration hopper is immersed in the water tank and can move along the length direction of the vibration hopper, and the dumping opening is consistent with the size of;
the water tank is characterized in that a rotating shaft is arranged below the water tank and is horizontally arranged in the axial direction, the end part of the rotating shaft is matched with the mounting frame in a rotating connection mode, the rotating shaft is located right below the binding surfaces of the two vibration buckets, the axial direction of the rotating shaft is parallel to the length direction of the vibration buckets, the two vibration buckets are symmetrically arranged along the axial direction parallel to the rotating shaft, a swing frame fixedly connected with the rotating shaft is sleeved on the rotating shaft, the top of the swing frame forms a rectangular mounting plane, the water tank is fixedly mounted on the mounting plane, the swing frame can swing left and right along with the rotation of the rotating shaft, and the swing angle is 15-25 degrees;
the reciprocating driving mechanism also comprises a fixed frame which is fixedly arranged on the mounting plane and at one end of the vibration hopper, the fixed frame is positioned outside the water tank, strip-shaped driving blocks which correspond to the vibration hopper one by one are movably arranged on the fixed frame in a penetrating way, the length direction of the driving blocks is parallel to the length direction of the vibration hopper, the driving blocks penetrate through the water tank and are fixedly connected with the end part of the vibration hopper, the driving blocks, the water tank and the fixed frame form sliding guide fit along the length direction, a driving shaft which is rotationally connected and matched with the fixed frame is arranged between the two driving blocks, the axial direction of the driving shaft is parallel to the length direction of the driving blocks, a circular swinging plate which is obliquely arranged is also movably arranged between the two driving blocks, a rectangular socket joint is arranged at the central position of the swinging plate, the driving shaft penetrates through the socket joint, a connecting shaft which is rotationally connected and matched with the swinging, the connecting shaft penetrates through the driving shaft along the radial direction of the driving shaft and is in rotating connection and matching with the driving shaft, an annular guide groove is coaxially arranged on the outer circular surface of the swinging disc, the groove bottom of the guide groove is arranged to be an arc-shaped surface, a spherical convex block and a convex block are arranged on the driving blocks in a floating mode and can float slightly along the direction of the distance between the two driving blocks, and the convex block is matched with the guide groove and forms sliding guide matching;
the reciprocating vibration mechanism is characterized in that the feeding mechanism feeds the finished fermented soya beans mixed with the damping water towards the reciprocating vibration mechanism from top to bottom intermittently, the finished fermented soya beans mixed with the damping water fall into the two vibration hoppers evenly, the driving shaft rotates and drives the swinging disc to rotate synchronously along the axial direction of the driving shaft, the two driving blocks are driven to slide back and forth along the length direction of the driving shaft under the matching of the convex blocks and the guide grooves, one driving block slides forward, the other driving block slides back, the two vibration hoppers vibrate back and forth along the length direction of the driving shaft, the vibration hoppers vibrate the finished fermented soya beans, the finished fermented soya beans continuously collide with the partition plate for multiple times and form scattered finished fermented soya beans and spore hyphae separated from the broken finished fermented soya beans, in the process, the rotating shaft is driven to rotate clockwise and then rotates anticlockwise alternately, the swinging frame is driven to swing left and right, and the left swinging degree is 15-25 degrees, the water tank synchronously swings left and right, and the finished fermented soya beans and spore hyphae separated from the finished fermented soya beans are discharged from the pouring opening and the discharge opening and fall into the material receiving mechanism;
(II) a cleaning stage;
s3: the receiving mechanism receives scattered fermented soya beans and spore hyphae separated from the scattered fermented soya beans and conveys the scattered fermented soya beans into the cleaning device, the scattered fermented soya beans pass through a gap between the deflector rods and are discharged from a lower end opening of the bean discharge channel, the spore hyphae are intercepted by the deflector rods and hung on the deflector rods, when the deflector rods move to the driving roller to be discharged, the roller brushes clean the deflector rods and sweep the spore hyphae, and the spore hyphae are discharged from a lower end opening of the fungus discharge channel;
the material receiving mechanism comprises a material receiving barrel which is arranged under a rotating shaft and fixedly connected with a mounting frame, the outer part of the material receiving barrel is arranged into a rectangular structure, the inner part of the material receiving barrel is provided with a hollow cylindrical barrel structure, the axial direction of the cylindrical barrel structure is parallel to the axial direction of the rotating shaft, the length direction of the material receiving barrel is parallel to the length direction of the vibration hopper, the width direction of the material receiving barrel is parallel to the width direction of the vibration hopper, the side surface of the material receiving barrel along the width direction is fixedly provided with a sliding plate which is arranged obliquely upwards, the left sliding plate and the right sliding plate form a V-shaped structure with an opening gradually increasing upwards, the edge of the sliding plate is fixedly provided with a sliding plate which is bent upwards vertically, a guide port formed at the lower end of the two sliding plates is communicated with the inner part of the material receiving barrel, a water tank is positioned between the openings formed at the upper ends of the two sliding plates, a packing auger matched with the material receiving barrel is coaxially and rotatably arranged in the material receiving barrel;
in the working process of the material receiving mechanism, the water tank swings left and right, the finished fermented soya beans and spore hyphae separated from the finished fermented soya beans are discharged from the pouring opening and the discharge opening and fall onto the sliding plate, the finished fermented soya beans and the spore hyphae separated from the finished fermented soya beans slide into the material receiving cylinder under the guiding action of the sliding plate, the packing auger is driven to rotate, and the finished fermented soya beans and the spore hyphae separated from the packing auger are conveyed into the cleaning device by the packing auger;
the cleaning device comprises a bacteria discharge channel and a bean discharge channel which are fixedly connected with a mounting frame, the bacteria discharge channel is a vertically arranged and vertically opened rectangular pipe body structure, the bean discharge channel is an obliquely arranged and two-end opened rectangular pipe body structure, the upper end opening and the side surface of the bean discharge channel are close to the upper end opening of the bean discharge channel and are connected, the lower end opening of the bean discharge channel is obliquely and downwards arranged, a driving roller is rotatably arranged at the joint of the bean discharge channel and the bacteria discharge channel, a driven roller is rotatably arranged at the lower end opening of the bean discharge channel, a transition roller is rotatably arranged at the middle position of the bean discharge channel along the length direction, the axial directions of the driving roller, the driven roller and the transition roller are all parallel to the axial direction of the auger, the plane inclination angle formed by the driven roller and the axis of the transition roller is smaller than the plane inclination angle formed, The belt forming a closed circulation loop is connected between the driven roller and the transition roller in a winding way, the belt is matched with the width of the bean discharging channel, the belt is fixedly provided with a plurality of deflector rods vertical to the belt, the deflector rods are arranged along the width direction of the belt at equal intervals and are arranged along the circulating running direction of the belt at equal intervals, the distance between two adjacent deflector rods of the deflector rods in the same row arranged along the width direction of the belt is slightly larger than the size of the broken curved fermented beans, the deflector rods between the driven roller and the transition roller are in movable contact with the lower side surface of the bean discharging channel, an inner cavity with a triangular area is formed among the belt, the lower side surface of the bean discharging channel and the bacterium discharging channel, the output end of the material receiving barrel is just communicated with the inner cavity, a roller brush axially parallel to the axial direction of the driving roller is rotatably arranged in the bacteria discharging channel, the roller brush is positioned on one side of the driving roller, and the roller brush can clean the driving lever;
the cleaning device is in the working process, the auger discharges the scattered and broken finished fermented soya beans mixed with water into the inner cavity, the scattered and broken finished fermented soya beans slide downwards along the bean discharge channel, meanwhile, the driving belt rotates anticlockwise, the scattered and broken finished fermented soya beans penetrate through the gap between the shift rods and are discharged from the lower end opening of the bean discharge channel, spore hyphae are intercepted by the shift rods and are hung on the shift rods, when the shift rods move to the driving roller to be discharged, the roller brush cleans the shift rods and sweeps the spore hyphae, the spore hyphae are discharged from the lower end opening of the fungus discharge channel, and separation and cleaning of the scattered and broken finished fermented soya beans and the spore hyphae are realized.
2. The process for preparing fermented soya beans according to claim 1, wherein the reciprocating vibration mechanism further comprises a width-adjusting member for adjusting the tilt angle of the wobble plate, the width-adjusting member comprises a sliding ring coaxially rotatably sleeved on the driving shaft and capable of sliding along the driving shaft, a hollow lead screw coaxially rotatably sleeved on the driving shaft, the wobble plate is located between the sliding ring and the water tank, a connecting rod for connecting the edge of the wobble plate and the edge of the sliding ring is arranged at the edge of the wobble plate, one end of the connecting rod is hinged to the edge of the wobble plate and forms a hinge shaft axially perpendicular to the axial direction of the driving shaft, one end of the connecting rod is hinged to the edge of the sliding ring and forms a hinge shaft axially perpendicular to the axial direction of the driving shaft, the hinge shaft between the connecting rod and the wobble plate is axially parallel to the hinge shaft between the connecting rod and the sliding ring, a movable frame sleeved outside the driving, one end of the movable frame is coaxially sleeved on the sliding ring and forms rotating connection fit with the sliding ring, the other end of the movable frame is coaxially sleeved on the screw rod and forms threaded connection fit with the screw rod, the amplitude modulation component further comprises a stepping motor arranged on the fixed frame, the axial direction of an output shaft of the stepping motor is parallel to the axial direction of the driving shaft, a first belt transmission component used for connecting the output shaft of the stepping motor and the driving end of the screw rod is arranged between the output shaft of the stepping motor and the driving end of the screw rod, and the first belt transmission component is used for transmitting power on the stepping motor to the screw rod.
3. The manufacturing process of high-quality fermented soya beans according to claim 1, wherein the power driving device comprises a power source double-head motor, a first transmission mechanism, a second transmission mechanism and a third transmission mechanism, the first transmission mechanism is used for transmitting the power of the double-head motor to the driving shaft and driving the driving shaft to rotate, the second transmission mechanism is used for transmitting the power of the double-head motor to the rotating shaft and driving the rotating shaft to slowly rotate, and the third transmission mechanism is used for transmitting the power of the double-head motor to the driving roller, the roller brush and the linkage shaft through the packing auger and driving the three to rotate.
4. The manufacturing process of high-quality fermented soya beans according to claim 3, wherein the double-head motor is fixedly installed on the installation frame and is positioned at one end of the material receiving cylinder, the double-head motor comprises two output shafts, the output shafts are coaxially arranged with the packing auger, the first transmission mechanism comprises a second belt transmission component arranged between the output shaft of one end of the double-head motor, which is far away from the packing auger, and the driving shaft, the belt transmission assembly is arranged between an output shaft and a transmission shaft, which are positioned at one end of the double-head motor and deviate from the packing auger, the double-head motor can transmit power on the output shaft to the transmission shaft and drive the transmission shaft to rotate, and the belt transmission assembly is positioned between the transmission shaft and the drive shaft and can transmit power on the transmission shaft to the drive shaft and drive the drive shaft to rotate.
5. The process for preparing fermented soya beans according to claim 3, wherein the output shaft of the double-head motor is provided with a speed reduction assembly, the double-head motor transmits power to the driving end of the second transmission mechanism after being decelerated by the speed reduction assembly and transmits power to the driving end of the packing auger after being decelerated by the speed reduction assembly, the speed reduction assembly is a planetary gear speed reduction assembly, the planetary gear speed reduction assembly comprises a closed casing coaxially and movably sleeved on the output shaft of the double-head motor, a gear ring, a sun gear, a planetary gear and a planet carrier are arranged in the casing, the gear ring and the sun gear are coaxially arranged and the sun gear is coaxially and fixedly sleeved on the output shaft of the double-head motor, the planetary gear is movably arranged between the gear ring and the sun gear and is meshed with the gear ring and the sun gear, the planetary gear is rotatably arranged on the planet carrier, and can rotate around the axial direction of the sun, the planetary gear is provided with three and arranges along the axial array of ring gear, planetary gear speed reduction subassembly still include coaxial activity cup joint in the hollow speed reduction axle on the double-end motor output shaft, the casing is passed in the speed reduction axle activity and drive end and planet carrier fixed connection, the output is located the outside of casing, wherein the output of a speed reduction axle is connected with second drive mechanism, the output of another speed reduction axle and the drive end coaxial coupling of auger.
6. The high-quality fermented soya bean preparation process according to claim 3, the second transmission mechanism comprises a driving gear coaxially and fixedly sleeved on the output end of a speed reducing shaft far away from the packing auger, a transmission gear rotatably arranged on a casing far away from the packing auger, the axial direction of the transmission gear is parallel to the axial direction of the driving gear and the transmission gear is positioned between the driving gear and the rotating shaft, an eccentric shaft parallel to the axial direction is fixedly arranged on the end surface of the transmission gear, the second transmission mechanism further comprises a rectangular swinging block sleeved on the driving end of the rotating shaft, one end of the swinging block is fixedly connected with the rotating shaft, the other end of the swinging block is provided with a flat groove which is arranged along the length direction and penetrates through the thickness direction, and the flat groove is matched with the eccentric shaft and can drive the swinging block to swing.
7. The high-quality fermented soya bean making process according to claim 3, wherein the third transmission mechanism comprises a belt transmission assembly four, a belt transmission assembly five and a belt transmission assembly six, the belt transmission assembly four is arranged between the output end of the auger and the driving end of the universal driving shaft, the belt transmission assembly four is used for transmitting power on the auger to the universal driving shaft and driving the universal driving shaft to rotate, the belt transmission assembly five is arranged between the output end of the auger and the driving roller driving end, the belt transmission assembly five is used for transmitting power on the auger to the driving roller and driving the driving roller to rotate, the belt transmission assembly six is arranged between the output end of the driving roller and the driving brush driving end, and the belt transmission assembly six is used for transmitting power on the driving roller to the roller brush and driving the brush roller to rotate.
CN202010774399.4A 2020-08-04 2020-08-04 Preparation process of high-quality fermented soya beans Withdrawn CN111903915A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114259021A (en) * 2021-12-27 2022-04-01 戴磊 Preparation equipment and preparation method of chili sauce fermented soya beans

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114259021A (en) * 2021-12-27 2022-04-01 戴磊 Preparation equipment and preparation method of chili sauce fermented soya beans

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