CN111903352B - Device and method for producing feed by fermenting hybrid broussonetia papyrifera leaves - Google Patents
Device and method for producing feed by fermenting hybrid broussonetia papyrifera leaves Download PDFInfo
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- CN111903352B CN111903352B CN202010734063.5A CN202010734063A CN111903352B CN 111903352 B CN111903352 B CN 111903352B CN 202010734063 A CN202010734063 A CN 202010734063A CN 111903352 B CN111903352 B CN 111903352B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
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- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
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Abstract
The invention discloses a device and a method for producing feed by fermenting broussonetia papyrifera leaves, which comprises a box body and three support legs arranged on the lower end surface of the box body, wherein the lower ends of the support legs are provided with support blocks, the bottom of the box body is provided with a discharging mechanism, the upper end surface of the box body is provided with a charging hole, a fermentation cavity is arranged in the box body, the outer side of the box body where the fermentation cavity is arranged is provided with a heat preservation mechanism, a stirring component for stirring materials is arranged in the fermentation cavity, the stirring component comprises a crushing shaft penetrating through the upper end of the box body, the upper end of the crushing shaft is connected with the output end of a crushing motor on the top of the box body, the outer side of the bottom of the crushing shaft is provided with a stirring rod for stirring the materials in the fermentation cavity, the device is designed aiming at the defects of the existing device, the crushing and the fermentation of the materials are integrated, the production operation is convenient, and the materials can be fully crushed according to the needs, the quality of the materials before fermentation is ensured, and the practicability is strong.
Description
Technical Field
The invention relates to the technical field of feed processing equipment, in particular to a device and a method for producing feed by fermenting hybrid broussonetia papyrifera leaves.
Background
The hybrid broussonetia papyrifera leaves are low in production cost and use cost, are purely natural feed resources, and can only reduce the production cost and reduce the enterprise capital investment when being used as batch feed for feeding pigs; (2) the nutrition is rich: the crude protein content of the paper mulberry thousand leaves reaches 26 to 32.54 percent, the amino acid content is 4.5 times of that of rice, and the calcium content is 5 times of that of soybean and milk; the contents of trace elements and vitamins are other plants such as: the content of carotene is 5 times higher than that of the high part of carrots, the comprehensive nutrient content and nutrient balance index of the feed exceed those of a high-quality compound feed, and the feed is a high-quality feed for raising pigs; (3) safety: does not contain pesticide hormone and the like, and is green organic feed; (4) the meat quality is good: the hybrid broussonetia papyrifera leaves contain plant polyphenol, have an antioxidant function, can delay cell aging and make pork tender.
Need smash the leaf when broussonetia papyrifera leaf adds man-hour, and crushing quality can not be guaranteed to current reducing mechanism when smashing, if set up the filter screen screening and can produce the problem of jam, for the production efficiency who guarantees the fodder, provides a device and method of smashing, fermentation integrative broussonetia papyrifera leaf production fodder now.
Disclosure of Invention
The invention aims to provide a device and a method for producing feed by fermenting hybrid broussonetia papyrifera leaves, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a device for producing feed by fermenting broussonetia papyrifera leaves comprises a box body and three support legs arranged on the lower end face of the box body, wherein support blocks are arranged at the lower ends of the support legs, a discharging mechanism is arranged at the bottom of the box body, a charging opening is formed in the upper end face of the box body, a fermentation cavity is formed in the box body, a heat-insulating mechanism is arranged on the outer side of the box body where the fermentation cavity is located, a stirring component for stirring materials is arranged in the fermentation cavity and comprises a crushing shaft penetrating through the upper end of the box body, the upper end of the crushing shaft is connected with the output end of a crushing motor at the top of the box body, a stirring rod for stirring the materials in the fermentation cavity is arranged on the outer side of the bottom of the crushing shaft, a crushing cavity for fully crushing the materials is arranged above the fermentation cavity, a screening screen plate is arranged between the crushing cavity and the fermentation cavity, a crushing cutter for crushing the materials is arranged on the outer side of the screening screen plate, the screening screen plate and the crushing shaft are provided with a rotary limiting part for limiting the relative rotation of the screening screen plate and the crushing shaft, the inner wall of the box body is provided with at least one scraping plate for preventing materials from blocking the surface of the screening screen plate, the upper end surface of the scraping plate is a guide inclined plane for assisting the materials to be thrown upwards, and the inner wall of the box body corresponding to the scraping plate is provided with an auxiliary crushing piece for further crushing the materials to be thrown upwards.
As a further scheme of the invention: still be equipped with supplementary screening mechanism between crushing axle and the screening otter board, supplementary screening mechanism is including setting up the side piece in the crushing axle outside, be connected through first reset spring between side piece and the screening otter board, the screening otter board lower extreme outside is equipped with an L type pole at least, the box inner wall is equipped with the polarization wheel that an intermittent type nature produced downward effort to L type pole.
As a still further scheme of the invention: and the surface of the screening screen plate is provided with a wear-resistant layer.
As a still further scheme of the invention: the auxiliary crushing piece comprises a telescopic sleeve, a telescopic hole is formed in the outer end of the telescopic sleeve, a positioning rod connected with the inner wall of the box body in a rotating mode is arranged in the telescopic hole in a matching mode, a second reset spring used for connecting the positioning rod and the telescopic sleeve is arranged in the telescopic hole, a plurality of auxiliary crushing cutters are distributed in an array mode on the outer side of the telescopic sleeve, a transmission block is arranged at the end portion of the telescopic sleeve, a spherical cavity is arranged on the right end face of the transmission block, a pressing ball is arranged in the spherical cavity in a matching mode, a first protrusion for generating acting force for the pressing ball in an intermittent mode is arranged on the outer side of the crushing shaft, a fixed shaft is arranged on the side face of the crushing shaft, a semicircular friction ring is fixed to the end portion of the fixed shaft, and the friction ring and the surface of the transmission block are in pressing contact.
As a still further scheme of the invention: and anti-skid layers are arranged on the surfaces of the friction ring and the transmission block.
As a still further scheme of the invention: the heat preservation mechanism comprises a water bath heat supply box arranged on the outer side of the box body, a cavity convenient for hot water storage is formed between the water bath heat supply box and the outer side of the box body, and a heating block is arranged inside the water bath heat supply box.
As a still further scheme of the invention: the rotary limiting part comprises a bulge arranged on the inner wall of a central hole of the screening screen plate and a groove arranged on the outer side of the crushing shaft.
As a still further scheme of the invention: the discharging mechanism comprises an opening arranged at the bottom of the box body, a movable bottom plate is rotatably arranged at the opening, a lower side plate of the lower end face of the movable bottom plate is connected with the output end of the telescopic rod, and the tail of the telescopic rod is rotatably connected with the side face of the supporting leg.
Compared with the prior art, the invention has the beneficial effects that: the invention is designed aiming at the defects of the existing device, the crushing and fermentation of the materials are integrated, the production operation is convenient, meanwhile, the materials can be fully crushed according to the requirement, the quality of the materials before fermentation is ensured, and the practicability is strong.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the internal structure of the present invention.
Fig. 3 is a partial enlarged view of the structure of the present invention.
FIG. 4 is a schematic view showing the structure of the screen plate and the scraper plate according to the present invention
Wherein: the device comprises a box body 1, a feed inlet 2, a crushing motor 3, a crushing shaft 4, a crushing cutter 5, a first bulge 6, a screening mesh plate 7, a water bath heating box 8, a stirring rod 9, a supporting leg 10, a supporting block 11, a movable bottom plate 12, a lower side plate 13, an expansion link 14, a side block 15, a first return spring 16, a heating block 17, a polarizing wheel 18, an L-shaped rod 19, a scraping plate 20, an auxiliary crushing piece 21 and a control panel 22; the crushing device comprises a positioning rod 23, a transmission block 24, a pressing ball 25, a friction ring 26, a telescopic sleeve 27 and an auxiliary crushing knife 28.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-4, in the embodiment of the present invention, a device for producing feed by fermenting broussonetia papyrifera leaves comprises a box body 1 and three support legs 10 arranged on the lower end surface of the box body, the lower ends of the support legs 10 are provided with support blocks 11, the bottom of the box body 1 is provided with a discharging mechanism, the upper end surface of the box body 1 is provided with a charging opening 2, a fermentation cavity is arranged inside the box body 1, the outer side of the box body 1 where the fermentation cavity is located is provided with a heat preservation mechanism, the inner side of the fermentation cavity is provided with a stirring assembly for stirring materials, the stirring assembly comprises a crushing shaft 4 penetrating through the upper end of the box body 1, the upper end of the crushing shaft 4 is connected with the output end of a crushing motor 3 on the top of the box body 1, the outer side of the bottom of the crushing shaft 4 is provided with a stirring rod 9 for stirring the materials inside the fermentation cavity, a crushing cavity for sufficiently crushing the materials is arranged above the fermentation cavity, a screening screen plate 7 is arranged between the crushing cavity and the fermentation cavity, a crushing knife 5 for crushing materials is arranged at the outer side of a crushing shaft 4 at the upper side of the screening screen plate 7, a rotation limiting part for limiting the relative rotation of the screening screen plate 7 and the crushing shaft 4 is arranged between the screening screen plate 7 and the crushing shaft 4, at least one scraping plate 20 for preventing the materials from blocking the surface of the screening screen plate 7 is arranged on the inner wall of the box body 1, the upper end surface of the scraping plate 20 is a guide inclined plane for assisting the materials to be thrown upwards, and an auxiliary crushing piece 21 for further crushing the materials thrown upwards is arranged on the inner wall of the box body 1 corresponding to the scraping plate 20;
the heat preservation mechanism and the stirring component are electrically connected with the control panel 22;
an auxiliary screening mechanism is further arranged between the crushing shaft 4 and the screening screen plate 7 and comprises a side block 15 arranged on the outer side of the crushing shaft 4, the side block 15 is connected with the screening screen plate 7 through a first return spring 16, at least one L-shaped rod 19 is arranged on the outer side of the lower end of the screening screen plate 7, a polarizing wheel 18 which intermittently generates a downward acting force on the L-shaped rod 19 is arranged on the inner wall of the box body 1, and along with the rotation of the screening screen plate 7, the polarizing wheel 18 can generate a downward pushing force on the L-shaped rod 19, so that the screening screen plate 7 is bumped up and down, and materials on the screening screen plate 7 can be shaken off in the up-down bumping process, and therefore the screening efficiency is improved;
the auxiliary crushing piece 21 comprises a telescopic sleeve 27, a telescopic hole is formed in the outer end of the telescopic sleeve 27, a positioning rod 23 rotatably connected with the inner wall of the box body 1 is arranged in the telescopic hole in a matched mode, a second reset spring used for connecting the positioning rod 23 with the telescopic sleeve 27 is arranged in the telescopic hole, a plurality of auxiliary crushing cutters 28 are distributed on the outer side of the telescopic sleeve 27 in an array mode, a transmission block 24 is arranged at the end portion of the telescopic sleeve 27, a spherical cavity is formed in the right end face of the transmission block 24, a pressing ball 25 is arranged in the spherical cavity in a matched mode, a first protrusion 6 for intermittently generating acting force on the pressing ball 25 is arranged on the outer side of the crushing shaft 4, a fixed shaft is arranged on the side face of the crushing shaft 4, a semicircular friction ring 26 is fixed at the end portion of the fixed shaft, and the friction ring 26 is in pressing contact with the surface of the transmission block 24;
when the crushing shaft 24 rotates, the friction ring 26 intermittently abuts against and contacts the surface of the transmission block 24, so that the telescopic sleeve 27 is driven to rotate, the telescopic sleeve 27 drives the auxiliary crushing cutter 28 to rotate, the material is cut, meanwhile, the first protrusion 6 intermittently generates a pushing force for the abutting ball 25, so that the telescopic sleeve 27 moves leftwards, the resetting of the second reset spring is matched, the auxiliary crushing cutter can also perform left-right reciprocating transverse movement when performing autorotation cutting, and the cutting effect is effectively improved;
the heat preservation mechanism comprises a water bath heat supply box 8 arranged on the outer side of the box body 1, a cavity convenient for hot water storage is formed between the water bath heat supply box 8 and the outer side of the box body 1, and a heating block 17 is arranged inside the water bath heat supply box 8, so that the water bath heating is facilitated to provide a corresponding environment for leaf fermentation;
the rotation limiting part comprises a bulge arranged on the inner wall of a central hole of the screening screen plate 7 and a groove arranged on the outer side of the crushing shaft 4, and the screening screen plate 7 can slide up and down along the crushing shaft 4 through the matching of the groove and the bulge;
the discharging mechanism comprises an opening arranged at the bottom of the box body 1, a movable bottom plate 12 is rotatably arranged at the opening, a lower side plate 13 on the lower end face of the movable bottom plate 12 is connected with the output end of an expansion link 14, the tail part of the expansion link 14 is rotatably connected with the side face of the supporting leg 10, and the expansion or contraction of the expansion link 14 is controlled to drive the movable bottom plate 12 to open and close, so that the later-stage discharging is facilitated;
the working principle of the invention is as follows: during the use, will treat that the material of fermentation sends into inside 1 box along charge door 2 earlier, drive crushing shaft 4 through crushing motor 3 and rotate, crushing sword 5 can carry out preliminary crushing to the material, the material of qualification can pass the screening otter board and get into the fermentation chamber, unqualified can be smashed once more by supplementary crushing piece 21, thereby crushing effect has been guaranteed, along with the rotation of screening otter board 7, polarizing wheel 18 can produce thrust down to L type pole 19, thereby make screening otter board 7 jolt from top to bottom, jolt from top to bottom in-process, the material on the screening otter board 7 can shake off, thereby help the improvement of screening efficiency, and the mode of this kind of shake makes the material in smashing the chamber be in the suspended state, be favorable to the cutting operation.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. A device for producing feed by fermenting leaves of broussonetia papyrifera, which comprises a box body (1) and three supporting legs (10) arranged on the lower end surface of the box body, the lower end of the supporting leg (10) is provided with a supporting block (11), the bottom of the box body (1) is provided with a discharging mechanism, the upper end surface of the box body (1) is provided with a charging hole (2), a fermentation cavity is arranged inside the box body (1), the outer side of the box body (1) where the fermentation cavity is arranged is provided with a heat preservation mechanism, a stirring component for stirring the materials is arranged in the fermentation cavity, the stirring component comprises a crushing shaft (4) which penetrates through the upper end of the box body (1), the upper end of the crushing shaft (4) is connected with the output end of the crushing motor (3) at the top of the box body (1), a stirring rod (9) for stirring the materials in the fermentation cavity is arranged on the outer side of the bottom of the crushing shaft (4), and a crushing cavity for fully crushing the materials is arranged above the fermentation cavity;
the fermentation tank is characterized in that a screening screen plate (7) is arranged between the crushing cavity and the fermentation cavity, a crushing knife (5) for crushing materials is arranged at the outer side of a crushing shaft (4) on the upper side of the screening screen plate (7), a rotation limiting part for limiting the relative rotation of the screening screen plate (7) and the crushing shaft (4) is arranged between the screening screen plate (7) and the crushing shaft (4), at least one scraping plate (20) for preventing the materials from blocking the surface of the screening screen plate (7) is arranged on the inner wall of the tank body (1), the upper end surface of the scraping plate (20) is a guide inclined plane for assisting the materials to be thrown upwards, and an auxiliary crushing piece (21) for further crushing the materials thrown upwards is arranged on the inner wall of the tank body (1) corresponding to the scraping plate (20);
the auxiliary crushing piece (21) comprises a telescopic sleeve (27), a telescopic hole is formed in the outer end of the telescopic sleeve (27), a positioning rod (23) which is rotatably connected with the inner wall of the box body (1) is arranged in the telescopic hole in a matched mode, a second reset spring which is used for connecting the positioning rod (23) with the telescopic sleeve (27) is arranged in the telescopic hole, a plurality of auxiliary crushing cutters (28) are distributed on the outer side of the telescopic sleeve (27) in an array mode, a transmission block (24) is arranged at the end portion of the telescopic sleeve (27), a spherical cavity is arranged on the right end face of the transmission block (24), a pressing ball (25) is arranged in the spherical cavity in a matched mode, a first protrusion (6) which intermittently generates acting force on the pressing ball (25) is arranged on the outer side of the crushing shaft (4), a fixing shaft is arranged on the side face of the crushing shaft (4), and a semicircular friction ring (26) is fixed at the end portion of the fixing shaft, the friction ring (26) is in pressing contact with the surface of the transmission block (24);
still be equipped with supplementary screening mechanism between crushing axle (4) and screening otter board (7), supplementary screening mechanism is including setting up side piece (15) in crushing axle (4) outside, be connected through first reset spring (16) between side piece (15) and screening otter board (7), screening otter board (7) lower extreme outside is equipped with one L type pole (19) at least, box (1) inner wall is equipped with polarization wheel (18) that an intermittent type nature produced downward effort to L type pole (19).
2. The device for producing the feed by fermenting broussonetia papyrifera leaves as claimed in claim 1, wherein the friction ring (26) and the transmission block (24) are provided with anti-slip layers on the surfaces.
3. The device for producing the feed by fermenting broussonetia papyrifera leaves as claimed in claim 1, wherein the surface of the screening mesh plate (7) is provided with a wear-resistant layer.
4. The device for producing the feed by fermenting broussonetia papyrifera leaves according to claim 1, wherein the heat preservation mechanism comprises a water bath heat supply box (8) arranged outside the box body (1), a cavity convenient for storing hot water is constructed between the water bath heat supply box (8) and the outside of the box body (1), and a heating block (17) is arranged inside the water bath heat supply box (8).
5. The device for producing the feed by fermenting broussonetia papyrifera leaves as claimed in claim 1, wherein the rotation limiting member comprises a protrusion arranged on the inner wall of the central hole of the screening mesh plate (7) and a groove arranged on the outer side of the crushing shaft (4).
6. The device for producing the feed by fermenting broussonetia papyrifera leaves as claimed in claim 1, wherein the discharging mechanism comprises an opening arranged at the bottom of the box body (1), a movable bottom plate (12) is rotatably arranged at the opening, a lower side plate (13) of the lower end surface of the movable bottom plate (12) is connected with the output end of a telescopic rod (14), and the tail of the telescopic rod (14) is rotatably connected with the side surface of the supporting leg (10).
7. A method for producing the device for producing the feed by fermenting the hybrid broussonetia papyrifera leaves as claimed in any one of claims 1 to 6, it is characterized in that the material to be fermented is firstly fed into the box body (1) along the feeding port (2), the crushing motor (3) drives the crushing shaft (4) to rotate, the crushing cutter (5) can carry out primary crushing on the materials, qualified materials can pass through the screening screen plate (7) to enter the fermentation cavity, unqualified materials can be crushed again by the auxiliary crushing piece (21), thereby ensuring the crushing effect, along with the rotation of the screening net plate (7), the polarizing wheel (18) can generate downward thrust to the L-shaped rod (19), thereby the screening net plate (7) jolts up and down, the materials on the screening net plate (7) can shake off in the up-and-down jolting process, and then keeping the crushed materials at the fermentation temperature for fermentation for the target days through a heat preservation mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010734063.5A CN111903352B (en) | 2020-07-27 | 2020-07-27 | Device and method for producing feed by fermenting hybrid broussonetia papyrifera leaves |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010734063.5A CN111903352B (en) | 2020-07-27 | 2020-07-27 | Device and method for producing feed by fermenting hybrid broussonetia papyrifera leaves |
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| Publication Number | Publication Date |
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| CN111903352A CN111903352A (en) | 2020-11-10 |
| CN111903352B true CN111903352B (en) | 2022-08-12 |
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| CN202010734063.5A Active CN111903352B (en) | 2020-07-27 | 2020-07-27 | Device and method for producing feed by fermenting hybrid broussonetia papyrifera leaves |
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|---|---|---|---|---|
| CN112825687B (en) * | 2021-01-21 | 2022-06-24 | 聊城市飓风工业设计有限公司 | Pasture forage fully smashing equipment based on intelligent manufacturing |
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