CN111899627A - A multifunctional experimental teaching instrument for space cam mechanism - Google Patents
A multifunctional experimental teaching instrument for space cam mechanism Download PDFInfo
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Abstract
本发明提供了一种空间凸轮机构多功能实验教学仪器,该装置不仅可以演示圆柱凸轮机构空间运动时圆柱凸轮和从动件的运动关系,还可以获取圆柱凸轮和从动件的运动参数,更重要的是可以利用相对运动原理,实现反转法演示从动件的空间复合运动,通过固定右侧手柄,摇动左侧手柄,可实现圆柱凸轮驱动从动件移动或者摆动的演示和运动参数读取;当固定左侧手柄时,圆柱凸轮固定,此时,摇动右侧手柄,可以实现从动件做空间复合运动,并可获得从动件空间运动时对应的运动参数;同时,本装置可以实现直动和摆动从动件类型的更换。该装置能够实现圆柱凸轮机构中从动件运动规律的获取及圆柱凸轮轮廓曲线反转法设计原理的演示。
The invention provides a multifunctional experimental teaching instrument for the space cam mechanism, which can not only demonstrate the motion relationship between the cylindrical cam and the follower when the cylindrical cam mechanism moves in space, but also obtain the motion parameters of the cylindrical cam and the follower, and more The important thing is that the relative motion principle can be used to realize the inversion method to demonstrate the spatial compound motion of the follower. By fixing the right handle and shaking the left handle, the cylindrical cam can drive the follower to move or swing. Demonstration and motion parameter reading When the left handle is fixed, the cylindrical cam is fixed. At this time, shaking the right handle can realize the space compound motion of the follower, and obtain the corresponding motion parameters of the follower when it moves in space; at the same time, the device can Enables replacement of both linear and oscillating follower types. The device can realize the acquisition of the motion law of the follower in the cylindrical cam mechanism and the demonstration of the design principle of the cylindrical cam profile curve inversion method.
Description
技术领域technical field
本发明属于机械原理中机构学领域,特别涉及空间凸轮机构的设计,具体为一种空间凸轮机构多功能实验教学仪器。The invention belongs to the field of mechanics in mechanical principles, in particular to the design of a space cam mechanism, in particular to a multifunctional experimental teaching instrument for the space cam mechanism.
背景技术Background technique
凸轮机构是一种常见的运动机构,凸轮机构的运动规律取决于凸轮的轮廓线或凹槽的形状,不仅结构简单、紧凑,而且可以准确实现各种预期的运动规律,广泛应用于各种自动机械、仪器和操纵装置。The cam mechanism is a common motion mechanism. The motion law of the cam mechanism depends on the contour of the cam or the shape of the groove. It is not only simple and compact in structure, but also can accurately realize various expected motion laws. It is widely used in various automatics. Machinery, Instruments and Manipulations.
空间凸轮机构中的主动件一般是带凹槽的圆柱凸轮,从动件在凹槽内在形状约束下完成预定的运动规律,因此空间凸轮机构的从动件运动规律和凹槽轮廓的设计和分析十分重要,学生在学习空间凸轮机构时,从动件运动规律及其轮廓设计原理难以理解,特别对反转原理设计空间凸轮轮廓的图解法和解析法的涉及过程。The driving part in the space cam mechanism is generally a cylindrical cam with a groove, and the follower completes the predetermined motion law under the shape constraint of the groove. Analysis is very important. When students study the space cam mechanism, it is difficult to understand the motion law of the follower and its outline design principle, especially the process involved in the graphic and analytical methods of designing the outline of the space cam based on the reversal principle.
目前,国内尚无空间凸轮机构从动件运动规律和空间凸轮轮廓获取的教学仪器,为了让学生对空间凸轮机构工作原理及其设计和分析方法有感性认识,设计一套不仅能够演示空间凸轮机构运动演示并获取从动件运动规律,而且可以实现反转原理演示空间凸轮机构从动件的空间复合运动并获取凸轮轮廓曲线,对学生学习和掌握空间凸轮机构的分析和设计有一定的帮助。At present, there is no teaching instrument for obtaining the motion law of the follower of the space cam mechanism and the contour of the space cam. In order to let students have a perceptual understanding of the working principle of the space cam mechanism and its design and analysis methods, a set of teaching instruments that can not only demonstrate the space cam mechanism is designed. Demonstrate the motion and obtain the motion law of the follower, and can realize the reversal principle to demonstrate the spatial compound motion of the follower of the space cam mechanism and obtain the cam profile curve, which is helpful for students to learn and master the analysis and design of the space cam mechanism.
发明内容SUMMARY OF THE INVENTION
本发明的目的时针对目前空间凸轮机构的实验教学需求,结合目前凸轮机构教学设备不足,提供一套全新的空间凸轮机构分析和设计演示和凸轮轮廓采集的实验教学装置和实验方法。该装置使用方便,可以更换直动从动件和摆动从动件类型,获取不同类型从动件的运动规律,演示反转原理获取空间凸轮轮廓的设计方法,弥补空间凸轮机构实验教学仪器的不足。The purpose of the present invention is to provide a new set of experimental teaching devices and experimental methods for analysis and design demonstration of spatial cam mechanisms and cam profile acquisition in view of the current experimental teaching needs of spatial cam mechanisms and in combination with the lack of current cam mechanism teaching equipment. The device is easy to use, and can replace the types of direct-acting follower and swing follower, obtain the motion law of different types of follower, demonstrate the design method of the reversal principle to obtain the contour of the space cam, and make up for the shortage of the experimental teaching instrument of the space cam mechanism .
根据本发明的第一个方面,本发明采用以下技术方案:According to the first aspect of the present invention, the present invention adopts the following technical solutions:
一种空间凸轮机构多功能实验教学仪器,其特征在于,包括支架底板组件、凹槽型圆柱凸轮、左侧驱动组件、右侧驱动组件和从动组件;其中支架底板组件包括左侧支架、右侧支架和底板;左侧驱动组件包括左侧凸轮轴、左侧手柄、左侧刻度盘、左侧支架轴承、从动件左支架轴承、左侧凸轮轴平键、左侧手柄顶丝、凸轮转角指针、轴承定位挡圈;右侧驱动组件包括右侧凸轮轴、右侧手柄、右侧刻度盘、右侧支架轴承、右侧凸轮轴承、右侧手柄顶丝、右侧从动件支架平键、右侧轴承挡圈、从动件转角指针;从动组件包括从动件左支架、从动件右支架、从动件滑杆、从动件滑杆左侧固定件、从动件滑杆右侧固定件、直动从动件滑块、从动件滚子、滚子限位件;其中,从动组件中直动从动件滑块、从动件滚子、滚子限位件可替换为摆动从动组件,所述摆动从动组件包括摆动从动件滑块、摆杆链接件、扇形码盘、摆杆、第一摆杆接头、摆杆链接固定件、摆动从动件滚子限位件、从动件滚子、第二摆杆接头、从动件滚子链接件、摆动从动件滑块顶丝、摆杆角度指针;A multifunctional experimental teaching instrument for a spatial cam mechanism, characterized in that it includes a bracket base plate assembly, a groove-type cylindrical cam, a left drive assembly, a right drive assembly and a driven assembly; wherein the support base plate assembly includes a left bracket, a right Side bracket and base plate; left drive assembly includes left camshaft, left handle, left dial, left bracket bearing, left bracket bearing of follower, left camshaft flat key, left handle top wire, cam Corner pointer, bearing positioning retaining ring; right drive assembly includes right camshaft, right handle, right dial, right bracket bearing, right cam bearing, right handle top wire, right follower bracket flat key, right bearing retaining ring, follower corner pointer; follower components include follower left bracket, follower right bracket, follower slide bar, follower slide bar left fixing piece, follower slide Rod right fixing, linear follower slider, follower roller, roller limiter; among them, in the driven assembly, the linear follower slider, follower roller, roller limiter The swing follower assembly can be replaced with a swing follower assembly, the swing follower assembly includes a swing follower slider, a swing link link, a sector code disc, a swing bar, a first swing link joint, a swing link fixing piece, a swing follower Part roller limiter, follower roller, second swing rod joint, follower roller link, swing follower slider top wire, swing rod angle pointer;
所述底板左右两侧分别装有左侧支架和右侧支架,所述左侧支架和右侧支架上设由左轴承座孔和右轴承座孔;所述左轴承座孔与所述左侧驱动组件中左支架轴承进行配合安装,所述右轴承座孔与所述右侧驱动组件中右侧支架轴承进行配合安装;The left and right sides of the bottom plate are respectively equipped with a left bracket and a right bracket, and the left bracket and the right bracket are provided with a left bearing seat hole and a right bearing seat hole; The left bracket bearing in the drive assembly is fitted and installed, and the right bearing seat hole is fitted with the right bracket bearing in the right drive assembly;
所述左侧驱动组件中的左侧支架轴承内圈与左侧凸轮轴配合,所述左侧凸轮轴呈阶梯状并且大端与凹槽型圆柱凸轮左侧的轴孔形成配合,并通过所述左侧凸轮轴平键与凹槽型圆柱凸轮进行周向固定;所述左侧凸轮轴的近大端侧设置一个轴肩用于定位所述从动件左支架轴承,所述从动件支架轴承通过左侧定位挡圈定位并隔开从动件左侧支架轴承;所述左侧支架轴承另一侧通过左侧手柄进行定位和固定;所述左侧刻度盘通过螺钉固定在所述左侧支架外侧并与左轴承座孔同心;所述左侧手柄的连接杆上加工有一通孔,同时,所述左侧支架加工有定位通孔,所述左侧手柄上通孔中心距左侧凸轮轴转动中心距离与所述定位通孔中心与左轴承座孔中心距离相同;所述左侧手柄的圆环部件上安装有凸轮转角指针,用于指示实验过程中凹槽型圆柱凸轮的转动角度。The inner ring of the left bracket bearing in the left drive assembly is matched with the left camshaft, the left camshaft is stepped, and the large end is matched with the left shaft hole of the grooved cylindrical cam, and passes through all the shafts. The left camshaft flat key and the grooved cylindrical cam are circumferentially fixed; a shoulder is set on the proximal large end side of the left camshaft for positioning the left bracket bearing of the follower, the follower The bracket bearing is positioned and separated from the left bracket bearing of the follower by the left positioning retaining ring; the other side of the left bracket bearing is positioned and fixed by the left handle; the left dial is fixed on the The outer side of the left bracket is concentric with the left bearing seat hole; a through hole is processed on the connecting rod of the left handle, and at the same time, the left bracket is processed with a positioning through hole, and the center of the through hole on the left handle is far from the left The distance between the rotation center of the side camshaft is the same as the distance between the center of the positioning through hole and the center of the left bearing seat hole; a cam angle pointer is installed on the circular ring part of the left handle, which is used to indicate the groove type cylindrical cam during the experiment. Rotation angle.
所述右侧驱动组件中右侧支架轴承内圈与右侧凸轮轴配合,所述右侧凸轮轴呈阶梯状并且大端侧与所述右侧凸轮轴承内圈配合,所述右侧凸轮轴承外圈装配在凹槽型圆柱凸轮右侧的轴孔并形成配合;所述右侧凸轮轴承右侧被所述右侧轴承挡圈定位,所述右侧轴承挡圈另一侧与所述从动件右支架接触并定位;所述从动件右侧支架加工有带键槽的通孔,此通孔与所述右侧凸轮轴轴上中间端上的右侧从动件支架平键配合,右侧凸轮轴与从动件右支架形成周向固定,所述从动件右侧支架右侧通过右侧轴承挡圈与右侧支架轴承隔开并定位;所述右侧支架轴承的外圈与右侧支架上的右轴承座孔固定安装;所述右侧刻度盘通过螺钉固定在所述右侧支架外侧并于右轴承座孔同心;所述右侧支架轴承内圈右侧与所述右侧手柄接触,所述右侧手柄装配在所述右侧凸轮轴末端;所述右侧手柄通过右侧手柄顶丝紧固在右侧凸轮轴上;所述右侧手柄的连接杆上加工一通孔,同时,所述右侧支架加工有定位通孔,所述右侧手柄上通孔中心距右侧凸轮轴转动中心距离与所述定位通孔中心与右侧轴承座孔中心距离相同;所述右侧手柄的圆环部件上安装有右侧从动件转角指针,用于指示实验过程中反转时从动件的转动角度;In the right drive assembly, the inner ring of the right bracket bearing is matched with the right camshaft, the right camshaft is stepped and the large end side is matched with the inner ring of the right cam bearing, and the right cam bearing is matched with the inner ring of the right cam bearing. The outer ring is assembled on the shaft hole on the right side of the grooved cylindrical cam and forms a fit; the right side of the right side cam bearing is positioned by the right side bearing retainer ring, and the other side of the right side bearing retainer ring is connected with the slave ring. The right bracket of the follower is contacted and positioned; the right bracket of the follower is machined with a through hole with a key slot, and the through hole is matched with the right follower bracket on the middle end of the right camshaft shaft with a flat key, The right camshaft and the right bracket of the follower are circumferentially fixed, and the right side of the right bracket of the follower is separated and positioned from the right bracket bearing through the right bearing retaining ring; the outer ring of the right bracket bearing It is fixedly installed with the right bearing seat hole on the right bracket; the right dial is fixed on the outside of the right bracket by screws and is concentric with the right bearing seat hole; the right side of the inner ring of the right bracket bearing and the The right handle is in contact, and the right handle is assembled on the end of the right camshaft; the right handle is fastened on the right camshaft by the right handle top wire; the connecting rod of the right handle is processed a through hole; meanwhile, the right bracket is machined with a positioning through hole, and the distance between the center of the through hole on the right handle and the rotation center of the right camshaft is the same as the distance between the center of the positioning through hole and the center of the right bearing seat hole; A right-side follower angle pointer is installed on the circular ring part of the right handle to indicate the rotation angle of the follower during reversal during the experiment;
所述从动组件中的从动件左支架的大直径孔与从动件左支架轴承配合,所述从动件左支架与从动杆滑杆通过矩形孔连接并通过所述从动件滑杆左侧固定件固定;所述从动杆滑杆与从动件右支架通矩形孔连接并通过所述从动件滑杆右侧固定件固定,确保从动件滑杆、从动件左支架和从动件右支架无相对运动;所述从动件滑杆上装有直动从动件滑块并能沿着从动件滑杆轴向滑动,所述从动件滑块末端装配从动件滚子,所述从动件滚子末端通过所述滚子限位件进行轴向限位;The large diameter hole of the left bracket of the follower in the follower assembly is matched with the bearing of the left bracket of the follower, and the left bracket of the follower is connected with the sliding rod of the follower rod through a rectangular hole and slides through the follower. The left fixing piece of the rod is fixed; the sliding rod of the driven rod is connected with the right bracket of the follower through the rectangular hole and fixed by the fixing piece on the right side of the sliding rod of the follower, so as to ensure the sliding rod of the follower and the left side of the follower. There is no relative movement between the bracket and the right bracket of the follower; the sliding rod of the follower is equipped with a sliding block of the follower and can slide axially along the sliding rod of the follower. a roller of the follower, the end of the roller of the follower is axially limited by the roller limiter;
所述摆动从动组件中的摆动从动件滑块设置与所述从动件滑杆配套的连接孔,而能安装在所述从动件滑杆上,并通过摆杆从动件滑块顶丝进行固定;所述摆动从动件滑块加工有一凹槽,凹槽内装有第一摆杆接头并通过摆杆连接件和摆杆连接固定件连接,且第一摆杆接头可以相对摆杆连接件摆动;所述第一摆杆接头与第二摆杆接头固定在摆杆上,所述第二摆杆接头通过从动件滚子连接件与从动件滚子连接,同时通过摆动从动件滚子限位件进行末端固定和定位;所述摆杆滑块上粘贴扇形码盘,所述扇形码盘的中心与第一摆杆接头的转动中心同心;所述摆杆上安装一摆杆角度指针用于指示摆杆的摆动角度。The swing follower slider in the swing follower assembly is provided with a connecting hole matched with the follower slider bar, and can be installed on the follower slider bar, and can pass through the swing bar follower slider block. The top screw is fixed; the swing follower slider is machined with a groove, and the groove is equipped with a first swing rod joint and is connected by the swing rod connecting piece and the swing rod connecting fixing piece, and the first swing rod joint can swing relative to each other. The rod connecting piece swings; the first rocking rod joint and the second rocking rod joint are fixed on the rocking rod, and the second rocking rod joint is connected with the follower roller through the follower roller connecting piece, and at the same time, through the swinging The roller limiter of the follower performs end fixing and positioning; a sector-shaped code disc is pasted on the swing rod slider, and the center of the sector-shaped code disk is concentric with the rotation center of the first swing rod joint; the swing rod is installed on the A pendulum angle pointer is used to indicate the swing angle of the pendulum.
进一步地,所述从动件滑杆上印有刻度,用于计量直动从动件滑块的轴向位移s;所述左侧刻度盘固定在左侧支架上,所述凸轮转角指针与凹槽型圆柱凸轮相对固定,用于指示凹槽型圆柱凸轮的转动角度θT;所述右侧刻度盘固定在右侧支架上,所述从动件转角指针与从动组件相对固定,用于指示从动组件绕凹槽型圆柱凸轮中心的转动角度θZ;所述扇形码盘固定在摆动从动件滑块上,所述摆杆角度指针固定在摆杆上,用于指示摆杆的摆动角度ψ。Further, a scale is printed on the sliding rod of the follower, which is used to measure the axial displacement s of the sliding block of the direct-acting follower; the left scale is fixed on the left bracket, and the cam angle pointer and the The groove-type cylindrical cam is relatively fixed, and is used to indicate the rotation angle θ T of the groove-type cylindrical cam; the right dial is fixed on the right bracket, and the follower angle pointer is relatively fixed with the driven component, using It is used to indicate the rotation angle θ Z of the driven assembly around the center of the grooved cylindrical cam; the sector code disc is fixed on the sliding block of the swing follower, and the pendulum angle pointer is fixed on the pendulum rod to indicate the pendulum rod The swing angle ψ.
进一步地,当右侧手柄上的通孔与右侧支架上定位孔同心时,通过销轴将右侧手柄相对右侧支架固定后,右侧驱动组件连同从动件滑杆相对支架底板固定,此时,摇动左侧手柄驱动凹槽型圆柱凸轮绕凸轮转动中心转动,直动从动件滑块在凹槽型圆柱凸轮的驱动及凹槽的约束下,沿着从动件滑杆往复运动;摇动左侧手柄的过程中,可以同步记录凹槽型圆柱凸轮的转角θT和直动从动件滑块的位移s,通过数据处理后,可以获得圆柱凸轮轮廓曲线及从动件滑块的运动规律: s=f(θT)。Further, when the through hole on the right handle is concentric with the positioning hole on the right bracket, after the right handle is fixed relative to the right bracket through the pin, the right drive assembly together with the follower sliding rod is fixed relative to the bracket bottom plate, At this time, shake the left handle to drive the grooved cylindrical cam to rotate around the center of rotation of the cam, and the linear follower slider will reciprocate along the follower slide rod under the drive of the grooved cylindrical cam and the constraint of the groove. ; During the process of shaking the left handle, the rotation angle θ T of the grooved cylindrical cam and the displacement s of the slider of the linear follower can be recorded simultaneously. After data processing, the contour curve of the cylindrical cam and the slider of the follower can be obtained. The law of motion of : s=f(θ T ).
进一步地,当左侧手柄上的通孔与左侧支架上定位通孔同心时,通过销轴将左侧手柄相对左侧支架固定后,左侧驱动组件连同凹槽型圆柱凸轮相对支架底板固定,此时,摇动右侧手柄驱动从动组件,整体绕凹槽型圆柱凸轮转动中心转动,在凹槽型圆柱凸轮凹槽的形状约束下,直动从动件滑块在从动件滑杆的牵引下绕凹槽型圆柱凸轮转动的同时,沿着从动件滑杆直线运动,实现空间复合运动;摇动右侧手柄的过程中,可以同步记录从动组件的转动角度和直动从动件滑块的位移,通过数据处理后,可以根据反转原理,获得圆柱凸轮轮廓曲线及从动件滑块的运动规律:s=f(θZ)。Further, when the through hole on the left handle is concentric with the positioning through hole on the left bracket, after the left handle is fixed relative to the left bracket through the pin, the left drive assembly together with the grooved cylindrical cam is fixed relative to the bracket bottom plate. , at this time, shake the right handle to drive the driven component, and the whole rotates around the rotation center of the grooved cylindrical cam. While rotating around the grooved cylindrical cam under the traction of the pulley, it moves linearly along the sliding rod of the follower to realize the spatial compound motion; during the process of shaking the right handle, the rotation angle of the driven component and the direct-acting follower can be recorded synchronously After data processing, the displacement of the slider of the follower can be obtained according to the reversal principle to obtain the contour curve of the cylindrical cam and the motion law of the slider of the follower: s=f(θ Z ).
进一步地,从动组件和摆动从动组件相互代替,实现摆动从动件圆柱凸轮机构运动演示及从动件运动规律采集实验;摆动从动组件替代从动组件时,所述摆动从动组件的摆动从动件滑块套入从动件滑杆上,从动件滚子置入凹槽圆柱凸轮的凹槽中,同时,用摆动从动件滑块顶丝将摆动从动组件固定在从动件滑杆上;当左侧手柄固定,右侧手柄旋转,可以读取凹槽型圆柱凸轮旋转一周对应的凸轮转角θT和摆杆摆角ψ,经数据处理后,获得摆动从动件的运动规律:ψ=f(θT);当右侧手柄固定,左侧手柄旋转,可读取从动件组件的转动角度θZ和摆杆摆角ψ,经数据处理后,获得摆动从动件的运动规律:ψ=f(θZ)。Further, the driven component and the swing driven component are replaced by each other, so as to realize the motion demonstration of the cylindrical cam mechanism of the swing follower and the collection experiment of the movement law of the follower; when the swing driven component replaces the driven component, the The sliding block of the oscillating follower is sleeved on the sliding rod of the follower, and the roller of the follower is placed in the groove of the groove cylindrical cam. When the left handle is fixed and the right handle is rotated, the cam rotation angle θ T and the swing angle ψ of the swing rod corresponding to one rotation of the grooved cylindrical cam can be read, and the swing follower can be obtained after data processing. The law of motion: ψ=f(θ T ); when the right handle is fixed and the left handle is rotated, the rotation angle θ Z of the follower assembly and the swing angle ψ of the pendulum rod can be read, and after data processing, the swing from The motion law of the moving piece: ψ=f(θ Z ).
进一步地,它还备有与从动件滚子外径相同的销轴以及与从动件滚子外径相同的销轴;从动组件和摆动从动组件上的从动件滚子可以拆除,利用与滚子外径相同的销轴替代,实现滑动摩擦代替滚动摩擦的空间圆柱凸轮机构的实验。Further, it is also equipped with a pin with the same outer diameter as the follower roller and a pin with the same outer diameter as the follower roller; the follower roller on the driven assembly and the swing driven assembly can be removed , using the pin shaft with the same outer diameter as the roller to replace the space cylindrical cam mechanism with sliding friction instead of rolling friction.
进一步地,它备有外形尺寸相同但凹槽轨迹不同的多个不同的凹槽型圆柱凸轮,以选择不同的凹槽型圆柱凸轮进行实验。Further, it is equipped with a plurality of different grooved cylindrical cams with the same external dimensions but different groove tracks, so as to select different grooved cylindrical cams for experimentation.
进一步地,直动从动滑块相对从动件滑杆只能实现沿滑杆移动的单自由度。Further, the linear driven sliding block can only achieve a single degree of freedom to move along the sliding rod relative to the sliding rod of the follower.
根据本发明的第二个方面,本发明采用以下技术方案:According to the second aspect of the present invention, the present invention adopts the following technical solutions:
一种空间凸轮机构多共能实验仪器的实验方法,其特征在于,通过所述实验教学仪器,实现第一类实验演示、第二类实验、第三类实验演示、第四类实验和第五类实验。An experimental method for a multi-common energy experimental instrument of a space cam mechanism, characterized in that, through the experimental teaching instrument, the first type of experiment demonstration, the second type of experiment, the third type of experiment demonstration, the fourth type of experiment and the fifth type of experiment demonstration are realized. class experiment.
第一类实验演示为直动推杆圆柱凸轮机构运动关系演示、第二类实验为获取直动推杆从动件运动规律、第三类实验演示为直动推杆圆柱凸轮机构反转原理演示、第四类实验为获取圆柱凸轮凹槽轮廓曲线、第五类实验为摆动推杆代替直动推杆后实现的第一类实验、第二类实验、第三类实验和第四类实验。The first type of experimental demonstration is the demonstration of the motion relationship of the linear push rod cylindrical cam mechanism, the second type of experiment is to obtain the motion law of the linear push rod follower, and the third type of experimental demonstration is the demonstration of the reversal principle of the linear push rod cylindrical cam mechanism , The fourth type of experiment is to obtain the contour curve of the cylindrical cam groove, and the fifth type of experiment is the first type of experiment, the second type of experiment, the third type of experiment and the fourth type of experiment realized after the swing push rod replaces the linear push rod.
第一类实验:右侧手柄通过销轴固定在右侧支架上,单方向旋转左侧手柄,实现圆柱凸轮转动带动直动从动件滑块沿从动件滑杆直线运动的演示实验;The first type of experiment: the right handle is fixed on the right bracket through the pin shaft, and the left handle is rotated in one direction to realize the demonstration experiment that the rotation of the cylindrical cam drives the slider of the linear follower to move in a straight line along the slider of the follower;
第二类实验:在第一类实验条件下,单方向间歇旋转左侧手柄,每停顿一次记录凸轮转角θTj和直动从动件滑块位移si,获取直动从动件滑块的运动规律坐标(θTi,si),通过数据处理可以获得从动件的运动规律变化曲线;The second type of experiment: under the first type of experimental conditions, rotate the left handle intermittently in one direction, record the cam rotation angle θ Tj and the displacement si of the slider of the linear follower every time it pauses, and obtain the displacement of the slider of the linear follower. Motion law coordinates (θ Ti , s i ), the change curve of the motion law of the follower can be obtained through data processing;
第三类实验:左侧手柄通过销轴固定在左侧支架上,单方向旋转右侧手柄,实现圆柱凸轮固定,从动件组件带动从动件滑块绕圆柱凸轮轴线旋转及沿圆柱凸轮凹槽轮廓移动,实现反转原理设计圆柱凸轮轮廓的运动演示;The third type of experiment: the left handle is fixed on the left bracket through the pin, and the right handle is rotated in one direction to realize the fixation of the cylindrical cam. The follower assembly drives the follower slider to rotate around the axis of the cylindrical cam and concave along the cylindrical cam The groove profile moves to realize the motion demonstration of the reversal principle to design the cylindrical cam profile;
第四类实验:在第三类实验条件下,单方向间歇旋转右侧手柄,每停顿一次,记录从动件组件转角θZi和直动从动件滑块位移si,获取圆柱凸轮凹槽轨迹曲线坐标(θZi,si);The fourth type of experiment: under the third type of experimental conditions, rotate the right handle intermittently in one direction, and every time it pauses, record the follower assembly rotational angle θ Zi and the linear follower slider displacement si to obtain the cylindrical cam groove Trajectory curve coordinates (θ Zi ,s i );
第五类实验,将直动从动件滑块及其上组件更换为摆动从动组件后,定位并固定摆动从动件滑块后,可以进行第一类实验和第三类实验的演示;同样的,可以进行第二类和第四类实验,分别获取摆动从动件运动规律坐标(θTi,ψi)和圆柱凸轮凹槽轨迹曲线坐标(θZi,ψi)。The fifth type of experiment, after replacing the linear follower slider and its upper components with the swing follower assembly, and positioning and fixing the swing follower slider, the first type of experiment and the third type of experiment can be demonstrated; Similarly, the second and fourth types of experiments can be performed to obtain the motion law coordinates (θ Ti , ψ i ) of the oscillating follower and the cylindrical cam groove track curve coordinates (θ Zi , ψ i ), respectively.
第二类实验和第四类实验,可以对比直动从动件滑块或摆动从动件滑块的运动规律,并验证反转原理分析凸轮机构和设计凸轮轮廓的正确性。The second type of experiment and the fourth type of experiment can compare the motion law of the slider of the linear follower or the slider of the swing follower, and verify the correctness of the reversal principle to analyze the cam mechanism and design the cam profile.
本发明提供的新型空间凸轮机构多功能实验仪器配置合理、不需要专门技术即可实现拆装,实现从动件滑块更换、圆柱凸轮更换,满足空间凸轮机构教学的要求和特点。该装置操作简单,参数获取方便,能够充分演示空间凸轮机构运动关系、获取从动件运动规律和圆柱凸轮凹槽轨迹,能够将理论内容和实验教学结合,帮助学生充分理解空间凸轮机构的设计和分析。The novel space cam mechanism multifunctional experimental instrument provided by the invention has reasonable configuration, can be disassembled and assembled without special technology, realizes the replacement of the sliding block of the follower and the replacement of the cylindrical cam, and meets the requirements and characteristics of the space cam mechanism teaching. The device is easy to operate and easy to obtain parameters. It can fully demonstrate the motion relationship of the spatial cam mechanism, obtain the motion law of the follower and the trajectory of the cylindrical cam groove. It can combine theoretical content with experimental teaching to help students fully understand the design and development of the spatial cam mechanism. analyze.
附图说明Description of drawings
图1、图2分别为本发明一种空间凸轮机构多功能实验教学仪器的三维图和左视图。FIG. 1 and FIG. 2 are respectively a three-dimensional view and a left side view of a multifunctional experimental teaching instrument of a spatial cam mechanism according to the present invention.
图3、图4分别为左侧驱动组件L的三维图和主视图。3 and 4 are a three-dimensional view and a front view of the left drive assembly L, respectively.
图5为左侧凸轮轴L1的三维视图。FIG. 5 is a three-dimensional view of the left camshaft L1.
图6、图7分别为右侧驱动组件R的三维图和主视图。6 and 7 are a three-dimensional view and a front view of the right drive assembly R, respectively.
图8为右侧凸轮轴R1的三维视图。FIG. 8 is a three-dimensional view of the right camshaft R1.
图9、图10分别为直动从动件组件Z的三维图和主视图。9 and 10 are a three-dimensional view and a front view of the direct-acting follower assembly Z, respectively.
图11为支架底座D的三维图。FIG. 11 is a three-dimensional view of the stand base D. FIG.
图12、图13、图14分别为摆动从动件组件的主视图、左视图和三维图。12 , 13 and 14 are a front view, a left side view and a three-dimensional view of the swing follower assembly, respectively.
具体实施方式Detailed ways
以下结合附图和技术方案,进一步说明本发明的具体实施方式。The specific embodiments of the present invention will be further described below with reference to the accompanying drawings and technical solutions.
参照附图,本发明提供的一种空间凸轮机构多功能实验教学仪器,其特征在于,包括支架底板组件D、凹槽型圆柱凸轮T、左侧驱动组件L、右侧驱动组件 R和从动组件Z;其中支架底板组件D包括左侧支架D-LJ、右侧支架D-RJ和底板D1;左侧驱动组件L包括左侧凸轮轴L1、左侧手柄L2、左侧刻度盘L3、左侧支架轴承L4、从动件左支架轴承L5、左侧凸轮轴平键L-J、左侧手柄顶丝L-D、凸轮转角指针L-Z、轴承定位挡圈L-Q;右侧驱动组件R包括右侧凸轮轴R1、右侧手柄R2、右侧刻度盘R3、右侧支架轴承R4、右侧凸轮轴承R5、右侧手柄顶丝R-D、右侧从动件支架平键R-J、右侧轴承挡圈R-Q1和R-Q2、从动件转角指针R-Z;从动组件Z包括从动件左支架Z-L、从动件右支架Z-R、从动件滑杆 Z1、从动件滑杆左侧固定件Z2、从动件滑杆右侧固定件Z3、直动从动件滑块 Z4、从动件滚子Z5、滚子限位件Z6;其中,从动组件Z中直动从动件滑块Z4、从动件滚子Z5、滚子限位件Z6可替换为摆动从动组件B,所述摆动从动组件B包括摆动从动件滑块B1、摆杆链接件B2、扇形码盘B3、摆杆B4、第一摆杆接头B5、摆杆链接固定件B6、摆动从动件滚子限位件B7、从动件滚子B8、第二摆杆接头B9、从动件滚子链接件B10、摆动从动件滑块顶丝B11、摆杆角度指针B-Z;Referring to the accompanying drawings, the present invention provides a multifunctional experimental teaching instrument for a spatial cam mechanism, which is characterized in that it includes a bracket base plate assembly D, a grooved cylindrical cam T, a left drive assembly L, a right drive assembly R and a driven Assembly Z; the bracket base plate assembly D includes a left bracket D-LJ, a right bracket D-RJ and a base plate D1; the left drive assembly L includes a left camshaft L1, a left handle L2, a left dial L3, a left Side bracket bearing L4, follower left bracket bearing L5, left camshaft flat key L-J, left handle top screw L-D, cam angle pointer L-Z, bearing positioning retaining ring L-Q; right drive assembly R includes right camshaft R1 , right handle R2, right dial R3, right bracket bearing R4, right cam bearing R5, right handle top screw R-D, right follower bracket flat key R-J, right bearing retaining ring R-Q1 and R-Q2, follower angle pointer R-Z; follower assembly Z includes follower left bracket Z-L, follower right bracket Z-R, follower slide bar Z1, follower slide bar left fixing piece Z2, follower The right fixing member Z3 of the sliding rod, the sliding block Z4 of the linear follower, the roller Z5 of the follower, and the limiter Z6 of the roller; The roller Z5 and the roller limiter Z6 can be replaced with a swing follower assembly B, which includes a swing follower slider B1, a swing link B2, a sector code disk B3, and a swing lever B4 , the first pendulum joint B5, the pendulum link fixing member B6, the swing follower roller limiter B7, the follower roller B8, the second pendulum joint B9, the follower roller link B10, the swing Follower slider top wire B11, pendulum angle pointer B-Z;
所述支架底板组件D的底板D1下方设置有两条纵向长条形基面,所述底板D1左右两侧分别装有左侧支架D-LJ和右侧支架D-RJ,所述左侧支架D-LJ和右侧支架D-RJ上设由左轴承座孔D-LK和右轴承座孔D-RK;所述左轴承座孔D-LK 与所述左侧驱动组件L中左支架轴承L4进行配合安装,所述右轴承座孔D-RK 与所述右侧驱动组件R中右侧支架轴承R4进行配合安装;Two longitudinally elongated base surfaces are provided below the bottom plate D1 of the bracket bottom plate assembly D, and the left and right sides of the bottom plate D1 are respectively equipped with a left bracket D-LJ and a right bracket D-RJ, and the left bracket D-RJ. D-LJ and right bracket D-RJ are provided with left bearing seat hole D-LK and right bearing seat hole D-RK; the left bearing seat hole D-LK and the left bracket bearing in the left drive assembly L L4 is fitted and installed, and the right bearing seat hole D-RK is fitted with the right bracket bearing R4 in the right drive assembly R;
所述左侧驱动组件L中的左侧支架轴承L4内圈与左侧凸轮轴L1配合,所述左侧凸轮轴L1呈阶梯状并且大端与凹槽型圆柱凸轮T左侧的轴孔形成配合,并通过所述左侧凸轮轴平键L-J与凹槽型圆柱凸轮T进行周向固定;所述左侧凸轮轴L1的近大端侧设置一个轴肩用于定位所述从动件左支架轴承L5,所述从动件支架轴承L4通过左侧定位挡圈L-Q定位并隔开从动件左侧支架轴承L4;所述左侧支架轴承L4另一侧通过左侧手柄L2进行定位和固定;所述左侧刻度盘 L3通过螺钉G固定在所述左侧支架D-LJ外侧并与左轴承座孔D-LK同心;所述左侧手柄L2的连接杆上加工有一通孔L-K,同时,所述左侧支架D-LJ加工有定位通孔D-LD,所述左侧手柄上通孔L-K中心距左侧凸轮轴L1转动中心距离与所述定位通孔D-LD中心与左轴承座孔D-LK中心距离相同;所述左侧手柄L2 的圆环部件上安装有凸轮转角指针L-Z,用于指示实验过程中凹槽型圆柱凸轮的转动角度。The inner ring of the left bracket bearing L4 in the left drive assembly L is matched with the left camshaft L1, the left camshaft L1 is stepped and the big end is formed with the shaft hole on the left side of the grooved cylindrical cam T The left camshaft L-J and the grooved cylindrical cam T are circumferentially fixed; a shoulder is set on the proximal large end side of the left camshaft L1 for positioning the left side of the follower The bracket bearing L5, the follower bracket bearing L4 is positioned and separated by the left positioning retaining ring L-Q and the left bracket bearing L4 of the follower; the other side of the left bracket bearing L4 is positioned and positioned by the left handle L2. Fixed; the left dial L3 is fixed on the outer side of the left bracket D-LJ through the screw G and is concentric with the left bearing seat hole D-LK; the connecting rod of the left handle L2 is processed with a through hole L-K, At the same time, the left bracket D-LJ is machined with a positioning through hole D-LD, the distance between the center of the through hole L-K on the left handle and the rotation center of the left camshaft L1 and the center of the positioning through hole D-LD and the left The center distance of the bearing seat holes D-LK is the same; the cam rotation angle pointer L-Z is installed on the circular ring part of the left handle L2, which is used to indicate the rotation angle of the grooved cylindrical cam during the experiment.
所述右侧驱动组件R中右侧支架轴承R4内圈与右侧凸轮轴R1配合,所述右侧凸轮轴R1呈阶梯状并且大端侧与所述右侧凸轮轴承R5内圈配合,所述右侧凸轮轴承R5外圈装配在凹槽型圆柱凸轮T右侧的轴孔并形成配合;所述右侧凸轮轴承R5右侧被所述右侧轴承挡圈R-Q1定位,所述右侧轴承挡圈R-Q1另一侧与所述从动件右支架Z-R接触并定位;所述从动件右侧支架Z-R加工有带键槽的通孔Z-R1,此通孔与所述右侧凸轮轴R1轴上中间端上的右侧从动件支架平键R-J配合,右侧凸轮轴R1与从动件右支架Z-R形成周向固定,所述从动件右侧支架Z-R右侧通过右侧轴承挡圈R-Q2与右侧支架轴承R4隔开并定位;所述右侧支架轴承R4的外圈与右侧支架D-RJ上的右轴承座孔D-RK固定安装;所述右侧刻度盘R3通过螺钉G固定在所述右侧支架D-RJ外侧并于右轴承座孔 D-RK同心;所述右侧支架轴承R4内圈右侧与所述右侧手柄R2接触,所述右侧手柄R2装配在所述右侧凸轮轴R1末端;所述右侧手柄R2通过右侧手柄顶丝 R-D紧固在右侧凸轮轴R1上;所述右侧手柄R2的连接杆上加工一通孔R-K,同时,所述右侧支架D-RJ加工有定位通孔D-RD,所述右侧手柄上通孔R-K中心距右侧凸轮轴R1转动中心距离与所述定位通孔D-RD中心与右侧轴承座孔 D-RK中心距离相同;所述右侧手柄R2的圆环部件上安装有右侧从动件转角指针R-Z,用于指示实验过程中反转时从动件的转动角度;In the right drive assembly R, the inner ring of the right bracket bearing R4 is matched with the right camshaft R1, the right camshaft R1 is stepped and the large end side is matched with the inner ring of the right cam bearing R5, so The outer ring of the right cam bearing R5 is assembled on the shaft hole on the right side of the grooved cylindrical cam T and forms a fit; the right side of the right cam bearing R5 is positioned by the right bearing retaining ring R-Q1, and the right The other side of the side bearing retaining ring R-Q1 is in contact with and positioned with the right bracket Z-R of the follower; the right bracket Z-R of the follower is machined with a through hole Z-R1 with a keyway, and this through hole is connected to the right bracket Z-R of the follower. The right follower bracket on the middle end of the side camshaft R1 is matched with the flat key R-J, the right camshaft R1 and the follower right bracket Z-R form a circumferential fixation, and the right side of the follower right bracket Z-R passes through the right side of the follower Z-R. The right bearing retaining ring R-Q2 is spaced and positioned from the right bracket bearing R4; the outer ring of the right bracket bearing R4 is fixedly installed with the right bearing seat hole D-RK on the right bracket D-RJ; the The right dial R3 is fixed on the outside of the right bracket D-RJ by screws G and is concentric with the right bearing seat hole D-RK; the right side of the inner ring of the right bracket bearing R4 is in contact with the right handle R2, The right handle R2 is assembled on the end of the right camshaft R1; the right handle R2 is fastened on the right camshaft R1 through the right handle top wire R-D; the connecting rod of the right handle R2 A through hole R-K is machined, at the same time, the right bracket D-RJ is machined with a positioning through hole D-RD, and the distance between the center of the through hole R-K on the right handle and the rotation center of the right camshaft R1 and the positioning through hole D -The distance between the center of RD and the center of the right bearing seat hole D-RK is the same; the right side follower angle pointer R-Z is installed on the circular ring part of the right handle R2, which is used to indicate the follower when it reverses during the experiment angle of rotation;
所述从动组件Z中的从动件左支架Z-L的大直径孔与从动件左支架轴承L5 配合,所述从动件左支架Z-L与从动杆滑杆Z1通过矩形孔连接并通过所述从动件滑杆左侧固定件Z3固定;所述从动杆滑杆Z1与从动件右支架Z-R通矩形孔连接并通过所述从动件滑杆右侧固定件Z2固定,确保从动件滑杆Z1、从动件左支架Z-L和从动件右支架Z-R无相对运动;所述从动件滑杆Z1上装有直动从动件滑块Z4并能沿着从动件滑杆Z1轴向滑动,所述从动件滑块Z4末端装配从动件滚子Z5,所述从动件滚子Z5末端通过所述滚子限位件Z6进行轴向限位;The large-diameter hole of the follower left bracket Z-L in the follower assembly Z is matched with the follower left bracket bearing L5, and the follower left bracket Z-L is connected with the follower rod sliding rod Z1 through a rectangular hole and passes through all the holes. The follower slide bar left fixing piece Z3 is fixed; the follower rod slide bar Z1 is connected with the follower right bracket Z-R through the rectangular hole and is fixed by the follower slide bar right fixing piece Z2 to ensure The slider Z1 of the follower, the left bracket Z-L of the follower and the right bracket Z-R of the follower have no relative movement; the slider Z1 of the follower is equipped with a sliding block Z4 of the follower and can move along the slider of the follower Z1 slides axially, the end of the follower slider Z4 is assembled with the follower roller Z5, and the end of the follower roller Z5 is axially limited by the roller limiter Z6;
所述摆动从动组件B中的摆动从动件滑块B1设置与所述从动件滑杆Z1配套的连接孔,而能安装在所述从动件滑杆Z1上,并通过摆杆从动件滑块顶丝B11 进行固定;所述摆动从动件滑块B1加工有一凹槽,凹槽内装有第一摆杆接头B5 并通过摆杆连接件B2和摆杆连接固定件B6连接,且第一摆杆接头B5可以相对摆杆连接件B2摆动;所述第一摆杆接头B5与第二摆杆接头B9固定在摆杆B4 上,所述第二摆杆接头B9通过从动件滚子连接件B10与从动件滚子B8连接,同时通过摆动从动件滚子限位件B7进行末端固定和定位;所述摆杆滑块B1上粘贴扇形码盘B3,所述扇形码盘B3的中心与第一摆杆接头B5的转动中心同心;所述摆杆B4上安装一摆杆角度指针B-Z用于指示摆杆B4的摆动角度。The swing follower slider B1 in the swing follower assembly B is provided with a connecting hole matched with the follower slide bar Z1, so that it can be installed on the follower slide bar Z1, and can be moved from the follower slide bar Z1 through the swing bar. The sliding block of the moving piece is fixed by the top screw B11; the sliding block B1 of the swinging follower is machined with a groove, and the groove is equipped with a first swing rod joint B5 and is connected through the swing rod connecting piece B2 and the swing rod connecting fixing piece B6, And the first rocker link B5 can swing relative to the rocker link B2; the first rocker link B5 and the second rocker link B9 are fixed on the rocker B4, and the second rocker link B9 passes through the follower The roller connector B10 is connected with the follower roller B8, and at the same time, the end is fixed and positioned by swinging the follower roller limiter B7; The center of the disk B3 is concentric with the rotation center of the first rocking rod joint B5; a rocking rod angle pointer B-Z is installed on the rocking rod B4 to indicate the rocking angle of the rocking rod B4.
所述从动件滑杆Z1上印有刻度,用于计量直动从动件滑块Z4的轴向位移s;所述左侧刻度盘L3固定在左侧支架D-LJ上,所述凸轮转角指针L-Z与凹槽型圆柱凸轮T相对固定,用于指示凹槽型圆柱凸轮T的转动角度θT;所述右侧刻度盘R3固定在右侧支架D-RJ上,所述从动件转角指针R-Z与从动组件Z相对固定,用于指示从动组件Z绕凹槽型圆柱凸轮T中心的转动角度θZ;所述扇形码盘B3固定在摆动从动件滑块B1上,所述摆杆角度指针B-Z固定在摆杆B4 上,用于指示摆杆B4的摆动角度ψ。A scale is printed on the follower slider Z1 for measuring the axial displacement s of the linear follower slider Z4; the left scale L3 is fixed on the left bracket D-LJ, and the cam The rotation angle pointer LZ is relatively fixed with the groove-type cylindrical cam T, and is used to indicate the rotation angle θ T of the groove-type cylindrical cam T; the right dial R3 is fixed on the right bracket D-RJ, and the follower The rotation angle pointer RZ is relatively fixed with the driven component Z, and is used to indicate the rotational angle θ Z of the driven component Z around the center of the grooved cylindrical cam T; The pendulum angle pointer BZ is fixed on the pendulum B4 for indicating the swing angle ψ of the pendulum B4.
当右侧手柄R2上的通孔R-K与右侧支架D-RJ上定位孔D-RD同心时,通过销轴将右侧手柄R2相对右侧支架D-RJ固定后,右侧驱动组件R连同从动件滑杆Z1相对支架底板D固定,此时,摇动左侧手柄L2驱动凹槽型圆柱凸轮T 绕凸轮转动中心转动,直动从动件滑块Z4在凹槽型圆柱凸轮T的驱动及凹槽的约束下,沿着从动件滑杆Z1往复运动;摇动左侧手柄L2的过程中,可以同步记录凹槽型圆柱凸轮T的转角θT和直动从动件滑块Z4的位移s,通过数据处理后,可以获得圆柱凸轮轮廓曲线及从动件滑块的运动规律:s=f(θT)。When the through hole RK on the right handle R2 is concentric with the positioning hole D-RD on the right bracket D-RJ, after the right handle R2 is fixed relative to the right bracket D-RJ through the pin, the right drive assembly R together with The follower slide bar Z1 is fixed relative to the bracket bottom plate D. At this time, shake the left handle L2 to drive the grooved cylindrical cam T to rotate around the cam rotation center, and the follower slider Z4 is driven directly by the grooved cylindrical cam T. Under the constraint of the groove and the groove, it reciprocates along the follower slider Z1; during the process of shaking the left handle L2, the rotation angle θ T of the groove type cylindrical cam T and the linear follower slider Z4 can be recorded simultaneously. Displacement s, after data processing, the cylindrical cam profile curve and the motion law of the follower slider can be obtained: s=f(θ T ).
当左侧手柄L2上的通孔L-K与左侧支架D-LJ上定位通孔D-LD同心时,通过销轴将左侧手柄L2相对左侧支架D-LJ固定后,左侧驱动组件L连同凹槽型圆柱凸轮T相对支架底板D固定,此时,摇动右侧手柄R2驱动从动组件Z 整体绕凹槽型圆柱凸轮T转动中心转动,在凹槽型圆柱凸轮T凹槽的形状约束下,直动从动件滑块Z4在从动件滑杆Z1的牵引下绕凹槽型圆柱凸轮T转动的同时,沿着从动件滑杆Z1直线运动,实现空间复合运动;摇动右侧手柄L3的过程中,可以同步记录从动组件Z的转动角度和直动从动件滑块Z4的位移,通过数据处理后,可以根据反转原理,获得圆柱凸轮轮廓曲线及从动件滑块的运动规律:s=f(θZ)。When the through hole LK on the left handle L2 is concentric with the positioning through hole D-LD on the left bracket D-LJ, after the left handle L2 is fixed relative to the left bracket D-LJ by the pin, the left drive assembly L Together with the groove-type cylindrical cam T, it is fixed relative to the bracket base plate D. At this time, shake the right handle R2 to drive the driven component Z to rotate around the rotation center of the groove-type cylindrical cam T as a whole, and the shape of the groove-type cylindrical cam T is constrained by the shape of the groove. At the same time, the linear follower slider Z4 rotates around the grooved cylindrical cam T under the traction of the follower slide bar Z1, and moves linearly along the follower slide bar Z1 to realize the spatial compound motion; shake the right side During the process of handle L3, the rotation angle of the driven component Z and the displacement of the linear follower slider Z4 can be recorded synchronously. After data processing, the cylindrical cam profile curve and the follower slider can be obtained according to the reversal principle. The law of motion of : s=f(θ Z ).
从动组件Z和摆动从动组件B相互代替,实现摆动从动件圆柱凸轮机构运动演示及从动件运动规律采集实验;摆动从动组件B替代从动组件Z时,所述摆动从动组件B的摆动从动件滑块B1套入从动件滑杆Z1上,从动件滚子B8 置入凹槽圆柱凸轮T的凹槽中,同时,用摆动从动件滑块顶丝B11将摆动从动组件B固定在从动件滑杆Z1上;当左侧手柄L1固定,右侧手柄R1旋转,可以读取凹槽型圆柱凸轮T旋转一周对应的凸轮转角θT和摆杆B4摆角ψ,经数据处理后,获得摆动从动件的运动规律:ψ=f(θT);当右侧手柄R1固定,左侧手柄 L1旋转,可读取从动件组件Z的转动角度θZ和摆杆B4摆角ψ,经数据处理后,获得摆动从动件的运动规律:ψ=f(θZ)。The driven component Z and the oscillating driven component B replace each other to realize the motion demonstration of the cylindrical cam mechanism of the oscillating follower and the acquisition experiment of the follower motion law; when the oscillating driven component B replaces the driven component Z, the oscillating driven component The oscillating follower slider B1 of B is sleeved on the follower sliding rod Z1, and the follower roller B8 is inserted into the groove of the groove cylindrical cam T. The swing follower assembly B is fixed on the follower slider Z1; when the left handle L1 is fixed and the right handle R1 rotates, the cam rotation angle θ T corresponding to one rotation of the grooved cylindrical cam T and the pendulum rod B4 can be read. Angle ψ, after data processing, the motion law of the swing follower is obtained: ψ=f(θ T ); when the right handle R1 is fixed and the left handle L1 rotates, the rotation angle θ of the follower assembly Z can be read Z and the swing angle ψ of the pendulum rod B4, after data processing, the motion law of the swing follower is obtained: ψ=f(θ Z ).
本发明还备有与从动件滚子Z5外径相同的销轴以及与从动件滚子B8外径相同的销轴;从动组件Z和摆动从动组件B上的从动件滚子Z5和B8可以拆除,利用与滚子外径相同的销轴替代,实现滑动摩擦代替滚动摩擦的空间圆柱凸轮机构的实验。The present invention is also provided with a pin with the same outer diameter as the follower roller Z5 and a pin with the same outer diameter as the follower roller B8; the follower roller on the follower assembly Z and the swing follower assembly B Z5 and B8 can be removed and replaced by pins with the same outer diameter as the rollers to realize the experiment of the space cylindrical cam mechanism in which sliding friction replaces rolling friction.
本发明备有外形尺寸相同但凹槽轨迹不同的多个不同的凹槽型圆柱凸轮,以选择不同的凹槽型圆柱凸轮进行实验。The present invention is provided with a plurality of different grooved cylindrical cams with the same external dimensions but different groove tracks, so as to select different grooved cylindrical cams for experimentation.
直动从动滑块Z4相对从动件滑杆Z1只能实现沿滑杆移动的单自由度。The linear driven sliding block Z4 can only achieve a single degree of freedom to move along the sliding rod relative to the follower sliding rod Z1.
安装时,When installing,
第一步,将左侧凸轮轴平键L-J装入左侧凸轮轴L1键槽内,同时从左至右依次装入从动件左支架轴承L5、轴承定位挡圈L-Q、左侧支架轴承L4;并将从动件左支架Z-L装入至从动件左支架轴承L5并确保与外圈过渡配合;The first step is to install the left camshaft flat key L-J into the keyway of the left camshaft L1, and simultaneously install the follower left bracket bearing L5, bearing positioning retaining ring L-Q, and left bracket bearing L4 from left to right; Install the follower left bracket Z-L into the follower left bracket bearing L5 and ensure the transition fit with the outer ring;
第二步,将右侧凸轮轴承R5、右侧轴承挡圈R-Q1、右侧从动件支架平键 R-J、从动件右支架Z-R和右侧支架轴承R4依次从左至右装入右侧凸轮轴R1;The second step is to install the right cam bearing R5, the right bearing retaining ring R-Q1, the right follower bracket flat key R-J, the follower right bracket Z-R and the right bracket bearing R4 from left to right into the right side camshaft R1;
第三步,从动件滚子Z5装入直动从动件滑块Z4上,并将滚子限位件Z6旋入从动件滑块Z4末端进行定位后,将从动件滑块Z4套入从动件滑杆Z1;In the third step, the follower roller Z5 is mounted on the linear follower slider Z4, and the roller limiter Z6 is screwed into the end of the follower slider Z4 for positioning, and the follower slider Z4 Insert the follower slide bar Z1;
第四步,将第一步完成后的装配体从左侧装入第三步完成的装配体和凹槽型圆柱凸轮T,然后装入支架底座D的左支架D-LJ上,从右侧将第二步完成的装配体穿过右侧支架D-RJ,将右侧凸轮轴承R5和从动件右支架Z-R分别装入凹槽型圆柱凸轮T和从动件滑杆Z4,将从动件滑杆左侧固定件Z2和从动件滑杆右侧固定件Z3分别从左右旋入滑杆末端进行两侧固定。The fourth step, load the assembly completed in the first step into the assembly completed in the third step and the grooved cylindrical cam T from the left, and then install it on the left bracket D-LJ of the bracket base D, from the right Pass the assembly completed in the second step through the right bracket D-RJ, and install the right cam bearing R5 and the follower right bracket Z-R into the grooved cylindrical cam T and the follower slide rod Z4, respectively. The left fixing piece Z2 of the sliding rod and the right fixing piece Z3 of the follower sliding rod are respectively screwed into the end of the sliding rod from the left and right for fixing on both sides.
第五步,将左侧刻度盘L3和右侧刻度盘R3分别用螺钉G固定在左侧支架 D-LJ和右侧支架D-RJ两侧,确保两刻度盘与支架上轴承座孔D-LK和D-RK同心;The fifth step, fix the left dial L3 and the right dial R3 on both sides of the left bracket D-LJ and the right bracket D-RJ with screws G respectively, and ensure that the two dials and the bearing seat hole D- LK and D-RK are concentric;
第六步,分别将左侧手柄L2和右侧手柄R2分别装入左侧凸轮轴L1和右侧凸轮轴R1的末端并用各自的手柄顶丝紧固。The sixth step is to install the left handle L2 and the right handle R2 into the ends of the left camshaft L1 and the right camshaft R1 respectively and fasten them with their respective handle top screws.
更换摆动从动件组件B时,首先,完成摆动从动件组件B的组装;其次,将右侧手柄R2、右侧刻度盘R3和第二步完成的装配体拆下;接着,将摆动从动件组件B装入从动件滑杆Z1上并旋紧摆动从动件滑块顶丝B11紧固;最后将第二步完成的装配体从支架底盘右侧装入,并装上右侧刻度盘R3和右侧手柄R2 并紧固。When replacing the swing follower assembly B, first, complete the assembly of the swing follower assembly B; secondly, remove the right handle R2, the right dial R3 and the assembly completed in the second step; then, remove the swing from the Install the follower assembly B on the follower slide bar Z1 and tighten the top screw B11 of the swing follower slider block; finally, load the assembly completed in the second step from the right side of the bracket chassis, and install the right side The dial R3 and the right handle R2 are tightened.
更换不同凹槽轨迹的凸轮时,参照更换摆动从动件组件B的拆装步骤,替换原圆柱凸轮T。When replacing cams with different groove tracks, replace the original cylindrical cam T by referring to the disassembly and assembly steps for replacing the swing follower assembly B.
使用时,具体实施步骤如下:When using, the specific implementation steps are as follows:
第一步,用销轴同时穿过右侧手柄R1上的通孔R-K和右侧支架D-RJ的定位通孔D-RD,顺时针旋转左侧手柄(L1),演示凹槽型圆柱凸轮T顺时针旋转,直动从动件滑块Z4在从动件滑杆Z1往复移动;The first step is to use the pin to pass through the through hole R-K on the right handle R1 and the positioning through hole D-RD of the right bracket D-RJ at the same time, and rotate the left handle (L1) clockwise to demonstrate the grooved cylindrical cam T rotates clockwise, and the linear follower slider Z4 reciprocates on the follower slider Z1;
第二步,在第一步的条件下,记录初始位置时,凸轮转角指针L-Z相对左侧刻度盘L3的初始角度θT0和从动件滑块Z4在从动件滑杆Z1上初始位移s0;In the second step, under the conditions of the first step, when recording the initial position, the initial angle θ T0 of the cam angle pointer LZ relative to the left dial L3 and the initial displacement s of the follower slider Z4 on the follower slider Z1 0 ;
第三步,顺时针旋转左侧手柄L1时,记录凸轮转角指针L-Z相对左侧刻度盘L3固定步长下的旋转角度θTj和对应从动件滑块Z4在从动件滑杆Z1上的位移sj,通过数据处理获得θTi和si,以θTi为横坐标,si为纵坐标,可绘制出从动件滑块的运动规律曲线;The third step, when rotating the left handle L1 clockwise, record the rotation angle θ Tj of the cam angle pointer LZ relative to the left dial L3 in a fixed step and the corresponding follower slider Z4 on the follower slider Z1 Displacement s j , θ Ti and s i are obtained through data processing, with θ Ti as the abscissa and s i as the ordinate, the motion law curve of the follower slider can be drawn;
其中:θTi=θTj-θT0θTi∈[0,360°]Where: θ Ti =θ Tj -θ T0 θ Ti ∈[0,360°]
si=sj-s0s i =s j -s0
第四步,将第一步中的销轴拔出,穿过左侧手柄L1上的通孔L-K和左侧支架D-LJ的定位通孔D-LD,顺时针旋转右侧手柄R1,演示凹槽型圆柱凸轮T固定时,从动件滑杆Z1绕凸轮轴线旋转同时带动直动从动件滑块Z4相对从动件滑杆Z4移动的复合运动,即空间凸轮机构反转原理演示。The fourth step, pull out the pin in the first step, pass through the through hole L-K on the left handle L1 and the positioning through hole D-LD of the left bracket D-LJ, and rotate the right handle R1 clockwise to demonstrate When the grooved cylindrical cam T is fixed, the follower slide bar Z1 rotates around the cam axis and drives the linear follower slide bar Z4 to move relative to the follower slide bar Z4. The compound motion is a demonstration of the reversal principle of the spatial cam mechanism.
第五步,在第四步的条件下,记录初始位置时,从动件转角指针R-Z相对右侧刻度盘R3的初始角度θZ0,和从动件滑块Z4在从动件滑杆Z1上初始位移s’0;The fifth step, under the conditions of the fourth step, when recording the initial position, the initial angle θ Z0 of the follower angle pointer RZ relative to the right dial R3, and the follower slider Z4 on the follower slider Z1 initial displacement s'0;
第六步,顺时针旋转右侧手柄R1时,记录从动件指针L-Z相对右侧刻度盘 R3在固定步长下的旋转角度θZj和对应从动件滑块Z4在从动件滑杆Z1上的位移 s’j,通过数据处理获得θZi和s’i,以θZi为横坐标,si为纵坐标,可获得圆柱凸轮凹槽的轮廓曲线。The sixth step, when rotating the right handle R1 clockwise, record the rotation angle θ Zj of the follower pointer LZ relative to the right dial R3 under a fixed step size and the corresponding follower slider Z4 on the follower slider Z1. The displacement s' j on , θ Zi and s' i are obtained by data processing. Taking θ Zi as the abscissa and si as the ordinate, the profile curve of the cylindrical cam groove can be obtained.
其中:θZi=θZj-θT0θZi∈[0,360°]Where: θ Zi = θ Zj -θ T0 θ Zi ∈[0,360°]
s'i=s’j-s’0 s' i =s' j -s' 0
第七步,通过对比第三步和第六步两条曲线,可以验证从动件运动规律和凸轮凹槽轮廓的一致性,同时验证反转原理在设计和分析空间凸轮机构的科学性。In the seventh step, by comparing the two curves of the third step and the sixth step, the consistency of the motion law of the follower and the contour of the cam groove can be verified, and the scientificity of the reversal principle in the design and analysis of the space cam mechanism can be verified.
第八步,将从动件滑块Z4更换为摆动从动件组件B后,按照第一步至第七步的操作,可以实现摆动从动件圆柱凸轮机构运动演示、获取摆动从动件运动规律曲线和圆柱凸轮机构的凹槽的轮廓曲线。In the eighth step, after replacing the follower slider Z4 with the swing follower assembly B, according to the operations from the first step to the seventh step, the movement demonstration of the swing follower cylindrical cam mechanism can be realized and the movement of the swing follower can be obtained. Regular curves and contour curves of grooves of cylindrical cam mechanisms.
本说明书介绍该发明装置时,是以自制零件为例予以说明。其他的使用通用标准零件,以及相应组合来实现本发明的功能和用途为目的情况,均在本发明的保护范围内。In this specification, the device of the invention is described by taking self-made parts as an example. Other situations where general standard parts and corresponding combinations are used to achieve the functions and uses of the present invention are all within the protection scope of the present invention.
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