CN111898808A - Nuclear power plant in-service inspection data management and analysis method - Google Patents

Nuclear power plant in-service inspection data management and analysis method Download PDF

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CN111898808A
CN111898808A CN202010679093.0A CN202010679093A CN111898808A CN 111898808 A CN111898808 A CN 111898808A CN 202010679093 A CN202010679093 A CN 202010679093A CN 111898808 A CN111898808 A CN 111898808A
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CN111898808B (en
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蒋波
严海
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China General Nuclear Power Corp
CGN Power Co Ltd
Suzhou Nuclear Power Research Institute Co Ltd
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CGN Power Co Ltd
Suzhou Nuclear Power Research Institute Co Ltd
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Abstract

The invention relates to a nuclear power plant in-service inspection data management and analysis method, which comprises the following steps: acquiring a nuclear power plant inspection plan; compiling a technical scheme for inspection; compiling a itemized inspection report based on the inspection data; judging whether the same type of equipment in the nuclear power plant has a common mode defect, if so, calling a historical processing scheme, and if not, generating a first type of notice; judging whether the wall thickness of the pressure container has a thinning trend, if so, calculating the annual average thinning rate of the wall thickness of the pressure container and the year required for thinning the wall thickness of the pressure container to the unqualified limit value to generate a second type of notice, and if not, generating a third type of notice; and adjusting the nuclear power plant inspection plan according to various notification sheets to obtain a new nuclear power plant inspection plan. The invention can scientifically manage and analyze the inspection data of the pressure vessel of the nuclear power plant, thereby promoting the optimization and adjustment of the inspection plan of the nuclear power plant and further ensuring the safe operation of the nuclear power plant in time and effectively.

Description

Nuclear power plant in-service inspection data management and analysis method
Technical Field
The invention belongs to the field of nuclear power plant data and plan management, and particularly relates to a nuclear power plant in-service inspection data management and analysis method, which is used for managing and analyzing inspection data obtained by in-service inspection of a pressure container in a nuclear power plant so as to optimally adjust a nuclear power plant inspection plan.
Background
As one of clean and efficient dominant energy sources, nuclear power has been developed greatly in the global scope with better environmental benefits and economic benefits. In the face of the vigorous development of nuclear power, the inspection tasks and data of the in-service units are increasing day by day, the equipment defects of the in-service units are increasing day by day, and the realization of the informatization management of a plurality of data is also trending.
At present, most of domestic large nuclear power plants do not realize integrated and convenient information management, and a large number of original data are stored in a paper form and are easy to damage and lose. Although some management software is developed in part of nuclear power plants, most of the management software is lack of continuous maintenance, the functions are only limited to basic maintenance of information, multi-unit information sharing cannot be achieved, historical data cannot be used for big data management analysis, and the functions are low. Accordingly, the inspection units often face a number of problems, such as: the latest plan of the nuclear power plant cannot be tracked in time by the inspection plan, so that the inspection technical scheme is not compiled in time; the programming of the inspection technical scheme can not be effectively combined with experience feedback, so that the historical defects are retransmitted and frequently generated; the inspection unit cannot prospectively evaluate the remaining life of the equipment, the nuclear power plant owner cannot be notified in advance, or the nuclear power plant owner cannot be informed about technical or resource preparation in time, and finally the safety of the equipment cannot be guaranteed.
Therefore, the method for managing the in-service inspection data of the nuclear power plant has important significance.
Disclosure of Invention
The invention aims to provide a scientific data management and analysis method so as to optimize and adjust a nuclear power plant inspection plan.
In order to achieve the purpose, the invention adopts the technical scheme that:
a nuclear power plant in-service inspection data management and analysis method is used for managing and analyzing inspection data obtained by in-service inspection of a pressure container in a nuclear power plant so as to optimally adjust an inspection plan of the nuclear power plant, and comprises the following steps:
step 1: acquiring a current latest nuclear power plant inspection plan;
step 2: compiling an inspection technical scheme based on the acquired inspection plan of the nuclear power plant;
and step 3: compiling a sub-item inspection report according to inspection data obtained by inspecting the pressure vessel in the nuclear power plant by executing the inspection technical scheme;
and 4, step 4: judging whether the similar equipment in the nuclear power plant has common mode defects or not according to the itemized inspection reports, if so, calling a historical processing scheme aiming at the common mode defects for execution, and if not, generating a first class notice according to a judgment conclusion;
and 5: judging whether the wall thickness of the pressure container has a tendency of thinning along with the service life according to the itemized inspection report and the historical data, if so, calculating the annual average thinning rate of the wall thickness of the pressure container, further calculating the life required by thinning the wall thickness of the pressure container to an unqualified limit value, and generating a second type notice according to the calculated annual average thinning rate and the calculated life, otherwise, generating a third type notice according to a judgment conclusion;
step 6: adjusting the nuclear power plant inspection plan according to the various notices to obtain a new nuclear power plant inspection plan;
and 7: returning to the step 1;
the management and analysis method for the in-service inspection data of the nuclear power plant is realized based on a local area network A loaded with in-service inspection data management software and a local area network B provided with a nuclear power plant inspection plan database, wherein the local area network A is in communication connection with the local area network B; the in-service inspection data management software is used for realizing the steps 1 to 5, the nuclear power plant inspection plan database is used for realizing the step 6, and in the step 1, the in-service inspection data management software acquires the current latest nuclear power plant inspection plan from the nuclear power plant inspection plan database.
Before the step 1, the method further comprises the step of storing parameters and drawings of the pressure vessel in the nuclear power plant.
In the step 3, the inspection of the pressure container in the nuclear power plant comprises macro inspection, ultrasonic inspection, penetration inspection, magnetic powder inspection and wall thickness inspection.
And 4, extracting various defect parameters from the itemized inspection reports, generating a defect report, and judging whether the same type of equipment in the nuclear power plant has common-mode defects or not based on the defect report.
In the step 5, a wall thickness minimum value is extracted from a wall thickness detection report of the itemized inspection report and is compared with historical data of the wall thickness, so that whether the wall thickness of the pressure vessel has a tendency of being reduced along with the service life is judged.
In step 6, the adjusting the nuclear power plant inspection plan includes:
shortening the detection period, adjusting the detection method and increasing the detection proportion when the same type of equipment in the nuclear power plant has no common mode defect;
shortening the detection period of the wall thickness when the wall thickness of the pressure vessel has the tendency of thinning along with the service life;
extended wall thickness detection cycles when the wall thickness of the pressure vessel does not have a tendency to thin with age.
The in-service inspection data management software comprises a system control module, a technical information module, a planning scheme module, an inspection report module and a data analysis module, wherein the step 1 is realized by using the system control module and the planning scheme module, the step 2 is realized by using the planning scheme module, the step 3 is realized by using the inspection report module, and the step 4 and the step 5 are realized by using the data analysis module.
The in-service inspection data management software is used by an authorized user, and the authorized user logs in the in-service inspection data management software by using a personal account and a password.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages: the invention is based on in-service inspection data management software, and can scientifically manage and analyze the inspection data of the nuclear power plant pressure vessel, thereby promoting the optimization and adjustment of the nuclear power plant inspection plan and further timely and effectively ensuring the safe operation of the nuclear power plant.
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FIG. 1 is a diagram of in-service inspection data management software according to the present invention.
FIG. 2 is a business flow diagram of the present invention.
Detailed Description
The invention will be further described with reference to examples of embodiments shown in the drawings to which the invention is attached.
The first embodiment is as follows: referring to fig. 1 and 2, a method for managing and analyzing in-service inspection data of a nuclear power plant is provided, which is used for managing and analyzing inspection data obtained by in-service inspection of a pressure vessel in the nuclear power plant, so as to optimally adjust an inspection plan of the nuclear power plant.
The nuclear power plant in-service inspection data management and analysis method is realized based on a local area network A loaded with in-service inspection data management software and a local area network B provided with a nuclear power plant inspection plan database, wherein the local area network A is in communication connection with the local area network B. The in-service inspection data management software in the local area network A comprises a system control module, a technical information module, a planning scheme module, an inspection report module and a data analysis module.
In the preparation phase, the method comprises the following steps:
step 01: the developer uses HTML language to construct the page of the 'in-service inspection data management software' and beautifies the page by using DIV/CSS; meanwhile, Microsoft Visual Studio is adopted to complete the development of modules such as system control, technical information, planning schemes, inspection reports, data analysis and the like, and further realize the functional operations of user authority control, data newly-added modification, query screening, associated citation, data extraction, chart drawing, importing and exporting, task notification and the like based on the Net Framework library.
Step 02: after the in-service inspection data management software is developed preliminarily, developers construct a local area network A to realize functional docking with an independent inspection plan database (namely, a local area network B) of the nuclear power plant. The software is tested and run on line in the local area network A, a user evaluates the software from dimensions such as safe, stable and convenient software running, accurate data and the like, and developers debug the software according to feedback to finally realize formal online running of the software.
And 03, carrying out authority distribution on each user by a system administrator according to service requirements, and checking in-service data management software for authorized users.
Step 04: and an authorized user logs in the in-service inspection data management software by using a personal account and a password, and basic data maintenance is carried out by using a technical information module, so that parameters and drawings of a pressure container in the nuclear power plant are obtained and stored. Namely, the technical parameters of the pressure container and the 2D drawing which are arranged in advance are input into a technical information module, and the technical parameters comprise: the method comprises the following steps of belonging power plants, units, systems, function positions, equipment names, equipment categories, room numbers, materials, sizes, wall thicknesses, temperatures, pressures, welding seam information, safety accessory information and the like.
After in-service inspection data management software and a nuclear power plant inspection plan database are prepared, the nuclear power plant in-service inspection data management and analysis method can be implemented, and the method specifically comprises the following steps:
step 1: and acquiring the current latest nuclear power plant inspection plan.
The method comprises the steps of realizing in-service inspection data management software, utilizing a system control module and a plan scheme module of the software to realize real-time butt joint of an inspection plan on a local area network A and an inspection plan database of a nuclear power plant on a local area network B, judging whether the inspection plan names on the local area network A and the local area network B are consistent, if the inspection plan name on the local area network B is different from that on the local area network A, transmitting a file from the local area network B to the local area network A, and realizing updating of the inspection plan of the nuclear power plant on the local area network A.
Step 2: and compiling an inspection technical scheme based on the acquired inspection plan of the nuclear power plant.
This step is implemented by the plan schema module of the in-service inspection data management software. And the new task notification is automatically generated by the new verification plan synchronized to the local area network A, and the authorized user is notified to compile the verification technical scheme based on the new task notification, and the authorized user carries out online compilation and verification validation of the verification technical scheme according to the new verification plan.
After the inspection technical scheme is compiled, according to the newly compiled inspection technical scheme, the field inspection personnel execute inspection and detection on the equipment to be inspected and make inspection and detection records. The inspection of the pressure vessel in the nuclear power plant includes macro inspection, ultrasonic inspection, penetration inspection, magnetic powder inspection, wall thickness inspection and the like.
And step 3: a sub-item inspection report is compiled based on inspection data obtained from inspecting equipment and pressure vessels in a nuclear power plant according to an inspection implementation solution.
This step is implemented by the audit report module of the in-service inspection data management software. As the pressure container in the nuclear power plant is inspected by a macroscopic inspection module, an ultrasonic inspection module, a penetration inspection module, a magnetic powder inspection module, a wall thickness inspection module and the like, an authorized user needs to compile inspection and inspection reports of macroscopic inspection, wall thickness inspection, ultrasonic inspection, magnetic powder inspection, penetration inspection and the like through an inspection report module of in-service inspection data management software, so that a subentry inspection report is obtained. After the report is compiled, the software automatically activates the report on-line auditing process, and the authorized user embeds the electronic signature after completing the auditing of the report, and finally completes the signature of the report to be effective.
And 4, step 4: and judging whether the common-mode defects exist in the similar equipment in the nuclear power plant according to the itemized inspection reports, if so, calling a historical processing scheme aiming at the common-mode defects for execution, and if not, generating a first-type notice according to a judgment conclusion.
This step is implemented by the data analysis module of the in-service inspection data management software. Specifically, after the report takes effect, the software judges whether the defect parameters in the macroscopic, ultrasonic, magnetic powder, permeability and other itemized reports are blank, if not, the software extracts all the defect parameters from the itemized inspection reports and generates a defect report, and then judges whether the common-mode defects exist in the same equipment in the same nuclear power plant based on the defect report. If the pressure vessel defect exists, calling a corresponding historical processing scheme to eliminate the pressure vessel defect; if not, a first type of notice is generated for feedback to the local area network B.
And 5: and judging whether the wall thickness of the pressure container has a tendency of thinning along with the service life according to the itemized inspection report and the historical data, if so, calculating the annual average thinning rate of the wall thickness of the pressure container, further calculating the age required for thinning the wall thickness of the pressure container to the unqualified limit value, generating a second type notice according to the calculated annual average thinning rate and the calculated age, and if not, generating a third type notice according to the judgment conclusion.
This step is implemented by the in-service inspection data management software using a data analysis module. Specifically, wall thickness data are extracted from a wall thickness detection report of the itemized inspection report, a minimum value is identified according to a natural value rule, and a corresponding value is extracted to form a minimum wall thickness report. And according to the historical minimum wall thickness report of the pressure container, namely, comparing the historical data of the wall thickness, judging whether the wall thickness of the pressure container has the trend of reducing along with the service life. If the pressure vessel has the thinning trend, the annual average thinning rate is calculated, the required age limit when the wall thickness of the pressure vessel is thinned to be unqualified is measured, and a second type notice is synchronously generated and fed back to the local area network B to inform a user of the residual service life of the pressure vessel. And if the thinning trend does not exist, generating a third type notice for feeding back to the local area network B.
The above steps 4 and 5 can be performed synchronously or in an alternating sequence.
Step 6: and adjusting the nuclear power plant inspection plan according to various notification sheets to obtain a new nuclear power plant inspection plan.
In the step, the nuclear power plant inspection plan is adjusted in three ways, which are respectively as follows: 1. shortening the detection period, adjusting the detection method and increasing the detection proportion when the same type of equipment in the nuclear power plant has no common mode defect; 2. shortening the detection period of the wall thickness when the wall thickness of the pressure vessel has the tendency of thinning along with the service life; 3. extended wall thickness detection cycles when the wall thickness of the pressure vessel does not have a tendency to thin with age.
When a new nuclear power plant inspection plan is generated, an authorized user can fully reserve the technology and resources according to the notice to ensure that the pressure container can be smoothly replaced or equivalently treated in the remaining service life.
And 7: and returning to the step 1. And (4) the planning scheme module on the local area network A carries out judgment and identification on the inspection plan newly compiled and generated in the step 6 on the local area network B, and after the relevant files are transmitted to the local area network A from the local area network B, the relevant work from the step 2 to the step 6 is continuously executed.
The invention is based on in-service inspection data management software, respectively carries out data management on technical information, plan schemes and inspection reports of the nuclear power plant pressure vessel, extracts inspection result data from the inspection reports, forms a defect report and a minimum wall thickness report and analyzes the defect report and the minimum wall thickness report, promotes and optimizes the nuclear power plant inspection plan, forms a set of scientific data management, data analysis and plan scheme optimization processes, and has positive significance for ensuring the safe operation of the nuclear power plant pressure vessel and promoting the development of in-service inspection major. By using the method, the technical information of the pressure vessel of the nuclear power plant can be stored in a data mode, and the on-line maintenance and query of the technical information of the pressure vessel are realized; synchronous maintenance with a nuclear power plant inspection plan and online maintenance and query of an inspection technical scheme can be performed; the online compiling and auditing of the inspection report can be carried out, and the synchronous generation of a defect report and a minimum wall thickness report can be carried out; on the basis of realizing the data maintenance, the defect common mode and the wall thickness reduction trend analysis are carried out, a nuclear power plant owner is informed to carry out scientific optimization on an inspection plan, and powerful support is finally provided for large-data management and safety guarantee of a pressure container of the nuclear power plant.
The beneficial effects are that: (1) the invention can realize data management and storage of technical information, plan schemes and inspection reports of the nuclear power plant pressure vessel, and is convenient for information query and sharing; (2) the invention can realize the on-line compilation and audit of the inspection report, reduce the travel cost consumption of the inspection unit and improve the efficiency; (3) the invention can track and update the latest inspection plan of the nuclear power plant in real time, thereby avoiding the technical problem that the inspection plan and the inspection technical scheme are not compiled in time; (4) the invention can effectively analyze the historical inspection data and the defects, provides scientific basis for the optimization of the inspection plan and the inspection technical scheme, and effectively solves the technical problem of preventing the retransmission of the historical defects; (5) the invention can prospectively inform the nuclear power plant owner of technology or resource reservation by combining the residual service life of the pressure container, and provides powerful technical support for guaranteeing the equipment safety.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (8)

1. A nuclear power plant in-service inspection data management and analysis method is used for managing and analyzing inspection data obtained by in-service inspection of a pressure container in a nuclear power plant so as to optimally adjust a nuclear power plant inspection plan, and is characterized in that: the nuclear power plant in-service inspection data management and analysis method comprises the following steps:
step 1: acquiring a current latest nuclear power plant inspection plan;
step 2: compiling an inspection technical scheme based on the acquired inspection plan of the nuclear power plant;
and step 3: compiling a sub-item inspection report according to inspection data obtained by inspecting the pressure vessel in the nuclear power plant by executing the inspection technical scheme;
and 4, step 4: judging whether the similar equipment in the nuclear power plant has common mode defects or not according to the itemized inspection reports, if so, calling a historical processing scheme aiming at the common mode defects for execution, and if not, generating a first class notice according to a judgment conclusion;
and 5: judging whether the wall thickness of the pressure container has a tendency of thinning along with the service life according to the itemized inspection report and the historical data, if so, calculating the annual average thinning rate of the wall thickness of the pressure container, further calculating the life required by thinning the wall thickness of the pressure container to an unqualified limit value, and generating a second type notice according to the calculated annual average thinning rate and the calculated life, otherwise, generating a third type notice according to a judgment conclusion;
step 6: adjusting the nuclear power plant inspection plan according to the various notices to obtain a new nuclear power plant inspection plan;
and 7: returning to the step 1;
the management and analysis method for the in-service inspection data of the nuclear power plant is realized based on a local area network A loaded with in-service inspection data management software and a local area network B provided with a nuclear power plant inspection plan database, wherein the local area network A is in communication connection with the local area network B; the in-service inspection data management software is used for realizing the steps 1 to 5, the nuclear power plant inspection plan database is used for realizing the step 6, and in the step 1, the in-service inspection data management software acquires the current latest nuclear power plant inspection plan from the nuclear power plant inspection plan database.
2. The nuclear power plant in-service inspection data management and analysis method according to claim 1, wherein: before the step 1, the method further comprises the step of storing parameters and drawings of the pressure vessel in the nuclear power plant.
3. The nuclear power plant in-service inspection data management and analysis method according to claim 1, wherein: in the step 3, the inspection of the pressure container in the nuclear power plant comprises macro inspection, ultrasonic inspection, penetration inspection, magnetic powder inspection and wall thickness inspection.
4. The nuclear power plant in-service inspection data management and analysis method according to claim 1, wherein: and 4, extracting various defect parameters from the itemized inspection reports, generating a defect report, and judging whether the same type of equipment in the nuclear power plant has common-mode defects or not based on the defect report.
5. The nuclear power plant in-service inspection data management and analysis method according to claim 1, wherein: in the step 5, a wall thickness minimum value is extracted from a wall thickness detection report of the itemized inspection report and is compared with historical data of the wall thickness, so that whether the wall thickness of the pressure vessel has a tendency of being reduced along with the service life is judged.
6. The nuclear power plant in-service inspection data management and analysis method according to claim 1, wherein: in step 6, the adjusting the nuclear power plant inspection plan includes:
shortening the detection period, adjusting the detection method and increasing the detection proportion when the same type of equipment in the nuclear power plant has no common mode defect;
shortening the detection period of the wall thickness when the wall thickness of the pressure vessel has the tendency of thinning along with the service life;
extended wall thickness detection cycles when the wall thickness of the pressure vessel does not have a tendency to thin with age.
7. The nuclear power plant in-service inspection data management and analysis method according to claim 1, wherein: the in-service inspection data management software comprises a system control module, a technical information module, a planning scheme module, an inspection report module and a data analysis module, wherein the step 1 is realized by using the system control module and the planning scheme module, the step 2 is realized by using the planning scheme module, the step 3 is realized by using the inspection report module, and the step 4 and the step 5 are realized by using the data analysis module.
8. The nuclear power plant in-service inspection data management and analysis method according to claim 1, wherein: the in-service inspection data management software is used by an authorized user, and the authorized user logs in the in-service inspection data management software by using a personal account and a password.
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