CN111891936A - Hoisting device for offshore wind turbine maintenance - Google Patents
Hoisting device for offshore wind turbine maintenance Download PDFInfo
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- CN111891936A CN111891936A CN202010525479.6A CN202010525479A CN111891936A CN 111891936 A CN111891936 A CN 111891936A CN 202010525479 A CN202010525479 A CN 202010525479A CN 111891936 A CN111891936 A CN 111891936A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/06—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes with jibs mounted for jibbing or luffing movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/82—Luffing gear
- B66C23/821—Bracing equipment for booms
- B66C23/826—Bracing equipment acting at an inclined angle to vertical and horizontal directions
- B66C23/828—Bracing equipment acting at an inclined angle to vertical and horizontal directions where the angle is adjustable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D3/00—Portable or mobile lifting or hauling appliances
- B66D3/04—Pulley blocks or like devices in which force is applied to a rope, cable, or chain which passes over one or more pulleys, e.g. to obtain mechanical advantage
- B66D3/06—Pulley blocks or like devices in which force is applied to a rope, cable, or chain which passes over one or more pulleys, e.g. to obtain mechanical advantage with more than one pulley
- B66D3/08—Arrangements of sheaves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/50—Maintenance or repair
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
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Abstract
本公开提供了一种用于海上风机维护的起重装置,属于海洋机械设备技术领域。起重装置通过塔筒连接底座上的塔筒连接组件连接在海上风力发电机的塔筒上。转动门架中每个转动腿均包括共面的第一转动杆、第二转动杆及扇形支撑,第二转动杆上具有第一滑轮,扇形支撑安装在第一转动杆上且具有两个相邻的限位滑轮。提升绞车的钢丝绳绕过两个限位滑轮中的一个再绕过第一滑轮,扇形支撑可以分担转动门架需承担的作用力。第二转动杆上的齿轮与扇形支撑中的弧形齿条啮合转动,配合驱动第一转动杆的伸缩缸,转动门架的重心与第二转动杆的第二端可位于不同的位置,对海上风力发电机的机舱中处于不同位置的齿轮箱与叶片的提升,结构简单且所需维护成本较低。
The present disclosure provides a lifting device for maintenance of an offshore wind turbine, belonging to the technical field of marine machinery and equipment. The hoisting device is connected to the tower of the offshore wind turbine through the tower connection assembly on the tower connection base. Each rotating leg in the rotating gantry includes a coplanar first rotating rod, a second rotating rod and a fan-shaped support, the second rotating rod is provided with a first pulley, and the fan-shaped support is installed on the first rotating rod and has two phase supports. adjacent limit pulley. The wire rope of the hoisting winch bypasses one of the two limit pulleys and then the first pulley, and the fan-shaped support can share the force that the rotating gantry needs to bear. The gear on the second rotating rod meshes and rotates with the arc-shaped rack in the fan-shaped support, and cooperates with the telescopic cylinder that drives the first rotating rod, the center of gravity of the rotating gantry and the second end of the second rotating rod can be located at different positions. The lifting of gearboxes and blades at different positions in the nacelle of the offshore wind turbine has a simple structure and requires low maintenance costs.
Description
技术领域technical field
本公开涉及到了海洋机械设备技术领域,特别涉及到一种用于海上风机维护的起重装置。The present disclosure relates to the technical field of marine machinery and equipment, and in particular, to a lifting device used for maintenance of offshore wind turbines.
背景技术Background technique
海上风机也称为海上风力发电机,是将风能转换为机械功的动力机械,也是一种较为常见的发电设备。海上风力发电机至少包括塔筒、机舱与叶片转子,塔筒顶部设置机舱,机舱内装有传动连接的发电机与齿轮箱,齿轮箱的输出轴与叶片相连。Offshore wind turbines, also known as offshore wind turbines, are power machines that convert wind energy into mechanical work, and are also a relatively common power generation device. The offshore wind turbine includes at least a tower, a nacelle and a blade rotor. A nacelle is arranged on the top of the tower. The nacelle is equipped with a drive-connected generator and a gearbox, and the output shaft of the gearbox is connected to the blades.
海上发电机通常设置在海洋上,海上风力发电机中的叶片及齿轮箱等容易受到外界因素而出现故障,需要对海上风力发电机中的叶片及齿轮箱进行定期维护。对海上风力发电机中的叶片及齿轮箱进行维护时,常常需要调动风电安装船等大型船舶,并使用风电安装船等大型船舶上的起重机取下风力发电机中的叶片与齿轮箱,最后将维修或更换之后的叶片与齿轮箱通过起重机提升至塔筒顶部安装。但每次海上风力发电机进行维修或更换都需要使用一次风电安装船这种大型船舶,导致对海上风力发电机中的叶片及齿轮箱进行定期维护的成本较高。Offshore generators are usually installed on the ocean. The blades and gearboxes in offshore wind generators are prone to failure due to external factors. Regular maintenance of blades and gearboxes in offshore wind generators is required. When maintaining the blades and gearboxes in offshore wind turbines, it is often necessary to mobilize large ships such as wind power installation ships, and use cranes on large ships such as wind power installation ships to remove the blades and gearboxes in the wind turbines. After repair or replacement, the blades and gearboxes are lifted to the top of the tower by a crane for installation. However, each time an offshore wind turbine is repaired or replaced, a large vessel such as a wind power installation vessel is required, resulting in high costs for regular maintenance of the blades and gearboxes in the offshore wind turbine.
发明内容SUMMARY OF THE INVENTION
本公开实施例提供了一种用于海上风机维护的起重装置,可以降低对海上风力发电机中的叶片及齿轮箱进行定期维护所需要的成本。所述技术方案如下:The embodiments of the present disclosure provide a lifting device for maintenance of offshore wind turbines, which can reduce the cost required for regular maintenance of blades and gearboxes in offshore wind turbines. The technical solution is as follows:
本公开实施例提供了一种用于海上风机维护的起重装置,所述起重装置包括塔筒连接底座、转动门架、提升绞车与驱动组件,所述塔筒连接底座包括设置在所述塔筒连接底座上的塔筒连接组件,An embodiment of the present disclosure provides a lifting device for maintenance of an offshore wind turbine. The lifting device includes a tower connection base, a rotating gantry, a hoisting winch and a drive assembly, and the tower connection base includes a tower connection base provided on the The tower connection assembly on the tower connection base,
所述转动门架包括横梁、两个平行相对的转动腿、所述第一滑轮与两个扇形支撑,所述横梁的两端分别与所述两个转动腿连接,每个所述转动腿均包括共面的第一转动杆、第二转动杆,所述第一转动杆的第一端与所述塔筒连接底座铰接,所述第一转动杆的第二端与所述第二转动杆的第一端铰接,所述第二转动杆的第二端与横梁的一端固定,所述第一滑轮设置在所述第二转动杆的第二端,The rotating gantry includes a beam, two parallel opposite rotating legs, the first pulley and two fan-shaped supports, two ends of the beam are respectively connected with the two rotating legs, and each rotating leg is It includes a coplanar first rotating rod and a second rotating rod, the first end of the first rotating rod is hinged with the tower connection base, and the second end of the first rotating rod is connected with the second rotating rod The first end of the second rotating rod is hinged, the second end of the second rotating rod is fixed with one end of the beam, the first pulley is arranged on the second end of the second rotating rod,
所述两个扇形支撑一一对应连接在所述两个转动腿上,且所述扇形支撑所在平面平行于所述转动腿所在平面,每个所述扇形支撑均包括第一支撑杆、第二支撑杆、弧形齿条与两个限位滑轮,所述第一支撑杆、所述第二支撑杆与所述弧形齿条首尾相连呈扇形框状,所述第一支撑杆的第一端与所述第二支撑杆的第一端连接,且所述第一支撑杆的第一端与所述第二支撑杆的第一端均连接在所述第一转动杆上,所述第二转动杆上具有第一驱动件及与所述弧形齿条啮合的齿轮,所述第一驱动件用于驱动所述齿轮转动,所述两个限位滑轮相邻地设置在所述弧形齿条上,所述两个限位滑轮的轴线相互平行,所述限位滑轮的轴线垂直于所述转动腿所在平面,所述提升绞车设置在所述塔筒连接底座上,所述提升绞车的钢丝绳绕过所述两个限位滑轮中的一个所述限位滑轮再绕过所述第一滑轮,所述驱动组件用于驱动所述第一转动杆转动。The two fan-shaped supports are connected to the two rotating legs in a one-to-one correspondence, and the plane where the fan-shaped supports are located is parallel to the plane where the rotating legs are located. A support rod, an arc-shaped rack and two limit pulleys, the first support rod, the second support rod and the arc-shaped rack are connected end to end in a fan-shaped frame shape, and the first support rod of the first support rod is in the shape of a fan-shaped frame. The end is connected to the first end of the second support rod, and the first end of the first support rod and the first end of the second support rod are both connected to the first rotating rod, and the first end of the first support rod is connected to the first rotating rod. The two rotating rods are provided with a first driving member and a gear meshing with the arc-shaped rack. The first driving member is used to drive the gear to rotate, and the two limit pulleys are adjacently arranged on the arc-shaped rack. On the rack, the axes of the two limit pulleys are parallel to each other, the axes of the limit pulleys are perpendicular to the plane where the rotating legs are located, the lifting winch is arranged on the tower connection base, the lifting The wire rope of the winch goes around one of the two limit pulleys and then goes around the first pulley, and the drive assembly is used to drive the first rotation rod to rotate.
可选地,所述驱动组件包括伸缩缸,所述伸缩缸一端与所述塔筒连接底座铰接,所述伸缩缸的另一端与所述第二支撑杆的第二端铰接。Optionally, the drive assembly includes a telescopic cylinder, one end of the telescopic cylinder is hinged with the tower connection base, and the other end of the telescopic cylinder is hinged with the second end of the second support rod.
可选地,所述扇形支撑还包括加强杆,所述加强杆的第一端与所述弧形齿条连接,所述加强杆的第二端与所述第二支撑杆的第二端连接。Optionally, the fan-shaped support further includes a reinforcement rod, the first end of the reinforcement rod is connected with the arc-shaped rack, and the second end of the reinforcement rod is connected with the second end of the second support rod .
可选地,转动门架还包括两个牵引滑轮,所述两个牵引滑轮均设置在所述第二转动杆上,所述两个牵引滑轮的轴线相互平行,且所述两个牵引滑轮的轴线垂直于所述第一滑轮的轴线,所述两个牵引滑轮位于所述第一滑轮的轴向上的两侧,所述提升绞车的钢丝绳绕过所述两个限位滑轮中的一个所述限位滑轮再依次绕过所述两个牵引滑轮中的一个所述牵引滑轮与所述第一滑轮。Optionally, the rotating gantry further includes two traction pulleys, the two traction pulleys are both arranged on the second rotating rod, the axes of the two traction pulleys are parallel to each other, and the two traction pulleys are The axis is perpendicular to the axis of the first pulley, the two traction pulleys are located on both sides of the first pulley in the axial direction, and the wire rope of the hoisting winch goes around one of the two limit pulleys. The limit pulley then bypasses one of the two traction pulleys and the first pulley in sequence.
可选地,所述塔筒连接底座包括相互平行且相反的第一表面与第二表面,所述第一表面,所述转动门架与所述驱动组件均设置在所述第一表面上,所述提升绞车设置在所述第二表面上。Optionally, the tower connection base includes a first surface and a second surface that are parallel and opposite to each other, the first surface, the rotating gantry and the driving assembly are all disposed on the first surface, The hoisting winch is disposed on the second surface.
可选地,所述起重装置还包括支撑滑轮组,所述支撑滑轮组包括滚动设置在所述第一表面上的第一支撑滑轮与第二支撑滑轮,所述第一支撑滑轮的轴线与所述第二支撑滑轮的轴线均平行于所述第一滑轮的轴线,所述第一支撑滑轮的端面与所述第二支撑滑轮的端面在同一平面内,且所述第一支撑滑轮与所述第二支撑滑轮位于所述伸缩缸的两侧,所述第一支撑滑轮与所述第二支撑滑轮用于用于供所述钢丝绳绕过后,再绕过所述两个限位滑轮中的一个所述限位滑轮。Optionally, the hoisting device further includes a support pulley set, the support pulley set includes a first support pulley and a second support pulley that are rolled on the first surface, the axis of the first support pulley and the The axes of the second support pulleys are all parallel to the axes of the first pulleys, the end face of the first support pulley and the end face of the second support pulley are in the same plane, and the first support pulley and the first support pulley are in the same plane. Two support pulleys are located on both sides of the telescopic cylinder. The first support pulley and the second support pulley are used for the wire rope to pass around and then go around one of the two limit pulleys. the limit pulley.
可选地,所述起重装置包括两个所述提升绞车,一个所述提升绞车的钢丝绳绕过一个所述转动腿上的所述第一滑轮,另一个所述提升绞车的钢丝绳绕过另一个所述转动腿上的所述第一滑轮。Optionally, the hoisting device includes two hoisting winches, the wire rope of one hoisting winch goes around the first pulley on one of the rotating legs, and the wire rope of the other hoisting winch goes around the other. one of said first pulleys on said pivoting legs.
可选地,所述起重装置还包括中间起升组件,所述中间起升组件包括升降板与吊钩,所述升降板位于所述横梁与所述两个转动腿之间,所述吊钩与所述升降板固定连接,一个所述提升绞车的钢丝绳绕过一个所述转动腿上的所述第一滑轮、另一个所述提升绞车的钢丝绳绕过另一个所述转动腿上的所述第一滑轮相连,且所述两个提升绞车的钢丝绳均设置在所述升降板上。Optionally, the hoisting device further includes an intermediate hoisting assembly, the intermediate hoisting assembly includes a lifting plate and a hook, the lifting plate is located between the beam and the two rotating legs, and the hoisting The hook is fixedly connected with the lifting plate, the wire rope of one hoisting winch goes around the first pulley on one of the rotating legs, and the wire rope of the other hoisting winch goes around all the wires on the other rotating leg. The first pulleys are connected, and the wire ropes of the two hoisting winches are both arranged on the hoisting plate.
可选地,所述中间起升组件还包括轴线相互平行的第一中间滑轮、第二中间滑轮、第三中间滑轮、第一动滑轮与第二动滑轮。所述第一中间滑轮、所述第二中间滑轮与所述第三中间滑轮间隔设置在所述横梁上,所述第一中间滑轮的轴线垂直于所述第一滑轮的轴线,所述第一动滑轮与所述第二动滑轮间隔设置在所述升降板上,Optionally, the intermediate lifting assembly further includes a first intermediate pulley, a second intermediate pulley, a third intermediate pulley, a first movable pulley and a second movable pulley whose axes are parallel to each other. The first intermediate pulley, the second intermediate pulley and the third intermediate pulley are arranged on the beam at intervals, the axis of the first intermediate pulley is perpendicular to the axis of the first pulley, the first intermediate pulley The movable pulley and the second movable pulley are arranged on the lifting plate at intervals,
一个所述提升绞车的钢丝绳绕过一个所述转动腿上的所述第一滑轮后,依次绕过所述第一中间滑轮、第一动滑轮与所述第二中间滑轮,另一个所述提升绞车的钢丝绳绕过另一个所述转动腿上的所述第一滑轮后,依次绕过所述第三中间滑轮、第二动滑轮与所述第二中间滑轮,且所述两个提升绞车的钢丝绳的末端相连。After the wire rope of one hoisting winch goes around the first pulley on one of the rotating legs, it goes around the first intermediate pulley, the first movable pulley and the second intermediate pulley in turn, and the other hoisting winch After the steel wire rope bypasses the first pulley on the other rotating leg, it bypasses the third intermediate pulley, the second movable pulley and the second intermediate pulley in sequence, and the wire ropes of the two hoisting winches are end connected.
可选地,所述塔筒连接组件包括环形筒、多个压紧块及与所述多个压紧块一一对应的多个第二驱动件,所述环形筒用于同轴套设在塔筒上,所述环形筒与所述塔筒连接底座固定连接,所述环形筒的周向上设置有多个安装孔,所述多个压紧块一一对应设置在所述多个安装孔内,所述多个第二驱动件设置在所述环形筒上,且所述多个第二驱动件与所述多个压紧块一一对应连接,每个所述第二驱动件用于驱动对应的所述压紧块沿所述环形筒的径向移动。Optionally, the tower connection assembly includes an annular tube, a plurality of pressing blocks and a plurality of second driving members corresponding to the plurality of pressing blocks, and the annular tube is used for coaxially sleeved on the On the tower, the annular cylinder is fixedly connected with the tower connection base, the annular cylinder is provided with a plurality of installation holes in the circumferential direction, and the plurality of pressing blocks are arranged in the plurality of installation holes in a one-to-one correspondence. Inside, the plurality of second driving members are arranged on the annular cylinder, and the plurality of second driving members are connected with the plurality of pressing blocks in one-to-one correspondence, and each second driving member is used for The corresponding pressing blocks are driven to move in the radial direction of the annular barrel.
本公开实施例提供的技术方案带来的有益效果至少包括:The beneficial effects brought by the technical solutions provided by the embodiments of the present disclosure include at least:
起重装置包括塔筒连接底座、转动门架、提升绞车与驱动组件,塔筒连接底座上设置有塔筒连接组件。可以将起重装置通过塔筒连接底座上的塔筒连接组件连接在海上风力发电机的塔筒上。转动门架中,横梁的两端分别与两个转动腿连接,转动腿均包括共面的第一转动杆、第二转动杆,第一转动杆的第一端与塔筒连接底座铰接,第一转动杆的第二端与第二转动杆的第一端铰接,第二转动杆的第二端与横梁的一端固定,第一滑轮设置在第二转动杆的第二端。转动腿上设置有扇形支撑,且扇形支撑均包括第一支撑杆、第二支撑杆、弧形齿条与两个限位滑轮,第一支撑杆、第二支撑杆与弧形齿条首尾相连呈扇形框状,第一支撑杆的第一端与第二支撑杆的第一端连接,且第一支撑杆的第一端与第二支撑杆的第一端均连接在第一转动杆上,第二转动杆上具有与弧形齿条啮合的第一驱动件与齿轮,第一驱动件用于驱动齿轮转动,两个限位滑轮相邻地设置在弧形齿条上,两个限位滑轮的轴线相互平行,限位滑轮的轴线垂直于转动腿所在平面。设置在塔筒连接底座上的提升绞车的钢丝绳可以绕过两个限位滑轮中的一个限位滑轮再绕过第一滑轮,扇形支撑可以加强转动门架的支撑强度,并且扇形支撑上的两个限位滑轮可以避免钢丝绳脱绳而出现安全问题。第二转动杆上的第一驱动件可以驱动齿轮转动,使得第二转动杆可以绕弧形齿条的圆心转动,扇形支撑为第二转动杆提供支撑的同时,第二转动杆可以相对第一转动杆进行转动,配合驱动第一转动杆转动的驱动组件,位于第二转动杆第二端第一滑轮上的钢丝绳也可以转动到不同的位置,调整转动门架整体的重心,以对处于机舱不同位置的齿轮箱与叶片的进行提升,而转动门架不会受力过大而损坏。整体结构简单,可以直接安装在塔筒上,同时可以实现对海上风力发电机的机舱中处于不同位置的齿轮箱与叶片的提升,相对每次海上风力发电机进行维修或更换都需要使用一次风电安装船这种大型船舶,所需要的维护成本较低。The hoisting device includes a tower connection base, a rotating gantry, a hoisting winch and a drive assembly, and a tower connection assembly is arranged on the tower connection base. The hoisting device can be connected to the tower of the offshore wind turbine through the tower connection assembly on the tower connection base. In the rotating gantry, the two ends of the beam are respectively connected with two rotating legs, and the rotating legs include a coplanar first rotating rod and a second rotating rod, the first end of the first rotating rod is hinged with the tower connection base, and the first rotating rod The second end of a rotating rod is hinged with the first end of the second rotating rod, the second end of the second rotating rod is fixed with one end of the beam, and the first pulley is arranged on the second end of the second rotating rod. A fan-shaped support is arranged on the rotating leg, and the fan-shaped support includes a first support rod, a second support rod, an arc-shaped rack and two limit pulleys, and the first support rod and the second support rod are connected with the arc-shaped rack end-to-end In the shape of a fan-shaped frame, the first end of the first support rod is connected to the first end of the second support rod, and the first end of the first support rod and the first end of the second support rod are both connected to the first rotating rod , the second rotating rod has a first driving member and a gear that mesh with the arc-shaped rack, the first driving member is used to drive the gear to rotate, two limit pulleys are adjacently arranged on the arc-shaped rack, and the two limit pulleys are The axes of the position pulleys are parallel to each other, and the axes of the limit pulleys are perpendicular to the plane where the rotating legs are located. The wire rope of the hoisting winch arranged on the tower connection base can bypass one of the two limit pulleys and then the first pulley, and the fan-shaped support can strengthen the support strength of the rotating gantry, and the two A limit pulley can prevent the wire rope from falling off the rope and cause safety problems. The first driving member on the second rotating rod can drive the gear to rotate, so that the second rotating rod can rotate around the center of the arc-shaped rack. While the fan-shaped support provides support for the second rotating rod, the second rotating rod can be relatively The rotating rod rotates, and in conjunction with the drive assembly that drives the first rotating rod to rotate, the wire rope on the first pulley at the second end of the second rotating rod can also be rotated to different positions, and the overall center of gravity of the rotating gantry can be adjusted to adjust the position of the gantry. Gear boxes and blades in different positions are lifted, and the rotating gantry will not be damaged by excessive force. The overall structure is simple and can be directly installed on the tower. At the same time, the gearbox and blades at different positions in the nacelle of the offshore wind turbine can be lifted. Compared with each maintenance or replacement of the offshore wind turbine, a wind power is required. Installation on a large vessel such as a boat requires low maintenance costs.
附图说明Description of drawings
为了更清楚地说明本公开实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present disclosure more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1是本公开实施例提供的一种用于海上风机维护的起重装置的结构示意图;FIG. 1 is a schematic structural diagram of a lifting device for maintenance of an offshore wind turbine provided by an embodiment of the present disclosure;
图2是本公开实施例提供的起重装置的一种使用状态示意图;FIG. 2 is a schematic diagram of a use state of the lifting device provided by the embodiment of the present disclosure;
图3是本公开实施例提供的第一驱动件的结构示意图;3 is a schematic structural diagram of a first driving member provided by an embodiment of the present disclosure;
图4是本公开实施例提供的起重装置的正视图;4 is a front view of a lifting device provided by an embodiment of the present disclosure;
图5是本公开实施例提供的钢丝绳缠绕状态的简化示意图;5 is a simplified schematic diagram of a wire rope winding state provided by an embodiment of the present disclosure;
图6是本公开实施例提供的塔筒连接组件的结构示意图。FIG. 6 is a schematic structural diagram of a tower connection assembly provided by an embodiment of the present disclosure.
具体实施方式Detailed ways
为使本公开的目的、技术方案和优点更加清楚,下面将结合附图对本公开实施方式作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present disclosure clearer, the embodiments of the present disclosure will be further described in detail below with reference to the accompanying drawings.
图1是本公开实施例提供的一种用于海上风机维护的起重装置的结构示意图。参考图1可知,本公开实施例提供了一种用于海上风机维护的起重装置,该起重装置包括塔筒连接底座1、转动门架2、提升绞车3与驱动组件4,塔筒连接底座1包括设置在塔筒连接底座1上的塔筒连接组件11。FIG. 1 is a schematic structural diagram of a lifting device for maintenance of an offshore wind turbine provided by an embodiment of the present disclosure. Referring to FIG. 1 , an embodiment of the present disclosure provides a lifting device for maintenance of an offshore wind turbine. The lifting device includes a
转动门架2包括横梁21、两个平行相对的转动腿22、第一滑轮23与两个扇形支撑24,横梁21的两端分别与两个转动腿22连接,每个转动腿22均包括共面的第一转动杆221、第二转动杆222,第一转动杆221的第一端与塔筒连接底座1铰接,第一转动杆221的第二端与第二转动杆222的第一端铰接,第二转动杆222的第二端与横梁21的一端固定,第一滑轮23设置在第二转动杆222的第二端。The rotating gantry 2 includes a
两个扇形支撑24一一对应连接在两个转动腿22上,且扇形支撑24所在平面平行于转动腿22所在平面,每个扇形支撑24均包括第一支撑杆241、第二支撑杆242、弧形齿条243与两个限位滑轮244,第一支撑杆241、第二支撑杆242与弧形齿条243首尾相连呈扇形框状,第一支撑杆241的第一端与第二支撑杆242的第一端连接,且第一支撑杆241的第一端与第二支撑杆242的第一端均连接在第一转动杆221上,第二转动杆222上具有第一驱动件224及与弧形齿条243啮合的齿轮223,第一驱动件224用于驱动齿轮223转动,两个限位滑轮244相邻地设置在弧形齿条243上,两个限位滑轮244的轴线相互平行,限位滑轮244的轴线垂直于转动腿22所在平面,提升绞车3设置在塔筒连接底座1上,提升绞车3的钢丝绳31绕过两个限位滑轮244中的一个限位滑轮244再绕过第一滑轮23,驱动组件4用于驱动第一转动杆221转动。The two fan-shaped
起重装置包括塔筒连接底座1、转动门架2、提升绞车3与驱动组件4,塔筒连接底座1上设置有塔筒连接组件11。可以将起重装置通过塔筒连接底座1上的塔筒连接组件11连接在海上风力发电机的塔筒100上。转动门架2中,横梁21的两端分别与两个转动腿22连接,转动腿22均包括共面的第一转动杆221、第二转动杆222,第一转动杆221的第一端与塔筒连接底座1铰接,第一转动杆221的第二端与第二转动杆222的第一端铰接,第二转动杆222的第二端与横梁21的一端固定,第一滑轮23设置在第二转动杆222的第二端。转动腿22上设置有扇形支撑24,且扇形支撑24均包括第一支撑杆241、第二支撑杆242、弧形齿条243与两个限位滑轮244,第一支撑杆241、第二支撑杆242与弧形齿条243首尾相连呈扇形框状,第一支撑杆241的第一端与第二支撑杆242的第一端连接,且第一支撑杆241的第一端与第二支撑杆242的第一端均连接在第一转动杆221上,第二转动杆222上具有与弧形齿条243啮合的第一驱动件224与齿轮223,第一驱动件224用于驱动齿轮223转动,两个限位滑轮244相邻地设置在弧形齿条243上,两个限位滑轮244的轴线相互平行,限位滑轮244的轴线垂直于转动腿22所在平面。设置在塔筒连接底座1上的提升绞车3的钢丝绳31可以绕过两个限位滑轮244中的一个限位滑轮244再绕过第一滑轮23,扇形支撑24可以加强转动门架2的支撑强度,并且扇形支撑24上的两个限位滑轮244可以避免钢丝绳31脱绳而出现安全问题。第二转动杆222上的第一驱动件224可以驱动齿轮223转动,使得第二转动杆222可以绕弧形齿条243的圆心转动,扇形支撑24为第二转动杆222提供支撑的同时,第二转动杆222可以相对第一转动杆221进行转动,配合驱动第一转动杆221转动的驱动组件4,位于第二转动杆222第二端第一滑轮23上的钢丝绳31也可以转动到不同的位置,调整转动门架2整体的重心,以对处于机舱200不同位置的齿轮箱400与叶片300的进行提升,而转动门架2不会受力过大而损坏。整体结构简单,可以直接安装在塔筒100上,同时可以实现对海上风力发电机的机舱200中处于不同位置的齿轮箱400与叶片300的提升,相对每次海上风力发电机进行维修或更换都需要使用一次风电安装船这种大型船舶,所需要的维护成本较低。The lifting device includes a
并且本公开中的起重装置在对叶片300与齿轮箱400进行起重时,只需要对转动门架2的转动幅度进行调整,就可以实现对处于机舱200不同位置的叶片300与齿轮箱400进行稳定提升。伸缩缸41与扇形支撑23分别对第一转动杆221与第二转动杆222进行支撑,也可以使得转动门架2在提升叶片300及齿轮箱400的过程更平稳。相对传统方式中,使用风电安装船上的起重机进行提升时,需要控制起重机整体两次调整臂架位置,来对齿轮箱400和叶片300进行提升的方案,需要的维护成本也更低一点。In addition, when the lifting device in the present disclosure lifts the
参考图1可知,驱动组件4可包括伸缩缸41,伸缩缸41一端与塔筒连接底座1铰接,伸缩缸41的另一端与第二支撑杆242的第二端铰接。1 , the drive assembly 4 may include a
伸缩缸41一端与塔筒连接底座1铰接,伸缩缸41的另一端与第二支撑杆242的第二端铰接,伸缩缸41可通过驱动扇形支撑24中的第二支撑杆242来驱动第一转动杆221转动,转动门架2受到的作用力可以被分担到伸缩杆41、扇形支撑24与第一转动杆221上,转动门架2受到损坏的可能性小,可以在尽可能减小体积的情况下,提高转动门架2的承受能力,减小制作成本。One end of the
参考图1可知,第一支撑杆241与第二支撑杆242之间具有夹角α,第一转动杆221可位于夹角α的角平分线上。Referring to FIG. 1 , there is an included angle α between the
第一转动杆221可位于夹角α的角平分线上时,扇形支撑24能够对第一转动杆221进行有效支撑。When the first
可选地,扇形支撑24还可包括加强杆245,加强杆245的第一端与弧形齿条243连接,加强杆245的第二端与第二支撑杆242的第二端连接。Optionally, the fan-shaped
加强杆245可以加强扇形支撑24的强度,且加强杆245的第二端与第二支撑杆242的第二端连接,也可以对伸缩缸41传递至扇形支撑24上的作用力进行分担,保证扇形支撑24的稳定使用。The
参考图1可知,扇形支撑24还可包括安装块246,安装块246固定在弧形齿条243上,两个限位滑轮244均可设置在安装块246上,加强杆245的第一端也可与安装块246连接。1, the fan-shaped
两个限位滑轮244均可设置在安装块246上,加强杆245的第一端也可与安装块246连接,可以保证弧形齿条243的使用强度,降低齿轮223与弧形齿条243啮合时,弧形齿条243出现挠度导致卡齿的问题,保证扇形支撑24的稳定支撑与使用。The two
可选地,扇形支撑24可采用Q690高强度结构钢制作。扇形支撑24整体的强度较好,可以承受较大的载荷。Optionally, the fan-shaped
参考图1可知,转动门架2还包括两个牵引滑轮25,两个牵引滑轮25均设置在第二转动杆222上,两个牵引滑轮25的轴线相互平行,且两个牵引滑轮25的轴线垂直于第一滑轮23的轴线,两个牵引滑轮25位于第一滑轮23的轴向上的两侧,提升绞车3的钢丝绳31绕过两个限位滑轮244中的一个限位滑轮244再依次绕过两个牵引滑轮25中的一个牵引滑轮25与第一滑轮23。Referring to FIG. 1 , the rotating gantry 2 further includes two traction pulleys 25 . Both traction pulleys 25 are arranged on the second
两个牵引滑轮25的设置,可以减小钢丝绳31从第一滑轮23上脱落的可能性,并且在起重装置提升齿轮箱400与叶片300时,尽可能减小伸缩缸41所需要承担的作用力。The arrangement of the two traction pulleys 25 can reduce the possibility of the
图2是本公开实施例提供的起重装置的一种使用状态示意图,结合图1与图2可知,图1与图2显示了起重装置的两种不同状态,图1中所示的起重装置处于起吊齿轮箱400的状态,图2中所示的起重装置处于起吊叶片300的状态。钢丝绳31在图1与图2中分别缠绕在两个限位滑轮244中的一个限位滑轮244上,钢丝绳31不易脱绳。且钢丝绳31在图1与图2中分别缠绕在两个牵引滑轮25中的一个牵引滑轮25上,钢丝绳31不易脱绳。FIG. 2 is a schematic diagram of a use state of the lifting device provided by the embodiment of the present disclosure. Combining with FIG. 1 and FIG. 2 , FIG. 1 and FIG. 2 show two different states of the lifting device. The lifting device shown in FIG. 1 The hoisting device is in a state of hoisting the
图3是本公开实施例提供的起重装置的一种使用状态示意图,参考图3可知,第一驱动件224设置在第二转动杆222上,第一驱动件224驱动与弧形齿条243啮合的齿轮223转动。FIG. 3 is a schematic diagram of a use state of the lifting device provided by the embodiment of the present disclosure. Referring to FIG. 3 , the first driving
可选地,第二转动杆222上设置有安装架225,安装架225包括连接板2251与两个平行相对的支撑板2252,两个支撑板2252垂直于连接板2251且间隔设置在连接板2251上,且连接板2251一端与第二转动杆222固定连接。第一驱动件224的固定连接在一个支撑板2252上,第一驱动件224的输出轴2241转动支撑在另一个支撑板2252上,齿轮223套设在输出轴2241上,且齿轮223位于两个支撑板2252之间。Optionally, a mounting
安装架225的设置可以便于将第一驱动件224与齿轮223连接到第二转动杆222上,也可以对齿轮223与第一驱动件224起到有效支撑。The arrangement of the mounting
参考图1可知,塔筒连接底座1可包括相互平行且相反的第一表面1a与第二表面1b,第一表面1a,转动门架2与驱动组件4均设置在第一表面1a上,提升绞车3设置在第二表面1b上。Referring to FIG. 1 , the
将塔筒连接底座1设置为包括相互平行且相反的第一表面1a与第二表面1b,转动门架2与驱动组件4均设置在第一表面1a上,提升绞车3设置在第二表面1b上,可以减小起重装置整体所需的安装空间,也可以减少起重装置的制作成本,且也可以使得起重装置整体的重心较为集中,便于起重装置整体的安装。并且提升绞车3的钢丝绳31在缠绕到转动门架2上时,钢丝绳31会与塔筒连接底座1的边缘相抵,塔筒连接底座1会承受部分来自钢丝绳31的作用力,分担部分转动门架2会承担的来自钢丝绳31的作用力,保证转动门架2的稳定工作。The
参考图1可知,起重装置还包括支撑滑轮组5,支撑滑轮组5包括滚动设置在第一表面1a上的第一支撑滑轮51与第二支撑滑轮52,第一支撑滑轮51的轴线与第二支撑滑轮52的轴线均平行于第一滑轮23的轴线,第一支撑滑轮51的端面与第二支撑滑轮52的端面在同一平面内,且第一支撑滑轮51与第二支撑滑轮52位于驱动组件4的两侧,第一支撑滑轮51与第二支撑滑轮52用于用于供钢丝绳31绕过后,再绕过两个限位滑轮244中的一个限位滑轮244。Referring to FIG. 1, it can be seen that the lifting device further includes a support pulley block 5, and the support pulley block 5 includes a
第一支撑滑轮51的端面与第二支撑滑轮52的端面在同一平面内,第一支撑滑轮51与第二支撑滑轮52用于用于供钢丝绳31绕过后,再绕过第一滑轮24,第一支撑滑轮51与第二支撑滑轮52可以分担钢丝绳31上的作用力,减小钢丝绳31承重过大而断裂的风险。第一支撑滑轮51与第二支撑滑轮52位于驱动组件4的两侧,也可分担转动门架2承受的作用力,减小支撑转动门架2的驱动组件4所需要承受的作用力,保证转动门架2及驱动组件4的稳定工作。The end face of the
示例性地,塔筒连接底座1上还可设置有通孔。钢丝绳31可以从套筒连接底座上的通孔穿过,避免钢丝绳31与塔筒连接底座1之间产生相互摩擦。Exemplarily, through holes may also be provided on the
图4是本公开实施例提供的起重装置的正视图,参考图4可知,起重装置可包括两个提升绞车3,一个提升绞车3的钢丝绳31绕过一个转动腿22上的第一滑轮24,另一个提升绞车3的钢丝绳31绕过另一个转动腿22上的第一滑轮24。FIG. 4 is a front view of a lifting device provided by an embodiment of the present disclosure. Referring to FIG. 4 , the lifting device may include two hoisting
两个提升绞车3可以分别设置在转动门架2的两侧,两个提升绞车3一同对叶片300或齿轮箱400进行提升,可以保证叶片300与齿轮箱400稳定提升的同时,提高叶片300与齿轮箱400的提升效率。Two hoisting
参考图4可知,起重装置还可包括中间起升组件6,中间起升组件6包括升降板61与吊钩62,升降板61位于横梁21与两个转动腿22之间,吊钩62与升降板61固定连接,一个提升绞车3的钢丝绳31绕过一个转动腿22上的第一滑轮23、另一个提升绞车3的钢丝绳31绕过另一个转动腿22上的第一滑轮23相连,且两个提升绞车3的钢丝绳31均设置在升降板61上。Referring to FIG. 4 , the hoisting device may further include an intermediate hoisting assembly 6 . The intermediate hoisting assembly 6 includes a lifting
中间起升组件6包括升降板61与吊钩62,两个提升绞车3共同提升升降板61及升降板61上连接的吊钩62,可以便于齿轮箱400与叶片300的稳定提升。The intermediate lifting assembly 6 includes a lifting
参考图4可知,中间起升组件6还包括轴线相互平行的第一中间滑轮63、第二中间滑轮64、第三中间滑轮65、第一动滑轮66与第二动滑轮67。第一中间滑轮63、第二中间滑轮64与第三中间滑轮65间隔设置在横梁21上,第一中间滑轮63的轴线垂直于第一滑轮24的轴线,第一动滑轮66与第二动滑轮67间隔设置在升降板61上。一个提升绞车3的钢丝绳31绕过一个转动腿22上的第一滑轮23后,依次绕过第一中间滑轮63、第一动滑轮66与第二中间滑轮64,另一个提升绞车3的钢丝绳31绕过另一个转动腿22上的第一滑轮23后,依次绕过第三中间滑轮65、第二动滑轮67与第二中间滑轮64,且两个提升绞车3的钢丝绳31的末端相连。4 , the intermediate lifting assembly 6 further includes a first
中间起升组件6采用以上设置,两个提升绞车3在工作时,升降板61上的第一动滑轮66与第二动滑轮67,与横梁21上的第一中间滑轮63、第二中间滑轮64、第三中间滑轮65之间会构成4倍率滑轮,提升绞车3牵引钢丝绳31提升叶片300或齿轮箱400时较为省力,可以减小提升绞车3的负担。The middle hoisting assembly 6 adopts the above setting. When the two hoisting
可选地,横梁21上可拆卸连接有安装板68,第一中间滑轮63、第二中间滑轮64与第三中间滑轮65均可设置在安装板68上。便于第一中间滑轮63、第二中间滑轮64与第三中间滑轮65的安装与缠绕。Optionally, a mounting plate 68 is detachably connected to the
示例性地,第一中间滑轮63、第三中间滑轮65、第一动滑轮66与第二动滑轮67可分布在第二中间滑轮64的四周。便于钢丝绳31的缠绕。Exemplarily, the first
参考图4可知,提升绞车3的钢丝绳31可在绕过牵引滑轮25之后,缠绕至中间起升组件6上。Referring to FIG. 4 , it can be known that the
牵引滑轮25可为钢丝绳31进行导向,保证钢丝绳31可以在绕过后,顺利进入中间起升组件6内,保证叶片300与齿轮箱400的稳定提升。The
图5是本公开实施例提供的钢丝绳缠绕状态的简化示意图,参考图5可知,一个提升绞车3的钢丝绳31,可以绕过两个限位滑轮244中的一个限位滑轮244、第一滑轮23,最后绕到第一中间滑轮63、第一动滑轮66与第二中间滑轮64,另一个提升绞车3的钢丝绳31,可以绕过两个限位滑轮244中的一个限位滑轮244、第一滑轮23,最后绕到第三中间滑轮65、第二动滑轮67与第二中间滑轮64。5 is a simplified schematic diagram of the winding state of the wire rope provided by the embodiment of the present disclosure. Referring to FIG. 5 , it can be seen that the
图6是本公开实施例提供的塔筒连接组件的结构示意图,参考图6可知,塔筒连接组件11可包括环形筒111、多个压紧块112及与多个压紧块112一一对应的多个第二驱动件113,环形筒111用于同轴套设在塔筒100上,环形筒111的周向上设置有多个安装孔111a,多个压紧块112一一对应设置在多个安装孔111a内,多个第二驱动件113设置在环形筒111上,且多个第二驱动件113与多个压紧块112一一对应连接,每个第二驱动件113用于驱动对应的压紧块112沿环形筒111的径向移动。FIG. 6 is a schematic structural diagram of a tower connection assembly provided by an embodiment of the present disclosure. Referring to FIG. 6 , the
塔筒连接组件11采用以上结构,可以通过第二驱动件113驱动安装孔111a内的压紧块112,环形筒111的径向移动,以压紧塔筒100的外壁,将环形筒111固定在塔筒100上,塔筒连接底座1也随之固定在塔筒100上,塔筒连接底座1固定之后,转动门架2及提升绞车3即可进行工作。便于将起升装置与塔筒100进行固定。The
可选地,塔筒连接底座1可固定在环形筒111的一端,塔筒连接底座1的第一表面1a可平行环形筒111的端面。此时环形筒111也可对塔筒连接底座1进行支撑,保证起重装置的稳定使用。Optionally, the
第二驱动件113可为千斤顶或者伸缩缸等结构,本公开对此不做限制。The
可选地,压紧块112的表面上可设置一层橡胶层。可以增加压紧块112与塔筒100的外壁之间的摩擦力,避免环形筒111出现异动。Optionally, a rubber layer may be provided on the surface of the
示例性地,环形筒111可包括两个可拆卸连接的半环形板1111。便于塔筒连接组件11的拆装。Illustratively, the
需要说明的是,塔筒连接底座1可连接在一个半环形板1111上。便于拆装。It should be noted that the
可选地,本公开中的第一驱动件224与第二驱动件113均可为电机或马达。易于实现。本公开对此不做限制。Optionally, both the first driving
以上,并非对本发明作任何形式上的限制,虽然本发明已通过实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above is not intended to limit the present invention in any form. Although the present invention has been disclosed as above through the embodiments, it is not intended to limit the present invention. Any person skilled in the art, without departing from the scope of the technical solution of the present invention, can The technical contents disclosed above are used to make some changes or modifications to equivalent embodiments with equivalent changes, but any simple modifications and equivalent changes made to the above embodiments according to the technical essence of the present invention are not departing from the content of the technical solution of the present invention. and modification, all still belong to the scope of the technical solution of the present invention.
Claims (10)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113928983A (en) * | 2021-10-26 | 2022-01-14 | 湖南省中南桥梁安装工程有限公司 | Hoisting mechanism of top damage prevention hoisting rope |
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