CN111889935A - Operating platform and operating method for welding supporting and hanging bracket by using operating platform - Google Patents
Operating platform and operating method for welding supporting and hanging bracket by using operating platform Download PDFInfo
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- CN111889935A CN111889935A CN202010611679.3A CN202010611679A CN111889935A CN 111889935 A CN111889935 A CN 111889935A CN 202010611679 A CN202010611679 A CN 202010611679A CN 111889935 A CN111889935 A CN 111889935A
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- slide rail
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- 238000003466 welding Methods 0.000 title claims abstract description 58
- 238000011017 operating method Methods 0.000 title abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 136
- 239000010959 steel Substances 0.000 claims abstract description 136
- 238000000034 method Methods 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 238000002360 preparation method Methods 0.000 claims description 29
- 238000010276 construction Methods 0.000 claims description 9
- 239000004576 sand Substances 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses an operating platform and an operating method for welding a support and hanger by using the operating platform, wherein the operating method comprises the following steps of preparing work, uniformly blanking the operating platform, manufacturing an operating surface of the operating platform, adjusting the welding operation position of the support and hanger to be welded, and manufacturing the support and hanger: adjust first pair of round steel, second pair of round steel, third pair of round steel and fourth pair of round steel, make the first grudging post of treating welded a gallows fix between first pair of round steel and between the third pair of round steel, make the second grudging post of treating welded a gallows fix between the second pair of round steel and between the fourth pair of round steel, will treat that first crossbearer and the second crossbearer of welded a gallows place on the operating face of last flat frame to be located respectively between first grudging post and the second grudging post. The operating platform and the operating method for welding the support and hanger by using the operating platform aim to solve the technical problems of serious edge, low processing efficiency and large material waste in the welding process of the combined support and hanger in the prior art.
Description
Technical Field
The invention belongs to the field of support and hanger welding construction, and particularly relates to an operating platform and an operating method for welding a support and hanger by using the operating platform.
Background
With the increasing of the functions of buildings, the number of pipelines in the buildings is also increasing continuously, in order to save the building space, the shadow of the combined supporting and hanging bracket appears in many buildings, but because the size of the combined supporting and hanging bracket is large, workers can bend steel materials due to the unevenness of a welding field or the dead weight of the steel materials and the thermal deformation of the steel materials during welding operation, and the welded supporting and hanging bracket is not installed and is seriously deformed. The slightly deformed support hanger can be slightly adjusted and installed in the installation process, the installation difficulty is increased, the construction progress is slowed down, the support hanger with serious deformation is only welded again, the manufacturing efficiency is reduced, and a large amount of materials are wasted.
Disclosure of Invention
Technical problem to be solved
Based on the technical scheme, the invention provides an operating platform and an operating method for welding a support and hanger by using the operating platform, and aims to solve the technical problems of serious edge, low processing efficiency and large material waste in the welding process of a combined support and hanger in the prior art.
(II) technical scheme
In order to solve the technical problem, the invention provides an operation method for welding a support and hanger by using an operation platform, wherein the operation method for welding the support and hanger by using the operation platform comprises the following steps:
a. unified blanking of an operation platform:
welding an upper plane frame and a lower plane frame of an operation platform on a steel plate to ensure flatness in the welding process, and then welding the upper plane frame and the lower plane frame into a cuboid through vertical channel steel to ensure the verticality of the vertical channel steel;
b. manufacturing an operation surface of the operation platform:
welding a cross beam and a longitudinal beam on the upper plane frame to form an operation surface, wherein the longitudinal beam comprises two pairs of parallel and spaced slide rail beams, a moving gap extending from one end of each slide rail beam to the other end is formed between each pair of slide rail beams, a first pair of round steel and a second pair of round steel are arranged between the moving gaps of the first pair of slide rail beams, a third pair of round steel and a fourth pair of round steel are arranged between the moving gaps of the second pair of slide rail beams, and the first pair of round steel, the second pair of round steel, the third pair of round steel and the fourth pair of round steel can respectively move in the corresponding moving gaps and are respectively detachably fixed on the corresponding slide rail beams through nuts positioned above and below the upper plane frame;
c. adjusting the welding operation position of a support and hanger to be welded and manufacturing the support and hanger:
adjust first pair of round steel, the second pair of round steel, the third pair of round steel and fourth pair of round steel, make the first grudging post of treating welded a gallows fix between first pair of round steel and between the third pair of round steel, make the second grudging post of treating welded a gallows fix between the second pair of round steel and between the fourth pair of round steel, will treat that the first crossbearer and the second crossbearer of welded a gallows place on the operation face of last planar frame to lie in respectively between first grudging post and the second grudging post, make each steel position of a gallows obtain relatively fixed, make first crossbearer, second crossbearer, first grudging post and second grudging post welding, make standard gallows.
Preferably, the operating method further comprises a preparation work step before the step a, the preparation work step comprising technical preparation, site preparation, labor preparation, material preparation and equipment preparation.
Preferably, the technical preparation comprises:
and compiling a construction scheme that the targeted supporting and hanging bracket is welded on the operation platform, carrying out detailed bottom-crossing on constructors, manufacturing a model according to design requirements, and providing process reference for formal construction operation.
Preferably, the site preparation comprises:
after fine sand is spread on a flat ground, a steel plate with the area larger than that of an operation platform to be manufactured is placed, and the levelness of the steel plate is adjusted.
Preferably, the labor preparation comprises:
two welders and two blanking workers are needed.
Preferably, the material preparation comprises:
at least one steel plate, a No. ten channel steel, angle steel and fine sand.
Preferably, the device preparing comprises:
at least comprises an electric welding machine, an infrared level gauge, a cutting machine, a mechanical disc polishing machine, a steel tape and a running rule.
In addition, the present invention also provides an operation platform applied to the operation method using the operation platform welding support and hanger, the operation platform comprising:
go up planar frame and lower planar frame, go up planar frame and planar frame down and connect into the cuboid through vertical channel-section steel, go up planar frame's the higher authority and be provided with crossbeam and longeron in order to form the operation face, including two pairs of parallel spaced slide rail roof beams in the longeron, be followed between every pair of slide rail roof beam the removal clearance of slide rail roof beam's one end extension to the other end sets up first pair of round steel and second pair of round steel between the removal clearance of first pair of slide rail roof beam, sets up third pair of round steel and fourth pair of round steel between the removal clearance of second pair of slide rail roof beam, first pair of round steel, second pair of round steel, third pair of round steel and fourth pair of round steel can remove in the removal clearance that corresponds separately, and be fixed in the slide rail roof beam that corresponds through the nut detachably that is located planar frame's top and below separately.
(III) advantageous effects
Compared with the prior art, the operation method for welding the support and hanger by using the operation platform has the beneficial effects that:
by adopting the technical scheme to manufacture and process the support and hanger, the processing of the support and hanger is standardized due to the processing on the operating platform, the bending condition of the support and hanger which is outgoing in the processing process is avoided, the size of the support and hanger during welding is more accurate due to the existence of four pairs of movable round steel on the operating platform, and compared with the processing of other manual support and hanger, the invention obviously improves the finished product quality of the support and hanger.
In conclusion, the operation method can effectively avoid the problem that the support and hanger is bent and deformed due to uneven field, thermal deformation of steel materials during welding or dead weight of the steel materials in the welding process, and the operation of workers is more convenient due to the fact that the machining platform of the support and hanger has a certain height, and the fatigue of the workers is also reduced.
Drawings
The features and advantages of the present invention will be more clearly understood by reference to the accompanying drawings, which are illustrative and not to be construed as limiting the invention in any way, and in which:
FIG. 1 is a schematic block diagram of the structure of an operation platform according to an embodiment of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
FIG. 3 is a top view of an operation platform according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a structure for placing a hanger to be welded on an operation platform according to an embodiment of the present invention;
fig. 5 is a schematic view of the structure of the support and hanger according to the embodiment of the present invention.
Description of reference numerals:
1-a first pair of round steel, 2-a second pair of round steel, 3-a third pair of round steel, 4-a fourth pair of round steel, 100-an operation platform, 101-an upper plane frame, 102-a lower plane frame, 103-a vertical channel steel, 104-a cross beam, 105-a longitudinal beam, 106-a slide rail beam, 107-a moving gap, 200-a hanging bracket, 201-a first vertical frame, 202-a second vertical frame, 203-a first transverse frame and 204-a second transverse frame.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, but rather should be construed as broadly as the present invention is capable of modification in various respects, all without departing from the spirit and scope of the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; the two elements may be mechanically or electrically connected, directly or indirectly connected through an intermediate medium, or connected through the inside of the two elements, or "in transmission connection", that is, connected in a power manner through various suitable manners such as belt transmission, gear transmission, or sprocket transmission. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 4, the present invention provides an operating method for welding a support and hanger 200 using a work platform, the operating method for welding a support and hanger 200 using a work platform including the steps of:
a. unified blanking of the operating platform 100:
welding an upper plane frame 101 and a lower plane frame 102 of an operation platform 100 on a steel plate, ensuring flatness in the welding process by means of an infrared level gauge, welding the upper plane frame 101 and the lower plane frame 102 into a cuboid (or a cube is also possible) through a vertical channel 103, specifically welding the lower plane frame 102 on the steel plate to prevent displacement and error in the operation process, welding the vertical channel 103 with the lower plane frame 102 (the vertical channel 103 can be 1m high, so the operation platform 100 is moderate in height and convenient to operate, but the vertical channel 103 is not limited to 1m), ensuring verticality of the vertical channel 103 by means of the level gauge, finally placing the upper plane frame 101 on the vertical channel 103 which is welded and completely cooled, adjusting levelness of the upper plane frame 101 by means of the infrared level gauge, after the whole upper plane frame 101 is adjusted to be completely horizontal, spot welding is firstly carried out, full welding is carried out after the cuboid platform is initially formed, so that the problem that the platform cannot meet the use requirement due to the possibility of thermal deformation of steel caused by full welding at one time is avoided,
after the whole frame is manufactured, other components of the operation plane are welded, and the main body of the operation platform 100 can be welded by using No. 8 channel steel, but the invention is not limited to the above;
b. manufacturing the operation surface of the operation platform 100:
the cross beam 104 and the longitudinal beam 105 are welded on the upper surface of the upper plane frame 101 to form an operation surface, the longitudinal beam 105 comprises two pairs of parallel and spaced slide rail beams 106, a moving gap 107 extending from one end of the slide rail beam 106 to the other end is arranged between each pair of slide rail beams 106, a first pair of round steel 1 and a second pair of round steel 2 are arranged between the moving gaps 107 of the first pair of slide rail beams 106, a third pair of round steel 3 and a fourth pair of round steel 4 are arranged between the moving gaps 107 of the second pair of slide rail beams 106, the first pair of round steel 1, the second pair of round steel 2, the third pair of round steel 3 and the fourth pair of round steel 4 can respectively move in the corresponding moving gaps 107, and are respectively detachably fixed on the corresponding slide rail beams 106 through nuts (not shown, but well understood) positioned above and below the upper plane frame 101, so that the cross beam 104 and the longitudinal beam 105 can be conveniently adjusted by using a No. 5 angle steel to weld the, the distance between the angle steels is preferably 500mm, so that when the subsequent support and hanger frame 200 is welded, all steel is on the platform operation surface, the support and hanger frame 200 cannot be deformed due to the self weight of the steel, the steel can be specifically four groups of movable phi 20 steel, certainly, the number of the sliding rail beams 106 is not limited to the above, and in order to adapt to the more complicated support and hanger frame 200 (namely, the support and hanger frame 200 is not limited to the form shown in fig. 5), more sliding rail beams 106 can be completely designed and matched with more movable round steel pairs;
c. adjusting the welding operation position of the cradle 200 to be welded and making the cradle 200:
the first pair of round steel 1, the second pair of round steel 2, the third pair of round steel 3 and the fourth pair of round steel 4 are adjusted, so that the first vertical frame 201 of the support and hanger 200 to be welded is fixed between the first pair of round steel 1 and between the third pair of round steel 3, so that the second vertical frame 202 of the support and hanger 200 to be welded is fixed between the second pair of round steel 2 and between the fourth pair of round steel 4, the first transverse frame 203 and the second transverse frame 204 of the support and hanger 200 to be welded are placed on the operating surface of the upper plane frame 101 and are respectively positioned between the first vertical frame 201 and the second vertical frame 202, so that the steel positions of the support and hanger 200 are relatively fixed, the first transverse frame 203, the second transverse frame 204, the first vertical frame 201 and the second vertical frame 202 are welded, the support and hanger 200 cannot deform due to the steel materials in the welding process, welding slag is knocked off after painting is finished, and the standard support and hanger 200 is manufactured.
Of course, the method of operation may also include preparatory work steps prior to step a, including technical preparation, site preparation, labor preparation, material preparation, and equipment preparation.
The technical preparation comprises the following steps: and compiling a construction scheme that the targeted supporting and hanging bracket 200 is welded on the operation platform 100, carrying out detailed intersection on constructors, manufacturing a model according to design requirements, and providing process reference for formal construction operation.
The field preparation comprises: in order to guarantee the welding flatness of the operation platform 100, a flat ground is needed during welding, a steel plate with the area larger than the operation platform 100 to be manufactured is placed after fine sand is paved on the flat ground, an infrared level meter is utilized to adjust the levelness of the steel plate, the whole steel plate is guaranteed to be flat as a welding plane, the construction surface of the welding operation platform 100 is guaranteed to be a plane, and the steel plate is not pressed to be deformed due to the dead weight of the welding platform.
The labor force preparation comprises: need two people of welder, two people of unloading workman, the concrete requirement: a welder needs to master welding technology skillfully, and a blanking worker can be used for skillfully constructing auxiliary tools such as a level meter, a steel tape and the like.
The material preparation includes: at least one steel plate, a ten-channel steel, angle steel, fine sand and the like.
The device preparation comprises: at least comprises an electric welding machine, an infrared level gauge, a cutting machine, a mechanical disc polishing machine, a steel tape, a running rule and the like.
In addition, the present invention also separately protects the above-mentioned work platform 100 using the work platform welding support hanger 200, wherein the work platform 100 comprises:
the upper plane frame 101 and the lower plane frame 102 are connected into a cuboid through vertical channel steel 103, a cross beam 104 and a longitudinal beam 105 are arranged on the upper plane frame 101 to form an operation surface, the longitudinal beam 105 comprises two pairs of parallel spaced slide rail beams 106, a moving gap 107 extending from one end of the slide rail beam 106 to the other end is arranged between each pair of slide rail beams 106, a first pair of round steel 1 and a second pair of round steel 2 are arranged between the moving gaps 107 of the first pair of slide rail beams 106, a third pair of round steel 3 and a fourth pair of round steel 4 are arranged between the moving gaps 107 of the second pair of slide rail beams 106, the first pair of round steel 1, the second pair of round steel 2, the third pair of round steel 3 and the fourth pair of round steel 4 can respectively move in the corresponding moving gaps 107, and are each detachably secured to a corresponding slide rail beam 106 by nuts located above and below the upper planar frame 101.
Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the invention, and such modifications and variations fall within the scope defined by the appended claims.
Claims (8)
1. An operation method for welding a support and hanger by using an operation platform is characterized by comprising the following steps:
a. unified blanking of an operation platform:
welding an upper plane frame and a lower plane frame of an operation platform on a steel plate to ensure flatness in the welding process, and then welding the upper plane frame and the lower plane frame into a cuboid through vertical channel steel to ensure the verticality of the vertical channel steel;
b. manufacturing an operation surface of the operation platform:
welding a cross beam and a longitudinal beam on the upper plane frame to form an operation surface, wherein the longitudinal beam comprises two pairs of parallel and spaced slide rail beams, a moving gap extending from one end of each slide rail beam to the other end is formed between each pair of slide rail beams, a first pair of round steel and a second pair of round steel are arranged between the moving gaps of the first pair of slide rail beams, a third pair of round steel and a fourth pair of round steel are arranged between the moving gaps of the second pair of slide rail beams, and the first pair of round steel, the second pair of round steel, the third pair of round steel and the fourth pair of round steel can respectively move in the corresponding moving gaps and are respectively detachably fixed on the corresponding slide rail beams through nuts positioned above and below the upper plane frame;
c. adjusting the welding operation position of a support and hanger to be welded and manufacturing the support and hanger:
adjust first pair of round steel, the second pair of round steel, the third pair of round steel and fourth pair of round steel, make the first grudging post of treating welded a gallows fix between first pair of round steel and between the third pair of round steel, make the second grudging post of treating welded a gallows fix between the second pair of round steel and between the fourth pair of round steel, will treat that the first crossbearer and the second crossbearer of welded a gallows place on the operation face of last planar frame to lie in respectively between first grudging post and the second grudging post, make each steel position of a gallows obtain relatively fixed, make first crossbearer, second crossbearer, first grudging post and second grudging post welding, make standard gallows.
2. The method of claim 1, further comprising preparatory work steps prior to step a, said preparatory work steps including technical preparation, field preparation, labor preparation, material preparation and equipment preparation.
3. The method of claim 2, wherein said preparing technique comprises:
and compiling a construction scheme that the targeted supporting and hanging bracket is welded on the operation platform, carrying out detailed bottom-crossing on constructors, manufacturing a model according to design requirements, and providing process reference for formal construction operation.
4. The method of claim 2, wherein said field preparation comprises:
after fine sand is spread on a flat ground, a steel plate with the area larger than that of an operation platform to be manufactured is placed, and the levelness of the steel plate is adjusted.
5. The method of claim 2, wherein said labor preparing comprises:
two welders and two blanking workers are needed.
6. The method of operation of a welding stand with an operator platform of claim 2, wherein said material preparation includes:
at least one steel plate, a No. ten channel steel, angle steel and fine sand.
7. The method of operations with a work platform welding support and hanger of claim 2, wherein said equipment preparation comprises:
at least comprises an electric welding machine, an infrared level gauge, a cutting machine, a mechanical disc polishing machine, a steel tape and a running rule.
8. A work platform for use in a method of work using a work platform welding cradle according to any one of claims 1 to 7, the work platform comprising:
go up planar frame and lower planar frame, go up planar frame and planar frame down and connect into the cuboid through vertical channel-section steel, go up planar frame's the higher authority and be provided with crossbeam and longeron in order to form the operation face, including two pairs of parallel spaced slide rail roof beams in the longeron, be followed between every pair of slide rail roof beam the removal clearance of slide rail roof beam's one end extension to the other end sets up first pair of round steel and second pair of round steel between the removal clearance of first pair of slide rail roof beam, sets up third pair of round steel and fourth pair of round steel between the removal clearance of second pair of slide rail roof beam, first pair of round steel, second pair of round steel, third pair of round steel and fourth pair of round steel can remove in the removal clearance that corresponds separately, and be fixed in the slide rail roof beam that corresponds through the nut detachably that is located planar frame's top and below separately.
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CN202010611679.3A CN111889935B (en) | 2020-06-30 | 2020-06-30 | Operating platform and operating method for welding supporting and hanging bracket by using operating platform |
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